CN106268250A - A waste gas treatment device for high-performance water reducer production equipment - Google Patents
A waste gas treatment device for high-performance water reducer production equipment Download PDFInfo
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- CN106268250A CN106268250A CN201510306970.9A CN201510306970A CN106268250A CN 106268250 A CN106268250 A CN 106268250A CN 201510306970 A CN201510306970 A CN 201510306970A CN 106268250 A CN106268250 A CN 106268250A
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Abstract
Description
技术领域:Technical field:
本发明涉及一种高性能减水剂生产设备的废气处理装置,属于减水剂生产设备技术领域。The invention relates to a waste gas treatment device of high-performance water reducing agent production equipment, belonging to the technical field of water reducing agent production equipment.
背景技术:Background technique:
减水剂是一种在维持混凝土坍落度不变的条件下,能减少拌合用水量的混凝土外加剂。大多属于阴离子表面活性剂,有木质素磺酸盐、萘磺酸盐甲醛聚合物等。加入混凝土拌合物后对水泥颗粒有分散作用,能改善其工作性,减少单位用水量,改善混凝土拌合物的流动性;或减少单位水泥用量,节约水泥。Water reducer is a concrete admixture that can reduce the amount of mixing water while maintaining the slump of concrete. Most of them are anionic surfactants, such as lignosulfonate, naphthalenesulfonate formaldehyde polymer, etc. After being added to the concrete mixture, it can disperse the cement particles, improve its workability, reduce the unit water consumption, improve the fluidity of the concrete mixture; or reduce the unit cement consumption and save cement.
目前减水剂生产工艺基本上都是采用敞开式设备系统的流程,甲醛排空直接通向大气,不仅浪费原料甲醛,污染环境,从而危害员工的健康,还降低了生产效率和产品优质,产品的质量稳定性不够理想,减水剂合成过程中需要添加一些酸进行反应,如丙烯酸、甲基丙烯酸、硫基乙酸等,这些酸都是易挥发性的物质,必须对其进行回收,不能直接排放,容易对环境造成污染。At present, the production process of water reducing agent basically adopts the process of open equipment system, and the formaldehyde is emptied directly to the atmosphere, which not only wastes raw formaldehyde, pollutes the environment, and endangers the health of employees, but also reduces production efficiency and product quality. The quality stability of the water reducing agent is not ideal. During the synthesis process of the water reducing agent, some acids need to be added for reaction, such as acrylic acid, methacrylic acid, thioglycolic acid, etc. These acids are volatile substances, which must be recovered and cannot be directly Emissions are likely to cause pollution to the environment.
发明内容:Invention content:
针对上述问题,本发明要解决的技术问题是提供一种高性能减水剂生产设备的废气处理装置。In view of the above problems, the technical problem to be solved by the present invention is to provide an exhaust gas treatment device for high-performance water reducer production equipment.
本发明的一种高性能减水剂生产设备的废气处理装置,它包含罐体、喷雾装置、电机、阀门、反应池、进气口、碱液池、吸液泵、PH检测仪、第一管道、电风机、第二管道、调和釜、成品储罐、第三管道,罐体的上部设置有喷雾装置,喷雾装置与电机连接,且喷雾装置与电机之间设置有阀门,罐体的底部设置有反应池,反应池的一端设置有进气口,进气口与反应釜的排气口连接,反应池的另一端与碱液池连接,反应池与碱液池之间设置有吸液泵,罐体内设置有PH检测仪,罐体的顶部通过第一管道与电风机连接,罐体的底部物料输出端通过第二管道与调和釜的物料输入端连接,成品储罐的入口端通过第三管道与调和釜的物料输出端相连接。The waste gas treatment device of a high-performance water reducer production equipment of the present invention comprises a tank body, a spray device, a motor, a valve, a reaction tank, an air inlet, a lye tank, a liquid suction pump, a PH detector, a first Pipeline, electric fan, second pipeline, blending kettle, finished product storage tank, third pipeline, spraying device is installed on the upper part of the tank body, the spraying device is connected to the motor, and a valve is set between the spraying device and the motor, the bottom of the tank body There is a reaction pool, one end of the reaction pool is provided with an air inlet, the air inlet is connected to the exhaust port of the reaction kettle, the other end of the reaction pool is connected to the lye pool, and a suction pump is set between the reaction pool and the lye pool , the tank is equipped with a PH detector, the top of the tank is connected to the electric fan through the first pipeline, the bottom material output end of the tank is connected to the material input end of the blending kettle through the second pipeline, and the inlet end of the finished product storage tank is connected through the second pipeline. The three pipelines are connected with the material output end of the blending kettle.
作为优选,所述的罐体的顶部设置有排空阀,可以将反应池内的液体排出去。As a preference, an emptying valve is arranged on the top of the tank to drain the liquid in the reaction pool.
作为优选,所述的第一管道为吸气管道,吸气管道中设置有吸气阀门,在反应过程中不仅可以控制气体流量的作用,还能将反应池的液体排出去,通过关闭吸气阀门,能够防止液体被倒吸进吸气管道中,起到防止液体回流的作用。Preferably, the first pipeline is an air suction pipeline, and an air suction valve is arranged in the air suction pipeline, which can not only control the gas flow during the reaction process, but also discharge the liquid in the reaction tank. The valve can prevent the liquid from being sucked back into the suction pipe and play a role in preventing the liquid from flowing back.
本发明的有益效果:它结构设计合理,操作简单,使用方便,不仅能够有效的处理减水剂生产中排放的大量废气,还能真正达到零污染,物料消耗量低,减水剂产品中没有甲醛残留,产品存放过程中的稳定性,提高了产品的质量,节约了企业运行成本,环保实用。Beneficial effects of the present invention: it has reasonable structural design, simple operation, and convenient use. It can not only effectively deal with a large amount of waste gas discharged in the production of water reducing agents, but also truly achieve zero pollution, low material consumption, and no waste gas in water reducing agent products. Formaldehyde residues, the stability of the product during storage, improve the quality of the product, save the operating cost of the enterprise, and are environmentally friendly and practical.
附图说明:Description of drawings:
为了易于说明,本发明由下述的具体实施及附图作以详细描述。For ease of illustration, the present invention is described in detail by the following specific implementations and accompanying drawings.
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
1-罐体;1-1-排空阀;2-喷雾装置;3-电机;4-阀门;5-反应池;6-进气口;7-碱液池;8-吸液泵;9-PH检测仪;10-第一管道;10-1-吸气阀门;11-电风机;12-第二管道;13-调和釜;14-成品储罐;15-第三管道。1-tank; 1-1-empty valve; 2-spray device; 3-motor; 4-valve; 5-reaction tank; 6-air inlet; 7-lye pool; 8-suction pump; 9 -PH detector; 10-first pipeline; 10-1-suction valve; 11-electric fan; 12-second pipeline; 13-reconciling kettle; 14-finished product storage tank; 15-third pipeline.
具体实施方式:detailed description:
如图1所示,本具体实施方式采用以下技术方案:它包含罐体1、喷雾装置2、电机3、阀门4、反应池5、进气口6、碱液池7、吸液泵8、PH检测仪9、第一管道10、电风机11、第二管道12、调和釜13、成品储罐14、第三管道15,罐体1的上部设置有喷雾装置2,喷雾装置2与电机3连接,且喷雾装置2与电机3之间设置有阀门4,罐体1的底部设置有反应池5,反应池5的一端设置有进气口6,进气口6与反应釜的排气口连接,反应池5的另一端与碱液池7连接,反应池5与碱液池7之间设置有吸液泵8,罐体1内设置有PH检测仪9,罐体1的顶部通过第一管道10与电风机11连接,罐体1的底部物料输出端通过第二管道12与调和釜13的物料输入端连接,成品储罐14的入口端通过第三管道15与调和釜13的物料输出端相连接。As shown in Figure 1, the present embodiment adopts the following technical solutions: it comprises a tank body 1, a spray device 2, a motor 3, a valve 4, a reaction tank 5, an air inlet 6, an lye pool 7, a liquid suction pump 8, PH detector 9, first pipeline 10, electric fan 11, second pipeline 12, blending kettle 13, finished product storage tank 14, third pipeline 15, spray device 2 is arranged on the upper part of tank body 1, spray device 2 and motor 3 connected, and a valve 4 is provided between the spray device 2 and the motor 3, a reaction tank 5 is provided at the bottom of the tank body 1, and an air inlet 6 is provided at one end of the reaction tank 5, and the air inlet 6 is connected with the exhaust port of the reactor. connection, the other end of the reaction pool 5 is connected with the lye pool 7, a suction pump 8 is arranged between the reaction pool 5 and the lye pool 7, a pH detector 9 is arranged in the tank body 1, and the top of the tank body 1 passes through the first A pipeline 10 is connected with the electric fan 11, the bottom material output end of the tank body 1 is connected with the material input end of the blending kettle 13 through the second pipeline 12, and the inlet end of the finished product storage tank 14 is connected with the material of the blending kettle 13 through the third pipeline 15. The output is connected.
其中,所述的罐体1的顶部设置有排空阀1-1,可以将反应池内的液体排出去;所述的第一管道10为吸气管道,吸气管道中设置有吸气阀门10-1,在反应过程中不仅可以控制气体流量的作用,还能将反应池的液体排出去,通过关闭吸气阀门10-1,能够防止液体被倒吸进吸气管道10中,起到防止液体回流的作用。Wherein, the top of the tank body 1 is provided with an emptying valve 1-1, which can discharge the liquid in the reaction tank; the first pipeline 10 is an air suction pipeline, and an air suction valve 10 is arranged in the air suction pipeline. -1. During the reaction process, not only can the gas flow be controlled, but also the liquid in the reaction tank can be discharged. By closing the suction valve 10-1, the liquid can be prevented from being sucked back into the suction pipe 10, thereby preventing The effect of liquid backflow.
本具体实施方式结构设计合理,操作简单,使用方便,不仅能够有效的处理减水剂生产中排放的大量废气,还能真正达到零污染,物料消耗量低,减水剂产品中没有甲醛残留,产品存放过程中的稳定性,提高了产品的质量,节约了企业运行成本,环保实用。This specific embodiment has reasonable structural design, simple operation, and convenient use. It can not only effectively deal with a large amount of waste gas discharged in the production of water reducers, but also truly achieve zero pollution, low material consumption, and no formaldehyde residue in the water reducer products. The stability of the product during storage improves the quality of the product, saves the operating cost of the enterprise, and is environmentally friendly and practical.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US20030143143A1 (en) * | 2002-01-30 | 2003-07-31 | Yukihiro Matsumoto | Process for treating wastes from acrylic acid and polyacrylic acid production processes |
CN102633459A (en) * | 2012-03-23 | 2012-08-15 | 辽宁岩砂晶建材有限公司 | Method for producing sulfamate-series water reducing agent and equipment for producing sulfamate-series water reducing agent |
CN202576260U (en) * | 2012-03-23 | 2012-12-05 | 辽宁岩砂晶建材有限公司 | Sulfamate series water reducing agent production equipment |
CN203196523U (en) * | 2013-04-27 | 2013-09-18 | 杭州昊港科技有限公司 | Waste gas treatment system in polycarboxylate superplasticizer production equipment |
CN204051413U (en) * | 2014-08-05 | 2014-12-31 | 大连市铭源全科技开发有限公司 | Emission-control equipment in water reducer production |
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- 2015-06-04 CN CN201510306970.9A patent/CN106268250A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030143143A1 (en) * | 2002-01-30 | 2003-07-31 | Yukihiro Matsumoto | Process for treating wastes from acrylic acid and polyacrylic acid production processes |
CN102633459A (en) * | 2012-03-23 | 2012-08-15 | 辽宁岩砂晶建材有限公司 | Method for producing sulfamate-series water reducing agent and equipment for producing sulfamate-series water reducing agent |
CN202576260U (en) * | 2012-03-23 | 2012-12-05 | 辽宁岩砂晶建材有限公司 | Sulfamate series water reducing agent production equipment |
CN203196523U (en) * | 2013-04-27 | 2013-09-18 | 杭州昊港科技有限公司 | Waste gas treatment system in polycarboxylate superplasticizer production equipment |
CN204051413U (en) * | 2014-08-05 | 2014-12-31 | 大连市铭源全科技开发有限公司 | Emission-control equipment in water reducer production |
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