CN106241438B - Flexible material conveying and means for correcting based on gas suspension principle - Google Patents
Flexible material conveying and means for correcting based on gas suspension principle Download PDFInfo
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- CN106241438B CN106241438B CN201610922330.5A CN201610922330A CN106241438B CN 106241438 B CN106241438 B CN 106241438B CN 201610922330 A CN201610922330 A CN 201610922330A CN 106241438 B CN106241438 B CN 106241438B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/02—Separating articles from piles using friction forces between articles and separator
- B65H3/06—Rollers or like rotary separators
- B65H3/063—Rollers or like rotary separators separating from the bottom of pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/22—Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device
- B65H5/228—Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device by air-blast devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/10—Means using fluid made only for exhausting gaseous medium
- B65H2406/12—Means using fluid made only for exhausting gaseous medium producing gas blast
- B65H2406/122—Nozzles
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Abstract
本发明涉及一种自动化输送设备,尤其涉及一种用于柔性材料的自动化输送设备。本发明公开了一种基于气悬浮原理的柔性材料输送及校正装置,包括:分页机、工作台、侧边限位板、端部限位板、一号气管,所述工作台位于所述分页机的出料口的前方,所述工作台的前部设置有所述端部限位板,所述工作台的侧部设置有所述侧边限位板,所述侧边限位板和所述端部限位板成九十度垂直布置。本发明提供了一种基于气悬浮原理的柔性材料输送及校正装置,用于输送纸张等柔性材料,将一叠纸张,从中输送书一张纸张,通过空气输送的方式将该纸张输送至预定的位置,并利用气流将纸张进行校正,所述纸张在所述工作台上就位后,使纸张准确地到达预定的位置,并调整好姿态。
The invention relates to an automatic conveying device, in particular to an automatic conveying device for flexible materials. The invention discloses a flexible material conveying and correction device based on the principle of air suspension, comprising: a paging machine, a workbench, a side limit plate, an end limit plate, and a No. 1 air pipe. The workbench is located at the paging The front of the discharge port of the machine, the front of the workbench is provided with the end limit plate, the side of the workbench is provided with the side limit plate, the side limit plate and The end limiting plates are vertically arranged at 90 degrees. The invention provides a flexible material conveying and correction device based on the principle of air suspension, which is used for conveying flexible materials such as paper, from which a stack of paper is conveyed and a paper is conveyed to a predetermined place by means of air conveyance. position, and use airflow to correct the paper, after the paper is in place on the workbench, make the paper reach the predetermined position accurately, and adjust the posture.
Description
技术领域technical field
本发明涉及一种自动化输送设备,尤其涉及一种用于柔性材料的自动化输送设备。The invention relates to an automatic conveying device, in particular to an automatic conveying device for flexible materials.
背景技术Background technique
类似于制作等柔性材料,由于结构本身比较柔软,材料在输送过程中容易发生变形,因此,不能采用机械手手爪进行夹持或者抓取。又由于,纸张具有一定的透气性,因此不能采用真空吸盘进行吸附式抓取。因为采用真空吸盘进行吸附的话,往往会一下次吸附上三四张纸张。Similar to flexible materials such as manufacturing, because the structure itself is relatively soft, the material is easily deformed during the transportation process. Therefore, it cannot be clamped or grasped by manipulator claws. And because paper has a certain degree of air permeability, it cannot be grasped by vacuum suction cups. Because if the vacuum suction cup is used for adsorption, it will often absorb three or four sheets of paper at a time.
在印刷品的制作过程中,需要将纸张一张一张的进行分页并输送。本发明公开了一种新的纸张输送本办法,具有结构简单,维护方便的特点。In the process of making printed matter, the paper needs to be sorted and conveyed one by one. The invention discloses a new paper conveying method, which has the characteristics of simple structure and convenient maintenance.
发明内容Contents of the invention
本发明的目的在于提供一种基于气悬浮原理的柔性材料输送及校正装置,利用空气实现了对纸张的输送及校正,在纸张的输送过程中,纸张一种处于向前的运动过程中,输送效率高,校正速度快。The object of the present invention is to provide a flexible material conveying and correcting device based on the principle of air suspension, which realizes the conveying and correcting of paper by using air. High efficiency and fast correction speed.
本发明公开了一种基于气悬浮原理的柔性材料输送及校正装置,包括:分页机、工作台、侧边限位板、端部限位板、一号气管,所述工作台位于所述分页机的出料口的前方,所述工作台的前部设置有所述端部限位板,所述工作台的侧部设置有所述侧边限位板,所述侧边限位板和所述端部限位板成九十度垂直布置;The invention discloses a flexible material conveying and correction device based on the principle of air suspension, comprising: a paging machine, a workbench, a side limit plate, an end limit plate, and a No. 1 air pipe, the workbench is located at the paging In front of the discharge port of the machine, the front of the workbench is provided with the end limit plate, the side of the workbench is provided with the side limit plate, and the side limit plate and The end limiting plates are arranged vertically at 90 degrees;
所述分页机包括:搓纸辊子、载料板、料槽板,所述载料板的内部放置纸张堆,所述纸张堆位于所述载料板的上部,所述搓纸辊子位于所述载料板的上部;The paging machine includes: paper pickup rollers, a loading plate, and a trough plate. A stack of paper is placed inside the loading plate, and the stack of paper is located on the upper part of the loading plate. the upper part of the carrier plate;
所述侧边限位板和所述端部限位板的夹角处为限位角;所述一号气管位于所述工作台的侧部,所述一号气管的中心轴线延伸至所述限位角;气流的方向由所述一号气管指向所述限位角;The angle between the side limiting plate and the end limiting plate is a limiting angle; the No. 1 air pipe is located on the side of the workbench, and the central axis of the No. 1 air pipe extends to the Limiting angle; the direction of the airflow is directed from the No. 1 air pipe to the limiting angle;
纸张包括:侧边、端边、顶角,所述侧边和所述端边相邻,所述侧边和所述端边的夹角处为所述顶角;所述纸张在所述工作台上就位后,所述侧边限位板和所述侧边相匹配,所述端部限位板和所述端边相匹配。The paper includes: side edges, end edges, and top corners, the side edges are adjacent to the end edges, and the angle between the side edges and the end edges is the top angle; After being in place on the platform, the side limiting plate is matched with the side edge, and the end limiting plate is matched with the end edge.
本发明基于气悬浮原理的柔性材料输送及校正装置,包括以下工艺步骤:The flexible material conveying and correcting device based on the air suspension principle of the present invention includes the following process steps:
E、所述一号气管开启,所述一号气管内部的气流压力为0.2兆帕至0.4兆帕,所述一号气管内径为二毫米至五毫米,气流从所述一号气管中吹出;E, the No. 1 trachea is opened, the airflow pressure inside the No. 1 trachea is 0.2 MPa to 0.4 MPa, the inner diameter of the No. 1 trachea is 2 mm to 5 mm, and the air flow is blown out from the No. 1 trachea;
F、所述分页机将所述纸张堆中的所述纸张进行分页,所述搓纸辊子转动,使所述纸张从所述出料口处输出,所述纸张的速度为.米每秒至.米每秒;F. The paging machine sorts the paper in the paper pile, and the paper pick-up roller rotates to make the paper output from the discharge port. The speed of the paper is from .meter per second to .meter per second;
G、所述纸张离开所述出料口后,所述一号气管使所述纸张处于悬浮状态并脱离所述工作台,并推动所述纸张往所述端部限位板的方向运动;G. After the paper leaves the discharge port, the No. 1 air pipe keeps the paper in a suspended state and leaves the workbench, and pushes the paper to move toward the end limit plate;
H、所述纸张的端边到达所述端部限位板,所述纸张的侧板到达所述侧边限位板;H. The end edge of the paper reaches the end limiting plate, and the side plate of the paper reaches the side limiting plate;
I、所述一号气管的气流逐渐关闭,使所述一号气管内的气压在二秒钟至五秒钟的时间内逐渐降低为标准大气压,直到所述一号气管关闭,所述纸张降落于所述工作台上。1. The air flow of the No. 1 air pipe is gradually closed, so that the air pressure in the No. 1 air pipe is gradually reduced to standard atmospheric pressure within two to five seconds, until the No. 1 air pipe is closed and the paper falls on the workbench.
优选地,在所述工作台的一侧还设置有二号气管,所述二号气管面向所述侧边限位板,气流由所述二号气管指向所述侧边限位板。Preferably, a No. 2 air pipe is also provided on one side of the workbench, the No. 2 air pipe faces the side limiting plate, and the airflow is directed from the No. 2 air pipe to the side limiting plate.
优选地,所述二号气管内部的气流压力为0.1兆帕至0.2兆帕,所述二号气管内径为二毫米至五毫米。Preferably, the airflow pressure inside the No. 2 air pipe is 0.1 MPa to 0.2 MPa, and the inner diameter of the No. 2 air pipe is 2 mm to 5 mm.
优选地,在所述侧边限位板和所述分页机之间还设置有导入板,所述导入板和所述侧边限位板为光滑过度连接。Preferably, an introduction plate is further provided between the side limiting plate and the pager, and the introduction plate and the side limiting plate are smoothly and excessively connected.
优选地,所述侧板限位板上设置有镂空槽,所述镂空槽高于所述工作台。Preferably, hollow grooves are provided on the side plate limiting plate, and the hollow grooves are higher than the workbench.
优选地,所述端部限位板上设置有镂空孔。Preferably, hollow holes are provided on the end limiting plate.
优选地,所述工作台的高度低于所述载料板的高度。Preferably, the height of the workbench is lower than that of the loading plate.
和传统技术相比,本发明基于气悬浮原理的柔性材料输送及校正装置具有以下积极作用和有益效果:Compared with the traditional technology, the flexible material conveying and correcting device based on the air suspension principle of the present invention has the following positive effects and beneficial effects:
所述载料板的内部放置纸张堆,所述纸张堆位于所述载料板的上部,所述搓纸辊子位于所述载料板的上部。所述搓纸辊子转动时,会给位于所述纸张堆最下部的所述纸张施加一定的摩擦力,所述搓纸辊子距离所述载料板的距离为所述纸张的厚度。所以,当所述搓纸辊子驱动所述纸张脱离所述纸张堆的时候,所述纸张出来的数量是一张。A stack of paper is placed inside the loading plate, the stack of paper is located on the upper portion of the loading plate, and the pickup roller is located on the upper portion of the loading plate. When the paper pickup roller rotates, it will exert a certain frictional force on the paper located at the bottom of the paper stack, and the distance between the paper pickup roller and the loading plate is the thickness of the paper. Therefore, when the pickup roller drives the paper out of the paper stack, the number of paper coming out is one.
本发明基于气悬浮原理的柔性材料输送及校正装置,所述工作台位于所述分页机的出料口的前方,所述工作台的高度低于所述载料板的高度。所述搓纸辊子转动,驱动所述纸张堆下部的所述纸张,当所述纸张从所述纸张堆里面分页出来,所述搓纸辊子赋予所述纸张一定的初始速度,使得纸张从所述出料口出来的时候,所述纸张具有一定的动能。The present invention is a flexible material conveying and correcting device based on the principle of air suspension. The workbench is located in front of the output port of the paging machine, and the height of the workbench is lower than the height of the loading plate. The paper pick-up roller rotates to drive the paper at the lower part of the paper pile. When the paper is sorted out from the paper pile, the paper pick-up roller gives the paper a certain initial speed, so that the paper moves from the paper pile. When coming out of the discharge port, the paper has a certain kinetic energy.
当所述纸张脱离所述出料口到达所述工作台的时候,所述纸张的动能会减少,同时所述纸张的姿态会发生随机的不确定性变化。此时,由于所述一号气管在吹气,使得所述纸张被所述气流所推动,同时被气流悬浮。所述侧边限位板和所述端部限位板的夹角处为限位角;所述一号气管位于所述工作台的侧部,所述一号气管的中心轴线延伸至所述限位角;气流的方向由所述一号气管指向所述限位角。所述一号气管指向所述限位角,因此所述纸张在气流的输送下,向所述限位角的方向运动。由于所述工作台的侧部设置有所述侧边限位板,所述纸张的所述侧板会接触所述侧边限位板。所述纸张在气流的推动下继续向所述端部限位板所在方向运动,直到所述纸张的端边接触到所述端部限位板。When the paper leaves the outlet and arrives at the workbench, the kinetic energy of the paper will decrease, and at the same time, the attitude of the paper will change randomly and uncertainly. At this time, since the No. 1 air pipe is blowing air, the paper is pushed by the air flow and suspended by the air flow at the same time. The angle between the side limiting plate and the end limiting plate is a limiting angle; the No. 1 air pipe is located on the side of the workbench, and the central axis of the No. 1 air pipe extends to the Limiting angle; the direction of the airflow is directed from the No. 1 air pipe to the limiting angle. The No. 1 air pipe points to the limit angle, so the paper moves toward the limit angle under the transport of the airflow. Since the side of the workbench is provided with the side limiting plate, the side plate of the paper will contact the side limiting plate. The paper continues to move toward the direction of the end limiting plate under the push of the airflow until the end edge of the paper touches the end limiting plate.
此时,所述一号气管内部的气流压力为0.2兆帕至0.4兆帕,所述一号气管内径为二毫米至五毫米,气流从所述一号气管中吹出。所述侧边限位板和所述侧边相匹配,所述端部限位板和所述端边相匹配。当所述一号气管瞬间关闭的话,气流突然消失,会导致所述纸张从被气流悬浮的状态而自由降落,导致所述纸张的位置发生变化,所述侧边限位板和所述侧边不会保持匹配,所述端部限位板和所述端边不会保持匹配。所以,所述一号气管的关闭是需要一定的时间的,气流逐渐减小的过程,会使得所述纸张依然保持:所述侧边限位板和所述侧边相匹配,所述端部限位板和所述端边相匹配,同时,所述纸张逐渐降落到所述工作台上。At this moment, the airflow pressure inside the No. 1 air pipe is 0.2 MPa to 0.4 MPa, and the inner diameter of the No. 1 air pipe is 2 mm to 5 mm, and the air flow is blown out from the No. 1 air pipe. The side limiting plate is matched with the side edge, and the end limiting plate is matched with the end edge. When the No. 1 air pipe is closed instantly, the airflow suddenly disappears, which will cause the paper to fall freely from the state of being suspended by the airflow, causing the position of the paper to change. The side limit plate and the side edge No mating will be maintained, the end stop plate and the end edge will not remain mated. Therefore, it takes a certain amount of time to close the No. 1 air pipe, and the process of gradually reducing the airflow will keep the paper still: the side limit plate matches the side, and the end The limiting plate is matched with the end edge, and at the same time, the paper is gradually lowered onto the workbench.
在所述工作台的一侧还设置有二号气管,所述二号气管面向所述侧边限位板,气流由所述二号气管指向所述侧边限位板。所述二号气管内部的气流压力为0.1兆帕至0.2兆帕,所述二号气管内径为二毫米至五毫米。所述二号气管对所述纸张起到辅助推动的作用,使得所述纸张确保和所述侧边限位板的接触。A No. 2 air pipe is also provided on one side of the workbench, the No. 2 air pipe faces the side limiting plate, and the air flow is directed from the No. 2 air pipe to the side limiting plate. The airflow pressure inside the No. 2 trachea is 0.1 MPa to 0.2 MPa, and the inner diameter of the No. 2 trachea is 2 mm to 5 mm. The No. 2 air pipe plays an auxiliary role in pushing the paper, so that the paper ensures contact with the side limiting plate.
在所述侧边限位板和所述分页机之间还设置有导入板,所述导入板和所述侧边限位板为光滑过度连接。当所述纸张从所述出料口飞出的时候,所述导入板对所述纸张起到初次导向的作用,使得所述纸张朝所述工作台的方向飞去。An introduction plate is also provided between the side limiting plate and the pager, and the introduction plate and the side limiting plate are smoothly and excessively connected. When the paper flies out from the outlet, the guide plate acts as a primary guide for the paper, so that the paper flies toward the working table.
在所述侧板限位板上设置有镂空槽,所述端部限位板上设置有镂空孔,所述镂空槽和所述镂空孔提高了气流的流通性,使得气流尽可能地保持在层流状态。从而使得气流对所述纸张的输送过程更加平稳。A hollow groove is arranged on the side plate limiting plate, and a hollow hole is arranged on the end limiting plate. The hollow groove and the hollow hole improve the circulation of the airflow, so that the airflow can be kept as close as possible Laminar state. Therefore, the conveying process of the airflow to the paper is more stable.
本发明提供了一种基于气悬浮原理的柔性材料输送及校正装置,用于输送纸张等柔性材料,所述分页机将所述纸张堆中输送出一张所述纸张。所述一号气管对所述纸张赋予输送的动力,使所述纸张运动的到所述侧边限位板和所述端部限位板所在的位置。整个输送过程,除了气流的作用,无需额外的机械结构输送机构对纸张做推动或者拉伸,机械结构简化到了极致。同时在输送的过程中,所述纸张一直处于向前的运动过程中,输送效率高,校正速度快。The invention provides a flexible material conveying and correcting device based on the principle of air suspension, which is used for conveying flexible materials such as paper, and the page sorter conveys a piece of paper out of the pile of paper. The No. 1 air pipe imparts power to the paper to move the paper to the position where the side limit plate and the end limit plate are located. In the entire conveying process, except for the effect of airflow, there is no need for an additional mechanical structure conveying mechanism to push or stretch the paper, and the mechanical structure is simplified to the extreme. At the same time, during the conveying process, the paper is always in the forward motion process, the conveying efficiency is high, and the correction speed is fast.
通过以下的描述并结合附图,本发明基于气悬浮原理的柔性材料输送及校正装置将变得更加清晰,这些附图用于解释本发明的实施例。The flexible material conveying and correcting device based on the principle of air suspension of the present invention will become clearer through the following description combined with the accompanying drawings, which are used to explain the embodiments of the present invention.
附图说明Description of drawings
图1、2、3、4为本发明基于气悬浮原理的柔性材料输送及校正装置的结构示意图;Figures 1, 2, 3, and 4 are schematic structural views of the flexible material delivery and correction device based on the principle of air suspension according to the present invention;
图5为纸张的结构示意图。Figure 5 is a schematic diagram of the structure of the paper.
1分页机、2纸张堆、3搓纸辊子、4载料板、5料槽板、6工作台、7侧边限位板、8端部限位板、9纸张、10侧边、11端边、12镂空槽、13镂空孔、14一号气管、15二号气管、16导入板、17中心轴线、18顶角、19限位角。1 paging machine, 2 paper piles, 3 pick-up rollers, 4 loading plate, 5 chute plate, 6 working table, 7 side limit plate, 8 end limit plate, 9 paper, 10 side, 11 end Side, 12 hollow slots, 13 hollow holes, No. 14 air pipe, No. 15 air pipe, 16 lead-in plate, 17 central axis, 18 top angle, 19 limit angle.
具体实施方式Detailed ways
现在参考附图描述本发明的实施例,附图中类似的元件标号代表类似的元件。如上所述,本发明提供了一种基于气悬浮原理的柔性材料输送及校正装置,用于输送纸张等柔性材料,将一叠纸张,从中输送书一张纸张,通过空气输送的方式将该纸张输送至预定的位置,并利用气流将纸张进行校正,所述纸张在所述工作台上就位后,使纸张准确地到达预定的位置,并调整好姿态;纸张在利用气流辅助纸张进行输送的同时利用气流对纸张进行校正,本发明具有实现方式简单,校正效率高的特点。Embodiments of the present invention will now be described with reference to the drawings, in which like reference numerals represent like elements. As mentioned above, the present invention provides a flexible material conveying and correcting device based on the principle of air suspension, which is used for conveying flexible materials such as paper, from which a stack of paper is conveyed and a paper is conveyed, and the paper is transported by air. Transport to the predetermined position, and use the airflow to correct the paper. After the paper is in place on the workbench, make the paper reach the predetermined position accurately and adjust the posture; the paper is transported by using the airflow to assist the paper At the same time, the airflow is used to correct the paper, and the invention has the characteristics of simple implementation and high correction efficiency.
图1、2、3、4为本发明基于气悬浮原理的柔性材料输送及校正装置的结构示意图,图5为纸张的结构示意图。Figures 1, 2, 3 and 4 are structural schematic diagrams of the flexible material conveying and correction device based on the principle of air suspension according to the present invention, and Figure 5 is a structural schematic diagram of paper.
本发明基于气悬浮原理的柔性材料输送及校正装置,包括:分页机1、工作台6、侧边限位板7、端部限位板8、一号气管14,所述工作台6位于所述分页机1的出料口20的前方,所述工作台6的前部设置有所述端部限位板8,所述工作台6的侧部设置有所述侧边限位板7,所述侧边限位板7和所述端部限位板8成九十度垂直布置;The flexible material conveying and correcting device based on the air suspension principle of the present invention includes: a paging machine 1, a workbench 6, a side limit plate 7, an end limit plate 8, and a No. 1 air pipe 14, and the workbench 6 is located at the In front of the discharge port 20 of the paging machine 1, the front portion of the workbench 6 is provided with the end limiting plate 8, and the side portion of the workbench 6 is provided with the side limiter plate 7, The side limiting plate 7 and the end limiting plate 8 are vertically arranged at ninety degrees;
所述分页机1包括:搓纸辊子3、载料板4、料槽板5,所述载料板5的内部放置纸张堆2,所述纸张堆2位于所述载料板4的上部,所述搓纸辊子3位于所述载料板4的上部;The page sorter 1 includes: a paper pickup roller 3, a loading plate 4, and a trough plate 5, the inside of the loading plate 5 places a pile of paper 2, and the pile of paper 2 is located on the top of the loading plate 4, The pickup roller 3 is located on the upper part of the loading plate 4;
所述侧边限位板7和所述端部限位板8的夹角处为限位角19;所述一号气管14位于所述工作台6的侧部,所述一号气管14的中心轴线延伸至所述限位角19;气流的方向由所述一号气管14指向所述限位角19;The angle between the side limit plate 7 and the end limit plate 8 is a limit angle 19; the No. 1 air pipe 14 is located on the side of the workbench 6, and the No. 1 air pipe 14 The central axis extends to the limiting angle 19; the direction of airflow is directed from the No. 1 air pipe 14 to the limiting angle 19;
纸张9包括:侧边10、端边11、顶角18,所述侧边10和所述端边11相邻,所述侧边10和所述端边11的夹角处为所述顶角18;所述纸张9在所述工作台6上就位后,所述侧边限位板8和所述侧边10相匹配,所述端部限位板8和所述端边11相匹配。The paper 9 includes: a side edge 10, an end edge 11, and a top corner 18, the side edge 10 is adjacent to the end edge 11, and the angle between the side edge 10 and the end edge 11 is the top angle 18: After the paper 9 is in place on the workbench 6, the side limiting plate 8 matches the side edge 10, and the end limiting plate 8 matches the end edge 11 .
本发明基于气悬浮原理的柔性材料输送及校正装置,包括以下工艺步骤:The flexible material conveying and correcting device based on the air suspension principle of the present invention includes the following process steps:
J、所述一号气管14开启,所述一号气管14内部的气流压力为0.2兆帕至0.4兆帕,所述一号气管14内径为二毫米至五毫米,气流从所述一号气管14中吹出;J, described No. 1 trachea 14 is opened, and the air-flow pressure inside described No. 1 trachea 14 is 0.2 MPa to 0.4 MPa, and described No. 1 trachea 14 internal diameter is 2 millimeters to 5 millimeters, and air flow from described No. 1 trachea Blow out in 14;
K、所述分页机1将所述纸张堆2中的所述纸张9进行分页,所述搓纸辊子3转动,使所述纸张9从所述出料口20处输出,所述纸张9的速度为0.1米每秒至0.5米每秒;K. The paging machine 1 sorts the paper 9 in the paper stack 2, and the pickup roller 3 rotates to make the paper 9 output from the discharge port 20, and the paper 9 The speed is 0.1 m/s to 0.5 m/s;
L、所述纸张9离开所述出料口20后,所述一号气管14使所述纸张9处于悬浮状态并脱离所述工作台6,并推动所述纸张9往所述端部限位板8的方向运动;L. After the paper 9 leaves the discharge port 20, the No. 1 air pipe 14 keeps the paper 9 in a suspended state and leaves the workbench 6, and pushes the paper 9 to limit the position at the end direction movement of plate 8;
M、所述纸张9的端边11到达所述端部限位板8,所述纸张9的侧板10到达所述侧边限位板7;M. The end edge 11 of the paper 9 reaches the end limiting plate 8, and the side plate 10 of the paper 9 reaches the side limiting plate 7;
N、所述一号气管14的气流逐渐关闭,使所述一号气管14内的气压在二秒钟至五秒钟的时间内逐渐降低为标准大气压,直到所述一号气管14关闭,所述纸张9降落于所述工作台6上。N, the air flow of the No. 1 air pipe 14 is gradually closed, so that the air pressure in the No. 1 air pipe 14 is gradually reduced to standard atmospheric pressure within two to five seconds until the No. 1 air pipe 14 is closed. The paper 9 lands on the workbench 6 .
更具体地,在所述工作台6的一侧还设置有二号气管15,所述二号气管15面向所述侧边限位板7,气流由所述二号气管15指向所述侧边限位板7。More specifically, a No. 2 air pipe 15 is also provided on one side of the workbench 6, and the No. 2 air pipe 15 faces the side limiting plate 7, and the air flow is directed to the side by the No. 2 air pipe 15. Limiting plate 7.
更具体地,所述二号气管15内部的气流压力为0.1兆帕至0.2兆帕,所述二号气管15内径为二毫米至五毫米。More specifically, the airflow pressure inside the No. 2 air pipe 15 is 0.1 MPa to 0.2 MPa, and the inner diameter of the No. 2 air pipe 15 is 2 mm to 5 mm.
更具体地,在所述侧边限位板7和所述分页机1之间还设置有导入板16,所述导入板16和所述侧边限位板7为光滑过度连接。More specifically, an introduction plate 16 is also provided between the side limiting plate 7 and the page sorter 1 , and the introduction plate 16 and the side limiting plate 7 are smoothly and excessively connected.
更具体地,所述侧板限位板7上设置有镂空槽12,所述镂空槽12高于所述工作台6。More specifically, the side plate limiting plate 7 is provided with a hollow groove 12 , and the hollow groove 12 is higher than the workbench 6 .
更具体地,所述端部限位板8上设置有镂空孔13。More specifically, the end limiting plate 8 is provided with a hollow hole 13 .
更具体地,所述工作台6的高度低于所述载料板4的高度。More specifically, the height of the workbench 6 is lower than that of the loading plate 4 .
见图1至图5,接下来详细描述本发明基于气悬浮原理的柔性材料输送及校正装置每个步骤的工作过程和工作原理:See Fig. 1 to Fig. 5, and describe in detail the working process and working principle of each step of the flexible material conveying and correcting device based on the air suspension principle of the present invention:
所述载料板5的内部放置纸张堆2,所述纸张堆2位于所述载料板4的上部,所述搓纸辊子3位于所述载料板4的上部。所述搓纸辊子3转动时,会给位于所述纸张堆2最下部的所述纸张9施加一定的摩擦力,所述搓纸辊子3距离所述载料板4的距离为所述纸张9的厚度。所以,当所述搓纸辊子3驱动所述纸张9脱离所述纸张堆2的时候,所述纸张9出来的数量是一张。The paper stack 2 is placed inside the loading plate 5 , the paper stack 2 is located on the upper portion of the loading plate 4 , and the pickup roller 3 is located on the upper portion of the loading plate 4 . When the paper pickup roller 3 rotates, it will exert a certain frictional force on the paper 9 located at the bottom of the paper pile 2, and the distance between the paper pickup roller 3 and the loading plate 4 is 100° from the paper 9 thickness of. Therefore, when the pickup roller 3 drives the paper 9 out of the paper pile 2, the number of paper 9 coming out is one.
本发明基于气悬浮原理的柔性材料输送及校正装置,所述工作台6位于所述分页机1的出料口20的前方,所述工作台6的高度低于所述载料板4的高度。所述搓纸辊子3转动,驱动所述纸张堆2下部的所述纸张9,当所述纸张9从所述纸张堆2里面分页出来,所述搓纸辊子3赋予所述纸张9一定的初始速度,使得纸张从所述出料口20出来的时候,所述纸张9具有一定的动能。The present invention is a flexible material conveying and correction device based on the principle of air suspension, the workbench 6 is located in front of the discharge port 20 of the paging machine 1, and the height of the workbench 6 is lower than the height of the loading plate 4 . The paper pickup roller 3 rotates to drive the paper 9 at the bottom of the paper pile 2. When the paper 9 is sorted out from the paper pile 2, the paper pickup roller 3 gives the paper 9 a certain initial speed, so that when the paper comes out of the outlet 20, the paper 9 has a certain kinetic energy.
当所述纸张9脱离所述出料口20到达所述工作台6的时候,所述纸张9的动能会减少,同时所述纸张9的姿态会发生随机的不确定性变化。此时,由于所述一号气管14在吹气,使得所述纸张9被所述气流所推动,同时被气流悬浮。所述侧边限位板7和所述端部限位板8的夹角处为限位角19;所述一号气管14位于所述工作台6的侧部,所述一号气管14的中心轴线延伸至所述限位角19;气流的方向由所述一号气管14指向所述限位角19。所述一号气管14指向所述限位角19,因此所述纸张9在气流的输送下,向所述限位角19的方向运动。由于所述工作台6的侧部设置有所述侧边限位板7,所述纸张9的所述侧板10会接触所述侧边限位板7。所述纸张9在气流的推动下继续向所述端部限位板8所在方向运动,直到所述纸张9的端边11接触到所述端部限位板8。When the paper 9 leaves the outlet 20 and arrives at the workbench 6, the kinetic energy of the paper 9 will decrease, and at the same time, the attitude of the paper 9 will change randomly and uncertainly. At this moment, because the No. 1 air pipe 14 is blowing air, the paper 9 is pushed by the air flow and suspended by the air flow at the same time. The angle between the side limit plate 7 and the end limit plate 8 is a limit angle 19; the No. 1 air pipe 14 is located on the side of the workbench 6, and the No. 1 air pipe 14 The central axis extends to the limiting angle 19 ; the direction of airflow is directed from the No. 1 air pipe 14 to the limiting angle 19 . The No. 1 air pipe 14 points to the limit angle 19 , so the paper 9 moves toward the limit angle 19 under the transport of the airflow. As the side of the workbench 6 is provided with the side limiting plate 7 , the side plate 10 of the paper 9 will contact the side limiting plate 7 . The paper 9 continues to move toward the direction of the end limiting plate 8 under the push of the airflow until the end edge 11 of the paper 9 touches the end limiting plate 8 .
此时,所述一号气管14内部的气流压力为0.2兆帕至0.4兆帕,所述一号气管14内径为二毫米至五毫米,气流从所述一号气管14中吹出。所述侧边限位板8和所述侧边10相匹配,所述端部限位板8和所述端边11相匹配。当所述一号气管14瞬间关闭的话,气流突然消失,会导致所述纸张9从被气流悬浮的状态而自由降落,导致所述纸张9的位置发生变化,所述侧边限位板8和所述侧边10不会保持匹配,所述端部限位板8和所述端边11不会保持匹配。所以,所述一号气管14的关闭是需要一定的时间的,气流逐渐减小的过程,会使得所述纸张9依然保持:所述侧边限位板8和所述侧边10相匹配,所述端部限位板8和所述端边11相匹配,同时,所述纸张9逐渐降落到所述工作台6上。At this moment, the airflow pressure inside the No. 1 air pipe 14 is 0.2 MPa to 0.4 MPa, and the inner diameter of the No. 1 air pipe 14 is 2 mm to 5 mm, and the air flow is blown out from the No. 1 air pipe 14 . The side limiting plate 8 matches the side edge 10 , and the end limiting plate 8 matches the end edge 11 . When the No. 1 air pipe 14 is closed instantly, the airflow suddenly disappears, which will cause the paper 9 to fall freely from the state suspended by the airflow, causing the position of the paper 9 to change, and the side limit plate 8 and The side edges 10 will not remain mated, and the end stop plate 8 and the end edge 11 will not remain mated. Therefore, it takes a certain amount of time to close the No. 1 air pipe 14, and the process of gradually reducing the air flow will keep the paper 9 still: the side limit plate 8 matches the side 10, The end limiting plate 8 is matched with the end edge 11 , and at the same time, the paper 9 is gradually lowered onto the workbench 6 .
在所述工作台6的一侧还设置有二号气管15,所述二号气管15面向所述侧边限位板7,气流由所述二号气管15指向所述侧边限位板7。所述二号气管15内部的气流压力为0.1兆帕至0.2兆帕,所述二号气管15内径为二毫米至五毫米。所述二号气管15对所述纸张9起到辅助推动的作用,使得所述纸张9确保和所述侧边限位板7的接触。One side of the workbench 6 is also provided with a No. 2 air pipe 15, the No. 2 air pipe 15 faces the side limiting plate 7, and the air flow is directed to the side limiting plate 7 by the No. 2 air pipe 15 . The airflow pressure inside the No. 2 air pipe 15 is 0.1 MPa to 0.2 MPa, and the inner diameter of the No. 2 air pipe 15 is 2 mm to 5 mm. The No. 2 air pipe 15 plays an auxiliary role in pushing the paper 9 , so that the paper 9 ensures contact with the side limiting plate 7 .
在所述侧边限位板7和所述分页机1之间还设置有导入板16,所述导入板16和所述侧边限位板7为光滑过度连接。当所述纸张9从所述出料口20飞出的时候,所述导入板16对所述纸张9起到初次导向的作用,使得所述纸张9朝所述工作台6的方向飞去。An introduction plate 16 is also provided between the side limiting plate 7 and the page sorter 1 , and the introduction plate 16 and the side limiting plate 7 are smoothly and excessively connected. When the paper 9 flies out from the discharge port 20 , the guide plate 16 acts as a primary guide for the paper 9 , so that the paper 9 flies toward the working table 6 .
在所述侧板限位板7上设置有镂空槽12,所述端部限位板8上设置有镂空孔13,所述镂空槽12和所述镂空孔13提高了气流的流通性,使得气流尽可能地保持在层流状态。从而使得气流对所述纸张9的输送过程更加平稳。A hollow groove 12 is arranged on the side plate limiting plate 7, and a hollow hole 13 is arranged on the end limiting plate 8. The hollow groove 12 and the hollow hole 13 improve the circulation of the air flow, so that The airflow is kept as laminar as possible. Thus, the conveying process of the airflow to the paper 9 is more stable.
本发明提供了一种基于气悬浮原理的柔性材料输送及校正装置,用于输送纸张等柔性材料,所述分页机1将所述纸张堆2中输送出一张所述纸张9。所述一号气管14对所述纸张赋予输送的动力,使所述纸张9运动的到所述侧边限位板8和所述端部限位板8所在的位置。整个输送过程,除了气流的作用,无需额外的机械结构输送机构对纸张做推动或者拉伸,机械结构简化到了极致。同时在输送的过程中,所述纸张9一直处于向前的运动过程中,输送效率高,校正速度快。The present invention provides a flexible material conveying and correcting device based on the principle of air suspension, which is used for conveying flexible materials such as paper. The pager 1 conveys a piece of paper 9 out of the paper stack 2 . The No. 1 air pipe 14 imparts power to the paper to move the paper 9 to the position where the side limit plate 8 and the end limit plate 8 are located. In the entire conveying process, except for the effect of airflow, there is no need for an additional mechanical structure conveying mechanism to push or stretch the paper, and the mechanical structure is simplified to the extreme. At the same time, during the conveying process, the paper 9 is always in the forward movement process, the conveying efficiency is high, and the correction speed is fast.
最后,应当指出,以上实施例仅是本发明较有代表性的例子。显然,本发明不限于上述实施例,还可以有许多变形。凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均应认为属于本发明的保护范围。Finally, it should be pointed out that the above embodiments are only representative examples of the present invention. Obviously, the present invention is not limited to the above-mentioned embodiments, and many variations are possible. All simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention shall be deemed to belong to the protection scope of the present invention.
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Also Published As
Publication number | Publication date |
---|---|
CN108298342B (en) | 2019-08-16 |
CN108298342A (en) | 2018-07-20 |
CN106241438A (en) | 2016-12-21 |
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