CN106273522B - A kind of aluminium macromolecule veneer composite door and window corner processing method - Google Patents
A kind of aluminium macromolecule veneer composite door and window corner processing method Download PDFInfo
- Publication number
- CN106273522B CN106273522B CN201610655303.6A CN201610655303A CN106273522B CN 106273522 B CN106273522 B CN 106273522B CN 201610655303 A CN201610655303 A CN 201610655303A CN 106273522 B CN106273522 B CN 106273522B
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- aluminium
- macromolecule
- door
- window
- veneer composite
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 26
- 239000004411 aluminium Substances 0.000 title claims abstract description 26
- 229920002521 macromolecule Polymers 0.000 title claims abstract description 22
- 239000002131 composite material Substances 0.000 title claims abstract description 21
- 238000003672 processing method Methods 0.000 title claims abstract description 11
- 238000003801 milling Methods 0.000 claims abstract description 21
- 238000003466 welding Methods 0.000 claims abstract description 19
- 238000001125 extrusion Methods 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000005516 engineering process Methods 0.000 claims abstract description 6
- 238000007664 blowing Methods 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 9
- 239000002023 wood Substances 0.000 claims description 9
- 229920000642 polymer Polymers 0.000 claims description 8
- 230000008676 import Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000003856 thermoforming Methods 0.000 claims description 3
- 239000006227 byproduct Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000004513 sizing Methods 0.000 abstract description 3
- 230000007812 deficiency Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000007920 subcutaneous administration Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/724—Doors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/778—Windows
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Wing Frames And Configurations (AREA)
Abstract
The present invention relates to a kind of door/window corner section production methods.A kind of aluminium macromolecule veneer composite door and window corner processing method, this method include data acquisition and programming, blowing positioning, Milling Process, weld heating, co-extrusion of being formed.The present invention compensates at present generally processing, welds, deficiency existing for clear angle way, efficiently solves the precision and efficiency because of generations such as multiple bearing error, repeat consumptions.And two end faces are made, with bigger bite force, to increase door and window when splicing and splice 1.5 ~ 2 times of intensity in certain lines after the splicing heated sizing in end face.The aesthetics that group angle has been effectively ensured in clear angle technology is exempted from welding simultaneously.The aesthetics that ensure that door and window group angle substantially increases the efficiency of door and window processing, provides advanced technical guarantee for the processing of high-volume door and window group angle.
Description
Technical field
The present invention relates to a kind of door/window corner section production methods.
Background technique
A kind of aluminium polymer profile veneer door and window is becoming increasingly popular at present, and outside is aluminium alloy extrusions, centre is
Polymer profile, indoor are wooden material (solid wood or veneer).The aluminium polymer profile veneer door and window conventional processing steps point
For section end CNC machining, four welding, three steps of clear angle.When being especially indoor in process to cover veneer processing,
Carrying out corner processing, welding and when clear angle, can exist positioning, Milling Accuracy not enough, the dislocation of welding gap, wood section it is discontinuous
The problems such as, and during weld heating, it is influenced by high temperature, is easy that indoor wood skin is caused centainly to damage, influences door
Window processing efficiency, total quality and appearance, therefore how to control the precision in door and window milling, welding processing, be reduced or avoided
Causing damage to door and window is to improve the important link of product quality.
Summary of the invention
In order to solve the above technical problems, the object of the present invention is to provide a kind of aluminium macromolecule veneer composite door and window corners
Processing method, this method greatly improves aluminium polymer profile veneer door and window working ability and industrial technology level, effective to contract
The short fabrication cycle of product, presents perfect quality.
In order to achieve the above purpose, present invention employs technical solutions below:
A kind of aluminium macromolecule veneer composite door and window corner processing method, this method include the following steps:
1) data acquisition and programming
By product crosssection shape is depicted or drawing import data acquisition, edit corresponding Milling Process program；
2) blowing positions
By one to four aluminium macromolecule veneer composite material or corresponding profile needed for one frames door window according to position needed for group angle
It is placed on locating platform, and is fixed with pressing tongs simultaneously；
3) Milling Process
Using multi-knife-head milling technology, at least two cutter heads；The cutter head is installed on positioning plate cutter shaft, and each cutter head is each
The aluminium macromolecule veneer composite material end face that autoregistration need to be processed according to the program edited while carrying out milling to it；
4) weld heating
After the completion of milling, using temperature heating plate, thermoforming is carried out to aluminium macromolecule veneer composite material end face, it is described
Heating plate is the thermally conductive molding welding plate that surface has out-of-flatness lines, and temperature controls the time 20- between 200 ~ 250 DEG C
30 minutes, make aluminium macromolecule veneer composite material end face with corresponding lines；
5) co-extrusion is positioned
After the completion of heating, welding plate lifting respectively has pressing plate to carry out shaping profile welding surface up and down, while co-extrusion cylinder is made
With upper and lower two profile is welded together.
As a further improvement, locating platform described in step 2 is that quadrangle positions simultaneously, quadrangle is separately installed with cutter shaft.
As a further improvement, wood skin and polymer profile of the step 3) in milling aluminium macromolecule veneer composite material end face
The internal orifice and collar extension straight flange of stitching portion mill out recess.The compatible degree and aesthetics that can guarantee profile combined corner in this way, prevent
Port wood skin, because high temperature overflows visible surface, while being also convenient for the method agreed with of profile when welding in welding.Preferably, described
Recess depth be 1.2 ~ 2.0mm.
As a further improvement, lines described in step 4) is zigzag, triangle or wave lines.
As a further improvement, step 5) extrusion time 25-28 seconds, start before co-extrusion 1-2 seconds, is respectively there is one piece of end up and down
Head is that the pressing plate alignment soldered progress weld seam of taper is formed to 0.2 ~ 0.8mm of lower recess, and setting time is 20-25 minutes.
The present invention due to the adoption of the above technical solution, compensates for and generally processes, welds at present, existing for clear angle way
Deficiency efficiently solves precision and efficiency because of generations such as multiple bearing error, repeat consumptions.And splicing end face is heated
It is in certain lines after sizing, two end faces is made, with bigger bite force, to increase door and window when splicing and splice 1.5 ~ 2 times of intensity.Together
When welding exempt from clear angle technology be effectively ensured group angle aesthetics.The aesthetics that ensure that door and window group angle, substantially increases door and window
The efficiency of processing provides advanced technical guarantee for the processing of high-volume door and window group angle.
Specific embodiment
A kind of aluminium macromolecule veneer composite door and window corner processing method, this method include acquiring including data and programming, put
Anticipate position, Milling Process, weld heating, sizing co-extrusion.
Data acquisition and programming, i.e. unlatching equipment, by being depicted to product crosssection shape or drawing imports and completes number
According to acquisition, corresponding Milling Process program is edited.
After the completion of program editing, blowing positioning is carried out.The blowing positioning refers to one to four aluminium needed for one frames door window
Polymer profile veneer profile or corresponding profile are placed on locating platform simultaneously according to position needed for group angle, and are carried out with pressing tongs
It is fixed.The locating platform is that quadrangle positions simultaneously, and quadrangle is separately installed with cutter shaft.
Milling Process is carried out to profile after positioning.The Milling Process, using multi-knife-head milling technology, at least two knives
Head.The cutter head is installed on positioning plate cutter shaft, the aluminium macromolecule veneer section end that each each autoregistration of cutter head need to be processed
Face according to the program edited while carrying out milling to it.Another big face of milling and the subcutaneous stitching portion of end face solid wood be about first
Wide 2mm, deep about 0.5mm prevent port wood skin in welding because high temperature overflows for the compatible degree and aesthetics for guaranteeing profile combined corner
Visible surface out is milled out using the internal orifice of wood skin and polymer profile stitching portion in milling profile end face with collar extension straight flange
1.5mm depth, the method agreed with convenient for profile when welding.
The weld heating refers to using after the completion of milling, using temperature heating plate, carries out thermoforming to profile end face,
Such as zigzag, triangle, wave lines, the heating plate are that surface has out-of-flatness lines (such as zigzag, triangle, wave
Slippage road etc.) thermally conductive molding welding plate, and temperature control between 200 ~ 250 DEG C, the time be 25-28 minutes, make profile end face
With corresponding lines.
After the completion of the positioning co-extrusion refers to heating, welding plate lifting respectively has pressing plate to carry out shaping profile welding surface up and down,
Co-extrusion cylinder action simultaneously, upper and lower two profile is welded together.Extrusion time 25-28 seconds, start before co-extrusion 1-2 seconds, upper
Under respectively have one piece of end be taper pressing plate be aligned soldered carry out weld seam be formed to lower recess 0.5mm, setting time 20-25
Minute.Reach the surface requirements at the clear angle in beautiful face.
Claims (5)
1. a kind of aluminium macromolecule veneer composite door and window corner processing method, it is characterised in that this method includes the following steps:
1) data acquisition and programming
By product crosssection shape is depicted or drawing import data acquisition, edit corresponding Milling Process program；
2) blowing positions
Simultaneously according to position needed for group angle by one to four aluminium macromolecule veneer composite material needed for one frames door window or corresponding profile
It is placed on locating platform, and is fixed with pressing tongs；
3) Milling Process
Using multi-knife-head milling technology, at least two cutter heads；The cutter head is installed on positioning plate cutter shaft, and each cutter head is respectively right
The aluminium macromolecule veneer composite material end face that standard need to be processed according to the program edited while carrying out milling to it, milling
It cuts the wood skin of aluminium macromolecule veneer composite material end face and the internal orifice of polymer profile stitching portion and collar extension straight flange mills out recess；
4) weld heating
After the completion of milling, using temperature heating plate, thermoforming, the heating are carried out to aluminium macromolecule veneer composite material end face
Plate is the thermally conductive molding welding plate that surface has out-of-flatness lines, and temperature control, between 200 ~ 250 DEG C, the time is 20-30 points
Clock makes aluminium macromolecule veneer composite material end face with corresponding lines；
5) co-extrusion is positioned
After the completion of heating, welding plate lifting respectively has pressing plate to carry out shaping profile welding surface, while co-extrusion cylinder action up and down, will
Upper and lower two profile welds together.
2. a kind of aluminium macromolecule veneer composite door and window corner according to claim 1 processing method, it is characterised in that: step
2) locating platform is that quadrangle positions simultaneously, and quadrangle is separately installed with cutter shaft.
3. a kind of aluminium macromolecule veneer composite door and window corner according to claim 1 processing method, it is characterised in that: recess
Depth be 1.2 ~ 2.0 millimeters.
4. a kind of aluminium macromolecule veneer composite door and window corner according to claim 1 processing method, it is characterised in that: step
4) lines described in is zigzag, triangle or wave lines.
5. a kind of aluminium macromolecule veneer composite door and window corner according to claim 1 processing method, it is characterised in that: step
5) extrusion time 25-28 seconds, start co-extrusion before 1-2 second, respectively have up and down one piece of end be taper pressing plate alignment soldered into
Row weld seam is formed to 0.2 ~ 0.8mm of lower recess, and setting time is 20-25 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610655303.6A CN106273522B (en) | 2016-08-11 | 2016-08-11 | A kind of aluminium macromolecule veneer composite door and window corner processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610655303.6A CN106273522B (en) | 2016-08-11 | 2016-08-11 | A kind of aluminium macromolecule veneer composite door and window corner processing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106273522A CN106273522A (en) | 2017-01-04 |
| CN106273522B true CN106273522B (en) | 2019-02-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610655303.6A Active CN106273522B (en) | 2016-08-11 | 2016-08-11 | A kind of aluminium macromolecule veneer composite door and window corner processing method |
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| Country | Link |
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| CN (1) | CN106273522B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110722809B (en) * | 2019-10-21 | 2021-07-23 | 华南农业大学 | A kind of manufacturing method of high-strength and quick-assembled wood-plastic doors and windows |
| CN110630140B (en) * | 2019-10-21 | 2021-07-16 | 华南农业大学 | Quick-installed wood-plastic door and window components and quick-installed wood-plastic doors and windows |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11156875A (en) * | 1997-11-25 | 1999-06-15 | Araco Corp | Production of laminate |
| CN1639527A (en) * | 2002-02-25 | 2005-07-13 | Bsh博施及西门子家用器具有限公司 | Housing for a household appliance |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104786492B (en) * | 2015-04-13 | 2017-03-08 | 太仓威格玛机械设备有限公司 | A kind of exempt from clear welded corner joint method and the Double-edged Incising Saw with automatic machining function |
-
2016
- 2016-08-11 CN CN201610655303.6A patent/CN106273522B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11156875A (en) * | 1997-11-25 | 1999-06-15 | Araco Corp | Production of laminate |
| CN1639527A (en) * | 2002-02-25 | 2005-07-13 | Bsh博施及西门子家用器具有限公司 | Housing for a household appliance |
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| CN106273522A (en) | 2017-01-04 |
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| Date | Code | Title | Description |
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| TR01 | Transfer of patent right |
Effective date of registration: 20220104 Address after: 313200 no.328, Yixian Road, Fuxi street, Deqing County, Huzhou City, Zhejiang Province Patentee after: Zhejiang Ruiming energy saving door and window Technology Co.,Ltd. Address before: 313200 no.328 Yixian Road, Wukang Town, Deqing County, Huzhou City, Zhejiang Province Patentee before: ZHEJIANG ROOMEYE ENERGY-SAVING TECHNOLOGY Co.,Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A processing method for corner of aluminum polymer veneer composite doors and windows Effective date of registration: 20221228 Granted publication date: 20190205 Pledgee: Deqing sub branch of Huzhou Bank Co.,Ltd. Pledgor: Zhejiang Ruiming energy saving door and window Technology Co.,Ltd. Registration number: Y2022330003718 |
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Date of cancellation: 20230811 Granted publication date: 20190205 Pledgee: Deqing sub branch of Huzhou Bank Co.,Ltd. Pledgor: Zhejiang Ruiming energy saving door and window Technology Co.,Ltd. Registration number: Y2022330003718 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |