CN106276108A - A kind of hopper two-orbit is from toppling formula ores lifting device - Google Patents
A kind of hopper two-orbit is from toppling formula ores lifting device Download PDFInfo
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- CN106276108A CN106276108A CN201610815869.0A CN201610815869A CN106276108A CN 106276108 A CN106276108 A CN 106276108A CN 201610815869 A CN201610815869 A CN 201610815869A CN 106276108 A CN106276108 A CN 106276108A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/24—Unloading land vehicles
- B65G67/32—Unloading land vehicles using fixed tipping installations
- B65G67/34—Apparatus for tipping wagons or mine cars
- B65G67/36—Apparatus for tipping wagons or mine cars endwise
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Abstract
本发明公开了一种料斗双轨道自倾覆式矿石输送装置,其包括双轨轨道、连接于所述双轨轨道的输送机构及连接于所述输送机构的料斗机构。所述双轨轨道包括设置于上层的分轨上轨道及设置于下层且连接于所述分轨上轨道的分轨下轨道;所述分轨上轨道开设有两个相对且平行的第一滑道;所述分轨下轨道包括平行于所述分轨上轨道的直线段及连接于所述直线段的倾斜段,所述直线段与所述倾斜段形成的夹角为钝角;所述分轨下轨道开设有两个相对且贯穿所述直线段及所述倾斜段的第二滑道。所述料斗机构包括两个前平滚轮及两个后平滚轮,两个所述前平滚轮及两个所述后平滚轮分别沿两个所述第二滑道及两个所述第一滑道滑动以使所述料斗发生倾覆或者复位。
The invention discloses a double-track self-overturning type ore conveying device for a hopper, which comprises a double-track track, a conveying mechanism connected to the double-track track, and a hopper mechanism connected to the conveying mechanism. The double-track track includes a sub-rail upper track arranged on the upper layer and a sub-rail lower track arranged on the lower layer and connected to the sub-rail upper track; the sub-rail upper track is provided with two opposite and parallel first slideways; the The sub-rail lower track includes a straight section parallel to the sub-rail upper track and an inclined section connected to the straight section, the angle formed between the straight section and the inclined section is an obtuse angle; the sub-rail lower track is provided with Two second slideways opposite to each other and passing through the straight section and the inclined section. The hopper mechanism includes two front flat rollers and two rear flat rollers. slide to make the hopper overturn or reset.
Description
技术领域technical field
本发明属于矿山机械领域,更具体地,涉及一种料斗双轨道自倾覆式矿石输送装置。The invention belongs to the field of mining machinery, and more specifically relates to a hopper double-track self-overturning ore conveying device.
背景技术Background technique
现有的矿石扒渣机的矿石输送装置主要采用皮带式传输、链板式传输及料斗式传输。皮带式传输和链板式传输相似,具有能够连续传输的优点,但是由于铲斗从较高的地方将矿石装载到矿石输送装置,使得皮带及链板都容易被损坏破裂,导致皮带和链板需要经常更换。此外,当输送的倾斜角较大时,矿石会因摩擦力不足而回落,降低了矿石的输送效率。The ore conveying device of the existing ore slag removal machine mainly adopts belt type transmission, chain plate type transmission and hopper type transmission. The belt transmission is similar to the chain plate transmission and has the advantage of continuous transmission, but because the bucket loads the ore from a higher place to the ore conveying device, the belt and the chain plate are easily damaged and broken, resulting in the need for the belt and the chain plate Change often. In addition, when the inclination angle of conveying is large, the ore will fall back due to insufficient friction, which reduces the conveying efficiency of ore.
为了解决上述问题,本领域的相关人员已经做了一些研究,如申请号为201520263456的专利公开了一种料斗单轨道自倾覆式矿石输送装置,所述料斗单轨道自倾覆式矿石输送装置能够满足料斗的上升以及倾覆,但是由于轨道有较大的折弯角,轨道轮在料斗倾覆的过程中出现垂直下降的现象,导致料斗及轨道受到较大的冲击,影响使用寿命,且由于存在结构干预的现象,导致料斗返回的难度较大。In order to solve the above problems, relevant personnel in this field have done some research. For example, the patent application number 201520263456 discloses a hopper single-track self-overturning ore conveying device. The hopper single-track self-overturning ore conveying device can satisfy The rising and overturning of the hopper, but due to the large bending angle of the track, the track wheel will drop vertically during the overturning process of the hopper, which will cause a large impact on the hopper and the track, which will affect the service life, and due to the existence of structural intervention The phenomenon makes it more difficult for the hopper to return.
发明内容Contents of the invention
针对现有技术的以上缺陷或改进需求,本发明提供了一种料斗自倾覆式矿石输送装置,其基于料斗矿石输送装置输送矿石的特点,针对料斗矿石输送装置的结构及部件之间的连接关系进行了设计。所述料斗自倾覆式矿石输送装置的双轨轨道采用上下两层设置,所述双轨轨道包括设置于上层的分轨上轨道及设置于下层且连接于所述分轨上轨道的分轨下轨道;所述分轨上轨道基本呈凹字型,其开设有两个相对且平行的第一滑道;所述分轨下轨道垂直于自身长度方向的横截面基本呈凹字型,其包括平行于所述分轨上轨道的直线段及连接于所述直线段的倾斜段,所述直线段与所述倾斜段形成的夹角为钝角;所述分轨下轨道开设有两个相对且贯穿所述直线段及所述倾斜段的第二滑道,所述第二滑道位于所述直线的部分平行于所述第一滑道;连接于料斗的前平滚轮及后平滚轮分别收容于所述第二滑道及所述第一滑道,并分别沿所述第二滑道及所述第一滑道滑动,当所述前平滚轮自所述直线段进入所述倾斜段时,所述料斗随着所述前平滚轮及所述后平滚轮的移动而逐渐倾覆,倾覆过程中,所述前平滚轮及所述后平滚轮无垂直下降现象,所述料斗及所述双轨轨道也未受到很大的冲击,且结构简单,料斗易于倾覆及复位。In view of the above defects or improvement needs of the prior art, the present invention provides a self-overturning hopper ore conveying device, which is based on the characteristics of ore conveying by the hopper ore conveying device, aiming at the structure of the hopper ore conveying device and the connection relationship between components designed. The double-track track of the hopper self-overturning type ore conveying device adopts upper and lower layers, and the double-track track includes a split-rail upper track arranged on the upper layer and a split-rail lower track arranged on the lower layer and connected to the split-rail upper track; The upper track of the sub-rail is basically concave, and it is provided with two opposite and parallel first slideways; the cross section of the sub-rail lower track perpendicular to its own length direction is basically concave, which includes The straight section of the track on the rail and the inclined section connected to the straight section, the angle formed by the straight section and the inclined section is an obtuse angle; The second slideway of the inclined section, the part of the second slideway located in the straight line is parallel to the first slideway; the front flat roller and the rear flat roller connected to the hopper are respectively accommodated in the second slideway Road and the first slideway, and slide along the second slideway and the first slideway respectively, when the front flat roller enters the inclined section from the straight line section, the hopper follows the The movement of the front flat roller and the rear flat roller overturns gradually. During the overturning process, the front flat roller and the rear flat roller have no vertical drop phenomenon, and the hopper and the double-track track are not greatly affected. impact, and the structure is simple, the hopper is easy to overturn and reset.
为实现上述目的,本发明提供了一种料斗双轨道自倾覆式矿石输送装置,其包括双轨轨道、连接于所述双轨轨道的输送机构及连接于所述输送机构的料斗机构,其特征在于:In order to achieve the above object, the present invention provides a double-track self-overturning ore conveying device for a hopper, which includes a double-track track, a conveying mechanism connected to the double-track track, and a hopper mechanism connected to the conveying mechanism, characterized in that:
所述双轨轨道设置为上下两层,其包括设置于上层的分轨上轨道及设置于下层且连接于所述分轨上轨道的分轨下轨道;所述分轨上轨道基本呈凹字型,其开设有两个相对且平行的第一滑道;所述分轨下轨道垂直于自身长度方向的横截面基本呈凹字型,其包括平行于所述分轨上轨道的直线段及连接于所述直线段的倾斜段,所述直线段与所述倾斜段形成的夹角为钝角;所述分轨下轨道开设有两个相对且贯穿所述直线段及所述倾斜段的第二滑道,所述第二滑道位于所述直线的部分平行于所述第一滑道;The double-track track is arranged as upper and lower layers, which includes the sub-rail upper track arranged on the upper layer and the sub-rail lower track arranged on the lower floor and connected to the sub-rail upper track; the sub-rail upper track is basically concave, and it is set There are two opposite and parallel first slideways; the cross-section of the sub-rail lower track perpendicular to its own length direction is basically concave, which includes a straight line segment parallel to the sub-rail upper track and connected to the straight line The inclined section of the section, the angle formed by the straight section and the inclined section is an obtuse angle; the lower track of the sub-rail is provided with two opposite second slideways that run through the straight section and the inclined section, so The part of the second slideway located on the straight line is parallel to the first slideway;
所述输送机构与所述料斗机构固定连接,其用于驱动所述料斗机构沿所述双轨轨道移动;The conveying mechanism is fixedly connected with the hopper mechanism, which is used to drive the hopper mechanism to move along the double-track track;
所述料斗机构包括料斗、两个连接于所述料斗开口端的前平滚轮、两个连接于所述料斗远离所述开口端的一端的后平滚轮及两个连接于所述料斗的支板,两个所述前平滚轮分别收容于两个所述第二滑道,两个所述后平滚轮分别收容于两个所述第一滑道内,两个所述前平滚轮及两个所述后平滚轮分别沿两个所述第二滑道及两个所述第一滑道滑动以使所述料斗发生倾覆以将矿石自所述料斗倾倒出来或者复位以进入下一个工作循环;所述支板固定连接于所述输送机构,使所述输送机构与所述料斗机构相连接。The hopper mechanism includes a hopper, two front flat rollers connected to the open end of the hopper, two rear flat rollers connected to the end of the hopper away from the open end, and two support plates connected to the hopper. The two front flat rollers are respectively accommodated in the two second slideways, the two rear flat rollers are respectively accommodated in the two first slideways, the two front flat rollers and the two rear The flat rollers slide respectively along the two second slides and the two first slides to overturn the hopper to dump the ore from the hopper or reset to enter the next working cycle; The plate is fixedly connected to the conveying mechanism, so that the conveying mechanism is connected with the hopper mechanism.
进一步的,两个所述前平滚轮及两个所述后平滚轮分别位于所述料斗的四个角部;所述料斗机构还包括连接于所述料斗底部的后料斗轴盖板、连接于所述后料斗轴盖板的后料斗轴及连接于所述后料斗轴的链连接板;所述后料斗轴盖板的数量为两个,两个所述后料斗轴盖板间隔设置,所述后料斗轴的两端分别连接于两个所述后料斗轴盖板;两个所述后平滚轮分别设置在所述后料斗轴的两端。Further, the two front flat rollers and the two rear flat rollers are respectively located at the four corners of the hopper; the hopper mechanism also includes a rear hopper shaft cover connected to the bottom of the hopper, connected to The rear hopper shaft of the rear hopper shaft cover plate and the chain connection plate connected to the rear hopper shaft; the number of the rear hopper shaft cover plates is two, and the two rear hopper shaft cover plates are arranged at intervals, so The two ends of the rear hopper shaft are respectively connected to the two rear hopper shaft cover plates; the two rear flat rollers are respectively arranged at the two ends of the rear hopper shaft.
进一步的,两个所述支板的一端分别连接于两个所述链连接板,另一端连接于所述输送机构。Further, one end of the two support plates is respectively connected to the two chain connecting plates, and the other end is connected to the conveying mechanism.
进一步的,所述料斗机构还包括连接于所述料斗的底部且与所述后料斗轴盖板相背的前料斗轴盖板及连接于所述前料斗轴盖板的前料斗轴,所述前料斗轴盖板的数量为两个,两个所述前平滚轮分别设置所述前料斗轴的两端。Further, the hopper mechanism also includes a front hopper shaft cover connected to the bottom of the hopper and opposite to the rear hopper shaft cover, and a front hopper shaft connected to the front hopper shaft cover. The number of front hopper shaft cover plates is two, and the two front flat rollers are respectively arranged at two ends of the front hopper shaft.
进一步的,两个所述前平滚轮自所述分轨上轨道的直线段进入所述倾斜段时,所述料斗随着所述前平滚轮沿所述倾斜段的滑动而逐渐倾覆,以将所述矿石自所述料斗内倾倒出来。Further, when the two front flat rollers enter the inclined section from the straight section of the track on the split rail, the hopper will gradually overturn as the front flat rollers slide along the inclined section, so that the The ore is poured out from the hopper.
进一步的,所述输送机构的数量为两个,两个所述输送机构分别设置在所述双轨轨道相背的两侧。Further, the number of the conveying mechanisms is two, and the two conveying mechanisms are respectively arranged on opposite sides of the double-track track.
进一步的,所述输送机构通过转动来带动所述料斗沿所述双轨轨道移动以发生倾覆或者复位。Further, the conveying mechanism drives the hopper to move along the double-track track by rotating to overturn or reset.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,本发明提供的料斗双轨道自倾覆式矿石输送装置,所述双轨轨道采用上下两层设置,所述双轨轨道包括设置于上层的分轨上轨道及设置于下层且连接于所述分轨上轨道的分轨下轨道;所述分轨上轨道开设有两个相对且平行的第一滑道;所述分轨下轨道包括平行于所述分轨上轨道的直线段及连接于所述直线段的倾斜段,所述直线段与所述倾斜段形成的夹角为钝角;所述分轨下轨道开设有两个相对且贯穿所述直线段及所述倾斜段的第二滑道,所述第二滑道位于所述直线的部分平行于所述第一滑道;连接于料斗的前平滚轮及后平滚轮分别收容于所述第二滑道及所述第一滑道,并分别沿所述第二滑道及所述第一滑道滑动,当所述前平滚轮自所述直线段进入所述倾斜段时,所述料斗随着所述前平滚轮及所述后平滚轮的移动而逐渐倾覆,倾覆过程中,所述前平滚轮及所述后平滚轮无垂直下降现象,所述料斗及所述双轨轨道也未受到很大的冲击,且结构简单,料斗易于倾覆及复位。Generally speaking, compared with the prior art, the above technical solutions conceived by the present invention provide a double-track self-overturning ore conveying device for hoppers provided by the present invention. The sub-rail upper track on the upper layer and the sub-rail lower track arranged on the lower floor and connected to the sub-rail upper track; the sub-rail upper track is provided with two opposite and parallel first slideways; the sub-rail lower track includes parallel On the straight section of the upper track of the sub-rail and the inclined section connected to the straight section, the angle formed by the straight section and the inclined section is an obtuse angle; the lower track of the sub-rail is provided with two opposite and through the The second slideway of the straight line section and the inclined section, the part of the second slideway located in the straight line is parallel to the first slideway; the front flat roller and the rear flat roller connected to the hopper are respectively accommodated in the The second slideway and the first slideway, and slide along the second slideway and the first slideway respectively, when the front flat roller enters the inclined section from the straight line section, the The hopper gradually overturns with the movement of the front flat roller and the rear flat roller. During the overturning process, the front flat roller and the rear flat roller have no vertical drop phenomenon, and the hopper and the double-track track also Without great impact, and simple structure, the hopper is easy to overturn and reset.
附图说明Description of drawings
图1是本发明较佳实施方式提供的料斗双轨道自倾覆式矿石输送装置的结构示意图。Fig. 1 is a schematic structural view of a double-track self-overturning ore conveying device with a hopper provided by a preferred embodiment of the present invention.
图2是图1中的料斗双轨道自倾覆式矿石输送装置的料斗机构的结构示意图。Fig. 2 is a schematic structural view of the hopper mechanism of the hopper double-track self-overturning ore conveying device in Fig. 1 .
图3是图1中的料斗双轨道自倾覆式矿石输送装置料斗在倾覆位置的结构示意图。Fig. 3 is a structural schematic diagram of the hopper of the hopper double-track self-overturning type ore conveying device in Fig. 1 at the overturning position.
在所有附图中,相同的附图标记用来表示相同的元件或结构,其中:1-料斗,2-后料斗轴盖板,3-后料斗轴,4-链连接板,5-支板,6-前料斗轴,7-前平滚轮,8-前料斗轴盖板,9-后平滚轮,10-双轨轨道,11-从动链轮,111-第一从动链轮,112-第二从动链轮,113-第三从动链轮,114-第四从动链轮,115-第五从动链轮,12-连接轴,13-链轮轴承座,131-第一链轮轴承座,134-第二链轮轴承座,135-第三链轮轴承座,14-链条,15-液压马达,16-液压马达座,17-主动链轮,18-主动链轮轴承座,19-主轴链轮连接轴,20-分轨上轨道,21-分轨下轨道,22-联轴器。In all the drawings, the same reference numerals are used to represent the same elements or structures, wherein: 1-hopper, 2-rear hopper shaft cover, 3-rear hopper shaft, 4-chain connecting plate, 5-support plate , 6-front hopper shaft, 7-front flat roller, 8-front hopper shaft cover, 9-rear flat roller, 10-double track, 11-driven sprocket, 111-first driven sprocket, 112- Second driven sprocket, 113-third driven sprocket, 114-fourth driven sprocket, 115-fifth driven sprocket, 12-connecting shaft, 13-sprocket bearing housing, 131-first Sprocket bearing seat, 134-second sprocket bearing seat, 135-third sprocket bearing seat, 14-chain, 15-hydraulic motor, 16-hydraulic motor seat, 17-driving sprocket, 18-driving sprocket bearing Seat, 19-main shaft sprocket connecting shaft, 20-sub-rail upper track, 21-sub-rail lower track, 22-coupling.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
请参阅图1至图3,本发明较佳实施方式提供的料斗双轨道自倾覆式矿石输送装置,其包括双轨轨道10、连接于所述双轨轨道10的输送机构及连接于所述输送机构的料斗机构,所述输送机构与所述双轨轨道10相配合,以使所述料斗机构的料斗1自动倾覆。Please refer to Fig. 1 to Fig. 3, the hopper double-track self-overturning ore conveying device provided by the preferred embodiment of the present invention includes a double-track track 10, a conveying mechanism connected to the double-track track 10, and a conveying mechanism connected to the conveying mechanism. The hopper mechanism, the conveying mechanism cooperates with the double-track track 10 to make the hopper 1 of the hopper mechanism automatically overturn.
所述双轨轨道10包括分轨上轨道20及连接于所述分轨上轨道20的分轨下轨道21。本实施方式中,所述双轨轨道10分为上下两层,所述分轨上轨道20位于上层;所述分轨下轨道21位于下层。The double-track track 10 includes a sub-rail upper track 20 and a sub-rail lower track 21 connected to the sub-rail upper track 20 . In this embodiment, the double-track track 10 is divided into upper and lower layers, and the upper track 20 is located on the upper layer; the lower track 21 is located on the lower layer.
所述分轨上轨道20基本呈“凹”字型,其开设有相对的两个第一滑道,两个所述第一滑道相互平行。所述分轨下轨道21垂直于自身长度方向的横截面基本呈“凹”字型,其开设有两个相对的第二滑道,两个所述第二滑道分别位于两个所述第一滑道的下方。本实施方式中,所述分轨下轨道21包括平行于所述分轨上轨道20的直线段及连接于所述直线段的倾斜段,所述倾斜段与所述直线段之间形成的夹角为钝角;所述第二滑道贯穿所述直线段及所述倾斜段。所述第一滑道及所述第二滑道共同用于为所述料斗机构的移动提供导向。The upper track 20 of the sub-rail is basically in the shape of a "concave", and two first slideways opposite to each other are provided on it, and the two first slideways are parallel to each other. The cross-section of the sub-rail lower rail 21 perpendicular to its own length direction is basically "concave" shape, and it is provided with two opposite second slideways, and the two second slideways are respectively located in the two second slideways. Below a slide. In this embodiment, the sub-rail lower track 21 includes a straight section parallel to the sub-rail upper track 20 and an inclined section connected to the straight section, and the angle formed between the inclined section and the straight section is is an obtuse angle; the second slideway runs through the straight line segment and the inclined segment. The first slideway and the second slideway are jointly used to provide guidance for the movement of the hopper mechanism.
所述输送机构用于驱动所述料斗机构移动及倾覆,其包括连接于所述双轨轨道10一侧的液压马达座16、连接于所述双轨轨道10的主动链轮轴承座18、固定连接于所述液压马达座16上的液压马达15、连接于所述主动链轮轴承座18的主动链轮连接轴19、套设在所述主动链轮连接轴19上的主动链轮17、连接所述主动链轮连接轴19及所述液压马达15的输出轴的联轴器22、分别固定连接于所述双轨轨道10的相背的两端的两个链轮轴承座13、两个分别连接于两个所述链轮轴承座13的连接轴12、两个分别套设在两个所述连接轴12上的从动链轮11及套设在所述主动链轮17及两个所述从动链轮11上的链条14。本实施方式中,分别固定连接于所述双轨轨道10的相背的两端的两个所述链轮轴承座13分别为第一链轮轴承座131及第三链轮轴承座135;两个分别套设在两个所述连接轴12上的所述从动链轮11分别为第一从动链轮111及第五从动链轮115,所述第一链轮轴承座131及所述第三链轮轴承座135分别邻近所述第一从动链轮111及所述第五从动链轮115设置。The conveying mechanism is used to drive the hopper mechanism to move and overturn, which includes a hydraulic motor seat 16 connected to one side of the double-track track 10, a driving sprocket bearing seat 18 connected to the double-track track 10, and fixedly connected to The hydraulic motor 15 on the hydraulic motor seat 16, the driving sprocket connecting shaft 19 connected to the driving sprocket bearing seat 18, the driving sprocket 17 sleeved on the driving sprocket connecting shaft 19, the connecting The drive sprocket connecting shaft 19 and the coupling 22 of the output shaft of the hydraulic motor 15 are respectively fixedly connected to the two sprocket bearing housings 13 at opposite ends of the double-track track 10, and the two sprocket bearing housings are respectively connected to The connecting shafts 12 of the two sprocket bearing housings 13, the two driven sprockets 11 that are respectively sleeved on the two connecting shafts 12, and the driven sprockets 17 and the two driven sprockets. Chain 14 on moving sprocket 11. In this embodiment, the two sprocket bearing housings 13 fixedly connected to opposite ends of the double-track track 10 are respectively the first sprocket bearing housing 131 and the third sprocket bearing housing 135; The driven sprockets 11 sleeved on the two connecting shafts 12 are respectively the first driven sprocket 111 and the fifth driven sprocket 115, the first sprocket bearing housing 131 and the second sprocket The three-sprocket bearing housings 135 are disposed adjacent to the first driven sprocket 111 and the fifth driven sprocket 115 respectively.
本实施方式中,所述液压马达15通过所述联轴器22驱动所述主动链轮连接轴19转动,所述主动链轮连接轴19带动所述主动链轮17转动,所述主动链轮17带动所述链条14转动,进而所述链条14带动所述第一从动链轮111及所述第五从动链轮115转动,所述链条14同时带动连接于所述链条14的所述料斗机构运动以进行倾覆而将矿石自所述料斗1倾倒至运货车、矿车等。In this embodiment, the hydraulic motor 15 drives the driving sprocket connecting shaft 19 to rotate through the coupling 22, the driving sprocket connecting shaft 19 drives the driving sprocket 17 to rotate, and the driving sprocket 17 drives the chain 14 to rotate, and then the chain 14 drives the first driven sprocket 111 and the fifth driven sprocket 115 to rotate, and the chain 14 simultaneously drives the The hopper mechanism moves to overturn to dump ore from said hopper 1 to a truck, mine car or the like.
所述输送机构还包括三个设置在所述第一从动链轮111及所述第五从动链轮115之间的第二从动链轮112、第三从动链轮113及第四从动链轮114,所述第二从动链轮112、所述第三从动链轮113及所述第四从动链轮114均固定连接于所述双轨轨道10的一侧以用于对所述链条14进行松紧限位。本实施方式中,所述第四从动链轮114邻近所述液压马达座16设置,且其与所述主动链轮17分别位于所述链条14相背的两侧;所述输送机构还包括连接于所述双轨轨道10的第二链轮轴承座134,所述第四从动链轮114连接于所述第二链轮轴承座134。The conveying mechanism also includes three second driven sprockets 112, a third driven sprocket 113 and a fourth driven sprocket 113 arranged between the first driven sprocket 111 and the fifth driven sprocket 115. The driven sprocket 114, the second driven sprocket 112, the third driven sprocket 113 and the fourth driven sprocket 114 are all fixedly connected to one side of the double-track track 10 for The elastic limit of the chain 14 is carried out. In this embodiment, the fourth driven sprocket 114 is arranged adjacent to the hydraulic motor seat 16, and it and the driving sprocket 17 are respectively located on two sides opposite to the chain 14; the conveying mechanism also includes The fourth driven sprocket 114 is connected to the second sprocket bearing housing 134 connected to the double-track track 10 .
本实施方式中,所述输送机构的数量为两个,两个所述输送机构分别设置在所述双轨轨道10相背的两侧,可以理解,在其他实施方式中,所述输送机构的数量可以根据实际需要而改变。In this embodiment, the number of the conveying mechanisms is two, and the two conveying mechanisms are respectively arranged on opposite sides of the double-track track 10. It can be understood that in other embodiments, the number of the conveying mechanisms It can be changed according to actual needs.
所述料斗机构连接于所述双轨轨道10,其包括料斗1、连接于所述料斗1的底部的后料斗轴盖板2、连接于所述后料斗轴盖板2的后料斗轴3、连接于所述后料斗轴3的链连接板4、连接于所述链连接板4的支板5、连接于所述料斗1的底部且与所述后料斗轴盖板2相背的前料斗轴盖板8、连接于所述前料斗轴盖板8的前料斗轴6、两个分别连接于所述前料斗轴6的两端的前平滚轮7及两个分别连接于所述后料斗轴3的两端的后平滚轮9。The hopper mechanism is connected to the double-track track 10, which includes a hopper 1, a rear hopper shaft cover 2 connected to the bottom of the hopper 1, a rear hopper shaft 3 connected to the rear hopper shaft cover 2, a connecting The chain connection plate 4 on the rear hopper shaft 3, the support plate 5 connected to the chain connection plate 4, the front hopper shaft connected to the bottom of the hopper 1 and facing away from the rear hopper shaft cover plate 2 Cover plate 8, the front hopper shaft 6 connected to the front hopper shaft cover plate 8, two front flat rollers 7 respectively connected to the two ends of the front hopper shaft 6 and two respectively connected to the rear hopper shaft 3 The rear flat roller 9 of the two ends.
所述后料斗轴盖板2的数量为两个,两个所述后料斗轴盖板2间隔设置,所述后料斗轴3的两端分别连接于两个所述后料斗轴盖板2。所述后平滚轮9的数量为两个,两个所述后平滚轮9分别设置在所述后料斗轴3的两端,且分别邻近两个所述链连接板4设置。本实施方式中,两个所述后平滚轮9分别收容在两个所述第一滑道内,且所述后平滚轮9可沿对应的所述第一滑道滑动。The number of the rear hopper shaft cover plates 2 is two, the two rear hopper shaft cover plates 2 are arranged at intervals, and the two ends of the rear hopper shaft 3 are respectively connected to the two rear hopper shaft cover plates 2 . The number of the rear flat rollers 9 is two, and the two rear flat rollers 9 are respectively arranged at both ends of the rear hopper shaft 3 and adjacent to the two chain connecting plates 4 . In this embodiment, the two rear flat rollers 9 are respectively accommodated in the two first slideways, and the rear flat rollers 9 can slide along the corresponding first slideways.
两个所述支板5的一端分别连接于两个所述链连接板4远离所述后料斗轴3的一端,另一端分别连接于两个所述链条14。所述前料斗轴盖板8的数量为两个,两个所述前料斗轴8间隔设置在所述料斗1的开口端。所述前料斗轴6的两端分别连接于两个所述前料斗轴盖板8,两个所述前平滚轮7分别设置在所述前料斗轴6的两端。两个所述前平滚轮7分别收容于两个所述第二滑道内,且所述前平滚轮7可沿所述第二滑道移动。本实施方式中,两个所述后料斗轴盖板2和两个所述前料斗轴盖板8分别位于所述料斗1相背的两端,且两个所述后料斗轴盖板2及两个所述前料斗轴盖板8位于所述料斗1的四个角部。One ends of the two support plates 5 are respectively connected to the ends of the two chain connecting plates 4 away from the rear hopper shaft 3 , and the other ends are respectively connected to the two chains 14 . The number of the front hopper shaft cover plates 8 is two, and the two front hopper shafts 8 are arranged at the open end of the hopper 1 at intervals. Both ends of the front hopper shaft 6 are respectively connected to the two front hopper shaft cover plates 8 , and the two front flat rollers 7 are respectively arranged at both ends of the front hopper shaft 6 . The two front flat rollers 7 are accommodated in the two second slides respectively, and the front flat rollers 7 can move along the second slides. In this embodiment, the two rear hopper shaft cover plates 2 and the two front hopper shaft cover plates 8 are respectively located at opposite ends of the hopper 1, and the two rear hopper shaft cover plates 2 and The two front hopper shaft cover plates 8 are located at the four corners of the hopper 1 .
所述链条14通过所述支板5带动所述料斗1移动,两个所述前平滚轮7及两个所述后平滚轮9分别沿所述第二滑道及所述第一滑道滑动,当所述前平滚轮7由所述分轨下轨道21的直线段进入所述倾斜段时,所述前平滚轮7与所述后平滚轮9的相对位置发生改变,所述料斗1随着所述前平滚轮7沿所述倾斜段的移动逐渐倾覆,以将所述料斗1收纳的矿石倾倒出来。当所述料斗1内的矿石倾倒完毕,所述液压马达15带动所述链条14反转,以带动所述料斗1逐渐复位而进入下一个工作循环。The chain 14 drives the hopper 1 to move through the support plate 5, and the two front flat rollers 7 and the two rear flat rollers 9 slide along the second slideway and the first slideway respectively , when the front flat roller 7 enters the inclined section from the straight section of the sub-rail lower track 21, the relative position of the front flat roller 7 and the rear flat roller 9 changes, and the hopper 1 follows As the front flat roller 7 moves along the inclined section, it gradually overturns to dump the ore stored in the hopper 1 . When the ore in the hopper 1 is completely dumped, the hydraulic motor 15 drives the chain 14 to reverse, so as to drive the hopper 1 to reset gradually and enter the next working cycle.
本发明提供的料斗双轨道自倾覆式矿石输送装置,所述双轨轨道采用上下两层设置,所述双轨轨道包括设置于上层的分轨上轨道及设置于下层且连接于所述分轨上轨道的分轨下轨道;所述分轨上轨道开设有两个相对且平行的第一滑道;所述分轨下轨道包括平行于所述分轨上轨道的直线段及连接于所述直线段的倾斜段,所述直线段与所述倾斜段形成的夹角为钝角;所述分轨下轨道开设有两个相对且贯穿所述直线段及所述倾斜段的第二滑道,所述第二滑道位于所述直线的部分平行于所述第一滑道;连接于料斗的前平滚轮及后平滚轮分别收容于所述第二滑道及所述第一滑道,并分别沿所述第二滑道及所述第一滑道滑动,当所述前平滚轮自所述直线段进入所述倾斜段时,所述料斗随着所述前平滚轮及所述后平滚轮的移动而逐渐倾覆,倾覆过程中,所述前平滚轮及所述后平滚轮无垂直下降现象,所述料斗及所述双轨轨道也未受到很大的冲击,且结构简单,料斗易于倾覆及复位。The double-track self-overturning ore conveying device for the hopper provided by the present invention, the double-track track adopts upper and lower layers, and the double-track track includes a sub-rail upper track arranged on the upper layer and a sub-rail upper track arranged on the lower layer and connected to the sub-rail upper track. The track under the rail; the upper track of the sub-rail is provided with two opposite and parallel first slideways; the lower track of the sub-rail includes a straight line section parallel to the upper track of the sub-rail and an inclined section connected to the straight line section, The included angle formed by the straight line section and the inclined section is an obtuse angle; the lower track of the sub-rail is provided with two second slideways opposite and passing through the straight line section and the inclined section, and the second slideways The part located in the straight line is parallel to the first slideway; the front flat roller and the rear flat roller connected to the hopper are respectively accommodated in the second slideway and the first slideway, and are respectively moved along the second slideway. The slideway and the first slideway slide, and when the front flat roller enters the inclined section from the straight section, the hopper gradually overturns with the movement of the front flat roller and the rear flat roller , during the overturning process, the front flat roller and the rear flat roller have no vertical drop phenomenon, and the hopper and the double-track track have not been greatly impacted, and the structure is simple, and the hopper is easy to overturn and reset.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.
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CN206108223U (en) * | 2016-09-11 | 2017-04-19 | 华中科技大学 | Hopper double track is said from toppling formula ore delivery device |
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Application publication date: 20170104 |