CN106243385B - A kind of DOPO based flameproofings and preparation method thereof - Google Patents
A kind of DOPO based flameproofings and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种DOPO基阻燃剂及其制备方法。该方法以9,10‑二氢‑9‑氧杂‑10‑磷杂菲‑10‑氧化物和多聚甲醛为原料,通过取代反应合成前驱体І。利用І的活泼羟基,再将其和二氯化磷酸苯酯、丙烯酸羟乙酯发生取代/酯化反应制备含磷量高且自带活性双键的阻燃剂。将该阻燃应用于不饱和聚酯树脂基体中,形成阻燃不饱和聚酯树脂复合材料。本发明的阻燃剂能通过气相和凝聚相提高不饱和树脂基体材料的阻燃性能,克服了现有添加型阻燃剂与聚合物基体相容性差、易迁移以及阻燃效率低等缺点。该阻燃剂在阻燃不饱和聚酯树脂时,较低的添加量下材料的垂直燃烧等级能够达到V‑0级别,阻燃效果好。本发明产品纯度高、产率高、后处理简便。The invention discloses a DOPO-based flame retardant and a preparation method thereof. The method uses 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide and paraformaldehyde as raw materials to synthesize the precursor І through substitution reaction. Utilize the active hydroxyl group of І, and then substitute/esterify it with phenyl phosphate dichloride and hydroxyethyl acrylate to prepare a flame retardant with high phosphorus content and its own active double bond. The flame retardant is applied to an unsaturated polyester resin matrix to form a flame retardant unsaturated polyester resin composite material. The flame retardant of the invention can improve the flame retardant performance of the unsaturated resin matrix material through the gas phase and the condensed phase, and overcomes the disadvantages of poor compatibility between the existing additive flame retardant and the polymer matrix, easy migration and low flame retardant efficiency. When the flame retardant is used to flame-retardant unsaturated polyester resin, the vertical combustion level of the material can reach V-0 level at a relatively low addition amount, and the flame-retardant effect is good. The product of the invention has high purity, high yield and convenient aftertreatment.
Description
技术领域technical field
本发明属于阻燃剂设计和制备技术领域,具体涉及一种DOPO基阻燃剂及其制备方法。The invention belongs to the technical field of flame retardant design and preparation, and in particular relates to a DOPO-based flame retardant and a preparation method thereof.
背景技术Background technique
高分子材料由于具有许多优异的性能例如化学稳定性好、易加工、成本低等,目前已经广泛应用于电子通信、生物医药、航空航天、汽车工业、建筑等诸多领域。但是,大多数高分子材料在高温下容易分解燃烧,同时释放大量热量和有毒气体,危害到人类生命和财产安全。为了充分发挥这些聚合物材料在工业应用领域的潜力,提高其阻燃性能已成为必要之举。目前广泛采用在各类聚合物中加入阻燃剂以改善其阻燃性能,含磷型阻燃剂由于具备“环境友好型”以及高效阻燃等优点,引起了国内外众多学者的广泛关注。Due to many excellent properties such as good chemical stability, easy processing, and low cost, polymer materials have been widely used in many fields such as electronic communications, biomedicine, aerospace, automobile industry, and construction. However, most polymer materials are easy to decompose and burn at high temperatures, and release a lot of heat and toxic gases at the same time, endangering human life and property safety. In order to realize the full potential of these polymer materials in industrial applications, it has become necessary to improve their flame retardancy. At present, it is widely used to add flame retardants to various polymers to improve their flame retardant properties. Phosphorus-containing flame retardants have attracted the attention of many scholars at home and abroad because of their advantages of "environmental friendliness" and high-efficiency flame retardant.
9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)作为一种新型环保阻燃剂的中间体,由于其分子结构中含有联苯环和菲环结构,同时还含有活泼的磷-氢键,能与含烯烃、环氧键和羰基化合物反应生成性能独特的衍生物。但是DOPO及其衍生物的降解温度比较低,热稳定性差,在高温加工中容易受热而熔融降解,不能满足多数聚合物材料的加工温度。9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) is an intermediate of a new type of environmentally friendly flame retardant, because its molecular structure contains biphenyl ring and phenanthrene ring structure , At the same time, it also contains active phosphorus-hydrogen bonds, which can react with olefins, epoxy bonds and carbonyl compounds to form derivatives with unique properties. However, the degradation temperature of DOPO and its derivatives is relatively low, and its thermal stability is poor. It is easy to be heated and melted and degraded during high-temperature processing, which cannot meet the processing temperature of most polymer materials.
中国专利公开号CN104086751A报道了一种DOPO基均三嗪环氢化苯并咪唑环氧固化剂及其制备方法。首先以三聚氯氰、对羟基苯甲醛为原料得到中间体I 2,4,6-三(4-醛基苯氧基)-1,3,5-均三嗪环;然后将中间体I与DOPO反应得到中间体IIDOPO基2,4,6-三(4-醛基苯氧基)-1,3,5-均三嗪环;最后将中间体II与邻苯二胺反应得到最终阻燃剂DOPO基均三嗪环氢化苯并咪唑环氧固化剂,该固化剂的垂直燃烧等级通过UL-94V-0级,阻燃效果好。但该阻燃剂的制备过程中必须使用催化剂,对环境的污染较大。Chinese Patent Publication No. CN104086751A reports a DOPO-based s-triazine ring hydrogenated benzimidazole epoxy curing agent and a preparation method thereof. First, take cyanuric chloride and p-hydroxybenzaldehyde as raw materials to obtain intermediate I 2,4,6-three (4-formylphenoxy)-1,3,5-s-triazine ring; then intermediate I React with DOPO to get the intermediate IIDOPO-based 2,4,6-tris(4-formylphenoxy)-1,3,5-s-triazine ring; finally react the intermediate II with o-phenylenediamine to get the final hindered Combustion agent DOPO-based s-triazine ring hydrogenated benzimidazole epoxy curing agent, the vertical combustion level of the curing agent has passed UL-94V-0 level, and the flame retardant effect is good. However, a catalyst must be used in the preparation process of the flame retardant, which causes great pollution to the environment.
中国专利公开号CN103881134A报道了一种DOPO衍生磷氮阻燃剂及其制备方法。在溶液回流共沸除水条件下,将N-羟甲基丙烯酰胺溶液滴加到DOPO溶液中,即可合成得到目标产物DOPO-HAM,该阻燃剂具有热稳定性高、磷氮协同阻燃效果好等优点。但是尽管反应过程中采用共沸除水方法,也不能完全避免DOPO发生部分水解开环反应,进而导致反应不完全。而且在棉花的阻燃测试中,棉布中含磷质量分数为1.09%时也只能达到UL-94V-1级别。Chinese Patent Publication No. CN103881134A reports a DOPO-derived phosphorus-nitrogen flame retardant and a preparation method thereof. Under the condition of solution reflux and azeotropic water removal, the target product DOPO-HAM can be synthesized by adding the N-methylolacrylamide solution dropwise into the DOPO solution. The flame retardant has high thermal stability, phosphorus and nitrogen synergistic retardation Good combustion effect and other advantages. However, although the azeotropic water removal method is used in the reaction process, the partial hydrolysis and ring-opening reaction of DOPO cannot be completely avoided, resulting in incomplete reaction. Moreover, in the flame retardant test of cotton, when the mass fraction of phosphorus in the cotton cloth is 1.09%, it can only reach the UL-94V-1 level.
中国专利公开号104193967A报道了一种含双DOPO的双酚A-单苯并噁嗪/环氧树脂共聚物。首先以DOPO和双酚A-双苯并噁嗪为原料制得中间体I含双DOPO的双酚A,之后将中间体I与苯胺、多聚甲醛反应得到阻燃剂含双DOPO的双酚A-单苯并噁嗪。将制得的阻燃剂与环氧树脂按比例混合升温开环共聚后得到阻燃材料。但是阻燃剂添加量在50wt%时该阻燃材料才能达到V-0级别,阻燃剂添加量较大。Chinese Patent Publication No. 104193967A reports a bisphenol A-monobenzoxazine/epoxy resin copolymer containing double DOPO. First, use DOPO and bisphenol A-bisbenzoxazine as raw materials to prepare intermediate I bisphenol A containing double DOPO, and then react intermediate I with aniline and paraformaldehyde to obtain flame retardant bisphenol containing double DOPO A-Monobenzoxazine. The prepared flame retardant is mixed with the epoxy resin in proportion to obtain the flame retardant material after temperature raising and ring-opening copolymerization. However, the flame retardant material can only reach the V-0 level when the flame retardant is added in an amount of 50 wt%, and the flame retardant is added in a relatively large amount.
以上以DOPO基阻燃剂为例,对阻燃剂在高分子材料中的应用现状进行了简单描述和剖析,指出了阻燃剂应用中还存在的诸多问题。Taking DOPO-based flame retardants as an example, the application status of flame retardants in polymer materials is briefly described and analyzed, and many problems still exist in the application of flame retardants are pointed out.
发明内容Contents of the invention
本发明的目的是克服现有技术的不足,提供一种DOPO基阻燃剂,该阻燃剂是一种反应型含磷无卤DOPO基阻燃剂,当应用于环氧丙烯酸树脂、不饱和树脂等多种含有不饱和双键的聚合物基体中时能够显著提高材料的阻燃性能。The purpose of the present invention is to overcome the deficiencies of the prior art, to provide a DOPO-based flame retardant, which is a reactive phosphorus-containing halogen-free DOPO-based flame retardant, when applied to epoxy acrylic resin, unsaturated When used in a variety of polymer matrices containing unsaturated double bonds, such as resins, it can significantly improve the flame retardancy of the material.
本发明的另一个目的提供上述DOPO基阻燃剂简易的制备方法。Another object of the present invention is to provide a simple preparation method of the above-mentioned DOPO-based flame retardant.
为解决以上技术问题,本发明采取以下技术方案。In order to solve the above technical problems, the present invention adopts the following technical solutions.
一种DOPO基阻燃剂,该阻燃剂外观为黄色粘稠型液体,所述阻燃剂具体化学结构如下所示,包含三部分,一部分为DOPO基改性的一元醇的去羟基部分,具有气相阻燃效用;一部分为含磷元素的磷酸酯类部分,具有凝聚相阻燃作用;另一部分则是具有活性双键的丙烯酸羟乙酯类部分。A DOPO-based flame retardant. The appearance of the flame retardant is a yellow viscous liquid. The specific chemical structure of the flame retardant is as follows, including three parts, one part is the dehydroxyl part of the DOPO-based modified monoalcohol, It has the effect of gas phase flame retardancy; one part is a phosphate ester part containing phosphorus elements, which has a condensed phase flame retardancy effect; the other part is a hydroxyethyl acrylate part with active double bonds.
其中,R1为甲基、甲氧基、乙基、乙氧基、苯基或者苯氧基;R2为H原子或甲基。Wherein, R 1 is methyl, methoxy, ethyl, ethoxy, phenyl or phenoxy; R 2 is H atom or methyl.
优选地,R1为甲基、甲氧基、苯基或者苯氧基。Preferably, R 1 is methyl, methoxy, phenyl or phenoxy.
以上所述一种DOPO基阻燃剂的制备方法,该方法以9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)和多聚甲醛为原料,通过取代反应合成出含磷化合物前驱体I。利用前驱体I的活泼羟基,再将其和磷酰二氯、丙烯酸酯羟乙酯类发生取代/酯化反应制备出高含磷量和活性双键的反应型阻燃单体II,具体制备步骤如下:A kind of preparation method of DOPO-based flame retardant described above, this method is with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and paraformaldehyde as raw material, by The phosphorus-containing compound precursor I was synthesized by the substitution reaction. Utilize the active hydroxyl group of the precursor I, and then substitute/esterify it with phosphoryl dichloride and acrylate hydroxyethyl esters to prepare a reactive flame retardant monomer II with high phosphorus content and active double bonds. The specific preparation Proceed as follows:
(1)首先按照反应摩尔比将DOPO溶解在溶剂1中,在惰性气体保护下将温度升至反应温度1反应一段时间;待DOPO完全溶解后再将多聚甲醛进入反应体系中,将温度升至反应温度2使溶液处于回流状态保持该条件反应一段时间;待反应完成后,冷却至室温,过滤,用溶剂1洗涤沉淀物;将该沉淀物放入真空烘箱中真空干燥,加热保压一段时间;之后,冷却到室温,得到前驱体I,具体合成路线如下所示:(1) First, DOPO is dissolved in solvent 1 according to the reaction molar ratio, and the temperature is raised to reaction temperature 1 for a period of time under the protection of an inert gas; after DOPO is completely dissolved, paraformaldehyde enters the reaction system, and the temperature rises to To the reaction temperature 2, keep the solution in the reflux state and keep the reaction for a period of time; after the reaction is completed, cool to room temperature, filter, and wash the precipitate with solvent 1; put the precipitate in a vacuum oven for vacuum drying, heat and hold for a period of time time; after that, cool to room temperature to obtain precursor I, and the specific synthetic route is as follows:
(2)将磷酰二氯溶解在溶剂2中,冰浴温度下搅拌反应一段时间;向反应体系中按一定摩尔比缓慢加入缚酸剂和溶剂2冰浴反应;之后缓慢滴加丙烯酸酯羟乙酯类化合物和溶剂2冰浴反应4~6小时;之后向反应体系中缓慢加入前驱体I和溶剂2的混合物,冰浴反应4~6小时后升温至室温反应8~12小时;待反应结束后,过滤除去缚酸剂盐,旋蒸除去未反应单体和溶剂,即可得到纯净的DOPO基阻燃剂II,具体合成路线如下所示:(2) Dissolve phosphorus oxydichloride in solvent 2, stir and react for a period of time under ice bath temperature; slowly add acid-binding agent and solvent 2 into the reaction system in a certain molar ratio for ice bath reaction; then slowly add acrylate hydroxyl Ethyl ester compound and solvent 2 react in ice bath for 4-6 hours; then slowly add the mixture of precursor I and solvent 2 to the reaction system, react in ice bath for 4-6 hours, then warm up to room temperature and react for 8-12 hours; After the end, remove the acid-binding agent salt by filtration, and remove the unreacted monomer and solvent by rotary evaporation to obtain pure DOPO-based flame retardant II. The specific synthesis route is as follows:
优选地,所述磷酰二氯的结构通式为Cl2POR1,Preferably, the general structural formula of the phosphoryl dichloride is Cl 2 POR 1 ,
进一步优选地,所述磷酰二氯为二氯化磷酸苯酯、苯基磷酰二氯、甲基磷酰二氯、甲氧基磷酰二氯、乙基磷酰二氯和乙氧基磷酰二氯中的一种。Further preferably, the phosphoryl dichloride is phenyl phosphate dichloride, phenyl phosphoryl dichloride, methyl phosphoryl dichloride, methoxy phosphoryl dichloride, ethyl phosphoryl dichloride and ethoxy One of phosphoryl dichloride.
优选地,所述丙烯酸酯羟乙酯类化合物为丙烯酸羟乙酯和甲基丙烯酸羟乙酯中的一种。Preferably, the hydroxyethyl acrylate compound is one of hydroxyethyl acrylate and hydroxyethyl methacrylate.
优选地,步骤(1)中,所述溶剂1选自甲苯或二甲苯。Preferably, in step (1), the solvent 1 is selected from toluene or xylene.
优选地,步骤(1)中,所述惰性气体选自氮气、氦气或氩气。Preferably, in step (1), the inert gas is selected from nitrogen, helium or argon.
优选地,步骤(1)中,所述反应温度1为75~85℃。Preferably, in step (1), the reaction temperature 1 is 75-85°C.
优选地,步骤(1)中,所述反应温度2为90~100℃。Preferably, in step (1), the reaction temperature 2 is 90-100°C.
优选地,步骤(1)中,所述反应回流时间为6~10小时。Preferably, in step (1), the reaction reflux time is 6-10 hours.
优选地,步骤(1)中,所述的洗涤采用甲苯洗涤2~3次。Preferably, in step (1), the washing is performed 2 to 3 times with toluene.
优选地,步骤(1)中,所述真空干燥温度为60~80℃,真空干燥时间为8~12小时。Preferably, in step (1), the vacuum drying temperature is 60-80° C., and the vacuum drying time is 8-12 hours.
优选地,步骤(1)中,所述多聚甲醛与9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物等摩尔比。Preferably, in step (1), the paraformaldehyde is in an equimolar ratio to 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide.
优选地,步骤(2)中,所述前驱体I与丙烯酸酯羟乙酯类化合物等摩尔比。Preferably, in step (2), the precursor I is in an equimolar ratio to the hydroxyethyl acrylate compound.
优选地,步骤(2)中,所述溶剂2选自四氢呋喃、二氯甲烷或氯仿。Preferably, in step (2), the solvent 2 is selected from tetrahydrofuran, dichloromethane or chloroform.
优选地,步骤(2)中,所述磷酸二氯与缚酸剂的摩尔比为1:(1~4),所述磷酰二氯与丙烯酸酯羟乙酯类化合物的摩尔比为1:(1~2)。Preferably, in step (2), the molar ratio of the phosphoric acid dichloride to the acid-binding agent is 1: (1-4), and the molar ratio of the phosphoryl dichloride to the hydroxyethyl acrylate compound is 1: (1~2).
优选地,步骤(2)中,所述缚酸剂为三乙胺。Preferably, in step (2), the acid-binding agent is triethylamine.
优选地,步骤(2)中,所述冰浴温度为-10~5℃;Preferably, in step (2), the temperature of the ice bath is -10 to 5°C;
优选地,步骤(2)中,所述室温为25℃。Preferably, in step (2), the room temperature is 25°C.
优选地,步骤(2)中,所述旋蒸温度为40~60℃。Preferably, in step (2), the rotary evaporation temperature is 40-60°C.
本发明所得阻燃剂的用途之一,即是应用在不饱和聚酯树脂(UPR)或环氧丙烯酸树脂(EA)中,提高阻燃性。One of the uses of the flame retardant obtained in the present invention is to apply it in unsaturated polyester resin (UPR) or epoxy acrylic resin (EA) to improve flame retardancy.
与现有技术相比,本发明具有如下优点:Compared with prior art, the present invention has following advantage:
本发明通过取代反应合成出含磷化合物前驱体I。利用I的活泼羟基,再将其和磷酰二氯、丙烯酸羟乙酯类发生取代/酯化反应制备出高含磷量和活性双键的反应型DOPO基阻燃剂II。本发明的阻燃单体分子量较高,能通过气相和凝聚相提高材料阻燃性能,克服了现有小分子磷系阻燃剂热分解温度低、与聚合物基体相容性差、易迁移、阻燃效率低等缺点。该阻燃剂在阻燃不饱和聚酯树脂时在较低的添加量下材料的垂直燃烧等级能够达到V-0级别,阻燃效果好。本发明产品纯度及产率较高,后处理过程简便。The present invention synthesizes the phosphorus-containing compound precursor I through a substitution reaction. The reactive DOPO-based flame retardant II with high phosphorus content and active double bonds is prepared by using the active hydroxyl group of I, and then substituting/esterifying it with phosphoryl dichloride and hydroxyethyl acrylate. The flame retardant monomer of the present invention has a high molecular weight, can improve the flame retardant performance of the material through the gas phase and the condensed phase, and overcomes the low thermal decomposition temperature, poor compatibility with the polymer matrix, and easy migration of the existing small molecular phosphorus flame retardants. Disadvantages such as low flame retardant efficiency. When the flame retardant is flame retardant unsaturated polyester resin, the vertical burning level of the material can reach V-0 level at a relatively low addition amount, and the flame retardant effect is good. The product of the invention has high purity and yield, and the post-treatment process is simple and convenient.
具体实施方式Detailed ways
下面结合具体的实施例对本发明做进一步详细的说明,但不限于这些实施例。The present invention will be described in further detail below in conjunction with specific examples, but not limited to these examples.
以下实施例中的份数,除特别说明外,是指重量份数和重量百分比。The parts in the following examples refer to parts by weight and percentage by weight unless otherwise specified.
实施例1:Example 1:
第一步,在装有温度计、氮气导入管和回流冷凝器(尾端与装有无水氯化钙干燥管相连)的500mL三口烧瓶中,加入0.5mol(108g)DOPO(9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物)和200mL甲苯,在氮气保护下搅拌升温至80℃,待搅拌至DOPO完全溶解后,加入15g的多聚甲醛,然后升温至95℃回流反应8h,反应中会产生白色沉淀。当反应完全后停止反应,用甲苯过滤洗涤沉淀并在70℃真空干燥10h得到干燥产物I。In the first step, add 0.5mol (108g) DOPO (9,10-di Hydrogen-9-oxa-10-phosphaphenanthrene-10-oxide) and 200mL toluene, stirred and heated to 80°C under nitrogen protection, after stirring until DOPO was completely dissolved, added 15g of paraformaldehyde, and then heated to Reflux reaction at 95°C for 8 hours, white precipitate will be produced during the reaction. When the reaction was complete, the reaction was stopped, and the precipitate was filtered and washed with toluene and vacuum-dried at 70° C. for 10 h to obtain dry product I.
第二步,二氯化磷酸苯酯(PDCP)(21.1g,0.1mol)和80mL四氢呋喃(THF)加入250mL配有机械搅拌器的三口烧瓶中,将体系温度控制在0℃;30分钟后往体系中加入三乙胺(TEA)(21.3g,0.21mol);随后滴入丙烯酸羟乙酯(HEA)(11.6g,0.1mol)和20mL THF,此过程持续2小时;待反应继续4小时后加入产物I(0.1mol,24.6g)和20mL四氢呋喃,此过程持续2小时;接着反应4小时后将体系升至室温反应,反应继续10小时后过滤除去三乙胺盐,40℃旋蒸得到最终产物黄色粘稠型液体DOPO基阻燃剂II。产率80%。In the second step, phenyl dichlorinated phosphate (PDCP) (21.1g, 0.1mol) and 80mL tetrahydrofuran (THF) were added into a 250mL three-necked flask equipped with a mechanical stirrer, and the temperature of the system was controlled at 0°C; Triethylamine (TEA) (21.3g, 0.21mol) was added to the system; then hydroxyethyl acrylate (HEA) (11.6g, 0.1mol) and 20mL THF were added dropwise, and the process continued for 2 hours; after the reaction continued for 4 hours, Add product I (0.1mol, 24.6g) and 20mL tetrahydrofuran, and this process lasts for 2 hours; then, after 4 hours of reaction, the system is raised to room temperature for reaction, and after 10 hours of reaction, the triethylamine salt is removed by filtration, and the final product is obtained by rotary evaporation at 40°C. The product is yellow viscous liquid DOPO-based flame retardant II. Yield 80%.
产物结构表征:Product structure characterization:
FTIR(KBr,cm-1):3071(ν=C-H),2961-2922(ν-C-H),1953(νbenzene),1730(νC=O),1638(νC=C),1480-1405(δC-H),1280(νP=O),1200(νc-c),1080(νP-O).1H-NMR(400MHz,CDCl3-d,ppm):7.95-7.01(m,13H),6.27(dd,1H),6.05(m,1H),5.59(t,1H),4.88(dd,2H),4.47(t,2H),4.31(dd,2H)。FTIR (KBr, cm -1 ): 3071 (ν = CH ), 2961-2922 (ν -CH ), 1953 (ν benzene ), 1730 (ν C = O ), 1638 (ν C = C ), 1480-1405 (δ CH ),1280(ν P=O ),1200(ν cc ),1080(ν PO ). 1 H-NMR(400MHz,CDCl 3 -d,ppm):7.95-7.01(m,13H),6.27 (dd,1H), 6.05(m,1H), 5.59(t,1H), 4.88(dd,2H), 4.47(t,2H), 4.31(dd,2H).
实施例2Example 2
第一步,在装有温度计、氮气导入管和回流冷凝器(尾端与装有无水氯化钙干燥管相连)的500mL三口烧瓶中,加入0.5mol(108g)DOPO和200mL甲苯,在氮气保护下搅拌升温至75℃,待搅拌至DOPO完全溶解后,加入15g的多聚甲醛,然后升温至90℃回流反应10h,反应中会产生白色沉淀。当反应完全后停止反应,用甲苯过滤洗涤沉淀并在80℃真空干燥10h得到干燥产物I。In the first step, add 0.5mol (108g) DOPO and 200mL toluene to a 500mL three-necked flask equipped with a thermometer, a nitrogen inlet tube and a reflux condenser (the tail end is connected to an anhydrous calcium chloride drying tube), and the Under protection, stir and heat up to 75°C. After stirring until DOPO is completely dissolved, add 15g of paraformaldehyde, then heat up to 90°C and reflux for 10 hours. White precipitate will appear during the reaction. When the reaction was complete, the reaction was stopped, and the precipitate was filtered and washed with toluene and vacuum-dried at 80° C. for 10 h to obtain dry product I.
第二步,二氯化磷酸苯酯(PDCP)(21.1g,0.1mol)和80mL二氯甲烷加入250mL配有机械搅拌器的三口烧瓶中,将体系温度控制在-10℃;30分钟后往体系中加入三乙胺(TEA)(21.3g,0.21mol);随后滴入甲基丙烯酸羟乙酯(HEMA)(13.0g,0.1mol)和20mL四氢呋喃,此过程持续2小时;待反应继续4小时后加入产物I(0.1mol,24.6g)和20mL四氢呋喃,此过程持续2小时;接着反应4小时后将体系升至室温反应,反应继续12小时后过滤除去三乙胺盐,40℃旋蒸得到最终产物黄色粘稠型液体DOPO基阻燃剂II。产率82%。In the second step, phenyl dichlorinated phosphate (PDCP) (21.1g, 0.1mol) and 80mL of dichloromethane were added into a 250mL three-necked flask equipped with a mechanical stirrer, and the temperature of the system was controlled at -10°C; Add triethylamine (TEA) (21.3g, 0.21mol) in the system; Then drop into hydroxyethyl methacrylate (HEMA) (13.0g, 0.1mol) and 20mL tetrahydrofuran, this process continues 2 hours; Add product I (0.1mol, 24.6g) and 20mL tetrahydrofuran after 1 hour, and this process lasts for 2 hours; after 4 hours of reaction, the system is raised to room temperature for reaction, after 12 hours of reaction, remove triethylamine salt by filtration, and rotate at 40°C The final product was yellow viscous liquid DOPO-based flame retardant II. Yield 82%.
产物结构表征:Product structure characterization:
FTIR(KBr,cm-1):3071(ν=C-H),2961-2922(ν-C-H),1953(νbenzene),1730(νC=O),1638(νC=C),1480-1405(δC-H),1280(νP=O),1200(νc-c),1080(νP-O).1H-NMR(400MHz,CDCl3-d,ppm):7.95-7.01(m,13H),6.48(d,1H),6.40(d,1H),4.88(t,2H),4.47(t,2H),4.31(dd,2H),2.01(d,1H)。FTIR (KBr, cm -1 ): 3071 (ν = CH ), 2961-2922 (ν -CH ), 1953 (ν benzene ), 1730 (ν C = O ), 1638 (ν C = C ), 1480-1405 (δ CH ),1280(ν P=O ),1200(ν cc ),1080(ν PO ). 1 H-NMR(400MHz,CDCl 3 -d,ppm):7.95-7.01(m,13H),6.48 (d,1H), 6.40(d,1H), 4.88(t,2H), 4.47(t,2H), 4.31(dd,2H), 2.01(d,1H).
实施例3:Example 3:
第一步,在装有温度计、氮气导入管和回流冷凝器(尾端与装有无水氯化钙干燥管相连)的500mL三口烧瓶中,加入0.5mol(108g)DOPO和200mL甲苯,在氮气保护下搅拌升温至80℃,待搅拌至DOPO完全溶解后,加入15g的多聚甲醛,然后升温至95℃回流反应8h,反应中会产生白色沉淀。当反应完全后停止反应,用甲苯过滤洗涤沉淀并在70℃真空干燥12h得到干燥产物I。In the first step, add 0.5mol (108g) DOPO and 200mL toluene to a 500mL three-necked flask equipped with a thermometer, a nitrogen inlet tube and a reflux condenser (the tail end is connected to an anhydrous calcium chloride drying tube), and the Under protection, stir and heat up to 80°C. After stirring until DOPO is completely dissolved, add 15g of paraformaldehyde, then heat up to 95°C and reflux for 8 hours. White precipitate will appear during the reaction. When the reaction was complete, the reaction was stopped, and the precipitate was filtered and washed with toluene and vacuum-dried at 70° C. for 12 h to obtain dry product I.
第二步,二氯化磷酸苯酯(PDCP)(21.1g,0.1mol)和80mL氯仿加入250mL配有机械搅拌器的三口烧瓶中,将体系温度控制在5℃;30分钟后往体系中加入三乙胺(TEA)(21.3g,0.21mol);随后滴入丙烯酸羟乙酯(HEA)(11.6g,0.1mol)和20mL氯仿,此过程持续2小时;待反应继续3小时后加入产物I(0.1mol,24.6g)和20mL氯仿,此过程持续2小时;接着反应5小时后将体系升至室温反应,反应继续10小时后过滤除去三乙胺盐,50℃旋蒸得到最终产物黄色粘稠型液体DOPO基阻燃剂II。产率78%。In the second step, add phenyl dichlorinated phosphate (PDCP) (21.1g, 0.1mol) and 80mL chloroform into a 250mL three-necked flask equipped with a mechanical stirrer, and control the temperature of the system at 5°C; after 30 minutes, add Triethylamine (TEA) (21.3g, 0.21mol); Add hydroxyethyl acrylate (HEA) (11.6g, 0.1mol) and 20mL of chloroform dropwise, this process continues for 2 hours; After the reaction continues for 3 hours, add product I (0.1mol, 24.6g) and 20mL chloroform, this process continued for 2 hours; then the system was raised to room temperature for reaction after 5 hours of reaction, the reaction was continued for 10 hours, and the triethylamine salt was removed by filtration, and the final product was yellow viscous Thick liquid DOPO-based flame retardant II. Yield 78%.
产物结构表征:Product structure characterization:
FTIR(KBr,cm-1):3071(ν=C-H),2961-2922(ν-C-H),1953(νbenzene),1730(νC=O),1638(νC=C),1480-1405(δC-H),1280(νP=O),1200(νc-c),1080(νP-O).1H-NMR(400MHz,CDCl3-d,ppm):7.95-7.01(m,13H),6.27(dd,1H),6.05(m,1H),5.59(t,1H),4.88(dd,2H),4.47(t,2H),4.31(dd,2H)。FTIR (KBr, cm -1 ): 3071 (ν = CH ), 2961-2922 (ν -CH ), 1953 (ν benzene ), 1730 (ν C = O ), 1638 (ν C = C ), 1480-1405 (δ CH ),1280(ν P=O ),1200(ν cc ),1080(ν PO ). 1 H-NMR(400MHz,CDCl 3 -d,ppm):7.95-7.01(m,13H),6.27 (dd,1H), 6.05(m,1H), 5.59(t,1H), 4.88(dd,2H), 4.47(t,2H), 4.31(dd,2H).
实施例4:Example 4:
第一步,在装有温度计、氮气导入管和回流冷凝器(尾端与装有无水氯化钙干燥管相连)的500mL三口烧瓶中,加入0.5mol(108g)DOPO和200mL甲苯,在氮气保护下搅拌升温至85℃,待搅拌至DOPO完全溶解后,加入15g的多聚甲醛,然后升温至100℃回流反应6h,反应中会产生白色沉淀。当反应完全后停止反应,用甲苯过滤洗涤沉淀并在80℃真空干燥10h得到干燥产物I。In the first step, add 0.5mol (108g) DOPO and 200mL toluene to a 500mL three-necked flask equipped with a thermometer, a nitrogen inlet tube and a reflux condenser (the tail end is connected to an anhydrous calcium chloride drying tube), and the Under protection, stir and heat up to 85°C. After stirring until DOPO is completely dissolved, add 15g of paraformaldehyde, then heat up to 100°C and reflux for 6 hours. White precipitate will appear during the reaction. When the reaction was complete, the reaction was stopped, and the precipitate was filtered and washed with toluene and vacuum-dried at 80° C. for 10 h to obtain dry product I.
第二步,苯基磷酰二氯(19.5g,0.1mol)和80mL四氢呋喃(THF)加入250mL配有机械搅拌器的三口烧瓶中,将体系温度控制在0℃;30分钟后往体系中加入三乙胺(TEA)(21.3g,0.21mol);随后滴入丙烯酸羟乙酯(HEA)(11.6g,0.1mol)和20mL THF,此过程持续2小时;待反应继续4小时后加入产物I(0.1mol,24.6g)和20mL四氢呋喃,此过程持续2小时;接着反应4小时后将体系升至室温反应,反应继续10小时后过滤除去三乙胺盐,60℃旋蒸得到最终产物黄色粘稠型液体DOPO基阻燃剂II。产率80%。In the second step, add phenylphosphoryl dichloride (19.5g, 0.1mol) and 80mL tetrahydrofuran (THF) into a 250mL three-necked flask equipped with a mechanical stirrer, and control the temperature of the system at 0°C; after 30 minutes, add Triethylamine (TEA) (21.3g, 0.21mol); Then hydroxyethyl acrylate (HEA) (11.6g, 0.1mol) and 20mL THF were added dropwise, and this process continued for 2 hours; after the reaction continued for 4 hours, product I was added (0.1mol, 24.6g) and 20mL tetrahydrofuran, the process continued for 2 hours; then the system was raised to room temperature for reaction after 4 hours of reaction, and the reaction was continued for 10 hours. After the reaction was continued for 10 hours, the triethylamine salt was removed by filtration, and the final product was yellow viscous Thick liquid DOPO-based flame retardant II. Yield 80%.
产物结构表征:Product structure characterization:
FTIR(KBr,cm-1):3071(ν=C-H),2961-2922(ν-C-H),1953(νbenzene),1730(νC=O),1638(νC=C),1480-1405(δC-H),1280(νP=O),1200(νc-c),1080(νP-O).1H-NMR(400MHz,CDCl3-d,ppm):7.95-7.01(m,13H),6.27(dd,1H),6.05(m,1H),5.59(t,1H),4.88(dd,2H),4.47(t,2H),4.31(dd,2H)。FTIR (KBr, cm -1 ): 3071 (ν = CH ), 2961-2922 (ν -CH ), 1953 (ν benzene ), 1730 (ν C = O ), 1638 (ν C = C ), 1480-1405 (δ CH ),1280(ν P=O ),1200(ν cc ),1080(ν PO ). 1 H-NMR(400MHz,CDCl 3 -d,ppm):7.95-7.01(m,13H),6.27 (dd,1H), 6.05(m,1H), 5.59(t,1H), 4.88(dd,2H), 4.47(t,2H), 4.31(dd,2H).
实施例5:Example 5:
第一步,在装有温度计、氮气导入管和回流冷凝器(尾端与装有无水氯化钙干燥管相连)的500mL三口烧瓶中,加入0.5mol(108g)DOPO和200mL甲苯,在氮气保护下搅拌升温至75℃,待搅拌至DOPO完全溶解后,加入15g的多聚甲醛,然后升温至90℃回流反应10h,反应中会产生白色沉淀。当反应完全后停止反应,用甲苯过滤洗涤沉淀并在60℃真空干燥12h得到干燥产物I。In the first step, add 0.5mol (108g) DOPO and 200mL toluene to a 500mL three-necked flask equipped with a thermometer, a nitrogen inlet tube and a reflux condenser (the tail end is connected to an anhydrous calcium chloride drying tube), and the Under protection, stir and heat up to 75°C. After stirring until DOPO is completely dissolved, add 15g of paraformaldehyde, then heat up to 90°C and reflux for 10 hours. White precipitate will appear during the reaction. When the reaction was complete, the reaction was stopped, and the precipitate was filtered and washed with toluene and vacuum-dried at 60° C. for 12 h to obtain dry product I.
第二步,苯基磷酰二氯(19.5g,0.1mol)和80mL四氢呋喃(THF)加入250mL配有机械搅拌器的三口烧瓶中,将体系温度控制在0℃;30分钟后往体系中加入三乙胺(TEA)(21.3g,0.21mol);随后滴入甲基丙烯酸羟乙酯(HEMA)(13.0g,0.1mol)和20mL THF,此过程持续2小时;待反应继续4小时后加入产物I(0.1mol,24.6g)和20mL四氢呋喃,此过程持续2小时;接着反应4小时后将体系升至室温反应,反应继续10小时后过滤除去三乙胺盐,40℃旋蒸得到最终产物黄色粘稠型液体DOPO基阻燃剂II。产率80%。In the second step, add phenylphosphoryl dichloride (19.5g, 0.1mol) and 80mL tetrahydrofuran (THF) into a 250mL three-necked flask equipped with a mechanical stirrer, and control the temperature of the system at 0°C; after 30 minutes, add Triethylamine (TEA) (21.3g, 0.21mol); then dropwise into hydroxyethyl methacrylate (HEMA) (13.0g, 0.1mol) and 20mL THF, this process continued for 2 hours; after the reaction continued for 4 hours, add Product I (0.1mol, 24.6g) and 20mL tetrahydrofuran, the process continued for 2 hours; then reacted for 4 hours and raised the system to room temperature for reaction, continued for 10 hours after the reaction was filtered to remove triethylamine salt, and the final product was obtained by rotary evaporation at 40°C Yellow viscous liquid DOPO-based flame retardant II. Yield 80%.
产物结构表征:Product structure characterization:
FTIR(KBr,cm-1):3071(ν=C-H),2961-2922(ν-C-H),1953(νbenzene),1730(νC=O),1638(νC=C),1480-1405(δC-H),1280(νP=O),1200(νc-c),1080(νP-O).1H-NMR(400MHz,CDCl3-d,ppm):7.95-7.01(m,13H),6.48(d,1H),6.40(d,1H),4.88(t,2H),4.47(t,2H),4.31(dd,2H),2.01(d,1H)。FTIR (KBr, cm -1 ): 3071 (ν = CH ), 2961-2922 (ν -CH ), 1953 (ν benzene ), 1730 (ν C = O ), 1638 (ν C = C ), 1480-1405 (δ CH ),1280(ν P=O ),1200(ν cc ),1080(ν PO ). 1 H-NMR(400MHz,CDCl 3 -d,ppm):7.95-7.01(m,13H),6.48 (d,1H), 6.40(d,1H), 4.88(t,2H), 4.47(t,2H), 4.31(dd,2H), 2.01(d,1H).
实施例6:Embodiment 6:
第一步,在装有温度计、氮气导入管和回流冷凝器(尾端与装有无水氯化钙干燥管相连)的500mL三口烧瓶中,加入0.5mol(108g)DOPO和200mL甲苯,在氮气保护下搅拌升温至80℃,待搅拌至DOPO完全溶解后,加入15g的多聚甲醛,然后升温至95℃回流反应10h,反应中会产生白色沉淀。当反应完全后停止反应,用甲苯过滤洗涤沉淀并在80℃真空干燥8h得到干燥产物I。In the first step, add 0.5mol (108g) DOPO and 200mL toluene to a 500mL three-necked flask equipped with a thermometer, a nitrogen inlet tube and a reflux condenser (the tail end is connected to an anhydrous calcium chloride drying tube), and the Under protection, stir and heat up to 80°C. After stirring until DOPO is completely dissolved, add 15g of paraformaldehyde, then heat up to 95°C and reflux for 10 hours. White precipitate will appear during the reaction. When the reaction was complete, the reaction was stopped, and the precipitate was filtered and washed with toluene and vacuum-dried at 80° C. for 8 h to obtain dry product I.
第二步,甲基磷酰二氯(13.2g,0.1mol)和80mL四氢呋喃(THF)加入250mL配有机械搅拌器的三口烧瓶中,将体系温度控制在0℃;30分钟后往体系中加入三乙胺(TEA)(21.3g,0.21mol);随后滴入丙烯酸羟乙酯(HEA)(11.6g,0.1mol)和20mL THF,此过程持续2小时;待反应继续6小时后加入产物I(0.1mol,24.6g)和20mL四氢呋喃,此过程持续2小时;接着反应6小时后将体系升至室温反应,反应继续12小时后过滤除去三乙胺盐,40℃旋蒸得到最终产物黄色粘稠型液体DOPO基阻燃剂II。产率73%。In the second step, add methylphosphoryl dichloride (13.2g, 0.1mol) and 80mL tetrahydrofuran (THF) into a 250mL three-necked flask equipped with a mechanical stirrer, and control the temperature of the system at 0°C; after 30 minutes, add Triethylamine (TEA) (21.3g, 0.21mol); Then hydroxyethyl acrylate (HEA) (11.6g, 0.1mol) and 20mL THF were added dropwise, and this process continued for 2 hours; after the reaction continued for 6 hours, product I was added (0.1mol, 24.6g) and 20mL tetrahydrofuran, the process continued for 2 hours; then the system was raised to room temperature after 6 hours of reaction, and the reaction was continued for 12 hours. After the reaction was continued for 12 hours, the triethylamine salt was removed by filtration, and the final product was yellow viscous Thick liquid DOPO-based flame retardant II. Yield 73%.
产物结构表征:Product structure characterization:
FTIR(KBr,cm-1):3071(ν=C-H),2961-2922(ν-C-H),1953(νbenzene),1730(νC=O),1638(νC=C),1480-1405(δC-H),1280(νP=O),1200(νc-c),1080(νP-O).1H-NMR(400MHz,CDCl3-d,ppm):7.95-7.01(m,8H),6.27(dd,1H),6.05(m,1H),5.59(t,1H),4.88(dd,2H),4.47(t,2H),4.31(dd,2H),1.43(d,3H)。FTIR (KBr, cm -1 ): 3071 (ν = CH ), 2961-2922 (ν -CH ), 1953 (ν benzene ), 1730 (ν C = O ), 1638 (ν C = C ), 1480-1405 (δ CH ),1280(ν P=O ),1200(ν cc ),1080(ν PO ). 1 H-NMR(400MHz,CDCl 3 -d,ppm):7.95-7.01(m,8H),6.27 (dd,1H), 6.05(m,1H), 5.59(t,1H), 4.88(dd,2H), 4.47(t,2H), 4.31(dd,2H), 1.43(d,3H).
实施例7:Embodiment 7:
为了考察本发明的DOPO基反应型含磷无卤阻燃剂II的阻燃作用,本实施例选用一种易燃的不饱和聚酯树脂(UPR)作为基体,将实施例1-6中制得的阻燃剂按照以下配方(见表1)加入到UPR中,混合均匀后浇注到模具中,90℃固化24h后室温固化制备出标准试样。对这些标准试样进行阻燃性能(UL94参考标准:ASTM D3801-10;LOI参考标准:ASTM D2863-06A),其测试结果见表1。In order to investigate the flame retardancy of the DOPO-based reactive phosphorus-containing halogen-free flame retardant II of the present invention, a flammable unsaturated polyester resin (UPR) was selected as the matrix in this embodiment, and the The obtained flame retardant was added into UPR according to the following formula (see Table 1), mixed uniformly, poured into a mold, cured at 90°C for 24 hours, and then cured at room temperature to prepare a standard sample. The flame retardant properties of these standard samples (UL94 reference standard: ASTM D3801-10; LOI reference standard: ASTM D2863-06A), the test results are shown in Table 1.
表1Table 1
由表1可知,当阻燃剂添加量大于等于20wt%时,不饱和聚酯树脂的阻燃性能较好,可以达到V-0级别,极限氧指数达到34%。It can be seen from Table 1 that when the amount of flame retardant added is greater than or equal to 20wt%, the flame retardancy of unsaturated polyester resin is better, and can reach V-0 level, and the limiting oxygen index can reach 34%.
实施例8:Embodiment 8:
为了考察本发明的DOPO基阻燃剂II在环氧丙烯酸树脂中的阻燃作用,本实施例选用一种易燃的环氧丙烯酸树脂(EA)作为基体,将实施例1-6制得的阻燃剂II按照以下配方(见表2)加入到EA中,混合均匀后浇注到模具中,通过UV固化制备出标准试样。对这些标准试样进行阻燃性能(UL94参考标准:ASTM D3801-10;LOI参考标准:ASTM D2863-06A),其测试结果见表2。In order to investigate the flame-retardant effect of DOPO-based flame retardant II of the present invention in epoxy acrylic resin, the present embodiment selects a kind of flammable epoxy acrylic resin (EA) as matrix, and the obtained Flame retardant II was added to EA according to the following formula (see Table 2), mixed uniformly, poured into a mold, and prepared a standard sample by UV curing. The flame retardant performance of these standard samples (UL94 reference standard: ASTM D3801-10; LOI reference standard: ASTM D2863-06A), the test results are shown in Table 2.
表2Table 2
由表2可知,阻燃剂加入量大于等于25wt%时,环氧丙烯酸树脂的阻燃性能较好,可以达到V-0级别,极限氧指数达到32%。It can be seen from Table 2 that when the amount of flame retardant added is greater than or equal to 25wt%, the flame retardancy of epoxy acrylic resin is better, and can reach V-0 level, and the limiting oxygen index can reach 32%.
从以上实施例可以看出,本发明制备DOPO基含磷反应型无卤阻燃剂反应条件易实现,操作简单,同时能够显著提高不饱和聚酯、环氧丙烯酸等含不饱和双键树脂的阻燃性能。It can be seen from the above examples that the reaction conditions for the preparation of DOPO-based phosphorus-containing reactive halogen-free flame retardants in the present invention are easy to realize, and the operation is simple. Flame retardant properties.
以上对本发明做了详尽的描述,其目的在于让熟悉此领域技术的人士能够了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明的精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。The present invention has been described in detail above, and its purpose is to allow those familiar with this field to understand the content of the present invention and implement it, and can not limit the scope of protection of the present invention. Effect changes or modifications should be covered within the protection scope of the present invention.
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