CN106279476A - Super high molecular weight ultra-fine propylene polymerization powder and preparation method thereof - Google Patents
Super high molecular weight ultra-fine propylene polymerization powder and preparation method thereof Download PDFInfo
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- CN106279476A CN106279476A CN201610695070.2A CN201610695070A CN106279476A CN 106279476 A CN106279476 A CN 106279476A CN 201610695070 A CN201610695070 A CN 201610695070A CN 106279476 A CN106279476 A CN 106279476A
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- propylene polymer
- propylene
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- 239000000843 powder Substances 0.000 title claims abstract description 45
- 238000002360 preparation method Methods 0.000 title claims abstract description 30
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 title claims description 36
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 title claims description 30
- 238000006116 polymerization reaction Methods 0.000 title claims description 21
- 229920001155 polypropylene Polymers 0.000 claims abstract description 65
- 239000002245 particle Substances 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 20
- 239000011882 ultra-fine particle Substances 0.000 claims abstract description 12
- 239000012798 spherical particle Substances 0.000 claims abstract description 6
- 239000003054 catalyst Substances 0.000 claims description 31
- 239000000203 mixture Substances 0.000 claims description 28
- -1 magnesium halide Chemical class 0.000 claims description 23
- 238000006243 chemical reaction Methods 0.000 claims description 21
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 claims description 20
- 238000009826 distribution Methods 0.000 claims description 14
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 12
- 239000005977 Ethylene Substances 0.000 claims description 12
- 150000003609 titanium compounds Chemical class 0.000 claims description 12
- 229910052749 magnesium Inorganic materials 0.000 claims description 10
- 239000011777 magnesium Substances 0.000 claims description 10
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 claims description 8
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 claims description 8
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 claims description 8
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 claims description 8
- DCTOHCCUXLBQMS-UHFFFAOYSA-N 1-undecene Chemical compound CCCCCCCCCC=C DCTOHCCUXLBQMS-UHFFFAOYSA-N 0.000 claims description 8
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 8
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 claims description 8
- 239000002904 solvent Substances 0.000 claims description 8
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 claims description 6
- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 6
- 239000012752 auxiliary agent Substances 0.000 claims description 6
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 claims description 5
- 229920001384 propylene homopolymer Polymers 0.000 claims description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 4
- 239000001569 carbon dioxide Substances 0.000 claims description 4
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- 150000001993 dienes Chemical class 0.000 claims description 4
- 229940069096 dodecene Drugs 0.000 claims description 4
- 239000004711 α-olefin Substances 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000012805 post-processing Methods 0.000 claims description 2
- XTKDAFGWCDAMPY-UHFFFAOYSA-N azaperone Chemical compound C1=CC(F)=CC=C1C(=O)CCCN1CCN(C=2N=CC=CC=2)CC1 XTKDAFGWCDAMPY-UHFFFAOYSA-N 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 7
- 238000012986 modification Methods 0.000 abstract description 5
- 230000004048 modification Effects 0.000 abstract description 5
- 239000002105 nanoparticle Substances 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 230000035484 reaction time Effects 0.000 description 6
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L magnesium chloride Substances [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 229920000098 polyolefin Polymers 0.000 description 5
- 238000011160 research Methods 0.000 description 5
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 239000011954 Ziegler–Natta catalyst Substances 0.000 description 4
- 150000001335 aliphatic alkanes Chemical class 0.000 description 4
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 4
- MGWAVDBGNNKXQV-UHFFFAOYSA-N diisobutyl phthalate Chemical compound CC(C)COC(=O)C1=CC=CC=C1C(=O)OCC(C)C MGWAVDBGNNKXQV-UHFFFAOYSA-N 0.000 description 4
- 239000002270 dispersing agent Substances 0.000 description 4
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical group Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 4
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 4
- BWDBEAQIHAEVLV-UHFFFAOYSA-N 6-methylheptan-1-ol Chemical compound CC(C)CCCCCO BWDBEAQIHAEVLV-UHFFFAOYSA-N 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 description 3
- 238000012662 bulk polymerization Methods 0.000 description 3
- 239000010962 carbon steel Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 229910001629 magnesium chloride Inorganic materials 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 description 3
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N caprylic alcohol Natural products CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 239000012295 chemical reaction liquid Substances 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- 150000008282 halocarbons Chemical class 0.000 description 2
- 229920006158 high molecular weight polymer Polymers 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Natural products C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000005543 nano-size silicon particle Substances 0.000 description 2
- 229910021392 nanocarbon Inorganic materials 0.000 description 2
- 229910000480 nickel oxide Inorganic materials 0.000 description 2
- ZWRUINPWMLAQRD-UHFFFAOYSA-N nonan-1-ol Chemical compound CCCCCCCCCO ZWRUINPWMLAQRD-UHFFFAOYSA-N 0.000 description 2
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 229920005653 propylene-ethylene copolymer Polymers 0.000 description 2
- 238000009210 therapy by ultrasound Methods 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 1
- VXEGSRKPIUDPQT-UHFFFAOYSA-N 4-[4-(4-methoxyphenyl)piperazin-1-yl]aniline Chemical compound C1=CC(OC)=CC=C1N1CCN(C=2C=CC(N)=CC=2)CC1 VXEGSRKPIUDPQT-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
- 229920010741 Ultra High Molecular Weight Polyethylene (UHMWPE) Polymers 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- 229940117389 dichlorobenzene Drugs 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- OTCKOJUMXQWKQG-UHFFFAOYSA-L magnesium bromide Chemical compound [Mg+2].[Br-].[Br-] OTCKOJUMXQWKQG-UHFFFAOYSA-L 0.000 description 1
- 229910001623 magnesium bromide Inorganic materials 0.000 description 1
- BLQJIBCZHWBKSL-UHFFFAOYSA-L magnesium iodide Chemical compound [Mg+2].[I-].[I-] BLQJIBCZHWBKSL-UHFFFAOYSA-L 0.000 description 1
- 229910001641 magnesium iodide Inorganic materials 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000005049 silicon tetrachloride Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000000527 sonication Methods 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 238000001132 ultrasonic dispersion Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F110/00—Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F110/04—Monomers containing three or four carbon atoms
- C08F110/06—Propene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F210/04—Monomers containing three or four carbon atoms
- C08F210/06—Propene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F210/16—Copolymers of ethene with alpha-alkenes, e.g. EP rubbers
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
Abstract
本发明涉及一种超高分子量超细粒径丙烯聚合物粉体及其制备方法,所述丙烯聚合物的粘均分子量(Mv)大于1×106,所述丙烯聚合物粉体为球形颗粒,平均粒径为10μm‑200μm,标准差为2μm‑15μm,堆密度为0.1g/mL‑0.4g/mL。所述方法步骤简单、易于控制、重复性高,可以实现工业化。本发明的粉体同时兼具超高分子量和超细的粒径范围,特别适合于加工应用,而且易于实现接枝改性,极大地扩展了超高分子量丙烯聚合物的应用领域和适用范围。The invention relates to a propylene polymer powder with ultra-high molecular weight and ultra-fine particle size and a preparation method thereof. The viscosity-average molecular weight (Mv) of the propylene polymer is greater than 1×10 6 , and the propylene polymer powder is spherical particles , the average particle size is 10μm-200μm, the standard deviation is 2μm-15μm, and the bulk density is 0.1g/mL-0.4g/mL. The method has simple steps, is easy to control, has high repeatability, and can realize industrialization. The powder of the invention has both ultra-high molecular weight and ultra-fine particle size range, is particularly suitable for processing and application, and is easy to realize graft modification, greatly expanding the application field and scope of application of the ultra-high molecular weight propylene polymer.
Description
技术领域technical field
本发明属于聚烯烃高分子材料领域,具体涉及一种超高分子量超细粒径丙烯聚合物粉体及其制备方法。The invention belongs to the field of polyolefin polymer materials, and in particular relates to a propylene polymer powder with ultra-high molecular weight and ultra-fine particle size and a preparation method thereof.
背景技术Background technique
超高分子量丙烯聚合物(UHMWPP)与超高分子量聚乙烯(UHMWPE)均属于柔性链高分子,结构规整、结晶性能优异,而UHMWPP相比于UHMWPE,还具有粘附性更好、使用温度更高、蠕变更低等优点。但由于超高分子量聚合物熔融状态的粘度极高、熔体流动性能极差(其熔体流动指数几乎为零),所以很难用一般的热加工方法进行加工。UHMWPE的加工技术经过几十年的发展,已由最初的压制-烧结成型发展为挤出、吹塑和注射、溶液纺丝成型等多种成型方法,但UHMWPP的加工和应用却发展缓慢,这一方面是由于超高分子量丙烯聚合物的合成就困难,通常的聚合条件下只能获得分子量为几十万的丙烯聚合物树脂,另一方面是UHMWPP较UHMWPE更加难以加工成型。Both ultra-high molecular weight propylene polymer (UHMWPP) and ultra-high molecular weight polyethylene (UHMWPE) are flexible chain polymers with regular structure and excellent crystallization performance. Compared with UHMWPE, UHMWPP also has better adhesion and lower service temperature. High, low creep and other advantages. However, due to the extremely high viscosity and poor melt flow properties of ultra-high molecular weight polymers in the molten state (the melt flow index is almost zero), it is difficult to process them by general thermal processing methods. After decades of development, the processing technology of UHMWPE has developed from the initial compression-sintering molding to various molding methods such as extrusion, blow molding and injection, and solution spinning molding. However, the processing and application of UHMWPP have developed slowly. On the one hand, it is difficult to synthesize ultra-high molecular weight propylene polymers. Under normal polymerization conditions, only propylene polymer resins with a molecular weight of hundreds of thousands can be obtained. On the other hand, UHMWPP is more difficult to process than UHMWPE.
发展新的加工方法是其一种解决方案,而如何制备加工性能更加优异、更加易于加工的UHMWPP则也是一种更加根本、更加有效的解决方法,具有很好的发展前景。The development of new processing methods is a solution, and how to prepare UHMWPP with better processing performance and easier processing is also a more fundamental and effective solution, which has a good development prospect.
发明内容Contents of the invention
本发明的目的之一是提供一种超高分子量超细粒径丙烯聚合物粉体的制备方法。One of the objects of the present invention is to provide a method for preparing ultra-high molecular weight and ultra-fine particle diameter propylene polymer powder.
本发明的目的之二是提供一种由上述方法制得的粉体,所述粉体具有优异的加工性能。The second object of the present invention is to provide a powder prepared by the above method, which has excellent processability.
为实现上述目的,本发明提供一种超高分子量超细粒径丙烯聚合物粉体的制备方法,其包括以下步骤:In order to achieve the above object, the present invention provides a method for preparing an ultrahigh molecular weight ultrafine particle size propylene polymer powder, which comprises the following steps:
在催化剂作用下,丙烯或丙烯与共聚单体进行聚合反应,其中,聚合反应的温度为30-105℃,所述丙烯的体积分数大于等于98%;Under the action of a catalyst, propylene or propylene and comonomers undergo a polymerization reaction, wherein the temperature of the polymerization reaction is 30-105°C, and the volume fraction of propylene is greater than or equal to 98%;
所述催化剂通过包括以下步骤的方法制备得到:The catalyst is prepared by a method comprising the following steps:
(a)将卤化镁、醇类化合物、助剂、部分的内给电子体和溶剂混合,制得混合物I;(a) magnesium halide, alcohol compound, auxiliary agent, part of the internal electron donor and solvent are mixed to prepare mixture I;
(b)在反应器中加入上述的混合物I,预热到-30℃~30℃,滴加钛化合物;或者,在反应器中加入钛化合物,预热到-30℃~30℃,滴加上述的混合物I;(b) Add the above-mentioned mixture I into the reactor, preheat to -30°C to 30°C, and add the titanium compound dropwise; or, add the titanium compound to the reactor, preheat to -30°C to 30°C, add dropwise the above-mentioned mixture I;
(c)滴加完成后,反应体系经过30分钟~3小时升温至90℃~130℃,加入剩余的内给电子体继续反应;(c) After the dropwise addition is completed, the temperature of the reaction system is raised to 90° C. to 130° C. after 30 minutes to 3 hours, and the remaining internal electron donor is added to continue the reaction;
(d)滤除反应体系的液体,加入剩余的钛化合物,继续反应;(d) filter out the liquid in the reaction system, add the remaining titanium compound, and continue the reaction;
(e)反应完成后,后处理得到所述的催化剂;(e) After the reaction is completed, post-processing obtains the catalyst;
其中制得的丙烯聚合物的粘均分子量(Mv)大于1×106;所述丙烯聚合物粉体为球形颗粒,平均粒径为10μm-200μm,标准差为2μm-15μm,堆密度为0.1g/mL-0.4g/mL。The viscosity-average molecular weight (Mv) of the prepared propylene polymer is greater than 1×10 6 ; the propylene polymer powder is a spherical particle with an average particle diameter of 10 μm-200 μm, a standard deviation of 2 μm-15 μm, and a bulk density of 0.1 g/mL-0.4g/mL.
根据本发明,所述丙烯聚合物粉体的粒径分布近似于正态分布。According to the present invention, the particle size distribution of the propylene polymer powder is close to a normal distribution.
根据本发明,所述共聚单体为C2-20的α-烯烃,例如乙烯、1-丁烯、1-戊烯、1-己烯、1-庚烯、1-辛烯、1-壬烯、1-癸烯、1-十一烯或1-十二烯中的一种或多种。优选地,所述共聚单体为乙烯和1-丁烯中的一种或两种。所述共聚单体的摩尔百分含量为0-10mol%,优选为0-5mol%。According to the present invention, the comonomer is a C 2-20 alpha-olefin, such as ethylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonane One or more of ene, 1-decene, 1-undecene or 1-dodecene. Preferably, the comonomer is one or both of ethylene and 1-butene. The mole percentage of the comonomer is 0-10 mol%, preferably 0-5 mol%.
根据本发明,所述聚合反应的温度优选为40~80℃。According to the present invention, the temperature of the polymerization reaction is preferably 40-80°C.
根据本发明,所述丙烯的体积分数大于等于99%,更优选地大于等于99.8%,还更优选地大于等于99.9%。According to the present invention, the volume fraction of propylene is greater than or equal to 99%, more preferably greater than or equal to 99.8%, still more preferably greater than or equal to 99.9%.
根据本发明,所述共聚单体(如乙烯或1-丁烯)中,一氧化碳含量少于5ppm,二氧化碳少于15ppm,共轭二烯烃含量少于10ppm。According to the present invention, in the comonomer (such as ethylene or 1-butene), the carbon monoxide content is less than 5 ppm, the carbon dioxide content is less than 15 ppm, and the conjugated diene content is less than 10 ppm.
本发明还提供由上述制备方法制得的超高分子量超细粒径丙烯聚合物粉体,所述丙烯聚合物的粘均分子量(Mv)大于1×106;所述丙烯聚合物粉体为球形颗粒,平均粒径为10μm-200μm,标准差为2μm-15μm,堆密度为0.1g/mL-0.4g/mL。优选地,所述丙烯聚合物粉体的粒径分布近似于正态分布。The present invention also provides ultra-high molecular weight and ultra-fine particle size propylene polymer powder prepared by the above preparation method, the viscosity-average molecular weight (Mv) of the propylene polymer is greater than 1×10 6 ; the propylene polymer powder is Spherical particles, the average particle size is 10μm-200μm, the standard deviation is 2μm-15μm, and the bulk density is 0.1g/mL-0.4g/mL. Preferably, the particle size distribution of the propylene polymer powder is close to a normal distribution.
根据本发明,所述丙烯聚合物为丙烯均聚物或丙烯共聚物,丙烯共聚物中的共聚单体为C2-20的α-烯烃,例如乙烯、1-丁烯、1-戊烯、1-己烯、1-庚烯、1-辛烯、1-壬烯、1-癸烯、1-十一烯或1-十二烯中的一种或多种。优选地,所述共聚单体为乙烯和1-丁烯中的一种或两种。所述共聚单体的摩尔百分含量为0-10mol%,优选为0-5mol%。According to the present invention, the propylene polymer is a propylene homopolymer or a propylene copolymer, and the comonomer in the propylene copolymer is a C 2-20 α-olefin, such as ethylene, 1-butene, 1-pentene, One or more of 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, 1-undecene or 1-dodecene. Preferably, the comonomer is one or both of ethylene and 1-butene. The mole percentage of the comonomer is 0-10 mol%, preferably 0-5 mol%.
根据本发明,所述丙烯聚合物的粘均分子量(Mv)大于等于1.5×106,优选地为1.5×106~4.0×106;所述丙烯聚合物的分子量分布Mw/Mn为2~15,优选为3~10,还优选为4~8。According to the present invention, the viscosity-average molecular weight (Mv) of the propylene polymer is greater than or equal to 1.5×10 6 , preferably 1.5×10 6 to 4.0×10 6 ; the molecular weight distribution Mw/Mn of the propylene polymer is 2 to 15, preferably 3-10, more preferably 4-8.
根据本发明,所述丙烯聚合物粉体的平均粒径优选为20μm-180μm,更优选为30μm-150μm;所述标准差优选为5μm-15μm,更优选为6μm-12μm,还优选为8μm-10μm;所述粉体的堆密度优选为0.15g/mL-0.35g/mL。According to the present invention, the average particle size of the propylene polymer powder is preferably 20 μm-180 μm, more preferably 30 μm-150 μm; the standard deviation is preferably 5 μm-15 μm, more preferably 6 μm-12 μm, and more preferably 8 μm-150 μm. 10 μm; the bulk density of the powder is preferably 0.15 g/mL-0.35 g/mL.
本发明的有益效果:Beneficial effects of the present invention:
本发明提出一种全新的制备超高分子量超细粒径丙烯聚合物粉体的方法,所述方法中通过控制聚合温度、单体纯度和调整催化剂的制备步骤,合成出了一种超高分子量超细粒径丙烯聚合物粉体,方法步骤简单、易于控制、重复性高,可以实现工业化。The present invention proposes a brand-new method for preparing ultra-high molecular weight and ultra-fine particle size propylene polymer powder. In the method, an ultra-high molecular weight polymer powder is synthesized by controlling the polymerization temperature, monomer purity and adjusting the preparation steps of the catalyst. The ultra-fine particle size propylene polymer powder has simple steps, easy control and high repeatability, and can realize industrialization.
本发明首次合成出一种同时兼具超高分子量和超细的粒径范围的丙烯聚合物粉体,研究发现,具备上述特性的粉体特别适合于加工应用,而且易于实现接枝改性,极大地扩展了超高分子量丙烯聚合物的应用领域和适用范围。同时,所述丙烯聚合物粉体还具备下述优异性能:首先,耐磨损性能非常卓越,比一般碳钢和铜等金属的耐磨指数还高数倍;其次,由于分子量超高,分子链超长,使得材料的冲击强度高;再次,该丙烯聚合物粉体的耐化学腐蚀能力强于一般聚烯烃;最后,该材料的使用温度范围较宽,在较低或较高的温度下均能保持很好的韧性和强度。The present invention synthesized a propylene polymer powder with both ultra-high molecular weight and ultra-fine particle size range for the first time. The research found that the powder with the above characteristics is especially suitable for processing and application, and it is easy to achieve graft modification. The application field and scope of application of the ultra-high molecular weight propylene polymer are greatly expanded. At the same time, the propylene polymer powder also has the following excellent properties: first, the wear resistance is very excellent, which is several times higher than the wear resistance index of ordinary carbon steel and copper; second, due to the ultra-high molecular weight, the molecular The chain is super long, which makes the impact strength of the material high; again, the chemical corrosion resistance of the propylene polymer powder is stronger than that of general polyolefin; finally, the material has a wide temperature range, and can be used at lower or higher temperatures Can maintain good toughness and strength.
具体实施方式detailed description
[催化剂的制备方法][Catalyst preparation method]
本发明的制备方法中采用的催化剂可以采用申请人已提交的发明专利申请(申请号201510271254.1)中公开的方法制备,其全文引入本申请中作为参考。The catalyst used in the preparation method of the present invention can be prepared by the method disclosed in the invention patent application submitted by the applicant (application number 201510271254.1), the entirety of which is incorporated in this application as a reference.
具体的,本发明的制备方法中采用的催化剂通过包括以下步骤的方法制备:Specifically, the catalyst used in the preparation method of the present invention is prepared by a method comprising the following steps:
(a)将卤化镁、醇类化合物、助剂、部分的内给电子体和溶剂混合,制得混合物I;(a) magnesium halide, alcohol compound, auxiliary agent, part of the internal electron donor and solvent are mixed to prepare mixture I;
(b)在反应器中加入上述的混合物I,预热到-30℃~30℃,滴加钛化合物;或者,在反应器中加入钛化合物,预热到-30℃~30℃,滴加上述的混合物I;(b) Add the above-mentioned mixture I into the reactor, preheat to -30°C to 30°C, and add the titanium compound dropwise; or, add the titanium compound to the reactor, preheat to -30°C to 30°C, add dropwise the above-mentioned mixture I;
(c)滴加完成后,反应体系经过30分钟~3小时升温至90℃~130℃,加入剩余的内给电子体继续反应;(c) After the dropwise addition is completed, the temperature of the reaction system is raised to 90° C. to 130° C. after 30 minutes to 3 hours, and the remaining internal electron donor is added to continue the reaction;
(d)滤除反应体系的液体,加入剩余的钛化合物,继续反应;(d) filter out the liquid in the reaction system, add the remaining titanium compound, and continue the reaction;
(e)反应完成后,后处理得到所述的催化剂。(e) After the reaction is completed, post-treatment to obtain the catalyst.
本发明中,所述步骤(b)由下述步骤(b’)替换:In the present invention, said step (b) is replaced by the following step (b'):
(b’)配置包括纳米粒子、分散剂和溶剂的混合物II;(b') configuration comprising mixture II of nanoparticles, dispersant and solvent;
在反应器中加入上述的混合物I和混合物II得到二者的混合物,预热到-30℃~30℃,滴加钛化合物;或者,Add the above-mentioned mixture I and mixture II to the reactor to obtain a mixture of the two, preheat to -30°C to 30°C, and add the titanium compound dropwise; or,
在反应器中加入钛化合物,预热到-30℃~30℃,滴加上述的混合物I和混合物II的混合物。Add a titanium compound into the reactor, preheat to -30°C to 30°C, and add the above-mentioned mixture of mixture I and mixture II dropwise.
本发明中,所述的混合物Ⅰ优选按照如下方法制备:将卤化镁和醇类化合物在有机溶剂中混合,升温并保温后,加入助剂和部分的内给电子体,在一定温度反应后得到稳定均一的混合物Ⅰ。所述醇类化合物选自C1-C15的脂肪醇类化合物、C3-C15的环烷醇类化合物和C6-C15的芳香醇类化合物中的一种或几种,优选为甲醇、乙醇、乙二醇、正丙醇、异丙醇、1,3-丙二醇、丁醇、异丁醇、己醇、庚醇、正辛醇、异辛醇、壬醇、癸醇、山梨醇、环己醇和苄醇中的一种或几种,更优选为乙醇、丁醇、己醇及异辛醇。所述内给电子体为单酯、二酯、单醚、二醚类化合物中的至少一种,更优选的选自二酯或二醚。所述溶剂选自5-20个碳的直链烷烃、5-20个碳的支链烷烃、6-20个碳的芳香烃或它们的卤代烃中的至少一种,优选甲苯、氯苯、二氯苯或癸烷中的至少一种。在本发明中,卤化镁在制备可直接获得亚微米级聚烯烃颗粒的催化剂中具有载体的作用,为传统齐格勒-纳塔催化剂的组成之一,能使制备的催化剂具有合适的形状、尺寸和机械强度,同时,载体可使活性组分分散在载体表面上,获得较高的比表面积,提高单位质量活性组分的催化效率。另外,所述醇类化合物的作用在于将载体即卤化镁溶解。在混合物Ⅰ的制备过程中,所述得到混合溶液的温度优选为110℃-130℃,更优选为130℃,所述保温时间优选为1-3小时,更优选为2-3小时,所述加入助剂等后的反应时间为0.5-2小时,更优选为1小时。因此,卤化镁在高温下被醇类化合物溶解,得到了混合物Ⅰ。In the present invention, the mixture I is preferably prepared according to the following method: mix the magnesium halide and the alcohol compound in an organic solvent, heat up and keep it warm, add auxiliary agents and part of the internal electron donor, and react at a certain temperature to obtain Stable and homogeneous mixture I. The alcohol compound is selected from one or more of C 1- C 15 aliphatic alcohol compounds, C 3 -C 15 cycloalkanol compounds and C 6 -C 15 aromatic alcohol compounds, preferably Methanol, ethanol, ethylene glycol, n-propanol, isopropanol, 1,3-propanediol, butanol, isobutanol, hexanol, heptanol, n-octanol, isooctyl alcohol, nonanol, decanol, sorbitol One or more of alcohol, cyclohexanol and benzyl alcohol, more preferably ethanol, butanol, hexanol and isooctyl alcohol. The internal electron donor is at least one of monoester, diester, monoether and diether compounds, more preferably selected from diester or diether. The solvent is selected from at least one of straight-chain alkanes with 5-20 carbons, branched-chain alkanes with 5-20 carbons, aromatic hydrocarbons with 6-20 carbons or their halogenated hydrocarbons, preferably toluene and chlorobenzene , at least one of dichlorobenzene or decane. In the present invention, magnesium halide has the effect of carrier in the catalyst that can directly obtain submicron-sized polyolefin particles in the preparation, is one of the compositions of traditional Ziegler-Natta catalyst, can make the prepared catalyst have suitable shape, At the same time, the carrier can disperse the active components on the surface of the carrier, obtain a higher specific surface area, and improve the catalytic efficiency of the active component per unit mass. In addition, the function of the alcohol compound is to dissolve the carrier, that is, the magnesium halide. During the preparation of the mixture I, the temperature of the obtained mixed solution is preferably 110°C-130°C, more preferably 130°C, the holding time is preferably 1-3 hours, more preferably 2-3 hours, the The reaction time after adding the auxiliary agent etc. is 0.5-2 hours, more preferably 1 hour. Therefore, the magnesium halide is dissolved by the alcohol compound at high temperature, and the compound I is obtained.
本发明中,所述的混合物Ⅱ优选按照如下方法制备:将纳米粒子、分散剂和溶剂加入到反应容器中,超声处理,得到均匀的混合物Ⅱ。所述的纳米粒子优选为纳米二氧化硅、纳米二氧化钛、纳米二氧化锆、纳米氧化镍、纳米氯化镁或纳米碳球中的至少一种,更优选为纳米二氧化硅、纳米二氧化钛。纳米粒子的粒度优选为1-80nm,更优选为10-50nm。优选的纳米粒子的加入质量相对于卤化镁的加入质量为0%-200%,更优选为0%-20%。超声处理的时间优选为2小时。在本发明中纳米粒子作为晶种引入,目的是为了加速载体的成型和降低催化剂颗粒的粒径;分散剂和溶剂,包括超声处理都是为了帮助纳米粒子分散,这样促使每个纳米颗粒都能发挥晶种的作用。In the present invention, the mixture II is preferably prepared according to the following method: adding nanoparticles, a dispersant and a solvent into a reaction vessel, and performing ultrasonic treatment to obtain a uniform mixture II. The nanoparticles are preferably at least one of nano-silicon dioxide, nano-titanium dioxide, nano-zirconia, nano-nickel oxide, nano-magnesium chloride or nano-carbon spheres, more preferably nano-silicon dioxide and nano-titania. The particle size of the nanoparticles is preferably 1-80 nm, more preferably 10-50 nm. Preferably, the added mass of nanoparticles relative to the added mass of magnesium halide is 0%-200%, more preferably 0%-20%. The time of sonication is preferably 2 hours. In the present invention, nanoparticles are introduced as crystal seeds, and the purpose is to accelerate the molding of the carrier and reduce the particle diameter of the catalyst particles; dispersants and solvents, including ultrasonic treatment, are all in order to help the nanoparticles to disperse, so that each nanoparticle can be play the role of seed crystals.
本发明中,所述步骤(b’)的混合物II中,所述纳米粒子选自纳米二氧化硅、纳米二氧化钛、纳米二氧化锆、纳米氧化镍、纳米氯化镁或纳米碳球中的至少一种。In the present invention, in the mixture II of the step (b'), the nanoparticles are selected from at least one of nano-silica, nano-titanium dioxide, nano-zirconia, nano-nickel oxide, nano-magnesium chloride or nano-carbon spheres .
优选地,所述纳米粒子的粒度为1-80纳米,优选为2-60纳米,更优选3-50纳米。Preferably, the particle size of the nanoparticles is 1-80 nm, preferably 2-60 nm, more preferably 3-50 nm.
所述纳米粒子的加入质量相对于卤化镁的加入质量为大于0%至小于等于200%,优选地,所述的纳米粒子加入量的范围为大于0%至小于等于20%。The added mass of the nanoparticles relative to the added mass of the magnesium halide is greater than 0% to less than or equal to 200%, preferably, the range of the added amount of the nanoparticles is greater than 0% to less than or equal to 20%.
本发明中,所述步骤(b’)的混合物II中,所述溶剂选自5-20个碳的直链烷烃、5-20个碳的支链烷烃、6-20个碳的芳香烃或它们的卤代烃中的至少一种。In the present invention, in the mixture II of the step (b'), the solvent is selected from linear alkanes with 5-20 carbons, branched alkanes with 5-20 carbons, aromatic hydrocarbons with 6-20 carbons or at least one of their halogenated hydrocarbons.
所述分散剂选自四氯化钛、四氯化硅或者两者的混合物。The dispersant is selected from titanium tetrachloride, silicon tetrachloride or a mixture of the two.
步骤(a)中,所述混合在加热搅拌下进行,获得均一稳定的透明混合物I。In step (a), the mixing is carried out under heating and stirring to obtain a uniform and stable transparent mixture I.
步骤(b’)中,配置时进行超声分散处理。In step (b'), ultrasonic dispersion treatment is carried out during configuration.
步骤(b)或(b’)中,滴加为缓慢滴加。In step (b) or (b'), dropwise is slow dropwise.
步骤(b)或(b’)中,优选的反应预热温度为-20℃~30℃,更优选为-20℃~20℃。In step (b) or (b'), the preferred reaction preheating temperature is -20°C to 30°C, more preferably -20°C to 20°C.
步骤(c)的反应时间为1-5小时,优选2-3小时。The reaction time of step (c) is 1-5 hours, preferably 2-3 hours.
步骤(d)的继续反应的时间为1-5小时,优选2-3小时。The time for continuing the reaction in step (d) is 1-5 hours, preferably 2-3 hours.
步骤(e)中的后处理可以是用己烷对所得产物进行清洗,然后烘干;其中,清洗的次数可以是1-10次,优选3-6次。The post-treatment in step (e) can be to wash the obtained product with hexane, and then dry; wherein, the number of times of washing can be 1-10 times, preferably 3-6 times.
步骤(a)中,所述卤化镁选自氯化镁、溴化镁或碘化镁中的至少一种。In step (a), the magnesium halide is at least one selected from magnesium chloride, magnesium bromide or magnesium iodide.
步骤(a)中,所述助剂可以为钛酸酯类化合物。In step (a), the auxiliary agent may be a titanate compound.
步骤(b)或(b’)中,所述钛化合物的通式如式I所示:In step (b) or (b'), the general formula of the titanium compound is as shown in formula I:
Ti(R)nX(4-n) Ti(R) n X (4-n)
式IFormula I
其中,R为C1-C12的支链或直链烷基,X为卤素,n为0、1、2或3。Wherein, R is a C1-C12 branched or linear alkyl group, X is a halogen, and n is 0, 1, 2 or 3.
步骤(d)中,优选的,反应体系经过40分钟~3小时升温至90℃~130℃,更优选反应体系经过40分钟~2小时升温至100℃~120℃。In step (d), preferably, the temperature of the reaction system is raised to 90° C. to 130° C. over 40 minutes to 3 hours, more preferably the temperature of the reaction system is raised to 100° C. to 120° C. over 40 minutes to 2 hours.
从上述方案可以看出,本发明所涉及的齐格勒-纳塔催化剂的制备方法工艺简单,易于工业化生产。并且,本发明制备的齐格勒-纳塔催化剂在丙烯聚合时能够制得平均粒径为10μm-200μm,球形度较高,粒径分布较窄,堆密度低(为0.1-0.4g/mL)的丙烯聚合物颗粒。通过研究发现,本发明制备的催化剂用于丙烯聚合得到的丙烯聚合物的颗粒相比于其他,粒径有20-30倍的降低,粒径分布明显变窄而且堆密度能低至0.1g/mL。It can be seen from the above scheme that the preparation method of the Ziegler-Natta catalyst involved in the present invention has a simple process and is easy for industrial production. Moreover, the Ziegler-Natta catalyst prepared by the present invention can obtain an average particle diameter of 10 μm-200 μm during the polymerization of propylene, a high degree of sphericity, a narrow particle size distribution, and a low bulk density (0.1-0.4 g/mL ) of propylene polymer particles. Through research, it is found that the catalyst prepared by the present invention is used for the propylene polymer particles obtained by propylene polymerization, compared with others, the particle size is 20-30 times lower, the particle size distribution is obviously narrowed and the bulk density can be as low as 0.1g/ mL.
[丙烯聚合物粉体的制备方法][Preparation method of propylene polymer powder]
如上所述,本发明提供了一种超高分子量超细粒径丙烯聚合物粉体的制备方法,其包括以下步骤:As mentioned above, the present invention provides a kind of preparation method of ultrahigh molecular weight ultrafine particle diameter propylene polymer powder, it comprises the following steps:
在催化剂作用下,丙烯或丙烯与共聚单体进行聚合反应,其中,聚合反应的温度为30-105℃,所述丙烯的体积分数大于等于98%;Under the action of a catalyst, propylene or propylene and comonomers undergo a polymerization reaction, wherein the temperature of the polymerization reaction is 30-105°C, and the volume fraction of propylene is greater than or equal to 98%;
所述催化剂通过上述的催化剂的制备方法制备得到。The catalyst is prepared by the above catalyst preparation method.
本发明通过研究发现,简单的控制所述催化剂的制备方法,确实可以很好实现所述粉体的粒径的控制,但是制备的丙烯聚合物的分子量不高,为了实现控制粒径的同时提高所述聚合物的分子量,发明人进行了诸多的尝试,经研究发现,控制聚合反应的温度和单体的纯度是一种简单而又有效的方法,而且不会影响所述聚合物粒径的有效控制,甚至有助于制备更窄粒径范围和更低堆密度范围的聚合物。The present invention finds through research that simply controlling the preparation method of the catalyst can indeed well realize the control of the particle size of the powder, but the molecular weight of the prepared propylene polymer is not high. The molecular weight of the polymer, the inventor has carried out many attempts, found through research, the temperature of control polymerization reaction and the purity of monomer are a kind of simple and effective method, and can not influence the particle diameter of described polymer Effective control even facilitates the preparation of narrower particle size ranges and lower bulk density ranges of polymers.
通过研究发现,所述聚合反应的温度控制在30-105℃,丙烯的体积分数控制在大于等于98%,就可以实现粒径控制的同时制备超高分子量的丙烯聚合物。进一步优选地,所述聚合反应的温度为40~80℃。进一步优选地,所述丙烯的体积分数大于等于99%;还更优选地,大于等于99.8%;还更优选地,大于等于99.9%。对于共聚而言,控制共聚单体中一氧化碳含量少于5ppm、二氧化碳少于15ppm、共轭二烯烃含量少于10ppm,也有利于本发明目的的实现。Through research, it is found that the temperature of the polymerization reaction is controlled at 30-105° C., and the volume fraction of propylene is controlled at 98% or more, so that ultra-high molecular weight propylene polymer can be prepared while controlling the particle size. Further preferably, the temperature of the polymerization reaction is 40-80°C. Further preferably, the volume fraction of propylene is greater than or equal to 99%; still more preferably, greater than or equal to 99.8%; still more preferably, greater than or equal to 99.9%. For the copolymerization, controlling the carbon monoxide content in the comonomer to be less than 5ppm, the carbon dioxide content to be less than 15ppm, and the conjugated diene content to be less than 10ppm is also beneficial to the realization of the purpose of the present invention.
本发明中,丙烯体积分数通过标准GB/T3392确定。丙烯体积分数是表征所述丙烯单体的纯度的一个重要指标。In the present invention, the volume fraction of propylene is determined by the standard GB/T3392. The propylene volume fraction is an important index to characterize the purity of the propylene monomer.
[丙烯聚合物粉体][Propylene polymer powder]
如上所述,本发明的粉体是一种超高分子量丙烯聚合物,所述丙烯聚合物的粘均分子量(Mv)大于1×106,所述丙烯聚合物粉体为球形颗粒,平均粒径为10μm-200μm,标准差为2μm-15μm,堆密度为0.1g/mL-0.4g/mL。优选地,所述丙烯聚合物粉体的粒径分布近似于正态分布。所述平均粒径优选为20μm-180μm,更优选为30μm-150μm。所述标准差优选为5μm-15μm,更优选为6μm-12μm,还优选为8μm-10μm。所述堆密度优选为0.15g/mL-0.35g/mL。具备所述粒径和堆密度的超高分子量丙烯聚合物,特别适用于接枝改性,一方面极大地扩展了丙烯聚合物的改性空间;另一方面,所述聚合物的加工性能显著提高,适用于更大范围的制品的制备;这样,就有效扩展了所述聚合物的应用领域。As mentioned above, the powder of the present invention is an ultra-high molecular weight propylene polymer, the viscosity-average molecular weight (Mv) of the propylene polymer is greater than 1×10 6 , the propylene polymer powder is spherical particles, and the average particle size is The diameter is 10μm-200μm, the standard deviation is 2μm-15μm, and the bulk density is 0.1g/mL-0.4g/mL. Preferably, the particle size distribution of the propylene polymer powder is close to a normal distribution. The average particle size is preferably 20 μm-180 μm, more preferably 30 μm-150 μm. The standard deviation is preferably 5 μm-15 μm, more preferably 6 μm-12 μm, further preferably 8 μm-10 μm. The bulk density is preferably 0.15g/mL-0.35g/mL. The ultra-high molecular weight propylene polymer with the above particle size and bulk density is especially suitable for graft modification. On the one hand, it greatly expands the modification space of the propylene polymer; on the other hand, the processing performance of the polymer is remarkable Improvement, suitable for the preparation of a wider range of products; thus, the application field of the polymer is effectively expanded.
同时,本发明的丙烯聚合物粉体还具备下述优异性能:首先,耐磨损性能非常卓越,比一般碳钢和铜等金属的耐磨指数还高数倍;其次,由于分子量超高,分子链超长,使得材料的冲击强度高;再次,该丙烯聚合物粉体的耐化学腐蚀能力强于一般聚烯烃;最后,该材料的使用温度范围较宽,在较低或较高的温度下均能保持很好的韧性和强度。At the same time, the propylene polymer powder of the present invention also has the following excellent properties: First, the wear resistance is very excellent, which is several times higher than the wear resistance index of metals such as ordinary carbon steel and copper; secondly, due to the ultra-high molecular weight, The molecular chain is super long, which makes the impact strength of the material high; again, the chemical corrosion resistance of the propylene polymer powder is stronger than that of general polyolefin; finally, the material has a wide temperature range, at lower or higher temperature Both can maintain good toughness and strength.
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同方面的应用,在没有背离本发明的精神下进行各种修饰或改变。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through different specific implementation modes, and various modifications or changes can be made to the details in this specification based on applications in different aspects without departing from the spirit of the present invention.
实施例1丙烯均聚物及其制备Embodiment 1 propylene homopolymer and its preparation
在经过高纯氮气充分置换的反应器中,依次加入无水氯化镁4.94g,异辛醇18.9g,癸烷30ml,搅拌下升温至130℃,并维持2小时,然后加入2.65g钛酸四丁酯和2.05g邻苯二甲酸二异丁酯,在130℃下再反应1小时,最后冷却至室温,形成均匀透明溶液,即为混合物Ⅰ。In the reactor fully replaced by high-purity nitrogen, add 4.94g of anhydrous magnesium chloride, 18.9g of isooctyl alcohol, and 30ml of decane in sequence, raise the temperature to 130°C under stirring, and maintain it for 2 hours, then add 2.65g of tetrabutyl titanate The ester and 2.05g of diisobutyl phthalate were reacted at 130°C for 1 hour, and finally cooled to room temperature to form a homogeneous transparent solution, namely mixture I.
向反应釜中加入200ml四氯化钛搅拌并预热至0℃,2小时左右将混合物Ⅰ滴加到四氯化钛中。滴加完毕,开始升温,2小时内升温至110℃。加入内给电子体邻苯二甲酸二异丁酯1.23g。在此温度下反应2小时后,移除反应液体,再次加入200ml四氯化钛,反应2小时。最后移除反应液体,将剩下的固体物质用60℃的己烷冲洗10次,干燥即得催化剂。Add 200ml of titanium tetrachloride to the reaction kettle, stir and preheat to 0°C, add the mixture I dropwise to the titanium tetrachloride in about 2 hours. After the dropwise addition was completed, the temperature was raised to 110° C. within 2 hours. 1.23 g of internal electron donor diisobutyl phthalate was added. After reacting at this temperature for 2 hours, remove the reaction liquid, add 200ml of titanium tetrachloride again, and react for 2 hours. Finally, the reaction liquid was removed, and the remaining solid matter was washed with hexane at 60° C. for 10 times, and dried to obtain the catalyst.
丙烯的本体聚合:Bulk polymerization of propylene:
在高纯氮气保护下,对5L高压反应釜进行干燥除氧,加入20mg上述的催化剂和三乙基铝12ml和3ml外给电子体Donor-P,然后加入丙烯1200g,其中,丙烯的体积分数为99.9%,聚合反应开始,体系温度维持为45℃、反应时间为60分钟,所得催化剂活性及聚丙烯性质见表1。Under the protection of high-purity nitrogen, dry and deoxygenate the 5L autoclave, add 20mg of the above-mentioned catalyst, 12ml of triethylaluminum and 3ml of external electron donor Donor-P, and then add 1200g of propylene, wherein the volume fraction of propylene is 99.9%, the polymerization reaction started, the system temperature was maintained at 45°C, and the reaction time was 60 minutes. The catalyst activity and polypropylene properties obtained are shown in Table 1.
实施例2丙烯-乙烯共聚物及其制备Embodiment 2 propylene-ethylene copolymers and preparation thereof
催化剂的制备方法同实施例1。The preparation method of catalyst is the same as embodiment 1.
丙烯-乙烯共聚:Propylene-ethylene copolymerization:
在高纯氮气保护下,对5L高压反应釜进行干燥除氧,加入20mg上述的催化剂和三乙基铝12ml和3ml外给电子体Donor-P,然后加入丙烯1200g,通入乙烯40g,其中,丙烯的体积分数为99.9%,乙烯气体中一氧化碳含量少于5ppm、二氧化碳少于15ppm、以及共轭二烯烃含量少于10ppm,聚合反应开始,体系温度维持为75℃、反应时间为60分钟,所得催化剂活性及丙烯-乙烯共聚物的性质见表1。Under the protection of high-purity nitrogen, dry and deoxygenate the 5L high-pressure reactor, add 20mg of the above-mentioned catalyst, 12ml of triethylaluminum and 3ml of external electron donor Donor-P, then add 1200g of propylene, and feed 40g of ethylene, among which, The volume fraction of propylene is 99.9%, the content of carbon monoxide in ethylene gas is less than 5ppm, the content of carbon dioxide is less than 15ppm, and the content of conjugated diene is less than 10ppm, the polymerization reaction starts, the system temperature is maintained at 75°C, and the reaction time is 60 minutes, the obtained Catalyst activity and properties of propylene-ethylene copolymer are shown in Table 1.
实施例3丙烯均聚物及其制备Embodiment 3 propylene homopolymer and its preparation
催化剂的制备方法同实施例1。The preparation method of catalyst is the same as embodiment 1.
丙烯的本体聚合:Bulk polymerization of propylene:
在高纯氮气保护下,对5L高压反应釜进行干燥除氧,加入20mg上述的催化剂和三乙基铝12ml和3ml外给电子体Donor-P,然后加入丙烯1200g,其中,丙烯的体积分数为99.9%,聚合反应开始,体系温度维持为55℃、反应时间为60分钟,所得催化剂活性及聚丙烯性质见表1。Under the protection of high-purity nitrogen, dry and deoxygenate the 5L autoclave, add 20mg of the above-mentioned catalyst, 12ml of triethylaluminum and 3ml of external electron donor Donor-P, and then add 1200g of propylene, wherein the volume fraction of propylene is 99.9%, the polymerization reaction started, the system temperature was maintained at 55°C, and the reaction time was 60 minutes. The catalyst activity and polypropylene properties obtained are shown in Table 1.
实施例4丙烯均聚物及其制备Embodiment 4 propylene homopolymer and its preparation
催化剂的制备方法同实施例1。The preparation method of catalyst is the same as embodiment 1.
丙烯的本体聚合:Bulk polymerization of propylene:
在高纯氮气保护下,对5L高压反应釜进行干燥除氧,加入20mg上述的催化剂和三乙基铝12ml和3ml外给电子体Donor-P,然后加入丙烯1200g,其中,丙烯的体积分数为99.9%,聚合反应开始,体系温度维持为65℃、反应时间为60分钟,所得催化剂活性及聚丙烯性质见表1。Under the protection of high-purity nitrogen, dry and deoxygenate the 5L autoclave, add 20mg of the above-mentioned catalyst, 12ml of triethylaluminum and 3ml of external electron donor Donor-P, and then add 1200g of propylene, wherein the volume fraction of propylene is 99.9%, the polymerization reaction started, the system temperature was maintained at 65° C., and the reaction time was 60 minutes. The catalyst activity and polypropylene properties obtained are shown in Table 1.
表1本发明实施例制备的齐格勒-纳塔催化剂的催化活性及制得的丙烯聚合物的性质Catalytic activity of the Ziegler-Natta catalyst prepared by the embodiment of the present invention and the properties of the obtained propylene polymer
本发明中还进一步检测了实施例1-4的丙烯聚合物的其他一些性能,经检测发现:(1)实施例1-4的丙烯聚合物的耐磨指数均比一般碳钢或铜的耐磨指数高数倍;(2)实施例1-4的丙烯聚合物的冲击强度是普通聚丙烯的冲击强度的2-5倍;(3)实施例1-4的丙烯聚合物粉体的耐化学腐蚀能力强于一般聚烯烃;(4)实施例1-4的丙烯聚合物粉体的使用温度范围较宽,在较低(如零下30℃)或较高的温度(如130℃)下均能保持很好的韧性和强度。In the present invention, some other performances of the propylene polymers of Examples 1-4 are further detected, and it is found after testing that: (1) the wear resistance index of the propylene polymers of Examples 1-4 is higher than that of general carbon steel or copper. The grinding index is several times higher; (2) the impact strength of the propylene polymer of embodiment 1-4 is 2-5 times of the impact strength of ordinary polypropylene; (3) the resistance of the propylene polymer powder of embodiment 1-4 Chemical corrosion ability is stronger than that of general polyolefin; (4) the use temperature range of the propylene polymer powder of embodiment 1-4 is wider, at lower (such as minus 30 ℃) or higher temperature (such as 130 ℃) Can maintain good toughness and strength.
对比例1-2Comparative example 1-2
采用与实施例1类似的方法,不同仅在于聚合温度和单体的纯度不同。结果列于表2中。A method similar to that of Example 1 was adopted, except that the polymerization temperature and the purity of the monomers were different. The results are listed in Table 2.
表2对比例1-2的丙烯聚合物的性质Properties of the propylene polymers of Table 2 Comparative Examples 1-2
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CN109206545A (en) * | 2017-07-01 | 2019-01-15 | 中国石油化工股份有限公司 | Acronal particle and ingredient of solid catalyst and olefin polymerization catalysis for olefinic polymerization |
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