CN106274872B - A kind of cooperative control device of simulated automotive braking - Google Patents
A kind of cooperative control device of simulated automotive braking Download PDFInfo
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- CN106274872B CN106274872B CN201610788269.XA CN201610788269A CN106274872B CN 106274872 B CN106274872 B CN 106274872B CN 201610788269 A CN201610788269 A CN 201610788269A CN 106274872 B CN106274872 B CN 106274872B
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/10—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with fluid assistance, drive, or release
- B60T13/66—Electrical control in fluid-pressure brake systems
- B60T13/68—Electrical control in fluid-pressure brake systems by electrically-controlled valves
- B60T13/686—Electrical control in fluid-pressure brake systems by electrically-controlled valves in hydraulic systems or parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/74—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive
- B60T13/745—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive acting on a hydraulic system, e.g. a master cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T2220/00—Monitoring, detecting driver behaviour; Signalling thereof; Counteracting thereof
- B60T2220/04—Pedal travel sensor, stroke sensor; Sensing brake request
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T2270/00—Further aspects of brake control systems not otherwise provided for
- B60T2270/60—Regenerative braking
- B60T2270/608—Electronic brake distribution (EBV/EBD) features related thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T2270/00—Further aspects of brake control systems not otherwise provided for
- B60T2270/84—Driver circuits for actuating motor, valve and the like
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- Engineering & Computer Science (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Regulating Braking Force (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
Abstract
本发明实施例公开了一种模拟汽车制动的协调控制装置,包括:踏板行程采集单元、电控液压制动系统、电力系统、控制系统、飞轮、盘式制动器以及设置于预定位置的采集单元;控制系统用于输出初始转矩,并基于踏板位移变化率计算总制动转矩;控制系统还用于基于总制动转矩和各采集信号分配总制动转矩并分别输出电控液压制动转矩和电机制动转矩;电力系统,用于基于接收到的初始转矩带动转轴转动以模拟汽车制动的初始速度;以及用于基于电机制动转矩带动转轴转动以对飞轮进行转速控制;电控液压制动系统,用于接收并基于电控液压制动转矩控制盘式制动器制动飞轮。本发明能基于电控液压制动和电机再生制动对汽车制动进行协调控制。
The embodiment of the present invention discloses a coordinated control device for simulating automobile braking, including: a pedal stroke acquisition unit, an electronically controlled hydraulic braking system, an electric power system, a control system, a flywheel, a disc brake, and an acquisition unit arranged at a predetermined position ; The control system is used to output the initial torque and calculate the total braking torque based on the pedal displacement change rate; the control system is also used to distribute the total braking torque based on the total braking torque and each acquisition signal and output the electronically controlled hydraulic pressure respectively braking torque and motor braking torque; power system for rotating the shaft based on the received initial torque to simulate the initial velocity of the car brake; and for rotating the shaft based on the motor braking torque speed control; an electrohydraulic braking system for receiving and controlling the disc brakes to brake the flywheel based on the electrohydraulic braking torque. The invention can coordinately control the brake of the automobile based on the electronically controlled hydraulic brake and the regenerative brake of the motor.
Description
技术领域technical field
本发明涉及汽车制动控制技术领域,具体涉及一种模拟汽车制动的协调控制装置。The invention relates to the technical field of automobile braking control, in particular to a coordinated control device for simulating automobile braking.
背景技术Background technique
当前,能源短缺与环境污染是世界各国面临的严峻问题。按照目前的使用速度,地球上的石油只能维持40年左右时间,也就是说以廉价的石油作为动力源的传统汽车将来必然被淘汰,于是世界各国都致力于混合动力汽车的研发、生产及普及。而为了提高能源利用效率,当前工程技术人员则致力于混合动力电机再生制动能量回收技术的研究。At present, energy shortage and environmental pollution are serious problems faced by countries all over the world. According to the current speed of use, the oil on the earth can only last for about 40 years, that is to say, the traditional cars that use cheap oil as the power source will inevitably be eliminated in the future. universal. In order to improve energy utilization efficiency, current engineers and technicians are devoted to the research of hybrid electric motor regenerative braking energy recovery technology.
目前,国内外学者已经针对混合动力电机再生制动能量回收和线控制动技术进行了大量的研究,并提出了多种再生制动与液压制动匹配控制的策略和方法。然而,不管是哪一种匹配形式,在实现上均要以液压制动力的灵活控制为基础,通过电控液压制动(EHB)液压调节机构实现再生制动过程中的压力协调控制,这样既能简化再生制动系统,又可以降低再生制动系统的成本。At present, scholars at home and abroad have conducted a lot of research on hybrid electric motor regenerative braking energy recovery and brake-by-wire technology, and proposed a variety of regenerative braking and hydraulic braking matching control strategies and methods. However, no matter what kind of matching form it is, the realization should be based on the flexible control of hydraulic braking force, and the pressure coordination control in the regenerative braking process can be realized through the electronically controlled hydraulic braking (EHB) hydraulic adjustment mechanism, so that both The regenerative braking system can be simplified, and the cost of the regenerative braking system can be reduced.
然而,现有技术中通常以驾驶员手动启用或停止滑行能量回馈充电,未体现再生制动与常规液压制动的情形,导致制动转矩大小取决于车速和蓄电池SOC状态,操作繁琐,只能体现再生制动功能,回馈能量小而且切换过渡波动大。因此对电控液压制动(EHB)的液压制动系统进行改造,实现灵活的液压制动力控制。对提高混合动力汽车的制动能量的回收率和改善混合动力汽车制动性能是很有必要的。However, in the prior art, the driver usually starts or stops coasting energy feedback charging manually, which does not reflect the situation of regenerative braking and conventional hydraulic braking, resulting in the braking torque depending on the vehicle speed and the SOC state of the battery, and the operation is cumbersome. It can reflect the regenerative braking function, the feedback energy is small and the switching transition fluctuation is large. Therefore, the hydraulic braking system of electronically controlled hydraulic braking (EHB) is modified to realize flexible hydraulic braking force control. It is very necessary to improve the recovery rate of the braking energy of the hybrid electric vehicle and improve the braking performance of the hybrid electric vehicle.
发明内容Contents of the invention
本发明的目的是提供一种模拟汽车制动的协调控制装置,将电力系统的电机再生制动和电控液压制动相结合,模拟混合动力电机再生制动与电控液压制动协调控制时的运行工况,在保证汽车制动安全性的基础上,使再生制动能量得到高效回收,可为混合动力汽车能量回收和制动力分配策略研究提供一个真实的试验环境。The purpose of the present invention is to provide a coordinated control device for simulating automobile braking, which combines the motor regenerative braking and electronically controlled hydraulic braking of the power system, and simulates the coordinated control of hybrid electric motor regenerative braking and electronically controlled hydraulic braking. On the basis of ensuring the safety of vehicle braking, the regenerative braking energy can be recovered efficiently, which can provide a real test environment for the research on energy recovery and braking force distribution strategy of hybrid electric vehicles.
根据本发明的一个方面,提供一种模拟汽车制动的协调控制装置,包括:控制系统、电控液压制动系统、电力系统、盘式制动器、飞轮、制动踏板、踏板行程采集单元、以及第一采集模块;According to one aspect of the present invention, a coordinated control device for simulating automobile braking is provided, including: a control system, an electro-hydraulic braking system, an electric system, a disc brake, a flywheel, a brake pedal, a pedal stroke acquisition unit, and The first acquisition module;
优选地,所述第一采集模块包括:设于所述飞轮处用于采集飞轮转速信号的第一转速传感器、设于所述电力系统处的用于采集电池的电流信号的电流传感器和用于采集电池的电压信号的电压传感器;Preferably, the first collection module includes: a first rotational speed sensor disposed at the flywheel for collecting the flywheel rotational speed signal, a current sensor disposed at the power system for collecting the current signal of the battery, and a A voltage sensor that collects the voltage signal of the battery;
优选地,所述踏板行程采集单元,分别连接至制动踏板和控制系统,以采集制动踏板的踏板行程信号,并发送至所述控制系统;Preferably, the pedal stroke acquisition unit is connected to the brake pedal and the control system respectively, so as to collect the pedal stroke signal of the brake pedal and send it to the control system;
优选地,所述控制系统,分别连接至电控液压制动系统和电力系统,以基于所述踏板行程信号计算踏板位移变化率,并基于所述踏板位移变化率计算总制动转矩,并基于所述飞轮转速信号、所述电流信号和所述电压信号分配所述总制动转矩,以及分别输出电控液压制动转矩和电机制动转矩;Preferably, the control system is respectively connected to the electro-hydraulic braking system and the electric system to calculate the rate of change of pedal displacement based on the pedal travel signal, and calculate the total braking torque based on the rate of change of pedal displacement, and distributing the total braking torque based on the flywheel speed signal, the current signal and the voltage signal, and outputting electro-hydraulic braking torque and motor braking torque respectively;
优选地,所述电力系统连接有一转轴,所述转轴连接至飞轮,所述电力系统通过所述转轴将接收的所述电机制动转矩传输至飞轮;Preferably, the power system is connected to a rotating shaft, the rotating shaft is connected to the flywheel, and the electric system transmits the received braking torque of the motor to the flywheel through the rotating shaft;
优选地,所述电控液压制动系统,连接至所述盘式制动器,基于接收的电控液压制动转矩形成制动压力并输出至所述盘式制动器;Preferably, the electro-hydraulic brake system is connected to the disc brake, forms brake pressure based on the received electro-hydraulic braking torque and outputs it to the disc brake;
优选地,所述盘式制动器通过转轴连接至飞轮,以基于所述制动压力对飞轮进行制动。Preferably, the disc brake is connected to the flywheel through a rotating shaft to brake the flywheel based on the braking pressure.
优选地,所述电流传感器,设置于所述电力系统内设的转换器处;Preferably, the current sensor is arranged at a converter built in the power system;
所述电压传感器,设置于所述电力系统内设的电池处。The voltage sensor is arranged at the battery installed in the power system.
优选地,所述控制系统包括:协调控制器和数据采集器,所述数据采集器分别与所述踏板行程采集单元和所述第一采集模块连接,以将接收的模拟量的踏板行程信号和模拟量的飞轮转速信号、模拟量的所述电流信号和模拟量的所述电压信号转换为与各自相对应的数字量的信号,并发送至所述协调控制器;Preferably, the control system includes: a coordinating controller and a data collector, the data collector is respectively connected with the pedal stroke acquisition unit and the first acquisition module, so as to receive the analog pedal stroke signal and The analog flywheel speed signal, the analog current signal and the analog voltage signal are converted into corresponding digital signals and sent to the coordination controller;
优选地,所述协调控制器,与所述数据采集器连接,以基于数字量的踏板行程信号计算总制动转矩,并基于数字量的采集信号分配总制动转矩,得到电控液压制动转矩和电机制动转矩。Preferably, the coordinating controller is connected with the data collector to calculate the total braking torque based on the digital pedal travel signal, and distribute the total braking torque based on the digital acquisition signal to obtain the electro-hydraulic braking torque and motor braking torque.
优选地,所述电力系统包括电机和与所述电机连接的电机控制器;Preferably, the power system includes a motor and a motor controller connected to the motor;
所述电机控制器,连接至所述控制系统,用于接收所述电机制动转矩,并形成目标转速信号传输至电机;The motor controller, connected to the control system, is used to receive the braking torque of the motor, and form a target speed signal and transmit it to the motor;
所述电机,通过转轴连接至飞轮,以将接收的目标转速信号传输至飞轮。The motor is connected to the flywheel through a rotating shaft, so as to transmit the received target rotational speed signal to the flywheel.
优选地,所述电力系统还包括转换器和电池;Preferably, the power system further includes a converter and a battery;
所述转换器,连接至电机,用于接收电机产生的交流电,并将所述交流电转换成直流电发送至所述电池;The converter, connected to the motor, is used to receive the alternating current generated by the motor, convert the alternating current into direct current and send it to the battery;
所述电池,连接至所述转换器,用于存储所述直流电,和将存储的所述直流电发送至所述电机以提供电能。The battery, connected to the converter, is used to store the direct current, and send the stored direct current to the electric motor to provide electric power.
优选地,所述电控液压制动系统包括电控液压控制器和与所述电控液压控制器连接的电控液压执行模块;Preferably, the electro-hydraulic braking system includes an electro-hydraulic controller and an electro-hydraulic actuator module connected to the electro-hydraulic controller;
其中,所述电控液压执行模块包括液压控制单元、电磁阀、蓄能器、储油杯和轮缸;Wherein, the electronically controlled hydraulic actuator module includes a hydraulic control unit, a solenoid valve, an accumulator, an oil storage cup and a wheel cylinder;
优选地,所述轮缸处设有轮缸压力传感器,所述轮缸压力传感器连接至所述电控液压控制器,所述轮缸压力传感器用于采集所述轮缸的实际压力;Preferably, a wheel cylinder pressure sensor is provided at the wheel cylinder, the wheel cylinder pressure sensor is connected to the electronically controlled hydraulic controller, and the wheel cylinder pressure sensor is used to collect the actual pressure of the wheel cylinder;
优选地,所述电控液压控制器,用于基于所述电控液压制动转矩计算得到电控液压制动系统的目标压力,并基于所述实际压力和所述目标压力进行判断;Preferably, the electro-hydraulic controller is used to calculate the target pressure of the electro-hydraulic braking system based on the electro-hydraulic braking torque, and make a judgment based on the actual pressure and the target pressure;
若所述实际压力小于所述目标压力,则所述电控液压控制器输出第一增压控制信号至所述液压控制单元;If the actual pressure is less than the target pressure, the electro-hydraulic controller outputs a first boost control signal to the hydraulic control unit;
若所述实际压力等于所述目标压力,则所述电控液压控制器输出保压控制信号至所述液压控制单元;If the actual pressure is equal to the target pressure, the electro-hydraulic controller outputs a pressure maintaining control signal to the hydraulic control unit;
若所述实际压力大于所述目标压力,则所述电控液压控制器输出第一减压控制信号至所述液压控制单元。If the actual pressure is greater than the target pressure, the electro-hydraulic controller outputs a first decompression control signal to the hydraulic control unit.
优选地,所述电磁阀包括:增压电磁阀、减压电磁阀;Preferably, the solenoid valve includes: a pressure boost solenoid valve, a decompression solenoid valve;
所述液压控制单元,连接至所述电控液压控制器、增压电磁阀、减压电磁阀,以在接收到第一增压控制信号时,控制所述增压电磁阀打开以增加所述轮缸中的液压;在接收到所述第一减压控制信号时,控制所述减压电磁阀打开以降低所述轮缸中的液压;在接收到所述保压控制信号时,控制所述增压电磁阀和所述减压电磁阀同时关闭以保持所述轮缸中的液压;The hydraulic control unit is connected to the electronically controlled hydraulic controller, boost solenoid valve, and decompression solenoid valve, so as to control the boost solenoid valve to open to increase the hydraulic pressure in the wheel cylinder; when receiving the first decompression control signal, control the decompression solenoid valve to open to reduce the hydraulic pressure in the wheel cylinder; when receiving the pressure maintaining control signal, control the The boost solenoid valve and the decompression solenoid valve are simultaneously closed to maintain the hydraulic pressure in the wheel cylinder;
所述增压电磁阀,分别连接至蓄能器和轮缸,以在打开状态下使蓄能器中制动液进入所述轮缸以实现对轮缸中液压进行增压;或在闭合状态下,且所述减压电磁阀为闭合状态时,使所述轮缸中液压不变;The boost solenoid valve is connected to the accumulator and the wheel cylinder respectively, so that the brake fluid in the accumulator enters the wheel cylinder in the open state to realize the hydraulic pressure in the wheel cylinder; or in the closed state down, and when the decompression solenoid valve is in the closed state, the hydraulic pressure in the wheel cylinder remains unchanged;
所述减压电磁阀,分别连接至所述蓄能器、所述轮缸和所述储油杯,以在打开状态下使所述轮缸中制动液流入储油杯以实现对所述轮缸中液压进行减压;或在闭合状态下,且所述增压电磁阀为闭合状态时,使所述轮缸中液压不变。The decompression solenoid valve is respectively connected to the accumulator, the wheel cylinder and the oil storage cup, so that the brake fluid in the wheel cylinder flows into the oil storage cup in the open state to realize the The hydraulic pressure in the wheel cylinder is decompressed; or in the closed state, and when the boost solenoid valve is in the closed state, the hydraulic pressure in the wheel cylinder remains unchanged.
优选地,所述电控液压执行模块还包括液压泵,所述储油杯通过液压泵连接至所述蓄能器,所述蓄能器上设置有安全阀,以在当所述蓄能器中制动液压力低于最低压力值时,安全阀关闭并通过所述液压泵向所述蓄能器注入制动液直到所述蓄能器的制动液压力达到安全压力;和当所述蓄能器中制动液压力高于最高压力值时,触发安全阀打开以对所述蓄能器进行泄压直到所述蓄能器中制动液压力低于或等于所述最高压力值。Preferably, the electronically controlled hydraulic actuator module further includes a hydraulic pump, the oil storage cup is connected to the accumulator through a hydraulic pump, and a safety valve is provided on the accumulator, so that when the accumulator When the middle brake fluid pressure is lower than the minimum pressure value, the safety valve is closed and the brake fluid is injected into the accumulator through the hydraulic pump until the brake fluid pressure of the accumulator reaches the safety pressure; and when the When the brake fluid pressure in the accumulator is higher than the maximum pressure value, the safety valve is triggered to open to release the pressure of the accumulator until the brake fluid pressure in the accumulator is lower than or equal to the maximum pressure value.
优选地,所述采集单元还包括:第二转速传感器,连接至所述电机控制器,用于采集实际转速信号,并发送至所述电机控制器;Preferably, the collection unit further includes: a second rotational speed sensor, connected to the motor controller, for collecting an actual rotational speed signal and sending it to the motor controller;
所述电机控制器,用于基于所述目标转速信号和所述实际转速信号监测所述电机是否正常工作,其中,所述电机在正常工作时,所述目标转速信号和所述实际转速信号的差值在第一误差范围内。The motor controller is configured to monitor whether the motor is working normally based on the target speed signal and the actual speed signal, wherein, when the motor is working normally, the target speed signal and the actual speed signal The difference is within a first error range.
优选地,所述采集单元还包括:第一转矩传感器和第二转矩传感器;Preferably, the acquisition unit further includes: a first torque sensor and a second torque sensor;
优选地,所述第一转矩传感器,设置于所述飞轮处,用于采集所述飞轮的转矩信号,并发送至所述控制系统;Preferably, the first torque sensor is arranged at the flywheel, and is used to collect the torque signal of the flywheel and send it to the control system;
优选地,所述第二转矩传感器,设置于所述盘式制动器处,用于采集所述盘式制动器的转矩信号,并发送至所述控制系统;Preferably, the second torque sensor is arranged at the disc brake, and is used to collect the torque signal of the disc brake and send it to the control system;
优选地,所述控制系统,与所述第一转矩传感器连接,用于基于总制动转矩和所述飞轮的转矩信号判断所述电控液压制动系统和电力系统是否能够对所述飞轮进行正常制动,其中,在正常制动时,所述总制动力转矩与所述飞轮转矩的差值在第二误差范围内;Preferably, the control system is connected with the first torque sensor, and is used for judging whether the electro-hydraulic braking system and the electric system can control the performing normal braking on the flywheel, wherein, during normal braking, the difference between the total braking force torque and the flywheel torque is within a second error range;
优选地,所述控制系统,还与所述第二转矩传感器连接,用于基于所述电控液压制动转矩和制动器转矩判断所述电控液压制动系统是否能够正常制动,其中,在电控液压制动系统进行正常制动时,所述电控液压制动转矩与制动器转矩的差值在第三误差范围内。Preferably, the control system is also connected to the second torque sensor, and is used for judging whether the electronically controlled hydraulic braking system can perform normal braking based on the electronically controlled hydraulic braking torque and the brake torque, Wherein, when the electronically controlled hydraulic braking system performs normal braking, the difference between the electronically controlled hydraulic braking torque and the braking torque is within the third error range.
本发明的有益效果是:由于本发明设置有踏板行程采集单元和设置于飞轮处的用于采集车速信号的第一转速传感器,协调控制器根据踏板行程采集单元采集的踏板位移信号计算制动所需的总制动转矩,能够保证汽车进行有效制动,保证汽车制动安全性;而且,协调控制器基于踏板位移信号、电压信号、电机转速信号以及电流信号进行综合考量对所述总制动转矩进行合理分配并分别输出电控液压制动转矩和电机制动转矩,能够保证电控液压制动系统和电力系统进行协调控制,有效保证了汽车在保证制动安全性的基础上提供驾驶员良好的制动感受,而且电力系统的再生制动能够进行制动能量的回收。因此本发明能够实现对电控液压制动和再生制动的协调控制,可以在保证车辆稳定性和制动安全性的前提下,利用电机的再生制动回收制动能量,提高能源利用效率。The beneficial effects of the present invention are: since the present invention is provided with the pedal stroke acquisition unit and the first speed sensor for collecting the vehicle speed signal arranged at the flywheel, the coordination controller calculates the braking force according to the pedal displacement signal collected by the pedal stroke acquisition unit. The required total braking torque can ensure the effective braking of the vehicle and ensure the safety of the vehicle braking; moreover, the coordination controller comprehensively considers the total braking torque based on the pedal displacement signal, voltage signal, motor speed signal and current signal. The dynamic torque is reasonably distributed and the electronically controlled hydraulic braking torque and motor braking torque are respectively output, which can ensure the coordinated control of the electronically controlled hydraulic braking system and the electric system, and effectively guarantee the basis of the vehicle's braking safety. It provides the driver with a good braking experience, and the regenerative braking of the electric system can recover braking energy. Therefore, the present invention can realize the coordinated control of electronically controlled hydraulic braking and regenerative braking, can use the regenerative braking of the motor to recover braking energy, and improve energy utilization efficiency under the premise of ensuring vehicle stability and braking safety.
附图说明Description of drawings
图1为本发明提供的模拟汽车制动的协调控制装置的结构示意图;Fig. 1 is the structural representation of the coordinated control device of the simulated automobile braking that the present invention provides;
图2为本发明提供的电控液压制动系统的结构示意图。Fig. 2 is a schematic structural diagram of the electro-hydraulic braking system provided by the present invention.
附图说明:Description of drawings:
1、控制系统,11、协调控制器,12、数据采集器,2-电控液压制动系统,21、电控液压控制器,22、电控液压执行模块,221、液压控制单元,222、电磁阀,223、蓄能器,224、储油杯,225、轮缸,226、液压泵,3、电力系统,31、电机控制器,32、电机,33、转换器,34、电池,4、盘式制动器,5、飞轮,6、制动踏板,71、踏板行程采集单元,72、第一转速传感,73、轮缸压力传感器,74、第二转速传感器,75、电流传感器,76、电压传感器,77、第一转矩传感器,78、第二转矩传感器,8、转轴。1. Control system, 11. Coordinating controller, 12. Data collector, 2-Electronic hydraulic brake system, 21. Electronic hydraulic controller, 22. Electronic hydraulic executive module, 221. Hydraulic control unit, 222, Solenoid valve, 223, accumulator, 224, oil storage cup, 225, wheel cylinder, 226, hydraulic pump, 3, power system, 31, motor controller, 32, motor, 33, converter, 34, battery, 4 , disc brake, 5, flywheel, 6, brake pedal, 71, pedal stroke acquisition unit, 72, first rotational speed sensor, 73, wheel cylinder pressure sensor, 74, second rotational speed sensor, 75, current sensor, 76 , voltage sensor, 77, first torque sensor, 78, second torque sensor, 8, rotating shaft.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本发明进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in combination with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are exemplary only, and are not intended to limit the scope of the present invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concept of the present invention.
根据图1所示,本发明提供的模拟汽车制动的协调控制装置,包括:控制系统1、电控液压制动系统2、电力系统3、盘式制动器4、飞轮5、制动踏板6、踏板行程采集单元71、以及第一采集模块;As shown in Figure 1, the coordinated control device for simulating automobile braking provided by the present invention includes: a control system 1, an electronically controlled hydraulic braking system 2, an electric system 3, a disc brake 4, a flywheel 5, a brake pedal 6, Pedal stroke acquisition unit 71, and the first acquisition module;
所述第一采集模块包括:设于所述飞轮5处用于采集飞轮转速信号的第一转速传感器72、设于所述电力系统3处的用于采集电池34的电流信号的电流传感器75和用于采集电池34的电压信号的电压传感器76;The first collection module includes: a first speed sensor 72 arranged at the flywheel 5 for collecting the flywheel speed signal, a current sensor 75 arranged at the power system 3 for collecting the current signal of the battery 34 and A voltage sensor 76 for collecting the voltage signal of the battery 34;
所述踏板行程采集单元71,分别连接至制动踏板6和控制系统1,以采集制动踏板6的踏板行程信号,并发送至所述控制系统1;The pedal stroke acquisition unit 71 is connected to the brake pedal 6 and the control system 1 respectively, so as to collect the pedal stroke signal of the brake pedal 6 and send it to the control system 1;
所述控制系统1,分别连接至电控液压制动系统2和电力系统3,以基于所述踏板行程信号计算踏板位移变化率,并基于所述踏板位移变化率计算总制动转矩,并基于所述飞轮转速信号、所述电流信号和所述电压信号分配所述总制动转矩,以及分别输出电控液压制动转矩和电机制动转矩;The control system 1 is connected to the electro-hydraulic braking system 2 and the electric system 3 respectively, so as to calculate the rate of change of pedal displacement based on the pedal stroke signal, and calculate the total braking torque based on the rate of change of pedal displacement, and distributing the total braking torque based on the flywheel speed signal, the current signal and the voltage signal, and outputting electro-hydraulic braking torque and motor braking torque respectively;
所述电力系统3连接有一转轴8,所述转轴8连接至飞轮5,所述电力系统3通过所述转轴8将接收的所述电机制动转矩传输至飞轮5;The power system 3 is connected to a rotating shaft 8, the rotating shaft 8 is connected to the flywheel 5, and the power system 3 transmits the received motor braking torque to the flywheel 5 through the rotating shaft 8;
所述电控液压制动系统2,连接至所述盘式制动器4,基于接收的电控液压制动转矩形成制动压力并输出至所述盘式制动器4;The electronically controlled hydraulic braking system 2 is connected to the disc brake 4, and forms braking pressure based on the received electronically controlled hydraulic braking torque and outputs it to the disc brake 4;
所述盘式制动器4通过转轴8连接至飞轮5,以基于所述制动压力对飞轮5进行制动。The disc brake 4 is connected to the flywheel 5 through a rotating shaft 8 to brake the flywheel 5 based on the braking pressure.
具体地说,总制动转矩的计算公式为:总制动转矩=mgz;其中,m为汽车质量,g为重力加速度,z为制动强度,所述制动强度基于所述踏板行程采集单元采集的踏板位移信号计算得到;协调控制器11根据踏板位移信号计算出所需的总制动转矩,以确定驾驶员的制动意图,并将制动控制模式划分为第一控制模式和第二控制模式。Specifically, the calculation formula of the total braking torque is: total braking torque=mgz; wherein, m is the mass of the vehicle, g is the acceleration due to gravity, and z is the braking strength, and the braking strength is based on the pedal stroke The pedal displacement signal collected by the acquisition unit is calculated; the coordination controller 11 calculates the required total braking torque according to the pedal displacement signal to determine the driver's braking intention, and divides the braking control mode into the first control mode and the second control mode.
其中,制动控制模式根据基于踏板位移信号计算的踏板位移变化率进行划分:若踏板位移变化率大于等于变化率预定值(例如22cm/s,仅以此为例,但不限于此),进行紧急制动,制动控制进入第一制动控制模式;若踏板位移变化率小于变化率预定值(22cm/s),则制动控制进入第二制动控制模式。Among them, the brake control mode is divided according to the rate of change of the pedal displacement calculated based on the pedal displacement signal: if the rate of change of the pedal displacement is greater than or equal to the predetermined value of the rate of change (for example, 22cm/s, just as an example, but not limited to this), perform For emergency braking, the braking control enters the first braking control mode; if the rate of change of the pedal displacement is less than the predetermined value (22cm/s), the braking control enters the second braking control mode.
进入第一制动控制模式时,为了保障车辆横向或者纵向的稳定性,采用紧急制动模式,此时所需电机制动转矩为0,所需电控液压制动转矩为总制动转矩,由协调控制器11分别将电机制动转矩和电控液压制动转矩发送到电机控制器31和电控液压控制器21。When entering the first braking control mode, in order to ensure the lateral or longitudinal stability of the vehicle, the emergency braking mode is adopted. At this time, the required motor braking torque is 0, and the required electronically controlled hydraulic braking torque is the total braking torque. For torque, the coordination controller 11 sends the motor braking torque and the electrohydraulic braking torque to the motor controller 31 and the electrohydraulic controller 21 respectively.
进入第二制动控制模式时,协调控制器11根据各采集信号对制动模式进行判断,并分别将相应的电机制动转矩信号和电控液压制动转矩信号发送到电机控制器31和电控液压控制器21。When entering the second braking control mode, the coordinating controller 11 judges the braking mode according to each collected signal, and sends the corresponding motor braking torque signal and electronically controlled hydraulic braking torque signal to the motor controller 31 respectively And electro-hydraulic controller 21.
具体的:specific:
①电池保护模式:即根据电流传感器75和电压传感器76采集的信号估算得到电池的荷电状态(SOC)值,且当该荷电状态(SOC)值大于预定值(例如0.85,仅以此为例,但不限于此)时,电机转速为任意值时,控制系统1将会启动电池保护模式,这么做是为了保证电池不会因为过度充电而损坏。此时所需电机制动转矩为0,所需电控液压制动转矩位为总制动转矩。①Battery protection mode: that is, the state of charge (SOC) value of the battery is estimated according to the signals collected by the current sensor 75 and the voltage sensor 76, and when the state of charge (SOC) value is greater than a predetermined value (for example, 0.85, it is only used as For example, but not limited to this), when the motor speed is at any value, the control system 1 will start the battery protection mode, which is to ensure that the battery will not be damaged due to overcharging. At this time, the required motor braking torque is 0, and the required electronically controlled hydraulic braking torque bit is the total braking torque.
②电控液压制动(EHB)模式:即电池的荷电状态(SOC)值小于等于预定值0.85,且电机32的角速度小于定值(例如40rad/s,仅以此为例,但不限于此)。此时由于没有足够的动能去产生足够高的电能去反馈给电池,如果在这一阶段使用再生制动,实际回馈给电池的能量小于在这过程中消耗的能量,造成电池能量的损耗,此时所需电机32制动转矩为0,所需电控液压制动转矩为总制动转矩。②Electronic hydraulic brake (EHB) mode: that is, the state of charge (SOC) value of the battery is less than or equal to a predetermined value of 0.85, and the angular velocity of the motor 32 is less than a fixed value (for example, 40rad/s, just as an example, but not limited to this). At this time, because there is not enough kinetic energy to generate high enough electric energy to feed back to the battery, if regenerative braking is used at this stage, the actual energy fed back to the battery is less than the energy consumed in this process, resulting in loss of battery energy. When the required motor 32 braking torque is 0, the required electronically controlled hydraulic braking torque is the total braking torque.
③电控液压制动(EHB)+电机再生制动模式:即电池的荷电状态(SOC)值小于等于预定值0.85,且电机32的角速度大于等于预定值,同时所需的总制动转矩大于等于电机32所能提供的最大电机制动转矩。其中,电机32所能提供的最大电机制动转矩由协调控制器11根据电池的荷电状态(SOC)值和电机32当前转速信号计算得到。此时,电机32提供所能提供的最大制动转矩,剩余部分由电控液压制动系统2提供,也即所需电机制动转矩等于最大电机制动转矩,所需电控液压制动转矩等于总制动转矩减去最大电机制动转矩。③Electronic hydraulic braking (EHB)+motor regenerative braking mode: that is, the state of charge (SOC) value of the battery is less than or equal to the predetermined value 0.85, and the angular velocity of the motor 32 is greater than or equal to the predetermined value, and the total braking rotation required at the same time The torque is greater than or equal to the maximum motor braking torque that the motor 32 can provide. Wherein, the maximum motor braking torque that the motor 32 can provide is calculated by the coordination controller 11 according to the state of charge (SOC) value of the battery and the current speed signal of the motor 32 . At this time, the motor 32 provides the maximum braking torque that can be provided, and the remaining part is provided by the electronically controlled hydraulic braking system 2, that is, the required motor braking torque is equal to the maximum motor braking torque, and the required electronically controlled hydraulic braking torque is equal to the maximum braking torque. The braking torque is equal to the total braking torque minus the maximum motor braking torque.
④电机再生制动模式:即电池的荷电状态(SOC)值小于等于预定值0.85,且电机32的角速度大于等于预定值,同时所需的总制动转矩小于电机32所能提供的最大电机制动转矩,电机32提供所有的制动转矩,即所需电机制动转矩等于总制动转矩,所需电控液压制动转矩等于0。④Motor regenerative braking mode: that is, the state of charge (SOC) value of the battery is less than or equal to the predetermined value 0.85, and the angular velocity of the motor 32 is greater than or equal to the predetermined value, and the total braking torque required is less than the maximum that the motor 32 can provide. The motor braking torque, the motor 32 provides all the braking torque, that is, the required motor braking torque is equal to the total braking torque, and the required electronically controlled hydraulic braking torque is equal to zero.
其中,电机32的角速度基于设置于飞轮5处的第一转速传感器72采集的飞轮转速信号计算得到,计算公式为ω=2*π*n/60,其中,ω为角速度,n为转速,即每分钟物体的转数。Wherein, the angular velocity of the motor 32 is calculated based on the flywheel rotational speed signal collected by the first rotational speed sensor 72 arranged at the flywheel 5, and the calculation formula is ω=2*π*n/60, wherein, ω is the angular velocity, and n is the rotational speed, namely The number of revolutions of an object per minute.
所述多个采集单元至少包括第一采集模块;所述第一采集模块包括:第一转速传感器72,设置于飞轮5处,用于采集飞轮转速;电压传感器76,设置于所述电力系统3内设的电池34处,用于采集电池34的电压信号;电流传感器75,设置于所述电力系统3内设的转换器33处,用于采集电池34的电流信号。The multiple acquisition units at least include a first acquisition module; the first acquisition module includes: a first rotational speed sensor 72, arranged at the flywheel 5, for collecting the flywheel rotational speed; a voltage sensor 76, arranged at the power system 3 The built-in battery 34 is used to collect the voltage signal of the battery 34 ; the current sensor 75 is arranged at the converter 33 built in the power system 3 and used to collect the current signal of the battery 34 .
所述控制系统1包括数据采集器12和协调控制器11,所述数据采集器12分别与所述踏板行程采集单元71和所述第一采集模块连接,以将接收的模拟量的踏板行程信号和模拟量的多个采集信号转换为数字量的踏板行程信号和数字量的采集信号,并发送至所述协调控制器11;所述协调控制器11,与所述数据采集器12连接,以基于数字量的踏板行程信号计算总制动转矩,并基于数字量的采集信号分配总制动转矩,得到电控液压制动转矩和电机制动转矩。The control system 1 includes a data collector 12 and a coordinating controller 11, and the data collector 12 is respectively connected with the pedal stroke acquisition unit 71 and the first acquisition module, so that the received analog pedal stroke signal and a plurality of acquisition signals of analog quantities are converted into digital pedal travel signals and digital acquisition signals, and sent to the coordination controller 11; the coordination controller 11 is connected with the data collector 12 to The total braking torque is calculated based on the digital pedal travel signal, and the total braking torque is distributed based on the digital acquisition signal to obtain the electro-hydraulic braking torque and the motor braking torque.
所述电力系统3包括电机32和与所述电机连接的电机控制器31;所述电机控制器31,连接至所述控制系统1,用于接收所述电机制动转矩,并形成目标转速信号传输至电机32;所述电机32,通过转轴8连接至飞轮5,以将接收的目标转速信号传输至飞轮5。The power system 3 includes a motor 32 and a motor controller 31 connected to the motor; the motor controller 31 is connected to the control system 1 for receiving the braking torque of the motor and forming a target speed The signal is transmitted to the motor 32 ; the motor 32 is connected to the flywheel 5 through the rotating shaft 8 to transmit the received target speed signal to the flywheel 5 .
所述电力系统3还包括转换器33和电池34;所述转换器33,连接至电机32,用于接收电机32产生的交流电,并将所述交流电转换成直流电发送至所述电池34;所述电池34,连接至所述转换器33,用于存储所述直流电,和将存储的直流电发送至所述电机32以提供电能。The power system 3 also includes a converter 33 and a battery 34; the converter 33 is connected to the motor 32 for receiving the alternating current generated by the motor 32, and converting the alternating current into direct current and sending it to the battery 34; The battery 34 is connected to the converter 33 for storing the direct current, and sending the stored direct current to the motor 32 to provide electric energy.
如图2所示,所述电控液压制动系统2包括电控液压控制器21和与所述电控液压控制器21连接的电控液压执行模块22;As shown in FIG. 2 , the electro-hydraulic braking system 2 includes an electro-hydraulic controller 21 and an electro-hydraulic execution module 22 connected to the electro-hydraulic controller 21;
其中,所述电控液压执行模块22包括液压控制单元221、电磁阀222、蓄能器223、储油杯224和轮缸225;Wherein, the electronically controlled hydraulic actuator module 22 includes a hydraulic control unit 221, a solenoid valve 222, an accumulator 223, an oil storage cup 224 and a wheel cylinder 225;
所述轮缸225处设有轮缸压力传感器73,所述轮缸压力传感器73连接至所述电控液压控制器21,所述轮缸压力传感器73用于采集所述轮缸225的实际压力;The wheel cylinder 225 is provided with a wheel cylinder pressure sensor 73, the wheel cylinder pressure sensor 73 is connected to the electronically controlled hydraulic controller 21, and the wheel cylinder pressure sensor 73 is used to collect the actual pressure of the wheel cylinder 225 ;
所述电控液压控制器21,用于基于所述电控液压制动转矩计算得到电控液压制动系统2的目标压力,并基于所述实际压力和所述目标压力进行判断;The electro-hydraulic controller 21 is configured to calculate the target pressure of the electro-hydraulic braking system 2 based on the electro-hydraulic braking torque, and make a judgment based on the actual pressure and the target pressure;
若所述实际压力小于所述目标压力,则所述电控液压控制器21输出第一增压控制信号至所述液压控制单元221;若所述实际压力等于所述目标压力,则所述电控液压控制器21输出保压控制信号至所述液压控制单元221;若所述实际压力大于所述目标压力,则所述电控液压控制器21输出第一减压控制信号至所述液压控制单元221。If the actual pressure is less than the target pressure, the electro-hydraulic controller 21 outputs a first boost control signal to the hydraulic control unit 221; if the actual pressure is equal to the target pressure, the electro-hydraulic controller 21 The hydraulic control controller 21 outputs a pressure maintaining control signal to the hydraulic control unit 221; if the actual pressure is greater than the target pressure, the electronically controlled hydraulic controller 21 outputs a first decompression control signal to the hydraulic control unit 221. Unit 221.
所述电磁阀222包括增压电磁阀、减压电磁阀;所述电控液压控制器21,用于基于所述电控液压制动转矩计算得到电控液压制动系统2的目标压力,并基于所述实际压力和所述目标压力进行判断;所述目标压力的计算公式为现有公式,P=T/A*r*摩擦系数,其中,P为目标压力,T为电控液压制动转矩,A为所述轮缸与盘式制动器4的接触面积,r为盘式制动器4的制动盘的半径;若所述实际压力小于所述目标压力,则,所述电控液压控制器21输出第一增压控制信号至所述液压控制单元;若所述实际压力等于所述目标压力,则,所述电控液压控制器21输出保压控制信号至所述液压控制单元;若所述实际压力大于所述目标压力,则,所述电控液压控制器21输出第一减压控制信号至所述液压控制单元。The solenoid valve 222 includes a boost solenoid valve and a decompression solenoid valve; the electro-hydraulic controller 21 is used to calculate the target pressure of the electro-hydraulic braking system 2 based on the electro-hydraulic braking torque, And judge based on the actual pressure and the target pressure; the calculation formula of the target pressure is the existing formula, P=T/A*r*friction coefficient, wherein, P is the target pressure, T is the electric control hydraulic control dynamic torque, A is the contact area between the wheel cylinder and the disc brake 4, r is the radius of the brake disc of the disc brake 4; if the actual pressure is less than the target pressure, the electronically controlled hydraulic pressure The controller 21 outputs a first pressurization control signal to the hydraulic control unit; if the actual pressure is equal to the target pressure, the electronically controlled hydraulic controller 21 outputs a pressure maintaining control signal to the hydraulic control unit; If the actual pressure is greater than the target pressure, the electro-hydraulic controller 21 outputs a first decompression control signal to the hydraulic control unit.
如图2所示,所述液压控制单元221,连接至所述电控液压控制器21、增压电磁阀、减压电磁阀,以在接收到第一增压控制信号时,控制所述增压电磁阀打开以增加所述轮缸225中的液压;在接收到所述第一减压控制信号时,控制所述减压电磁阀打开以降低所述轮缸225中的液压;在接收到所述保压控制信号时,控制所述增压电磁阀和所述减压电磁阀同时关闭以保持所述轮缸225中的液压。As shown in FIG. 2 , the hydraulic control unit 221 is connected to the electro-hydraulic controller 21 , booster solenoid valve, and decompression solenoid valve, so as to control the booster when receiving the first booster control signal. The pressure solenoid valve is opened to increase the hydraulic pressure in the wheel cylinder 225; when the first decompression control signal is received, the decompression solenoid valve is controlled to open to reduce the hydraulic pressure in the wheel cylinder 225; When the pressure maintaining control signal is applied, the boost solenoid valve and the decompression solenoid valve are controlled to be closed simultaneously to maintain the hydraulic pressure in the wheel cylinder 225 .
所述增压电磁阀,分别连接至蓄能器223和轮缸225,以在打开状态下使蓄能器223中制动液进入所述轮缸225以实现对轮缸225中液压进行增压;或在闭合状态下,且所述减压电磁阀222为闭合状态时,使所述轮缸225中液压不变;The pressure boost solenoid valve is connected to the accumulator 223 and the wheel cylinder 225 respectively, so that the brake fluid in the accumulator 223 enters the wheel cylinder 225 in an open state to realize boosting of the hydraulic pressure in the wheel cylinder 225 ; or in the closed state, and when the decompression solenoid valve 222 is in the closed state, keep the hydraulic pressure in the wheel cylinder 225 unchanged;
所述减压电磁阀,分别连接至所述蓄能器223、所述轮缸225和所述储油杯224,以在打开状态下使所述轮缸225中制动液流入储油杯以实现对所述轮缸225中液压进行减压;或在闭合状态下,且所述增压电磁阀为闭合状态时,使所述轮缸225中液压不变。The decompression solenoid valve is respectively connected to the accumulator 223, the wheel cylinder 225 and the oil storage cup 224, so that the brake fluid in the wheel cylinder 225 flows into the oil storage cup in the open state to Realize decompression of the hydraulic pressure in the wheel cylinder 225; or keep the hydraulic pressure in the wheel cylinder 225 unchanged in the closed state and when the boost solenoid valve is in the closed state.
所述电控液压执行模块22还包括液压泵226,所述储油杯224通过液压泵226连接至所述蓄能器223,所述蓄能器223上设置有安全阀,以在当所述蓄能器223中制动液压力低于最低压力值时,安全阀关闭并通过所述液压泵226向所述蓄能器223注入制动液直到所述蓄能器223的制动液压力达到安全压力;和当所述蓄能器223中制动液压力高于最高压力值时,触发安全阀打开以对所述蓄能器223进行泄压直到所述蓄能器223中制动液压力低于或等于所述最高压力值。The electronically controlled hydraulic actuator module 22 also includes a hydraulic pump 226, the oil storage cup 224 is connected to the accumulator 223 through the hydraulic pump 226, and the accumulator 223 is provided with a safety valve, so that when the When the brake fluid pressure in the accumulator 223 is lower than the minimum pressure value, the safety valve is closed and the brake fluid is injected into the accumulator 223 through the hydraulic pump 226 until the brake fluid pressure of the accumulator 223 reaches safety pressure; and when the brake fluid pressure in the accumulator 223 is higher than the maximum pressure value, trigger the safety valve to open to release the pressure of the accumulator 223 until the brake fluid pressure in the accumulator 223 lower than or equal to the maximum pressure value.
所述采集单元还包括:第二转速传感器74,连接至所述电机控制器31,用于采集实际转速信号,并发送至所述电机控制器31;所述电机控制器31,用于基于所述目标转速信号和所述实际转速信号监测所述电机32是否正常工作,其中,所述电机32在正常工作时,所述目标转速信号和所述实际转速信号的差值在第一误差范围内。The acquisition unit also includes: a second rotational speed sensor 74, connected to the motor controller 31, for collecting the actual rotational speed signal, and sending it to the motor controller 31; The target speed signal and the actual speed signal monitor whether the motor 32 is working normally, wherein, when the motor 32 is working normally, the difference between the target speed signal and the actual speed signal is within a first error range .
所述采集单元还包括:第一转矩传感器77和第二转矩传感器78;所述第一转矩传感器77,设置于所述飞轮5处,用于采集所述飞轮5的转矩信号,并发送至所述控制系统1;所述第二转矩传感器,设置于所述盘式制动器4处,用于采集所述盘式制动器4的转矩信号,并发送至所述控制系统1;所述控制系统1,与所述第一转矩传感器77连接,用于基于总制动转矩和所述飞轮5的转矩信号判断所述电控液压制动系统2和电力系统3是否能够对所述飞轮5进行正常制动,其中,在正常制动时,所述总制动力转矩与所述飞轮转矩的差值在第二误差范围内;具体的说,第一转矩传感器把采集到的飞轮5转矩信号传递给协调控制器11,可以得到实际作用在飞轮5上的转矩值即飞轮5转矩,而在理论上飞轮5转矩应当是电控液压制动转矩与电机制动转矩之和即总制动转矩,将作用在飞轮5上的飞轮5转矩和总制动转矩进行比较,就可以得知电控液压制动转矩和电机制动转矩作用在飞轮5上面的实际效果,进而就可以对制动效果进行监测,进而可以判断电控液压制动系统2和电力系统3是否能够进行正常工作。The collection unit also includes: a first torque sensor 77 and a second torque sensor 78; the first torque sensor 77 is arranged at the flywheel 5 and is used to collect the torque signal of the flywheel 5, and sent to the control system 1; the second torque sensor is arranged at the disc brake 4, and is used to collect the torque signal of the disc brake 4 and send it to the control system 1; The control system 1 is connected with the first torque sensor 77, and is used for judging whether the electronically controlled hydraulic braking system 2 and the electric system 3 can Perform normal braking on the flywheel 5, wherein, during normal braking, the difference between the total braking force torque and the flywheel torque is within a second error range; specifically, the first torque sensor The collected flywheel 5 torque signal is transmitted to the coordination controller 11, and the torque value actually acting on the flywheel 5 can be obtained, that is, the flywheel 5 torque, and theoretically, the flywheel 5 torque should be the electronically controlled hydraulic braking torque. The sum of the braking torque of the motor and the braking torque of the motor is the total braking torque. Comparing the torque of the flywheel 5 acting on the flywheel 5 with the total braking torque, we can know the braking torque of the electronically controlled hydraulic pressure and the braking torque of the electric mechanism. The actual effect of the dynamic torque acting on the flywheel 5, and then the braking effect can be monitored, and then it can be judged whether the electronically controlled hydraulic braking system 2 and the electric system 3 can work normally.
所述控制系统1,还与所述第二转矩传感器78连接,用于基于所述电控液压制动转矩和制动器转矩判断所述电控液压制动系统2是否能够正常制动,其中,在电控液压制动系统2进行正常制动时,所述电控液压制动转矩与制动器转矩的差值在第三误差范围内。具体地说,第二转矩传感器78把信号传递给协调控制器11,可以得到作用在盘式制动器4上的转矩即制动器转矩,这个值与协调控制器11分配的电控液压制动转矩对比,就可以得知电控液压制动系统2的制动效果,从而可以起到监测作用The control system 1 is also connected to the second torque sensor 78, and is used for judging whether the electronically controlled hydraulic braking system 2 can perform normal braking based on the electronically controlled hydraulic braking torque and the braking torque, Wherein, when the electronically controlled hydraulic braking system 2 performs normal braking, the difference between the electronically controlled hydraulic braking torque and the braking torque is within the third error range. Specifically, the second torque sensor 78 transmits the signal to the coordination controller 11, and the torque acting on the disc brake 4, that is, the brake torque, can be obtained. Torque comparison, you can know the braking effect of the electronically controlled hydraulic braking system 2, which can play a monitoring role
本发明的工作原理是:踏板行程采集单元采集制动踏板的模拟量的位移信号,发送至数据采集器,由数据采集器转换为数字量的位移信号并发送至协调控制器,协调控制器根据模拟量的位移信号计算单位时间内的位移变化率,并根据位移变化率计算汽车制动所需的总制动转矩,其中,计算总制动转矩为现有技术,在此不再赘述。计算得到总制动转矩后,根据其他传感器采集的信号进行制动转矩分配,将总制动转矩分配给电力系统和电控液压制动系统。The working principle of the present invention is: the pedal stroke acquisition unit collects the analog displacement signal of the brake pedal, sends it to the data collector, converts it into a digital displacement signal by the data collector and sends it to the coordination controller, and the coordination controller according to Calculate the displacement change rate per unit time from the analog displacement signal, and calculate the total braking torque required for automobile braking according to the displacement change rate. Among them, the calculation of the total braking torque is a prior art, and will not be repeated here. . After the total braking torque is calculated, the braking torque is distributed according to the signals collected by other sensors, and the total braking torque is distributed to the electric system and the electronically controlled hydraulic braking system.
本发明旨在保护一种模拟汽车制动的协调控制装置,将再生制动和电控液压制动相结合,本发明设置有踏板行程采集单元和设置于飞轮处的用于采集车速信号的第一转速传感器,协调控制器根据踏板行程采集单元采集的踏板位移信号计算制动所需的总制动转矩,能够保证汽车进行有效制动,保证汽车制动安全性;而且,协调控制器基于踏板位移信号、电压信号、电机转速信号以及电流信号进行综合考量对所述总制动转矩进行合理分配并分别输出电控液压制动转矩和电机制动转矩,能够保证电控液压制动系统和电力系统进行协调控制,有效保证了汽车在保证制动安全性的基础上提供驾驶员良好的制动感受,而且电力系统的再生制动能够进行制动能量的回收。因此本发明能够实现对电控液压制动和再生制动的协调控制,可以在保证车辆稳定性和制动安全性的前提下,利用电机的再生制动回收制动能量,提高能源利用效率。The present invention aims to protect a coordinated control device for simulating automobile braking, which combines regenerative braking and electronically controlled hydraulic braking. A speed sensor, and the coordination controller calculates the total braking torque required for braking according to the pedal displacement signal collected by the pedal stroke acquisition unit, which can ensure the effective braking of the vehicle and ensure the safety of the vehicle braking; moreover, the coordination controller is based on The pedal displacement signal, voltage signal, motor speed signal and current signal are comprehensively considered to reasonably distribute the total braking torque and output the electronically controlled hydraulic braking torque and motor braking torque respectively, which can ensure the electronically controlled hydraulic control Coordinated control of the braking system and the electric system effectively ensures that the car provides the driver with a good braking experience on the basis of ensuring braking safety, and the regenerative braking of the electric system can recover braking energy. Therefore, the present invention can realize the coordinated control of electronically controlled hydraulic braking and regenerative braking, can use the regenerative braking of the motor to recover braking energy, and improve energy utilization efficiency under the premise of ensuring vehicle stability and braking safety.
应当理解的是,本发明的上述具体实施方式仅仅用于示例性说明或解释本发明的原理,而不构成对本发明的限制。因此,在不偏离本发明的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。此外,本发明所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and not to limit the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present invention shall fall within the protection scope of the present invention. Furthermore, it is intended that the appended claims of the present invention embrace all changes and modifications that come within the scope and metesques of the appended claims, or equivalents of such scope and metes and bounds.
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