CN1062795A - Program processing box and associated imaging device - Google Patents
Program processing box and associated imaging device Download PDFInfo
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- CN1062795A CN1062795A CN91111554A CN91111554A CN1062795A CN 1062795 A CN1062795 A CN 1062795A CN 91111554 A CN91111554 A CN 91111554A CN 91111554 A CN91111554 A CN 91111554A CN 1062795 A CN1062795 A CN 1062795A
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Abstract
可拆卸地安装在一个成象装置上的程序处理盒, 有一个图象产生器,及对该图象产生器起作用的操作 装置,一个装有该图象产生器和该操作装置的第一框 架,和一个装有一个显影剂容器并可与第一框架啮合 和拆开的第二框架。a process cartridge detachably mounted on an image forming apparatus, There is an image generator, and operations that act on that image generator device, a first frame housing the image generator and the operating device frame, and a developer container that holds a developer container and engages with the first frame and disassembled second frame.
Description
本发明是关于一种程序处理盒和可与程序处理盒拆卸安装的成象装置,该成象装置可以是电子摄影机,静电录制机(如复印机)或激光打印机。The present invention relates to a process box and an image forming device detachable from the process box. The image forming device can be an electronic camera, an electrostatic recorder (such as a copier) or a laser printer.
成象装置(如复印机)在使用较长时间后,需进行维修和保养,包括更换图象产生器(感光鼓)更换显影装置或补充显影剂(增色剂),清理进料装置的出料金属网,更换被增色剂残渣填满的清洁装置,调整或更换有关感光鼓一些另件。Imaging devices (such as copiers) need to be repaired and maintained after a long period of use, including replacing the image generator (photosensitive drum), replacing the developing device or replenishing the developer (color enhancer), and cleaning the discharge metal of the feeding device. Net, replace the cleaning device filled with toner residue, adjust or replace some parts related to the photosensitive drum.
因维修和保养操作需要专业人员的知识和技能,故对普通使用者并非易事。Since repair and maintenance operations require the knowledge and skills of professionals, it is not easy for ordinary users.
考虑到这种情况,该程序处理盒的结构具有下述目的,在程序处理盒中装有感光鼓和显影装置、进料装置、清洁装置或诸如此类的操作装置的装置。作为一个装置的程序处理盒是成象装置中一个可拆卸安装的主要部件,在操作装置中如需进行维修保养时,可把整个程序处理盒拿走,用一个新盒更换,这样可省去所需的维修保养的操作时间。In view of this situation, the process cartridge is constructed with the purpose of housing the photosensitive drum and developing means, feeding means, cleaning means or the like operating means in the process cartridge. The program processing box as a device is a detachable main part of the imaging device. When maintenance is required in the operating device, the entire program processing box can be taken away and replaced with a new box, which saves Operating time for required maintenance.
如图17所示程序处理盒的结构,它包括一个感光鼓10,一个清洁装置13,一个夹在感光鼓10之间的显影装置11。在显影装置11之上有一个增色剂容器110与显影装置11连接,在感光鼓10的上方有一个进料装置12。清洁装置13是起了从感光鼓10的园柱表面上清除残余的增色剂的作用,为感光鼓10的下一个图像成形操作做准备。清洁装置13有一个清洁器容器13a,用于收集清除下来的残余增色剂,一个清洁刮片131用于从感光鼓10的园柱表面上刮去残余的增色剂,一个增色剂接收片132,用于接收被清洁刮片131刮下来的增色剂并将其送入容器13a中,一个搅拌器(图中未表示)用于将清洁器容器13a接收的增色剂输送到其内部。The structure of the process cartridge is shown in FIG. 17, which includes a
显影装置11的作用在向感光鼓10的静电潜像提供增色剂使图像显出来。显影装置11有一个显影剂容器11a;一个显影套筒112,用于对感光鼓10的园柱表面提供增色剂;一个显影刮片11b,它与显影套筒112滑动接触,由摩擦静电的作用填充增色剂,在显影套筒112上形成一层厚度不变的增色剂。远离感光鼓11的显影剂容器11a的壁配有一个开口11c,该开口与增色剂容器110的一个未表示的开口互通,故显影剂容器11a和增色剂容器110是互相连通的。The role of the developing
当增色剂容器110中的增色剂用完时,该程序处理盒应更换。程序处理盒的使用寿命长短,由与之配用的成象装置的类型决定。例如,对于高速复印机而言,如一个月内复印数量很大,因此更换程序处理盒的机会就多。故可见,为了增加程序处理盒的使用寿命就需加大增色剂容器的容量。另一方面,对小型复印机而言,一个月内复印数量不多,另外,人们希望减小成象装置的主要配件的重量和体积,为此,通常是减小增色剂容器的容积来减小程序处理盒的体积,故对于不同成象装置的主要配件应配备不同的程序处理盒。When the toner in the
如上所述,本发明的主要目的是提供一种程序处理盒和一个与该程序处理盒配套使用的成象装置,如果程序处理盒在工厂内生产,则根据不同的作用寿命,该程序处理盒是易于进行装配的。As mentioned above, the main object of the present invention is to provide a process cartridge and an image forming apparatus used in conjunction with the process cartridge. If the process cartridge is produced in a factory, the process cartridge can is easy to assemble.
本发明另一个目的是提供一种程序处理盒和一种可与程序处理盒配用的成象装置,该成象装置易于与程序处理盒组装。Another object of the present invention is to provide a process cartridge and an image forming apparatus compatible with the process cartridge, the image forming apparatus being easy to assemble with the process cartridge.
本发明进一步的目的是提供一种程序处理盒和一种可与程序处理盒配用的成象装置,该成象装置易于与程序处理盒拆开。A further object of the present invention is to provide a process cartridge and an image forming apparatus compatible with the process cartridge, the image forming apparatus being easily disassembled from the process cartridge.
本发明的目的还在于提供一种程序处理盒和一种可与程序处理盒配用的成象装置,该成象装置易于与程序处理盒组装和拆卸,这样各种部件可反复使用,可减少环境污染。The object of the present invention is also to provide a kind of program processing box and a kind of imaging device that can be used with program processing box, and this imaging device is easy to assemble and disassemble with program processing box, and various parts can be used repeatedly like this, can reduce environmental pollution.
本发明其它一些目的,特征,优点,将通过下述的的本发明相关实施例和附图明确表示出来。Some other objects, features and advantages of the present invention will be clearly shown by the following related embodiments of the present invention and accompanying drawings.
图1是本发明的一个实施例的程序处理盒的剖视图,Fig. 1 is a sectional view of a process cartridge of an embodiment of the present invention,
图2A,2B,2C是根据图1沿a-a,b-b,c-c的剖视图,Fig. 2A, 2B, 2C are the sectional views along a-a, b-b, c-c according to Fig. 1,
图3是成象装置的剖视图,本发明的程序处理盒可拆卸地装在该成象装置上,Fig. 3 is a sectional view of an image forming apparatus on which a process cartridge of the present invention is detachably mounted,
图4是本发明的另一实施例的程序处理盒的剖视图,Fig. 4 is a sectional view of a process cartridge according to another embodiment of the present invention,
图5是根据本发明进一步的一个实施例的程序处理盒的剖视图,Fig. 5 is a sectional view of a process cartridge according to a further embodiment of the present invention,
图6A是上部立体图,Figure 6A is an upper perspective view,
图6B是下部立体图,Fig. 6B is a lower perspective view,
图7是一种拆卸程序处理盒的图例,Figure 7 is an illustration of a process cartridge for disassembly,
图8是一种与本发明适用的程序处理盒的剖视图,Fig. 8 is a sectional view of a process cartridge applicable to the present invention,
图9是当液态合成橡胶注入该处理盒框架的连接处的立体图,Fig. 9 is a perspective view of the joint when liquid synthetic rubber is injected into the process cartridge frame,
图10是液态合成橡胶注入增色剂容器表面后处理盒的立体图,Fig. 10 is a perspective view of the treatment box after liquid synthetic rubber is injected into the surface of the toner container,
图11是液态合成橡胶注入后的剖视图,Figure 11 is a cross-sectional view of liquid synthetic rubber after injection,
图12是本发明的一个实施例的程序处理盒的剖视图,Fig. 12 is a sectional view of a process cartridge according to an embodiment of the present invention,
图13是程序处理盒被公开为上部和下部的剖视图,Figure 13 is a sectional view of the process cartridge disclosed as upper and lower parts,
图14是当液态合成橡胶注入上部时的立体图,Fig. 14 is a perspective view when liquid synthetic rubber is injected into the upper part,
图15是用示意图说明关于液态合成橡胶的注入系统。Fig. 15 is a schematic diagram illustrating an injection system for liquid synthetic rubber.
图16是液态合成橡胶的注入系统示意图。Fig. 16 is a schematic diagram of the injection system of liquid synthetic rubber.
图17是传统程序处理盒的剖视图。Fig. 17 is a sectional view of a conventional process cartridge.
有关本发明的附图、实施例将在下面描述。The drawings and embodiments related to the present invention will be described below.
图3表示本发明的一个实施例,它是一个可与程序处理盒配用的成象装置。标号10是图象产生器,比如是感光鼓,围绕感光鼓10安置了图象产生程序装置,如显影装置11,进料装置12或清洁装置13。感光鼓10和这些图象产生程序装置在程序处理盒的塑料框架14a和14b内构成一个部件,这样构成的程序处理盒14是可拆卸地安装在成象装置的主部件1上。这样,维修和保养变得容易操作。程序处理盒的壳体将在下面详细描述。程序处理盒14装在主部件内时,进料传送器15位于感光鼓10下面。在该传送进料器15的供纸侧面,有一个喂纸托架16,一个托起卷轴17和定位卷轴18。在另一侧,即出纸侧有一纸张导向器19,一图象定影器20,以及出纸卷轴21和一个出纸托架22。Figure 3 shows an embodiment of the present invention, which is an image forming apparatus which can be used with a process cartridge.
关于程序处理盒14,它装有一个短焦光学器件系统24,用于对反映原版物0的原始示图灯23发出的光线进行聚焦。在主部件1顶部,是一个可以A方向往复移动原版物的托架25,而26是原版物的盖板。As regards the
感光鼓10通过送料器被均匀地送料,并被经光学器件系统24传来的来自原版物0的光线曝光,因此在感光鼓10上形成与原版物一致的静电潜像,静电潜像经感光鼓的转动被传送到显影装置11上,在显影装置上潜像被增色剂t显影出来成为增色剂图象。然后,纸张P从进纸托架16上经进纸卷轴17喂入到定位卷轴18,然后经定位卷轴18被与潜像同步地送入感光鼓10和进料传送器15之间。通过进料传送器15,增色剂图象被从感光鼓上转移到被传送的纸张P上,带有增色剂图象的纸被送至定影器20,在这里,增色剂图象被固定为永久的图象,该纸张经出纸卷轴21被传送到出纸托架22上。感光鼓10在完成图象转移后,清洁器13将对感光鼓上的残余增色剂进行清理,为感光鼓进行下一个成象操作做准备。标号30a和30b是为了便于从成象装置的主部件上方便安装程序处理盒14的装配器。The
图1,2A,2B,2C中详细描述这一实施例的程序处理盒。在此实施例中,程序处理盒14由上部A(14a)和下部B(14b)组成,盒A和B能互相连接、互相拆开。The process cartridge of this embodiment is described in detail in Figures 1, 2A, 2B, and 2C. In this embodiment, the
盒A和B是由弹性塑料注塑而成。在盒A右侧,是作为显影剂容器的增色剂容器110的整体结构。衬套111与之熔合将该容器密封。而与显影器11连接的增色剂容器110的开口111a被一连接密封板113封闭,如图2C所示。密封板一端弯曲并伸出盒A外面,有一手柄114与该端连接。当操作者拉手柄114时,密封板113从开口111a上移开,这样允许向显影套筒112提供增色剂t。在增色剂容器110下方有一个用于连接盒A和B的勾爪27,将与盒A为一体的勾爪27与盒B上具有的开口啮合,便可把分为上、下两部件的盒A和B连接起来。在与图纸的垂直方向上还设有四个这样的勾爪24和与之相对应的开口28。更具体地说,开口28与勾爪27在勾爪的斜面27a上相啮合,和开口28的一端28a与勾爪27的底面27b扣合,由于勾爪27有弹性,故均能顺利与开口28啮合,并且顺利的从啮合的开口28中把勾爪27取出,故,与开口28的连接是可靠的。如图所示,在盒A的左侧是一个残余增色剂容器130(显影剂容器)。外壳A的一端弯曲构成容器130底部表面的一部分14a1,下部盒延伸与容器130底部表面部分14a1搭接,在此是通过螺钉29连接的。因此,容器130的底面是由盒A和B的一部分构成。正对感光鼓10上部的盒A部分设有一开口141,便于图象曝光的光线通过。围绕增色剂容器和清洁器容器的开口处,具有使用泡沫聚氨酯材料制成的密封条26a和26b,以防增色剂从容器中漏出。Boxes A and B are injection molded from elastic plastic. On the right side of the cartridge A, there is an overall structure of a
如图2A所示,盒B复盖了程序处理盒底部,壁102a,102b向上延伸到盒A的底面。盒B的壁102a,102b用于可转动地支撑感光鼓10的支承轴103a和103b,并用螺钉106a和106b固定在感光鼓10下面,在盒B上开有一开口101,以便把增色剂图象从感光鼓10转移到传送纸张P上,并可用于安装成象装置的主部件的一个未表示的驱动装置。在盒B的侧壁102a上方,装料盒122,装料盒122由固定螺钉125支承。在装料盒122另一端有一螺栓128与盒B侧壁102b上的孔连接支承成一整体,在装料盒122内。轴123a和123b,在进料滚轴121驱动感光鼓10时对进料滚轴121的旋转轴130起支承作用。进料器外壳122的一端延伸到盒B的外部,并有用于向进料滚轴121供电的电极板。该电极板126可与成象装置的主部件的供电触点(未表示)相连接。As shown in Figure 2A, cartridge B covers the bottom of the process cartridge, with
关于图1和2B,清洁器13和显影器12将在下面详细描述。盒B上用于安装清洁刮片131的支座133a和133b,使它与感光鼓10接触,刮去感光鼓10表面残留的增色剂。螺钉135把刮片131牢固地装在支座133a和133b上。邻近盒B下侧的开口101的纵端固定一接收片132。盒B这一侧壁向内侧弯曲而与增色剂容器110相邻接,弯曲部件的作用在于通过弹簧118a和118b对套筒转轴117a和117b的支撑而对显影套筒112起支承作用。显影套筒112装有隔片116a和116b,使显影套筒112的表面与感光鼓10之间保持一定的间隙。弹簧118a和118b通过隔片116a和116b对感光鼓10施加一推力。在显影套筒112另一端有一齿轮119,它与装在感光鼓10上的柱状齿轮104啮合。当感光鼓10转动时,齿轮119使显影套筒112沿图1所示方向转动。在显影套筒112内装有一柱形磁性滚轴115,它具有复合磁极。在显影套筒112上方装有一刮片120,该刮片装在盒B的侧壁102a和102b上凸出的一个未表示的支座上。1 and 2B, the cleaner 13 and the
下盒B包括感光鼓10,清洁刮片131,接收片132,进料器12,显影套筒112和作用于其上的刮片120。盒B的精确定位保证了各种构件相对于感光鼓10的精确位置,因此便于定位。The lower cartridge B includes a
此外,该实施例中的程序处理盒14还可以拆开分为上盒A和下盒B,当增色剂用完后可把程序处理盒14收集起来,收集起来的程序处理盒可拆开分为A、B两部分,然后对盒A进行清理,装上新的密封板113,将进料孔上的一个(未表示)增色剂容器盖打开,把增色剂从该孔注入。然后,用增色剂容器的盖重新盖上。另外,把磨损部件,变形的摩擦片等不能再使用的部件重新更换。然后把盒组装起来。程序处理盒14的处理是在工厂中进行。In addition, the
包括有操作装置的盒B可与图1所示的另一形状的盒14C相连,盒14C具有比盒B更大的增色剂容积和残余增色剂容积。从而可易于制造另一类型具有更长使用寿命和能与不同类型主要部件组装的程序处理盒。The cartridge B including the operating device can be connected to another shaped cartridge 14C shown in FIG. 1 having a larger toner volume and residual toner volume than the cartridge B. It is thereby possible to easily manufacture another type of process cartridge which has a longer service life and can be assembled with different types of main parts.
图4是本发明另一实施例的程序处理盒,管子138用于把程序处理盒14中的残余增色剂排出。该管子与成象装置主要部件中的残余增色剂瓶(未表示)相连。残余增色剂容器113上有一螺旋残余增色剂传送器139,用于向排料管138传送残余增色剂。残余增色剂传送器139一端与一驱动齿轮(未表示)连接,该驱动齿轮与一柱状齿轮104啮合。在这实例中,在上部盒A上装有一个增色剂容器110就够了,而不必再装残余增色剂容器。因此,残余增色剂容积也不必视增色剂容积而定了。在此实例中,盒A与盒B间的连接管即构成了残余增色剂容器。FIG. 4 is a process cartridge according to another embodiment of the present invention. The
双点划线14C表示盒A另一形状轮廓线,在盒14C情况下,增色剂容器110位于盒的下方,增色剂容器110上有一增色剂传送器(未表示),盒B延伸到增色剂容器110的二边,并与盒A的增色剂容器110末端的勾爪27相啮合。Double-dashed line 14C represents another shape outline of cartridge A. In the case of cartridge 14C,
在上述实例中,程序处理盒有显影装置,但本发明也适用于没有显影装置的程序处理盒。此时,本发明可用于清洁装置的残余增色剂容器。In the above example, the process cartridge has the developing means, but the present invention is also applicable to the process cartridge without the developing means. At this time, the present invention can be used to clean the residual toner container of the device.
图5,6A,6B描述本发明另一实施例,图5是本实施例的程序处理盒的侧剖面图,图6A是上盒的立体图,图6B是下盒的立体图。5, 6A, 6B describe another embodiment of the present invention, FIG. 5 is a side sectional view of the process box of this embodiment, FIG. 6A is a perspective view of the upper box, and FIG. 6B is a perspective view of the lower box.
在前所述实施例中,上、下盒A,B间连接不仅是由勾爪与开口相扣合,同时还用螺栓连接。在本实施例中,盒A,B连接仅是由勾爪与开口扣合而成。在本实施例中各装置的标号采用了与前述实施例中具有同样功能的各装置的对应标号,为了简便,在此不再对各标号加以说明。In the foregoing embodiments, the connection between the upper and lower boxes A and B is not only engaged by the hook and the opening, but also connected by bolts. In this embodiment, the connection between boxes A and B is only formed by snapping the claws and the openings. In this embodiment, the symbols of the various devices adopt the corresponding symbols of the devices having the same functions as those in the previous embodiments, and for the sake of simplicity, the description of the various symbols will not be repeated here.
图5中沿a-a,b-b,c-c的剖面图如图2A,2B,2C所示,在前面已对它们进行描述。如图3所示,本实施例的程序处理盒也同样可折开地安装在成象装置的主要部件上。The sectional views along a-a, b-b, c-c in Fig. 5 are shown in Figs. 2A, 2B, 2C, which have been described above. As shown in Fig. 3, the process cartridge of this embodiment is also foldably mounted on the main part of the image forming apparatus.
在本实施例中,盒A和B由勾爪27b与开口29间的啮合,代替了前一实施例中的螺栓29而把盒A,B牢固连接。在此实施例中,4个勾爪27b是在盒A左侧的残余增色剂容器130的底部处侧面14a1上,与之相对应的是在与盒A底部表面14a1搭接的盒B的壁上也配有4个开口29。同样,增色剂容器110侧面,盒A的勾爪27b与在残余增色剂容器130侧面的盒B的开口29相啮合,因此,盒A与B便连接在一起。图中表明27C是勾爪27b的斜表面,29是开口29的啮合端。在本实施例中,在增色剂容器110侧的勾爪27,和在残余增色剂容器130倒勾爪27b,均倾斜向外。其结果是,由塑料制成的盒A,B的弹性,更具体地说,是勾爪27和27b的弹性,在它们与开口28和29啮合时,增加了连接强度。In this embodiment, the boxes A and B are firmly connected by the engagement between the
在本实施例中,程序处理盒易于拆卸,如上所述,上、下盒A,B通过勾爪27,27b连接在一起。当要把程序处理盒分开时,把它安放在拆卸装置200上,推进杆201,202即可推动勾爪27和27b,这样一来,便很容易把上盒A从下盒B上拆卸下来。In this embodiment, the program processing box is easy to disassemble. As mentioned above, the upper and lower boxes A, B are connected together by
如不用装置200,适当的推动勾爪27和27b,也可把盒A、B相互分开,此时,最好同时推动各勾爪。可见使用装置更为方便。If the
程序处理盒另一实例将在下面描述,在此实例中,配置附加的密封板,以防显影剂漏出去。Another example of the process cartridge will be described below. In this example, an additional sealing plate is provided to prevent leakage of the developer.
参照图8,9,10,11,是本实施例对具有密封板的程序处理盒进行的描述。图8是本实施例程序处理盒剖面图。程序处理盒201包括一个结构为感光鼓202的图象产生器和其周围的操作装置。操作装置包括一个清洁装置203,一个显影装置204,一个由盒框架201a支承的进料装置205,它们构成了一个可拆卸地安装在成象装置的主要部件上的部件。当感光鼓202和/或显影装置204到使用寿命终期,当清洁装置203被残余增色剂填满或当显影装置204中的增色剂用完时,整个程序处理盒201可用一个新的取代。这样易于维修与保养。在本实例中,进料装置205是公知的电晕送料器,但也可由美国专利4851960中所公开的接触式送料器所取代。Referring to Figures 8, 9, 10, and 11, it is a description of the process cartridge with a sealing plate in this embodiment. Fig. 8 is a sectional view of the process cartridge of this embodiment. The
清洁装置203是由一个用于从感光鼓202表面上清除残余增色剂(残余显影剂)的刮片230,一个用于防止向外泄漏残余增色剂的增色剂接收片231,和一个用于容纳残余增色剂的残余增色剂容器232组成。残余增色剂容器是由与清洁器容器203a连接的密封板213,刮片支座230a,和盒的框架201a构成。密封板213有效防止增色剂从连接部位处泄漏。The
显影装置204是由一个向固定方向转动并有效地把其外层柱面上的增色剂供给感光鼓202的显影套筒240,一个调整显影套筒240上显影剂厚度的调整刮片241和一个用于容纳增色剂和向显影套筒240提供显影剂的增色剂容器242所组成。增色剂容器242是由增色剂容器212和显影器容器204组成,二者用螺栓或其它类似物与它们中间的密封板214互相连接,故它们可拆卸清理。密封板214有效防止连接部件处增色剂的漏出。The developing
在上述结构的程序处理盒中,送料装置205向感光鼓202均匀送料,感光鼓被图象光线曝光,而在感光鼓202上形成静电潜象。随着感光鼓202的转动,静电潜象到达显影装置204处,在此,显影装置204的显影套筒240向潜象供给增色剂,使潜象被显影为增色剂图象,该图象被转移到通过一个(未表示)进纸传送器或类似装置传送来的纸上。在完成图象转移后,刮片230对感光鼓202进行清理,将残余增色剂从感光鼓202上清除,这样,感光鼓202为下一个图象成形操作做准备。被刮片230除去的残余增色剂通过与感光鼓202相接触的接收片231,被收集到清洁装置203的残余增色剂容器230中。In the process cartridge of the above structure, the
参照图9,10,现对密封垫213和214进行描述。在这一实施例中,密封垫是由注孔215注入的双液态尿脘橡胶材料R到盒框架201a的连接表面201b(图9)的增色剂容器212的连接表面212a(图10)而构成。材料R是一种泡沫材料,因此在注入后大约20秒到10分钟起泡,并被固化在连接表面201b和212a上形成弹胶体。Referring to Figures 9 and 10, the
在图9中,材料R从a点沿箭头216和217所指方向延伸并回到a点,形成一个环路。如图10所示的密封垫214,从b点开始注入,然后沿箭头218和219方向进行,最后回到起点b。如图11所示,在连接表面201b和212a上预先设有凹槽211,这样,材料R流入凹槽并固化为具有弹性的弹胶体,最后形成密封垫。因此,密封垫不易产生移动或脱离。In FIG. 9, material R extends from point a along the directions indicated by
通过在框架210a和增色剂容器件212上固化的密封垫213和214,框架210a和增色剂容器212与清洁剂容器203a和显影剂容器204a相连,这样,可适当地防止增色剂从连接处泄漏。固化后,弹胶体213和214的高度(h)(图11)大于容器连接后的间隙C(图8),这样,当压下密封垫时,其高度与间隙C相等,将空隙填满而起密封作用。The frame 210a and the
在这一实施例中,材料R从注入孔的注入或分布,注入速度,注入率完全可自动控制,故沿连接表面形成的密封垫具有密封可靠性。因此,该系统适合于如图9所示的复杂的结构形状。In this embodiment, the injection or distribution of the material R from the injection hole, the injection speed, and the injection rate can be fully controlled automatically, so the sealing gasket formed along the connection surface has sealing reliability. Therefore, the system is suitable for complex structural shapes as shown in FIG. 9 .
在前面描述中,发泡聚氨酯橡胶用作密封件材料R,然而密封件材料不局限于此,其他材料如软橡胶或类似硅胶的塑料或其他弹胶体(弹性高聚合材料)都有同样优越性能。In the previous description, foamed polyurethane rubber is used as the seal material R, however, the seal material is not limited to this, other materials such as soft rubber or plastics like silicone or other elastomers (elastic high polymer materials) have the same superior performance .
因此,将固化液态弹胶体如发泡聚氨酯橡胶或其同类物,构成的密封件可用于密封各种装置的连接处,如程序处理盒中的显影装置204,清洁装置203的增色剂容器和残余增色剂容器。故在复杂结构的容器的连接处也易于实现对增色剂的密封。此外,由于易形成封闭环,可防止增色剂从密封件的连接处泄漏。Therefore, the sealing member made of solidified liquid elastomer such as foamed urethane rubber or the like can be used to seal the connection of various devices, such as the developing
图12,13和14,表示本发明另一实施例的程序处理盒。如图12所示,程序处理盒由图中的上盒A和下盒B组成,对于具有相同功能的元件采用了如图8中有关的标号。Figures 12, 13 and 14 show a process cartridge according to another embodiment of the present invention. As shown in Fig. 12, the program processing box is composed of the upper box A and the lower box B in the figure, and the related symbols as in Fig. 8 are used for the components having the same function.
为图13所示,图12中的程序处理盒是由上下盒A,B经勾爪250和251连接而成。上盒A和下盒B的连接是通过上盒A上的勾爪250与下盒B上对应的开口251的弹性啮合而成。上下盒A,B的夹层是密封件213b和214b。增色剂容器242由上下盒A,B的连接,和上盒A与用于安装调整刮片241的刮片底座241a的连接而构成。连接部件装有密封件214a,以防止增色剂的泄漏。清洁装置203的残余增色剂容器232是由上下盒A,B和上盒A与用于安装清洁刮片230的清洁器底座230a的连接而构成。在连接部位装有密封件213a,以防止增色剂的泄漏。As shown in FIG. 13, the program processing box in FIG. 12 is formed by connecting the upper and lower boxes A and B via
图14表示沿图13中的I方向的视图,这些实施例中,如图14所示,双液态聚氨酯橡胶材料R,从注入孔215注入分布在增色剂容器和残余增色剂容器的上、下框架部位的连接表面上。由于材料具有发泡性能,材料在注入或分布后,大约30秒至10分钟内,在连接表面201b和212a上发泡并变为弹胶物。注入路线始于(a),沿箭头216和217方向延伸,然后回到(a)点,从而形成一个封闭环。预先在接收材料R的表面(连接表面201b和212a)上设置凹槽,这样,材料R易于注入凹槽并固化成为弹胶体。如此,密封件不易移动和脱开。通过上部框架A上固化的密封件213和214使A与下部框架B连接,从而使密封件213和214起到防止增色剂从增色剂容器和残余增色剂容器中泄漏的作用。固化后,密封件213和214的高度h(图11)大于框架连接后的空隙C1,C2,C3,和C4(图12),故弹胶体被压缩到与空隙C1-C4相等的高度,从而填满空隙。Fig. 14 represents the view along the direction of I in Fig. 13. In these embodiments, as shown in Fig. 14, the two-liquid polyurethane rubber material R is injected from the
与前述实施例相似,在本实施例中,注入的速度和速率均可自动控制,故可靠地沿连接表面形成密封件。此外,注入部位集中在其中的一个框架上,故只要当一个框架定位后,就可完成注入或分布操作。这具有大大减少工艺步骤的优点。Similar to the previous embodiments, in this embodiment, the speed and rate of injection can be automatically controlled so that a seal is reliably formed along the joining surfaces. In addition, the injection site is concentrated on one of the frames, so the injection or distribution operation can be completed only when one frame is positioned. This has the advantage of greatly reducing process steps.
与前述实施例相似,材料R可以是软橡胶,软塑料或其它类似材料。Similar to the previous embodiments, the material R can be soft rubber, soft plastic or other similar materials.
在本实施例中,液态弹胶物被分布在连接表面上。图15描述的是用于混合双液态活性材料(液态弹胶物)和将其经注入孔215注入的一个系统。In this embodiment, the liquid elastomer is distributed over the connecting surfaces. Figure 15 depicts a system for mixing two liquid active materials (liquid elastomers) and injecting them through the
在图15中,液体A和液体B分别盛于容器260和261中,它们经精密计量泵262和263计量后,注入混合搅拌台264中,为双液态的反应配好适当的混合比,在混合搅拌台264中,液体A和B被马达均匀混合。从混合液体固化为弹性的弹胶体至少需要30秒左右,故经喷射器265的注入孔215喷出的混合液体正处于反应之中。在喷射液态弹胶物时,混合搅拌台264,喷射器265和包括注入孔215在内的注射头,沿x,y,z轴方向移动,以便与容器等的外形相符。In Fig. 15, liquid A and liquid B are filled in
计量泵262和263的计量,混合和搅拌速度,喷射头沿三轴方向的移动,喷射速度等均由一个(未表示)工业机器人的操制器中的程序装置来控制。故注入操作是全自动的。The metering, mixing and stirring speeds of the metering pumps 262 and 263, the movement of the spray head along the three axes, the spraying speed, etc. are all controlled by a program device in the controller of an industrial robot (not shown). Therefore, the injection operation is fully automatic.
使用的材料如下:The materials used are as follows:
表1Table 1
图16表示利用单液反应型液体的系统,AN2气体注入液体中使其发泡,并将液体从注入孔16注入。FIG. 16 shows a system using a single liquid reaction type liquid, AN 2 gas is injected into the liquid to cause foaming, and the liquid is injected from the
在图16中,主要由聚氨酯材料组成的液体,弹胶物在容器266中被加热器加热到70℃~100℃。通过泵向泡沫搅拌机268供料,在泡沫搅拌机268中,从容器266中供给的是混有N2气体的液体,故可起泡。在液态弹胶物固化前,它经喷射器270的注入孔215,喷向如增色剂容器等的元件。In FIG. 16 , the liquid mainly composed of polyurethane material, the elastomer, is heated to 70° C. to 100° C. by a heater in a
与双液态型材料情况相似,采用一个机器人(未表示),故控制器可全面控制N2气体的混合比,材料的供给,注入头沿三轴方向运动和注入速度等。从而使注入与分布操作自动化。Similar to the case of two-liquid type materials, a robot (not shown) is used, so the controller can fully control the mixing ratio of N2 gas, the supply of materials, the movement of the injection head along the three axes and the injection speed, etc. Injection and distribution operations are thereby automated.
这一实施例中的弹胶体的优先延伸率为100~200%,硬度指数(ASK C)为4~5,压缩还原率不小于90%。The preferred elongation rate of the elastomer in this embodiment is 100-200%, the hardness index (ASK C) is 4-5, and the compression recovery rate is not less than 90%.
在前面的实施例中,已描述具有用于清洁装置的残余增色剂容器和用于显影装置的增色剂容器的程序处理盒。本发明不局限于此,本发明适用于至少有一个容器的程序处理盒。In the foregoing embodiments, the process cartridge having the residual toner container for the cleaning device and the toner container for the developing device has been described. The present invention is not limited thereto, and the present invention is applicable to a process cartridge having at least one container.
如前所述,根据本发明实施例,由固化注入的液态弹胶体构成的密封件,用于程序处理盒显影剂容器的各连接部位,故比传统装置更有效防止显影剂的外漏,此外,本发明还具有使其密封满足于各种复杂连接部位的要求。As mentioned above, according to the embodiment of the present invention, the sealing member made of solidified and injected liquid elastic colloid is used for each connecting part of the developer container of the process cartridge, so it is more effective than the traditional device to prevent the leakage of the developer. In addition , the present invention also has the requirement of making its sealing satisfy various complex connection parts.
此外,由于可对液态弹胶体的注入进行自动控制、故程序处理盒易于组装。In addition, since the injection of the liquid elastic colloid can be automatically controlled, the program processing box is easy to assemble.
如前所述的程序处理盒,可以有一个图象产生器和至少一个直接或间接作用于该图象产生器的操作装置。具体说,程序处理盒可包括由一个电子摄象感光装置,一个进料装置,一个显影装置和/或清洁装置组成的部件而构成。这样构成的程序处理盒,是可拆卸地安装在一个成象装置上,如复印机,激光打印机等。As in the aforementioned program process box, there may be an image generator and at least one operating device acting directly or indirectly on the image generator. Specifically, the process cartridge may be constituted by including an electrophotographic photosensitive unit, a feeding unit, a developing unit and/or cleaning unit. The process cartridge thus constituted is detachably mounted on an image forming apparatus such as a copying machine, a laser printer, and the like.
如前所述,根据本发明的各个实施例,被按框架分开,其中之一为包括一个图象产生器,及其操作装置的框架,另一个为包括一个含有增色剂微粒的增色剂容器和/或残余增色剂容器,可将它们组装在一起,也可将其拆开。As mentioned above, according to various embodiments of the present invention, are separated by frames, one of which is a frame including an image generator and its operating device, and the other is a frame including a toner container containing toner particles and and/or residual toner container, which can be assembled or disassembled.
故,本发明具有如下优点:Therefore, the present invention has the following advantages:
1.通过选择含有增色剂容器(显影剂容器)的框架,便可生产不同类型和不同寿命的程序处理盒,1. Process cartridges of different types and lifetimes can be produced by selecting a frame containing a toner container (developer container),
2.可制造同样包含有图象产生器和操作装置的框架,这可使生产经营简化,2. A frame that also includes an image generator and an operating device can be manufactured, which can simplify production and operation,
3.通过收集废弃的程序处理盒(空增色剂容器),拆开框架,更换旧部件,装配重新用增色剂来填装的增色剂容器,该程序处理盒可重复使用。3. The procedure cartridge can be reused by collecting discarded process cartridges (empty toner containers), disassembling the frame, replacing old parts, and assembling toner containers refilled with toner.
根据本发明可见,它提供一种具有易于组装特性的程序处理盒和与之配用的成象装置。SUMMARY OF THE INVENTION According to the present invention, it can be seen that there is provided a process cartridge and an imaging device associated therewith having the characteristics of easy assembly.
在对本发明描述时参考上述公开的结构,但本发明并不限于所列举的这些细节。本申请试图包括如为改进的目的或在下面权利要求范围内的修正和变化。While the invention has been described with reference to the above disclosed structures, the invention is not limited to the details recited. This application is intended to cover amendments and changes as improvements are made or within the scope of the following claims.
Claims (12)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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JP301779/90 | 1990-11-06 | ||
JP30177990 | 1990-11-06 | ||
JP3054446A JP2877540B2 (en) | 1991-03-19 | 1991-03-19 | A process cartridge that can be attached to and detached from an image forming apparatus |
JP054446/91 | 1991-03-19 |
Related Child Applications (3)
Application Number | Title | Priority Date | Filing Date |
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CN94102879A Division CN1066271C (en) | 1990-11-06 | 1994-03-11 | Process cartridge and image forming apparatus usable therewith |
CN94115665A Division CN1060271C (en) | 1990-11-06 | 1994-09-05 | Program processing box and imaging apparatus matching same |
CN95108342A Division CN1066546C (en) | 1990-11-06 | 1995-06-14 | Process cartridge and image forming apparatus usable therewith |
Publications (2)
Publication Number | Publication Date |
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CN1062795A true CN1062795A (en) | 1992-07-15 |
CN1040045C CN1040045C (en) | 1998-09-30 |
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Application Number | Title | Priority Date | Filing Date |
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CN91111554A Expired - Fee Related CN1040045C (en) | 1990-11-06 | 1991-11-06 | Program processing box and associated imaging device |
CN94102879A Expired - Fee Related CN1066271C (en) | 1990-11-06 | 1994-03-11 | Process cartridge and image forming apparatus usable therewith |
CN94115665A Expired - Fee Related CN1060271C (en) | 1990-11-06 | 1994-09-05 | Program processing box and imaging apparatus matching same |
CN95108342A Expired - Fee Related CN1066546C (en) | 1990-11-06 | 1995-06-14 | Process cartridge and image forming apparatus usable therewith |
Family Applications After (3)
Application Number | Title | Priority Date | Filing Date |
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CN94102879A Expired - Fee Related CN1066271C (en) | 1990-11-06 | 1994-03-11 | Process cartridge and image forming apparatus usable therewith |
CN94115665A Expired - Fee Related CN1060271C (en) | 1990-11-06 | 1994-09-05 | Program processing box and imaging apparatus matching same |
CN95108342A Expired - Fee Related CN1066546C (en) | 1990-11-06 | 1995-06-14 | Process cartridge and image forming apparatus usable therewith |
Country Status (6)
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EP (3) | EP0692746B1 (en) |
KR (2) | KR970001198B1 (en) |
CN (4) | CN1040045C (en) |
DE (3) | DE69132410T2 (en) |
HK (2) | HK1011754A1 (en) |
SG (1) | SG79187A1 (en) |
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WO2003069414A1 (en) * | 2002-02-05 | 2003-08-21 | Print-Rite . Unicorn Image Products Co., Ltd. Of Zhuhai | Developer cartridge |
CN101916063A (en) * | 2010-07-22 | 2010-12-15 | 珠海赛纳科技有限公司 | Photosensitive element box |
CN101916063B (en) * | 2010-07-22 | 2013-03-20 | 珠海赛纳打印科技股份有限公司 | Photosensitive element box |
CN111095121A (en) * | 2017-09-21 | 2020-05-01 | 佳能株式会社 | Developer supply container and developer supply system |
CN111095121B (en) * | 2017-09-21 | 2022-10-14 | 佳能株式会社 | Developer supply container and developer supply system |
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Also Published As
Publication number | Publication date |
---|---|
CN1125855A (en) | 1996-07-03 |
CN1040045C (en) | 1998-09-30 |
DE69132193T2 (en) | 2000-09-28 |
DE69132410T2 (en) | 2001-02-15 |
EP0692745A3 (en) | 1996-11-20 |
EP0692745A2 (en) | 1996-01-17 |
KR920010370A (en) | 1992-06-26 |
CN1066546C (en) | 2001-05-30 |
EP0692746B1 (en) | 2000-09-06 |
CN1099879A (en) | 1995-03-08 |
EP0485271A3 (en) | 1992-09-09 |
KR970001199B1 (en) | 1997-01-29 |
CN1066271C (en) | 2001-05-23 |
DE69126947T2 (en) | 1997-11-20 |
KR970001198B1 (en) | 1997-01-29 |
CN1060271C (en) | 2001-01-03 |
DE69132193D1 (en) | 2000-06-15 |
EP0485271A2 (en) | 1992-05-13 |
DE69132410D1 (en) | 2000-10-12 |
SG79187A1 (en) | 2001-03-20 |
EP0692746A2 (en) | 1996-01-17 |
EP0485271B1 (en) | 1997-07-23 |
HK1011754A1 (en) | 1999-07-16 |
DE69126947D1 (en) | 1997-08-28 |
EP0692745B1 (en) | 2000-05-10 |
EP0692746A3 (en) | 1996-11-20 |
HK1011755A1 (en) | 1999-07-16 |
CN1114432A (en) | 1996-01-03 |
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