CN106271054A - Improve the auxiliary device of scanning galvanometer system working ability and improve method - Google Patents
Improve the auxiliary device of scanning galvanometer system working ability and improve method Download PDFInfo
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Abstract
本发明属于激光加工技术领域,尤其是涉及一种提高扫描振镜系统加工能力的辅助装置及提高方法。它解决了现有技术无法及时排出加工废弃物和损伤聚焦镜等问题。本提高扫描振镜系统加工能力的辅助装置包括设置在聚焦镜的射光方向且具有激光经过通道的辅助加工头,在辅助加工头上设有能实时将加工过程中滞留在孔或槽内的加工废弃物排出并迫使加工废弃物远离聚焦镜从而将所述加工废弃物吸离至激光经过通道外的复合型排离机构。提高方法包括:A、排出孔或槽内的加工废弃物;B、吸离加工废弃物。本发明的优点在于:能及时将加工废弃物排出且能避免加工废弃物损伤聚焦镜。
The invention belongs to the technical field of laser processing, and in particular relates to an auxiliary device and an improving method for improving the processing capability of a scanning galvanometer system. It solves the problems that the prior art cannot discharge the processing waste in time and damage the focusing lens and the like. The auxiliary device for improving the processing capability of the scanning galvanometer system includes an auxiliary processing head which is arranged in the light emitting direction of the focusing mirror and has a laser passage. The compound discharge mechanism that discharges the waste and forces the processing waste away from the focusing mirror so as to suck the processing waste out of the laser passage. The improvement methods include: A. Discharging the processing waste in the hole or groove; B. Suctioning away the processing waste. The invention has the advantages that processing waste can be discharged in time and the focusing mirror can be prevented from being damaged by the processing waste.
Description
技术领域technical field
本发明属于激光加工技术领域,尤其是涉及一种提高扫描振镜系统加工能力的辅助装置及提高方法。The invention belongs to the technical field of laser processing, and in particular relates to an auxiliary device and an improving method for improving the processing capability of a scanning galvanometer system.
背景技术Background technique
激光加工技术是利用激光束与物质相互作用的特性对材料(包括金属与非金属)进行切割、焊接、表面处理、打孔及微加工等的一门加工技术。它采用光、机、电技术相结合的形式,在加工过程中能有效地保证效率以及具有适用于特殊加工等优点,已在机械加工、汽车制造、电子半导体和航空航天等工业领域得到了广泛的应用。随着激光扫描振镜系统的引入,可以有效地提高激光加工的效率和质量。目前振镜扫描系统已经广泛应用于汽车、冶金、纺织、化工及微电子等众多的领域。激光扫描振镜的工作原理是:一束激光被X、Y两片扫描振镜反射,并且通过一片聚焦镜场镜。振镜片在马达的带动下高速的来回沿轴旋转,达到改变激光光束路径的目的。Laser processing technology is a processing technology that uses the characteristics of the interaction between laser beams and substances to cut, weld, surface treat, drill and micro-process materials (including metals and non-metals). It adopts the combination of optical, mechanical and electrical technologies, which can effectively ensure the efficiency in the processing process and has the advantages of being suitable for special processing. It has been widely used in mechanical processing, automobile manufacturing, electronic semiconductors, aerospace and other industrial fields. Applications. With the introduction of the laser scanning galvanometer system, the efficiency and quality of laser processing can be effectively improved. At present, the galvanometer scanning system has been widely used in many fields such as automobile, metallurgy, textile, chemical industry and microelectronics. The working principle of the laser scanning galvanometer is: a laser beam is reflected by the X and Y scanning galvanometers, and passes through a focusing mirror field mirror. Driven by the motor, the oscillating lens rotates back and forth along the axis at high speed to achieve the purpose of changing the path of the laser beam.
然而激光扫描振镜系统在实际加工过程中也会遇到了一些问题。例如,在激光打孔和微细加工时,由于激光的脉冲时间很短,以及光斑直径小(一般在10~20um),每个脉冲能量作用在被加工件表面,由于激光能量的作用,使得被加工件的被剥离基体,形成非常细小的颗粒。细小的颗粒在激光加工瞬间产生的冲量作用下以一定的速度向上脱离基体,然后在重力作用下又会落下。当孔或槽的深度达到一定阈值时,激光冲量产生的初速度不足以使细小颗粒克服重力作用抛出孔或槽,这些颗粒将堆积在孔或槽中,被接下来的脉冲激光反复加工。所以实际作用在工件基体上的激光能量将大大降低,在这种情况下,扫描振镜激光加工的效率会大幅下降,进而限制了孔和槽的加工深度。However, the laser scanning galvanometer system also encounters some problems in the actual processing process. For example, during laser drilling and micromachining, due to the short pulse time of the laser and the small diameter of the spot (generally 10-20um), each pulse energy acts on the surface of the workpiece. The matrix of the workpiece is stripped to form very fine particles. Under the action of the impulse generated at the moment of laser processing, the fine particles break away from the matrix at a certain speed, and then fall down again under the action of gravity. When the depth of the hole or groove reaches a certain threshold, the initial velocity generated by the laser pulse is not enough to make the fine particles throw out of the hole or groove against the force of gravity. These particles will accumulate in the hole or groove and be repeatedly processed by the next pulse laser. Therefore, the laser energy actually acting on the workpiece substrate will be greatly reduced. In this case, the efficiency of scanning galvanometer laser processing will be greatly reduced, thereby limiting the processing depth of holes and grooves.
目前传统手段采用的办法是在聚焦镜后增加一个正压的保护气体(同轴添加保护气),或者是在激光头侧边加一个侧向正压的保护气体。这两种方法都有他们自身的问题,同轴添加保护气的方法是在镜片下方加了一个向下吹的气流,这个气流产生的向下的推力跟重力为同一方向,这样使得激光脉冲能量作用于基体产生的瞬间冲量给颗粒的作用力将小于或等于重力于气流推力之和,这样虽然解决了镜片不被损坏,却不利于颗粒从孔或槽排出,反而一定程度上降低了加工效率和加工深度。侧向加保护气的方法虽然可以起到及时将颗粒物沿一个方向排出孔或槽,但是对微孔、深孔和微槽、深槽等情况时就显得力不从心。The current traditional method is to add a positive pressure protective gas behind the focusing lens (coaxially add protective gas), or add a lateral positive pressure protective gas to the side of the laser head. These two methods have their own problems. The method of coaxially adding protective gas is to add a downward blowing airflow under the lens. The downward thrust generated by this airflow is in the same direction as gravity, so that the laser pulse energy The force of the instantaneous impulse acting on the matrix to the particles will be less than or equal to the sum of the gravity and the thrust of the airflow. Although this solves the problem that the lens is not damaged, it is not conducive to the discharge of the particles from the hole or groove, but reduces the processing efficiency to a certain extent. and processing depth. Although the method of adding protective gas sideways can discharge the particles out of the holes or grooves in one direction in time, it is incapable of dealing with micropores, deep holes, microgrooves, and deep grooves.
因此为了保护扫描振镜系统的场镜免受烟尘和飞溅物的损伤,及时将堆积在孔中的粉尘和纳米颗粒最大限度地排出,使得激光能量能一直作用在被加工件的表面,减小因为粉尘堆积在孔内不能及时排出而影响激光打孔的深度和质量,有必要提出一种切实可行、效果明显的方法和装置,从而大幅提高扫描振镜激光的打孔深度、加工效率,突破扫描振镜激光打孔深度的局限。Therefore, in order to protect the field mirror of the scanning galvanometer system from smoke and splashes, the dust and nanoparticles accumulated in the holes are discharged to the maximum in time, so that the laser energy can always act on the surface of the workpiece, reducing the Because the dust accumulated in the hole cannot be discharged in time and affects the depth and quality of laser drilling, it is necessary to propose a method and device that is feasible and effective, so as to greatly improve the drilling depth and processing efficiency of the scanning galvanometer laser. Breakthrough The limitation of the laser drilling depth of the scanning galvanometer.
发明内容Contents of the invention
本发明的目的是针对上述问题,提供一种设计更合理,能提高打孔深度和加工效率且使用寿命长的提高扫描振镜系统加工能力的辅助装置。The object of the present invention is to solve the above problems and provide an auxiliary device for improving the processing capacity of the scanning galvanometer system, which has a more reasonable design, can improve the drilling depth and processing efficiency, and has a long service life.
本发明的另外一个目的是针对上述问题,提供一种方法简单且能提高打孔深度和加工效率的提高扫描振镜系统加工能力的辅助装置。Another object of the present invention is to provide an auxiliary device for improving the processing capability of the scanning galvanometer system, which is simple in method and can improve the drilling depth and processing efficiency.
为达到上述目的,本发明采用了下列技术方案:本提高扫描振镜系统加工能力的辅助装置,扫描振镜系统包括依次设置的扫描振镜和聚焦镜,且当入射激光依次经过扫描振镜和聚焦镜后能在工件上加工出至少一个孔或槽,本辅助装置包括设置在聚焦镜的射光方向且具有激光经过通道的辅助加工头,在辅助加工头上设有能实时将加工过程中滞留在孔或槽内的加工废弃物排出并迫使加工废弃物远离聚焦镜从而将所述加工废弃物吸离至激光经过通道外的复合型排离机构。In order to achieve the above object, the present invention adopts the following technical solutions: the auxiliary device for improving the processing capacity of the scanning galvanometer system, the scanning galvanometer system includes scanning galvanometers and focusing mirrors arranged in sequence, and when the incident laser light passes through the scanning galvanometer and the focusing mirror in sequence At least one hole or groove can be processed on the workpiece after the focusing mirror. This auxiliary device includes an auxiliary processing head which is arranged in the light emitting direction of the focusing mirror and has a laser passage. The processing waste in the hole or groove is discharged and forced away from the focusing mirror so that the processing waste is sucked away to the compound type discharge mechanism outside the passage of the laser.
在上述的提高扫描振镜系统加工能力的辅助装置中,所述的复合型排离机构包括能够将所述的激光经过通道分隔成正压腔和负压腔的分隔结构,所述的正压腔位于聚焦镜和负压腔之间且该正压腔与负压腔连通形成复合型腔,在辅助加工头上设有与正压腔连通的至少一个正压保护气入口,在辅助加工头上还设有与负压腔连通的至少一个负压吸离口。In the above-mentioned auxiliary device for improving the processing capability of the scanning galvanometer system, the composite type ejection mechanism includes a separation structure capable of separating the passage of the laser light into a positive pressure cavity and a negative pressure cavity, and the positive pressure The cavity is located between the focusing mirror and the negative pressure cavity, and the positive pressure cavity communicates with the negative pressure cavity to form a compound cavity. At least one positive pressure protective gas inlet connected to the positive pressure cavity is provided on the auxiliary processing head. There is also at least one negative pressure suction port in communication with the negative pressure chamber.
在上述的提高扫描振镜系统加工能力的辅助装置中,所述的分隔结构包括设置在激光经过通道内的分隔体,在分隔体的轴向中心设有能使正压腔与负压腔连通的第一喷口。In the above-mentioned auxiliary device for improving the processing capacity of the scanning galvanometer system, the partition structure includes a partition arranged in the passage of the laser beam, and a partition is provided in the axial center of the partition to make the positive pressure chamber communicate with the negative pressure chamber. the first spout.
在上述的提高扫描振镜系统加工能力的辅助装置中,所述的分隔体为锥形分隔体,且该分隔体的外径从正压腔侧向负压腔侧逐渐缩小。锥形分隔体具有分隔和导流的两作用。In the aforementioned auxiliary device for improving the processing capability of the scanning galvanometer system, the partition is a tapered partition, and the outer diameter of the partition gradually decreases from the side of the positive pressure chamber to the side of the negative pressure chamber. The conical separator has two functions of separation and flow diversion.
在上述的提高扫描振镜系统加工能力的辅助装置中,所述的辅助加工头远离聚焦镜的一端具有外端小内端大的第二喷口,第一喷口和第二喷口均呈外端小内端大锥形喷口结构,所述第二喷口轴心线与第一喷口轴心线重合且第一喷口小头端的口径小于或等于第二喷口小头端的口径。在第二喷口的小头端设有倒角。In the above-mentioned auxiliary device for improving the processing capacity of the scanning galvanometer system, the end of the auxiliary processing head away from the focusing mirror has a second nozzle with a small outer end and a large inner end, and the first nozzle and the second nozzle have a small outer end and a larger inner end. The large tapered spout structure at the inner end, the axis line of the second spout coincides with the axis line of the first spout and the diameter of the small end of the first spout is smaller than or equal to the diameter of the small end of the second spout. A chamfer is provided at the small head end of the second spout.
在上述的提高扫描振镜系统加工能力的辅助装置中,所述的正压保护气入口设置在辅助加工头的周向且通过第一管路与正压保护气供给部件相连;所述的负压吸离口数量至少两个且沿辅助加工头的周向均匀分布,所述的负压吸离口通过第二管路与负压发生部件相连,在第二管路上设有位于负压吸离口和负压发生部件之间的负压吸尘部件。负压吸尘部件用于过滤和沉淀从负压吸离口中吸取的加工废弃物,防止加工废弃物进入到负压发生部件中。In the above-mentioned auxiliary device for improving the processing capacity of the scanning galvanometer system, the positive pressure protection gas inlet is arranged in the circumferential direction of the auxiliary processing head and is connected to the positive pressure protection gas supply part through the first pipeline; There are at least two pressure and suction outlets and they are evenly distributed along the circumference of the auxiliary processing head. Negative pressure suction part between the outlet and the negative pressure generating part. The negative pressure suction part is used for filtering and settling the processing waste sucked from the negative pressure suction opening, preventing the processing waste from entering into the negative pressure generating part.
在上述的提高扫描振镜系统加工能力的辅助装置中,所述的辅助加工头包括具有正压腔的加工头上腔体和具有负压腔的加工头下腔体,所述的加工头上腔体和加工头下腔体之间通过第一可拆卸连接结构或焊接方式相连;或者所述的辅助加工头包括具有复合型腔且为一体式结构的一体式加工头基体。In the above-mentioned auxiliary device for improving the processing capability of the scanning galvanometer system, the auxiliary processing head includes an upper cavity of the processing head with a positive pressure cavity and a lower cavity of the processing head with a negative pressure cavity, and the upper cavity of the processing head is The cavity and the lower cavity of the processing head are connected through a first detachable connection structure or welding; or the auxiliary processing head includes a one-piece processing head base with a composite cavity and an integral structure.
在上述的提高扫描振镜系统加工能力的辅助装置中,所述的辅助加工头通过第二可拆卸连接结构与扫描振镜相连;或者所述的辅助加工头通过第三可拆卸连接结构连接在固定支架上,所述的扫描振镜通过第四可拆卸连接结构与固定支架相连。In the aforementioned auxiliary device for improving the processing capability of the scanning galvanometer system, the auxiliary processing head is connected to the scanning galvanometer through a second detachable connection structure; or the auxiliary processing head is connected to the galvanometer through a third detachable connection structure. On the fixed bracket, the scanning vibrating mirror is connected to the fixed bracket through a fourth detachable connection structure.
本提高扫描振镜系统加工能力的提高方法包括如下步骤:The method for improving the processing capability of the scanning galvanometer system includes the following steps:
A、排出孔或槽内的加工废弃物:正压腔和负压腔通过第一喷口连通,正压保护气依次经过正压保护气入口、正压腔、第一喷口、负压腔和第二喷口并吹向工件,通过正压保护气实时将加工过程中滞留在孔或槽内的加工废弃物排出至孔或槽外,且正压腔内的气压大于负压腔中的气压从而防止加工废弃物进入至正压腔中;正压腔能够防止加工过程中飞溅的加工废弃物和被排出至孔或槽外的加工废弃物进入至正压腔中。A. Processing waste in the discharge hole or groove: the positive pressure chamber and the negative pressure chamber are connected through the first nozzle, and the positive pressure protection gas passes through the positive pressure protection gas inlet, the positive pressure chamber, the first nozzle, the negative pressure chamber and the second nozzle in sequence. The second nozzle blows to the workpiece, and the processing waste trapped in the hole or groove during the processing is discharged to the outside of the hole or groove in real time through the positive pressure protective gas, and the air pressure in the positive pressure chamber is greater than that in the negative pressure chamber to prevent Processing waste enters into the positive pressure chamber; the positive pressure chamber can prevent processing waste splashed during processing and processing waste discharged out of the hole or groove from entering into the positive pressure chamber.
B、吸离加工废弃物:通过负压吸离气的作用使负压腔中的加工废弃物从负压吸离口排出至负压腔外。加工废弃物包括加工时的飞溅加工废弃物和被排出至孔或者槽外的加工废弃物。B. Suction of processing waste: the processing waste in the negative pressure chamber is discharged from the negative pressure suction port to the outside of the negative pressure chamber through the action of negative pressure suction and separation gas. Processing waste includes processing waste spattered during processing and processing waste discharged to the outside of a hole or a tank.
在上述的提高扫描振镜系统加工能力的提高方法中,在上述的A步骤中,所述的第一喷口为外端小内端大的结构,所述的第二喷口为外端小内端大的结构,所述的第一喷口轴心线与第二喷口轴心线重合且第一喷口小头端的口径小于或等于第二喷口小头端的口径。In the above-mentioned method for improving the processing capacity of the scanning galvanometer system, in the above-mentioned step A, the first nozzle is a structure with a small outer end and a large inner end, and the second nozzle is a structure with a small outer end and an inner end. For a large structure, the axis line of the first nozzle coincides with the axis line of the second nozzle, and the diameter of the small head end of the first nozzle is smaller than or equal to the diameter of the small head end of the second nozzle.
与现有的技术相比,本提高扫描振镜系统加工能力的辅助装置及提高方法的优点在于:1、设计更合理,能够有效将孔或者槽中的加工废弃物排出,提高了打孔或者槽的深度,进一步提高了扫描振镜系统加工孔或者槽的加工能力,同时,提高了产品加工质量和加工效率,无形中降低了企业的生产成本。2、能够有效防止加工废弃物损伤聚焦镜,延长了聚焦镜的使用寿命,其次,还降低了后续的维修成本,使用成本降低。3、结构简单且易于制造,实用性强,易于被推广应用。4、符合当前社会技术的发展趋势。Compared with the existing technology, the advantages of the auxiliary device and improving method for improving the processing capacity of the scanning galvanometer system are: 1. The design is more reasonable, and the processing waste in the hole or groove can be effectively discharged, which improves the efficiency of punching or drilling. The depth of the groove further improves the processing ability of the scanning galvanometer system to process holes or grooves. At the same time, it improves the product processing quality and processing efficiency, and virtually reduces the production cost of the enterprise. 2. It can effectively prevent the processing waste from damaging the focusing lens and prolong the service life of the focusing lens. Secondly, it also reduces the subsequent maintenance cost and the use cost. 3. The structure is simple and easy to manufacture, has strong practicability, and is easy to be popularized and applied. 4. In line with the current development trend of social technology.
附图说明Description of drawings
图1为本发明提供的结构示意图。Fig. 1 is a schematic diagram of the structure provided by the present invention.
图2为本发明提供的喷口第一种结构示意图。Fig. 2 is a schematic diagram of the first structure of the nozzle provided by the present invention.
图3为本发明提供的喷口第二种结构示意图。Fig. 3 is a schematic diagram of the second structure of the spout provided by the present invention.
图4为本发明提供的喷口第三种结构示意图。Fig. 4 is a schematic diagram of the third structure of the spout provided by the present invention.
图5为本发明提供的实施例二结构示意图。Fig. 5 is a schematic structural diagram of Embodiment 2 provided by the present invention.
图6为本发明提供的实施例三结构示意图。Fig. 6 is a schematic structural diagram of Embodiment 3 provided by the present invention.
图7为本发明提供的实施例四结构示意图。Fig. 7 is a schematic structural diagram of Embodiment 4 provided by the present invention.
图中,扫描振镜11、聚焦镜12、辅助加工头2、激光经过通道21、正压腔22、加工头上腔体22a、加工头下腔体22b、负压腔23、正压保护气入口24、负压吸离口25、第二喷口26、复合型排离机构3、分隔体31、第一喷口32、第一管路41、正压保护气供给部件42、第二管路43、负压发生部件44、负压吸尘部件45、固定支架5、工件a。In the figure, scanning galvanometer 11, focusing mirror 12, auxiliary processing head 2, laser passage 21, positive pressure chamber 22, processing head upper chamber 22a, processing head lower chamber 22b, negative pressure chamber 23, positive pressure shielding gas Inlet 24, negative pressure suction port 25, second nozzle 26, composite discharge mechanism 3, separator 31, first nozzle 32, first pipeline 41, positive pressure protection gas supply part 42, second pipeline 43 , Negative pressure generating part 44, negative pressure dust suction part 45, fixed bracket 5, workpiece a.
具体实施方式detailed description
以下是发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
实施例一Embodiment one
如图1所示,本提高扫描振镜系统加工能力的辅助装置,扫描振镜系统包括依次设置的扫描振镜11和聚焦镜12,且当入射激光依次经过扫描振镜11和聚焦镜12后能在工件a上加工出至少一个孔或槽,本辅助装置包括设置在聚焦镜12的射光方向且具有激光经过通道21的辅助加工头2,在辅助加工头2上设有能实时将加工过程中滞留在孔或槽内的加工废弃物排出并迫使加工废弃物远离聚焦镜12从而将所述加工废弃物吸离至激光经过通道21外的复合型排离机构3。加工废弃物包括粉尘、烟尘和纳米颗粒等等在内的加工废弃物。由于设置了复合型排离机构3,复合型排离机构3具有:①能够将滞留在孔或槽内的加工废弃物排出至孔或槽外;②能防止加工过程中飞溅的加工废弃物、以及排出孔或槽外的加工废弃物向上飞溅从而损伤聚焦镜12;③能够将加工废弃物排离至辅助加工头2外的三个作用。As shown in Figure 1, the auxiliary device for improving the processing capability of the scanning galvanometer system, the scanning galvanometer system includes a scanning galvanometer 11 and a focusing mirror 12 arranged in sequence, and when the incident laser light passes through the scanning galvanometer 11 and the focusing mirror 12 in sequence At least one hole or groove can be processed on the workpiece a. This auxiliary device includes an auxiliary processing head 2 which is arranged in the light emitting direction of the focusing lens 12 and has a laser passage 21. The auxiliary processing head 2 is provided with a real-time processing process. The processing waste remaining in the hole or groove is discharged and the processing waste is forced away from the focusing lens 12 so that the processing waste is sucked away to the composite discharge mechanism 3 outside the laser passage 21 . Processing waste includes processing waste such as dust, fume and nanoparticles. Due to the composite discharge mechanism 3, the composite discharge mechanism 3 has the following functions: ① It can discharge the processing waste trapped in the hole or groove to the outside of the hole or groove; ② It can prevent the processing waste splashed during processing, And the processing waste outside the discharge hole or groove splashes upwards to damage the focusing lens 12; ③ three functions that can discharge the processing waste out of the auxiliary processing head 2.
具体地,本实施例的复合型排离机构3包括能够将所述的激光经过通道21分隔成正压腔22和负压腔23的分隔结构,正压腔22位于聚焦镜12和负压腔23之间且该正压腔22与负压腔23连通形成复合型腔,这里的正压腔22呈漏斗状结构,负压腔23呈V形状结构。优化方案,该分隔结构包括设置在激光经过通道21内的分隔体31,在分隔体31的轴向中心设有能使正压腔22与负压腔23连通的第一喷口32。其次,分隔体31为锥形分隔体,且该分隔体31的外径从正压腔22侧向负压腔23侧逐渐缩小。锥形分隔体的外表面为一环形倾斜导流面,该环形倾斜导流面能够提高加工废弃物排离的顺畅性,同时也大幅提高了排离效率。分隔体31与辅助加工头2连为一体式结构。Specifically, the composite type ejection mechanism 3 of the present embodiment includes a separation structure capable of separating the laser through the channel 21 into a positive pressure chamber 22 and a negative pressure chamber 23. The positive pressure chamber 22 is located between the focusing mirror 12 and the negative pressure chamber. 23 and the positive pressure chamber 22 communicates with the negative pressure chamber 23 to form a compound cavity, where the positive pressure chamber 22 has a funnel-shaped structure, and the negative pressure chamber 23 has a V-shaped structure. In an optimized solution, the partition structure includes a partition 31 arranged in the laser passage 21 , and a first nozzle 32 that enables the positive pressure chamber 22 to communicate with the negative pressure chamber 23 is provided at the axial center of the partition 31 . Secondly, the partition body 31 is a tapered partition body, and the outer diameter of the partition body 31 gradually decreases from the side of the positive pressure chamber 22 to the side of the negative pressure chamber 23 . The outer surface of the conical partition is an annular inclined flow guide surface, which can improve the smoothness of discharge of processing waste and also greatly improve the discharge efficiency. The separator 31 is connected with the auxiliary processing head 2 as an integral structure.
为了能够提高吸附能力和排离速度,在辅助加工头2远离聚焦镜12的一端具有外端小内端大的第二喷口26,第一喷口32和第二喷口26均呈外端小内端大锥形喷口结构,所述第二喷口26轴心线与第一喷口32轴心线重合且第一喷口32小头端的口径小于第二喷口26小头端的口径。在第二喷口的小头端设有倒角。该结构不仅可以防止加工废弃物进入至正压腔中,同时,还能够提高负压腔的吸离能力,另外,轴心线重合能够便于制造和组装,同时还能提高吸离效率。还有,第一喷口32和第二喷口26的截面形状相同,能够进一步提高排离的高效性。第一喷口32和第二喷口26的截面形状及尺寸大小根据常用的工件激光加工所需的扫描振镜扫描范围的大小形成一个系列,在实际的激光加工过程中就可以选择合适的截面形状及尺寸大小,即所述的辅助加工头2是可以更换的。如图2-4所示,另外,第一喷口32和第二喷口26的截面形状包括长方形、正方形和圆形中的任意一种,同样还可以是各种不规则的形状,而激光束运动范围和方向的形状包括长方形或三角形或各种不规则的形状,根据实际的产品加工要求进行设定。In order to be able to improve adsorption capacity and discharge speed, there is a second nozzle 26 with a small outer end and a large inner end at the end of the auxiliary processing head 2 away from the focusing lens 12, and the first nozzle 32 and the second nozzle 26 are all in the form of a small outer end and an inner end. Large tapered spout structure, the axis line of the second spout 26 coincides with the axis line of the first spout 32 and the diameter of the small end of the first spout 32 is smaller than the diameter of the small end of the second spout 26 . A chamfer is provided at the small head end of the second spout. This structure can not only prevent processing waste from entering the positive pressure chamber, but also improve the suction capacity of the negative pressure chamber. In addition, the coincidence of the axis lines can facilitate manufacturing and assembly, and can also improve the suction efficiency. In addition, the cross-sectional shapes of the first nozzle 32 and the second nozzle 26 are the same, which can further improve the efficiency of discharge. The cross-sectional shape and size of the first nozzle 32 and the second nozzle 26 form a series according to the size of the scanning range of the scanning galvanometer required for laser processing of workpieces in common use, and the appropriate cross-sectional shape and size can be selected in the actual laser processing process Size, that is, the auxiliary processing head 2 can be replaced. As shown in Figures 2-4, in addition, the cross-sectional shapes of the first nozzle 32 and the second nozzle 26 include any one of rectangle, square and circle, and can also be various irregular shapes, while the laser beam moves The shape of range and direction includes rectangle or triangle or various irregular shapes, which are set according to actual product processing requirements.
如图1所示,在辅助加工头2上设有与正压腔22连通的至少一个正压保护气入口24,正压保护气入口24设置在辅助加工头2的周向且通过第一管路41与正压保护气供给部件42相连。第一喷口32能够提高正压保护气入口24从正压腔22进入至负压腔23中的气压压强。正压保护气包括氮气和氩气中的任意一种。正压保护气进入至正压腔22后在正压腔22内形成一个正压P1。在正压P1的作用下使得加工废弃物向上无法穿过第一喷口32。As shown in Figure 1, at least one positive pressure protection gas inlet 24 communicating with the positive pressure chamber 22 is provided on the auxiliary processing head 2. The positive pressure protection gas inlet 24 is arranged in the circumferential direction of the auxiliary processing head 2 and passes through the first tube The passage 41 is connected to a positive pressure shielding gas supply unit 42 . The first nozzle 32 can increase the pressure of the positive pressure protection gas inlet 24 entering the negative pressure chamber 23 from the positive pressure chamber 22 . Positive pressure shielding gas includes any one of nitrogen and argon. After the positive pressure shielding gas enters the positive pressure chamber 22 , a positive pressure P 1 is formed in the positive pressure chamber 22 . Under the action of the positive pressure P1, the processing waste cannot pass through the first nozzle 32 upwards.
在辅助加工头2上还设有与负压腔23连通的至少一个负压吸离口25。本实施例的负压吸离口25数量至少两个且沿辅助加工头2的周向均匀分布,所述的负压吸离口25通过第二管路43与负压发生部件44相连,在第二管路43上设有位于负压吸离口25和负压发生部件44之间的负压吸尘部件45。负压发生部件44启动时,在负压腔23中形成一个负压P2,工件a在激光加工中产生和被排出至孔或槽外的加工废弃物在负压P2吸附作用下,加工废弃物通过负压吸离口25被吸离辅助加工头2外。另外,通过调整负压P2的大小,使得加工废弃物可以通过负压吸离口25被有效吸离。而负压吸尘部件45用于过滤和沉淀从负压吸离口25中吸取的加工废弃物,防止加工废弃物进入到负压发生部件44中。第一喷口32为锥形结构,在负压吸离口25的作用下第一喷口32能够提高吸附能力。周向均匀分布的负压吸离口25能够保证吸离的高效性。At least one negative pressure suction port 25 communicating with the negative pressure chamber 23 is also provided on the auxiliary processing head 2 . The number of negative pressure suction ports 25 in this embodiment is at least two and evenly distributed along the circumferential direction of the auxiliary processing head 2. The negative pressure suction ports 25 are connected to the negative pressure generating part 44 through the second pipeline 43, The second pipeline 43 is provided with a negative pressure suction component 45 located between the negative pressure suction opening 25 and the negative pressure generating component 44 . When the negative pressure generating part 44 is activated, a negative pressure P2 is formed in the negative pressure chamber 23 , and the processing waste generated during the laser processing of the workpiece a and discharged to the outside of the hole or groove is absorbed by the negative pressure P2 , and processed The waste is sucked away from the auxiliary processing head 2 through the negative pressure suction port 25 . In addition, by adjusting the magnitude of the negative pressure P 2 , the processing waste can be effectively sucked away through the negative pressure suction port 25 . The negative pressure suction part 45 is used to filter and settle the processing waste sucked from the negative pressure suction opening 25 to prevent the processing waste from entering the negative pressure generating part 44 . The first nozzle 32 has a tapered structure, and the first nozzle 32 can improve the adsorption capacity under the action of the negative pressure suction port 25 . The negative pressure suction openings 25 evenly distributed in the circumferential direction can ensure the high efficiency of suction.
优化方案,为了便于拆装,本实施例的辅助加工头2包括具有正压腔22的加工头上腔体22a和具有负压腔23的加工头下腔体22b,所述的加工头上腔体22a和加工头下腔体22b之间通过第一可拆卸连接结构相连。第一可拆卸连接结构包括设置在加工头上腔体22a上的外螺纹,在加工头下腔体22b上设有与所述的外螺纹螺纹相连的内螺纹。当然,这里的外螺纹也可以设置在加工头下腔体22b上,而内螺纹则可以设置在加工头上腔体22a上。可以根据实际的要求进行设计制造。第一可拆卸连接结构还包括相互配合的法兰。In the optimized solution, in order to facilitate disassembly and assembly, the auxiliary processing head 2 of this embodiment includes an upper cavity 22a of the processing head with a positive pressure cavity 22 and a lower cavity 22b of the processing head with a negative pressure cavity 23. The upper cavity of the processing head The body 22a is connected to the lower cavity 22b of the processing head through a first detachable connection structure. The first detachable connection structure includes an external thread provided on the upper cavity 22a of the processing head, and an internal thread connected with the external thread is provided on the lower cavity 22b of the processing head. Of course, the external thread here can also be provided on the lower cavity 22b of the processing head, while the internal thread can be provided on the upper cavity 22a of the processing head. It can be designed and manufactured according to actual requirements. The first detachable connection structure also includes flanges that cooperate with each other.
其次,辅助加工头2通过第二可拆卸连接结构与扫描振镜11相连;第二可拆卸连接结构包括设置在辅助加工头2上的内螺纹,在扫描振镜11上设有与内螺纹螺纹相连的外螺纹。Secondly, the auxiliary processing head 2 is connected with the scanning galvanometer 11 through the second detachable connection structure; connected external thread.
本实施例的工作原理如下:来之激光器的入射激光依次经过扫描振镜11、聚焦镜12和辅助加工头2的激光经过通道21,然后打在工件a上,通过扫描振镜11的作用从而在工件a上加工出孔或者槽;The working principle of this embodiment is as follows: the incident laser light from the laser passes through the scanning galvanometer 11, the focusing mirror 12 and the laser of the auxiliary processing head 2 through the channel 21, and then hits the workpiece a, and the scanning galvanometer 11 acts to thereby Machining holes or grooves on the workpiece a;
当孔或者槽深度不断加深时,通过正压保护气供给部件42启动,通过过第一管路41将正压保护气从正压保护气入口24输入至正压腔22内,在正压腔22内形成一个正压P1,同时,正压保护气将滞留在孔或者槽内的加工废弃物排出至孔或者槽外,在正压P1的作用下使得加工废弃物向上无法穿过第一喷口32;When the depth of the hole or groove is continuously deepened, the positive pressure protection gas supply part 42 is activated, and the positive pressure protection gas is input into the positive pressure chamber 22 from the positive pressure protection gas inlet 24 through the first pipeline 41, and the positive pressure protection gas in the positive pressure chamber A positive pressure P 1 is formed in 22. At the same time, the positive pressure shielding gas discharges the processing waste trapped in the hole or groove to the outside of the hole or groove. Under the action of the positive pressure P 1 , the processing waste cannot pass through the first a spout 32;
启动负压发生部件44使负压腔23中形成一个负压P2,工件a在激光加工中产生和被排出至孔或槽外的加工废弃物在负压P2吸附作用下,加工废弃物通过第二管路43和负压吸离口25被吸离辅助加工头2外,为了防止加工废弃物进入到负压发生部件44中和保证生产作业的环境,设置了负压吸尘部件45能够有效防止加工废弃物进入到负压发生部件44中,同时,通过周期性的清理负压吸尘部件45能够满足生产秩序性的要求。Start the negative pressure generating part 44 to form a negative pressure P 2 in the negative pressure chamber 23, and the processing waste produced in the laser processing of the workpiece a and discharged to the outside of the hole or groove is absorbed by the negative pressure P 2 , and the processing waste It is sucked away from the auxiliary processing head 2 through the second pipeline 43 and the negative pressure suction port 25. In order to prevent the processing waste from entering the negative pressure generating part 44 and ensure the environment of the production operation, a negative pressure dust suction part 45 is provided. It can effectively prevent processing waste from entering the negative pressure generating part 44, and at the same time, the requirement of production order can be met by periodically cleaning the negative pressure dust suction part 45.
另外,锥形分隔体具有分隔和导流的两作用。In addition, the conical separator has two functions of separation and flow diversion.
本提高扫描振镜系统加工能力的提高方法包括如下步骤:The method for improving the processing capability of the scanning galvanometer system includes the following steps:
A、排出孔或槽内的加工废弃物:正压腔22和负压腔23通过第一喷口32连通,正压保护气依次经过正压保护气入口24、正压腔22、第一喷口32、负压腔23和第二喷口26并吹向工件,通过正压保护气实时将加工过程中滞留在孔或槽内的加工废弃物排出至孔或槽外,且正压腔22内的气压大于负压腔23中的气压从而防止加工废弃物进入至正压腔22中;正压腔能够防止加工过程中飞溅的加工废弃物和被排出至孔或槽外的加工废弃物进入至正压腔中。A. Processing waste in the discharge hole or groove: the positive pressure chamber 22 and the negative pressure chamber 23 are connected through the first nozzle 32, and the positive pressure protection gas passes through the positive pressure protection gas inlet 24, the positive pressure chamber 22, and the first nozzle 32 in sequence , the negative pressure chamber 23 and the second nozzle 26 are blown to the workpiece, and the processing waste trapped in the hole or groove during the processing is discharged to the outside of the hole or groove in real time through the positive pressure protective gas, and the air pressure in the positive pressure chamber 22 It is greater than the air pressure in the negative pressure chamber 23 so as to prevent processing waste from entering into the positive pressure chamber 22; cavity.
B、吸离加工废弃物:通过负压吸离气的作用使负压腔23中的加工废弃物从负压吸离口25排出至负压腔23外。B. Suction of processing waste: the processing waste in the negative pressure chamber 23 is discharged from the negative pressure suction port 25 to the outside of the negative pressure chamber 23 through the effect of negative pressure suction and separation gas.
在上述的A步骤中,所述的第一喷口32为外端小内端大的结构,所述的第二喷口26为外端小内端大的结构,所述的第一喷口32轴心线与第二喷口26轴心线重合且第一喷口32小头端的口径小于第二喷口26小头端的口径。In the above-mentioned step A, the first spout 32 is a structure with a small outer end and a large inner end, the second spout 26 is a structure with a small outer end and a large inner end, and the axis of the first spout 32 is The line coincides with the axis line of the second nozzle 26 and the diameter of the small head end of the first nozzle 32 is smaller than the diameter of the small head end of the second nozzle 26 .
实施例二Embodiment two
如图5所示,本实施例同实施例一的结构及原理基本相同,固在此不作赘述,而不一样的地方在于:加工头上腔体22a和加工头下腔体22b之间通过焊接方式相连。As shown in Fig. 5, the structure and principle of this embodiment are basically the same as those of Embodiment 1, and will not be repeated here. The difference is that the upper cavity 22a of the processing head and the lower cavity 22b of the processing head are welded way connected.
实施例三Embodiment three
如图6所示,本实施例同实施例一的结构及原理基本相同,固在此不作赘述,而不一样的地方在于:辅助加工头2包括具有复合型腔且为一体式结构的一体式加工头基体。As shown in Figure 6, the structure and principle of this embodiment are basically the same as those of Embodiment 1, so we will not repeat them here. Processing head base.
实施例四Embodiment Four
如图7所示,本实施例同实施例一的结构及原理基本相同,固在此不作赘述,而不一样的地方在于:辅助加工头2通过第三可拆卸连接结构连接在固定支架5上,所述的扫描振镜11通过第四可拆卸连接结构与固定支架5相连。第三可拆卸连接结构和第四可拆卸连接结构均为内外螺纹配合的连接结构。As shown in Fig. 7, the structure and principle of this embodiment are basically the same as those of Embodiment 1, and will not be repeated here. The difference is that the auxiliary processing head 2 is connected to the fixed bracket 5 through the third detachable connection structure. , the scanning galvanometer 11 is connected to the fixed bracket 5 through a fourth detachable connection structure. Both the third detachable connection structure and the fourth detachable connection structure are connection structures with internal and external threads.
实施例五Embodiment five
本实施例同实施例一的结构及原理基本相同,固在此不作赘述,而不一样的地方在于:第一喷口32小头端的口径等于第二喷口26小头端的口径。The structure and principle of this embodiment are basically the same as those of Embodiment 1, and will not be repeated here. The difference is that the diameter of the small end of the first nozzle 32 is equal to the diameter of the small end of the second nozzle 26 .
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
尽管本文较多地使用了扫描振镜11、聚焦镜12、辅助加工头2、激光经过通道21、正压腔22、加工头上腔体22a、加工头下腔体22b、负压腔23、正压保护气入口24、负压吸离口25、第二喷口26、复合型排离机构3、分隔体31、第一喷口32、第一管路41、正压保护气供给部件42、第二管路43、负压发生部件44、负压吸尘部件45、固定支架5、工件a等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although the scanning mirror 11, the focusing mirror 12, the auxiliary processing head 2, the laser passage 21, the positive pressure chamber 22, the upper chamber 22a of the processing head, the lower chamber 22b of the processing head, the negative pressure chamber 23, Positive pressure protection gas inlet 24, negative pressure suction and departure port 25, second nozzle 26, compound type discharge mechanism 3, separator 31, first nozzle 32, first pipeline 41, positive pressure protection gas supply part 42, the second Two pipelines 43, negative pressure generating part 44, negative pressure dust suction part 45, fixed bracket 5, workpiece a and other terms, but the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.
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