CN106230143B - A switched reluctance motor - Google Patents
A switched reluctance motor Download PDFInfo
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- CN106230143B CN106230143B CN201610783848.5A CN201610783848A CN106230143B CN 106230143 B CN106230143 B CN 106230143B CN 201610783848 A CN201610783848 A CN 201610783848A CN 106230143 B CN106230143 B CN 106230143B
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- 238000004804 winding Methods 0.000 claims abstract description 38
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 239000000110 cooling liquid Substances 0.000 claims abstract description 19
- 238000007789 sealing Methods 0.000 claims abstract description 16
- 230000009467 reduction Effects 0.000 claims abstract description 11
- 238000013016 damping Methods 0.000 claims abstract description 10
- 230000000694 effects Effects 0.000 claims abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 26
- 238000001816 cooling Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000005538 encapsulation Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000009413 insulation Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 7
- 238000009835 boiling Methods 0.000 description 6
- 239000002826 coolant Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 238000004364 calculation method Methods 0.000 description 1
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- 230000005611 electricity Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
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- 230000008569 process Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/145—Stator cores with salient poles having an annular coil, e.g. of the claw-pole type
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
- H02K9/20—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil wherein the cooling medium vaporises within the machine casing
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Abstract
Description
本发明为原申请号为201410127817.5、原申请日为2014年03月31日、原发明名称为一种开关磁阻电机的分案申请。The present invention is a divisional application whose original application number is 201410127817.5, the original application date is March 31, 2014, and the original name of the invention is a switched reluctance motor.
技术领域technical field
本发明涉及电机技术领域,尤其涉及一种开关磁阻电机。The present invention relates to the technical field of motors, in particular to a switched reluctance motor.
背景技术Background technique
电动汽车是用电力完全替代石油类燃料做驱动的汽车,在环保、清洁、节能等方面占据着绝对的优势。电动汽车的驱动电机主要有直流电机、异步电机、永磁无刷电机和开关磁阻电机等。开关磁阻电机以结构简单、成本低、适用能力强、调速范围宽等优点成为各驱动系统的有力竞争者。Electric vehicles are vehicles that use electricity to completely replace petroleum fuels, and have absolute advantages in environmental protection, cleanliness, and energy conservation. The driving motors of electric vehicles mainly include DC motors, asynchronous motors, permanent magnet brushless motors and switched reluctance motors. Switched reluctance motor has become a strong competitor of various drive systems due to its simple structure, low cost, strong applicability, and wide speed regulation range.
如图1所示,该图为现有技术中开关磁阻电机的结构原理图。当A相绕组2′电流的控制开关S1和S2闭合时,A相通电,同时B相、C相不通电,A相励磁产生磁场,因电机的磁通总是沿磁阻最小的路径闭合,且当A相磁极的轴线与转子7′磁极a的轴线重合时磁路的磁阻最小,因此扭曲磁力线产生了切向拉力,试图使a-a'与A-A'重合,最终旋转到a-a'与A-A'重合的位置停止转动。随后若要使电机连续转动,就需要使B相通电,同时A相和C相断电,此时电机内的磁场变成了以B相磁极为轴线的磁场,电机转子7′会继续旋转直到与B-B'完全重合。随后给C相通电,同时A相和B相断电,此时电机内的磁场变成了以C相磁极为轴线的磁场,电机转子7′会继续旋转直到与C-C'完全重合为止。如此反复循环,只要三相定子绕组2′按A-B-C-A…的顺序依次通电,电机的转子7′就会绕转轴8′的中心线一直沿同一方向旋转。As shown in FIG. 1 , the figure is a schematic structural diagram of a switched reluctance motor in the prior art. When the control switches S1 and S2 of the A-phase winding 2' current are closed, the A-phase is energized, while the B-phase and C-phase are not energized, and the A-phase excitation generates a magnetic field. Because the magnetic flux of the motor is always closed along the path with the smallest reluctance, And when the axis of the magnetic pole of phase A coincides with the axis of the magnetic pole a of the rotor 7', the magnetic resistance of the magnetic circuit is the smallest, so the twisted magnetic field line produces a tangential pulling force, trying to make a-a' coincide with A-A', and finally rotate to a - Stop rotation where a' coincides with A-A'. Then, to make the motor rotate continuously, it is necessary to energize the B-phase, and at the same time, the A-phase and C-phase are de-energized. At this time, the magnetic field in the motor becomes a magnetic field with the axis of the B-phase magnetic pole, and the motor rotor 7' will continue to rotate until Fully coincident with BB'. Then the C phase is energized, and the A and B phases are de-energized at the same time. At this time, the magnetic field in the motor becomes a magnetic field with the C-phase magnetic pole axis, and the motor rotor 7' will continue to rotate until it completely coincides with C-C'. This repeated cycle, as long as the three-phase stator windings 2' are energized in the order of A-B-C-A..., the rotor 7' of the motor will always rotate in the same direction around the center line of the rotating shaft 8'.
由上述工作过程可以看出,开关磁阻电机产生的电磁转矩不像传统的交、直流电机的电磁转矩是稳定的,而是脉动性质的,相应的磁拉力不仅有切向的,还有径向的,其中拉动电机运转的是磁拉力的切向分量,因其脉动性质,导致电机运行不平稳、产生形变和振动,进而产生严重的噪声。磁拉力的径向分量会随着转子7′位置和定子绕组2′电流发生变化,由此导致了电机定子铁芯1′的形变和振动,进而又产生了更加严重的噪声。It can be seen from the above working process that the electromagnetic torque generated by the switched reluctance motor is not stable like the electromagnetic torque of the traditional AC and DC motors, but is of a pulsating nature. The corresponding magnetic pull is not only tangential, but also There are radial ones, in which it is the tangential component of the magnetic pulling force that pulls the motor to run. Because of its pulsating nature, the motor runs unstable, produces deformation and vibration, and then produces serious noise. The radial component of the magnetic pulling force will change with the position of the rotor 7' and the current of the stator winding 2', thereby causing the deformation and vibration of the stator iron core 1' of the motor, and furthermore serious noise.
有鉴于此,亟待针对上述技术问题,对现有技术中的开关磁阻电机做进一步优化设计,消除定子铁芯产生的振动和噪声,增强开关磁阻电机的工作稳定性。In view of this, it is urgent to address the above technical problems, and further optimize the design of the switched reluctance motor in the prior art to eliminate vibration and noise generated by the stator iron core, and to enhance the working stability of the switched reluctance motor.
发明内容SUMMARY OF THE INVENTION
本发明的目的为提供一种开关磁阻电机,该电机的定子结构为整体密封结构,将定子铁芯和绕组包围在密封腔中,且密封腔中封装蒸发冷却液,可减振降噪,增强开关磁阻电机的工作稳定性。The purpose of the present invention is to provide a switched reluctance motor, the stator structure of which is an integrally sealed structure, the stator core and the windings are enclosed in a sealed cavity, and the evaporative cooling liquid is encapsulated in the sealed cavity, which can reduce vibration and noise. Enhance the working stability of the switched reluctance motor.
为解决上述技术问题,本发明提供一种开关磁阻电机,包括定子结构、转轴、与所述转轴连接的转子;所述定子结构整体为密封结构,包括定子铁芯、环绕于所述定子铁芯外周的绕组、罩于所述定子铁芯外的壳体,以及与所述壳体连接形成密封腔的连接筒,所述定子铁芯和绕组包围于所述密封腔内,所述密封腔内封装有对所述定子铁芯和绕组的振动产生阻尼作用力的蒸发冷却液。In order to solve the above technical problems, the present invention provides a switched reluctance motor, which includes a stator structure, a rotating shaft, and a rotor connected to the rotating shaft; the stator structure is a sealed structure as a whole, including a stator iron core, surrounding the stator iron A winding on the outer periphery of the core, a casing covered outside the stator core, and a connecting cylinder connected with the casing to form a sealed cavity, the stator core and the windings are enclosed in the sealed cavity, and the sealed cavity The evaporative cooling liquid which produces damping force to the vibration of the stator iron core and the winding is encapsulated inside.
采用这种结构,由于蒸发冷却液是低沸点、高绝缘、不燃烧的蒸发冷却液,电机运行时,绕组、定子铁芯、以及其它结构部件由于各种损耗而产生大量热量,使充满在其周围的蒸发冷却液温度升高,直至达到与腔体内的压力相对应的液态介质的饱和温度、开始沸腾,进而吸热汽化,呈气、液两相状态,使发热部件得以充分冷却,又因沸腾换热期间沸腾工质的温度基本分布在饱和温度点附近,使介质浸泡的各个定子部位温度分布比较均匀,尤其是定子端部无局部过热点。气、液两相状态的蒸汽冷却液,其密度小于液态介质,产生浮力而向上浮升遇到顶部的冷凝器,将热量传给其内的冷凝水后冷凝成液体又滴回到原处,这样实现了常温下自循环、无噪音的蒸发冷却。最重要的是,由于定子铁芯是发出振动与噪声的主要部件,而定子铁芯浸泡在绝缘的液体当中,该液体对定子任何运动趋势形成极大的摩擦阻力,也就阻尼衰减定子的振动,另外也会阻止声音的传播,因此减振、降噪效果明显。With this structure, since the evaporative coolant is a low-boiling, high-insulation, non-combustible evaporative coolant, when the motor is running, the windings, stator cores, and other structural components generate a lot of heat due to various losses, so that they are filled with heat. The temperature of the surrounding evaporative cooling liquid increases until it reaches the saturation temperature of the liquid medium corresponding to the pressure in the cavity, starts to boil, and then absorbs heat and vaporizes into a two-phase state of gas and liquid, so that the heating components can be fully cooled. During the boiling heat exchange, the temperature of the boiling working medium is basically distributed near the saturation temperature point, so that the temperature distribution of each stator part soaked by the medium is relatively uniform, especially the stator end has no local hot spot. The vapor cooling liquid in the two-phase state of gas and liquid, whose density is lower than that of the liquid medium, generates buoyancy and rises up to meet the condenser at the top, transfers heat to the condensed water in it, condenses into liquid and drips back to the original place, This achieves self-circulating, noise-free evaporative cooling at room temperature. Most importantly, since the stator core is the main component that emits vibration and noise, and the stator core is immersed in an insulating liquid, the liquid forms a great frictional resistance to any movement trend of the stator, which dampens the vibration of the stator. In addition, it will also prevent the transmission of sound, so the vibration reduction and noise reduction effect is obvious.
优选地,所述连接筒为圆筒型,所述连接筒整体设于所述转子与所述定子铁芯之间,所述连接筒的轴向两端与所述壳体连接。Preferably, the connecting cylinder is cylindrical, the connecting cylinder is integrally arranged between the rotor and the stator core, and both axial ends of the connecting cylinder are connected to the casing.
优选地,所述连接筒轴向连接所述定子铁芯和所述壳体、所述绕组与所述壳体,且所述连接筒从内侧包封所述绕组,所述密封腔的内壁包括所述定子铁芯的内壁和所述连接筒的内壁。Preferably, the connecting cylinder axially connects the stator core and the casing, the winding and the casing, and the connecting cylinder encapsulates the winding from the inside, and the inner wall of the sealed cavity includes The inner wall of the stator core and the inner wall of the connecting cylinder.
优选地,所述连接筒包括两个相同的半筒结构,每个半筒结构包括与所述定子铁芯数目相同的弧形连接板,每个所述连接板包括压装段和连接段;所述压装段压装于所述绕组的内侧,每相邻两个所述压装段形成容置所述定子铁芯的凹槽;多个所述连接段首尾相连形成环形结构,所述环形结构与所述壳体连接,两个所述半筒结构的所述压装段对接形成所述连接筒。Preferably, the connecting cylinder includes two identical half-cylinder structures, each half-cylinder structure includes the same number of arc-shaped connecting plates as the stator iron cores, and each of the connecting plates includes a press-fitting segment and a connecting segment; The press-fitting segment is press-fitted on the inner side of the winding, and each adjacent two press-fitting segments form a groove for accommodating the stator core; a plurality of the connecting segments are connected end to end to form a ring structure, and the The annular structure is connected with the casing, and the press-fitting sections of the two half-tube structures are butted to form the connecting tube.
优选地,在所述开关磁阻电机的横截面内,所述压装段的内表面与所述定子铁芯的内表面处于以所述开关磁阻电机的转轴中心为圆心的同一圆弧上。Preferably, in the cross section of the switched reluctance motor, the inner surface of the press-fit section and the inner surface of the stator iron core are on the same arc with the center of the rotating shaft of the switched reluctance motor as the center of the circle .
优选地,每相邻两个所述连接板的连接段首尾对接形成所述环形结构,且每个所述连接板均与所述壳体连接。Preferably, the annular structure is formed by end-to-end butting of the connecting sections of every two adjacent connecting plates, and each of the connecting plates is connected to the housing.
优选地,每相邻两个所述连接板的连接段首尾重叠形成所述环形结构,且每两个所述连接板在重叠部分与所述壳体连接。Preferably, the connecting segments of every two adjacent connecting plates overlap end to end to form the annular structure, and every two connecting plates are connected to the casing at the overlapping portion.
优选地,所述环形结构的相间设置的所述连接段的两端设有弯折部,所述弯折部与其相邻的所述连接段重叠。Preferably, two ends of the alternately arranged connecting segments of the annular structure are provided with bent portions, and the bent portions overlap with the adjacent connecting segments.
优选地,所述连接板上设有第一定位孔,所述壳体包括端盖和设于所述端盖一侧的固定筒,所述固定筒设有与所述第一定位孔对应的第二定位孔,所述固定筒和所述环形结构通过插装于所述第一定位孔和第二定位孔的螺纹紧固件连接。Preferably, the connecting plate is provided with a first positioning hole, the casing includes an end cover and a fixing cylinder provided on one side of the end cover, and the fixing cylinder is provided with a corresponding first positioning hole. In the second positioning hole, the fixing cylinder and the annular structure are connected by threaded fasteners inserted in the first positioning hole and the second positioning hole.
附图说明Description of drawings
图1为开关磁阻电机的结构原理图;Figure 1 is a schematic diagram of the structure of a switched reluctance motor;
图2为本发明所提供开关磁阻电机的一种具体实施方式的定子密封结构的示意图;2 is a schematic diagram of a stator sealing structure of a specific embodiment of the switched reluctance motor provided by the present invention;
图3、图4分别为图2中密封筒的主视剖面图、侧视剖面图;Fig. 3, Fig. 4 are respectively the front sectional view and the side sectional view of the sealing cylinder in Fig. 2;
图5为本发明所提供开关磁阻电机的另一种具体实施方式的定子密封结构的示意图;5 is a schematic diagram of a stator sealing structure of another specific embodiment of the switched reluctance motor provided by the present invention;
图6为图5所示定子密封结构的横截面视图;FIG. 6 is a cross-sectional view of the stator sealing structure shown in FIG. 5;
图7为图6中连接筒的半筒结构的一种具体实施方式的立体图;FIG. 7 is a perspective view of a specific embodiment of the half-tube structure of the connecting tube in FIG. 6;
图8为图7中连接板的结构示意图;Fig. 8 is the structural representation of the connecting plate in Fig. 7;
图9为图6中连接筒的半筒结构的另一种具体实施方式的立体图;FIG. 9 is a perspective view of another specific embodiment of the half-tube structure of the connecting tube in FIG. 6;
图10、图11为本发明所提供开关磁阻电机的壳体的主视图、侧视图。10 and 11 are a front view and a side view of the casing of the switched reluctance motor provided by the present invention.
其中,图1中的附图标记与部件名称之间的对应关系为:Wherein, the corresponding relationship between the reference numerals and component names in Fig. 1 is:
定子铁芯1′;绕组2′;壳体3′;转子7′;转轴8′;Stator core 1'; winding 2'; housing 3'; rotor 7'; shaft 8';
图2至图11中的附图标记与部件名称之间的对应关系为:The corresponding relationship between the reference numerals and component names in Figures 2 to 11 is:
定子铁芯1;stator core 1;
绕组2;winding 2;
壳体3;端盖31;固定筒32;第二定位孔321;shell 3; end cover 31; fixing cylinder 32; second positioning hole 321;
连接筒4;半筒结构4a;连接板41;压装段411;连接段412;第一定位孔4121;弯折部4122;凹槽42;connecting cylinder 4; half-cylinder structure 4a; connecting plate 41; pressing section 411; connecting section 412; first positioning hole 4121; bending part 4122; groove 42;
密封腔5;蒸发冷却液6;转子7;转轴8;冷凝器9。Sealed cavity 5; Evaporated coolant 6; Rotor 7; Rotating shaft 8; Condenser 9.
具体实施方式Detailed ways
本发明的核心为提供一种开关磁阻电机,该电机的定子结构为整体密封结构,将定子铁芯和绕组包围在密封腔中,且密封腔中封装蒸发冷却液,蒸发冷却液对定子的振动产生摩擦阻尼作用,可减振降噪,增强开关磁阻电机的工作稳定性。The core of the present invention is to provide a switched reluctance motor. The stator structure of the motor is an integrally sealed structure, the stator core and the winding are enclosed in a sealed cavity, and the evaporative cooling liquid is encapsulated in the sealed cavity. The vibration produces friction damping, which can reduce vibration and noise, and enhance the working stability of the switched reluctance motor.
为了使本领域的技术人员更好地理解本发明的技术方案,下面结合附图和具体实施例对本发明作进一步的详细说明。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
需要说明的是,本文中出现的方位词“轴向”指的是安装转子的主轴的轴线延伸的方向,即图5中左右延伸的方向;方位词“外”指的是由电机的转轴中心轴线径向向外扩散的方向,即图6中由圆心向外扩散的方向;方位词“内”则相反。应当理解,这些方位词是以说明书附图为基准而设立的,它们的出现不应当影响本发明的保护范围。It should be noted that the azimuth word "axial" in this article refers to the direction in which the axis of the main shaft on which the rotor is installed extends, that is, the direction extending from left to right in Figure 5; The direction in which the axis radially spreads outward, that is, the direction in which the axis spreads outward from the center of the circle in FIG. It should be understood that these orientations are established on the basis of the accompanying drawings of the description, and their appearance should not affect the protection scope of the present invention.
请参考图2,图2为本发明所提供开关磁阻电机的一种具体实施方式的定子密封结构的示意图。Please refer to FIG. 2 , which is a schematic diagram of a stator sealing structure of a specific embodiment of the switched reluctance motor provided by the present invention.
在一种具体实施方式中,如图2所示,本发明提供一种开关磁阻电机,该电机包括定子结构、转轴8、与转轴8连接的转子7。定子结构整体为密封结构,包括定子铁芯1、环绕于定子铁芯1外周的绕组2、罩于定子铁芯1外的壳体3,以及与壳体3连接形成密封腔的连接筒4,定子铁芯1和绕组2包围于密封腔内,密封腔内封装有对所述定子铁芯1和绕组2的振动产生阻尼作用力的蒸发冷却液6。In a specific embodiment, as shown in FIG. 2 , the present invention provides a switched reluctance motor, which includes a stator structure, a rotating shaft 8 , and a rotor 7 connected to the rotating shaft 8 . The stator structure is a sealed structure as a whole, including a stator iron core 1, a winding 2 surrounding the outer circumference of the stator iron core 1, a casing 3 covering the outside of the stator iron core 1, and a connecting cylinder 4 connected with the casing 3 to form a sealed cavity, The stator iron core 1 and the winding 2 are enclosed in a sealed cavity, and the sealed cavity is encapsulated with an evaporative cooling liquid 6 that generates a damping force for the vibration of the stator iron core 1 and the winding 2 .
由于上述开关磁阻电机产生的是脉动的电磁力波,当定子铁芯1的齿与转子7的槽相对时,这种径向磁吸力最小,当定子铁芯1的齿与转子7的齿相对时,这种径向磁吸力最大。而定子是壳体结构,不可避免因受到径向脉动磁吸力作用发生规则性压缩、扩张的振动,该振动通过机壳向外发射噪声,因此定子结构是开关磁阻电机噪声的主要根源。Since the above-mentioned switched reluctance motor generates pulsating electromagnetic force waves, when the teeth of the stator core 1 are opposite to the slots of the rotor 7, the radial magnetic attraction force is the smallest. When opposite, this radial magnetic attraction is the largest. The stator is a shell structure, and it is inevitable that regular compression and expansion vibration will occur due to the radial pulsating magnetic attraction. This vibration emits noise through the shell. Therefore, the stator structure is the main source of the noise of the switched reluctance motor.
采用上述结构后,由于蒸发冷却液是低沸点、高绝缘、不燃烧的蒸发冷却液6,电机运行时,绕组2、定子铁芯1、以及其它结构部件由于各种损耗而产生大量热量,使充满在其周围的蒸发冷却液6温度升高,直至达到与腔体内的压力相对应的液态介质的饱和温度、开始沸腾,进而吸热汽化,呈气、液两相状态,使发热部件得以充分冷却,又因沸腾换热期间沸腾工质的温度基本分布在饱和温度点附近,使介质浸泡的各个定子部位温度分布比较均匀,尤其是定子端部无局部过热点。气、液两相状态的蒸汽冷却液,其密度小于液态介质,产生浮力而向上浮升遇到顶部的冷凝器9,将热量传给其内的冷凝水后冷凝成液体又滴回到原处,这样实现了常温下自循环、无噪音的蒸发冷却。After the above structure is adopted, since the evaporative cooling liquid is a low-boiling, high-insulation, non-combustible evaporative cooling liquid 6, when the motor is running, the winding 2, the stator core 1, and other structural components generate a lot of heat due to various losses, so that the The temperature of the evaporative cooling liquid 6 filled around it increases until it reaches the saturation temperature of the liquid medium corresponding to the pressure in the cavity, starts to boil, and then absorbs heat and vaporizes, in a two-phase state of gas and liquid, so that the heating components can be fully Cooling, and because the temperature of the boiling working medium during the boiling heat exchange is basically distributed near the saturation temperature point, the temperature distribution of each stator part soaked in the medium is relatively uniform, especially the stator end has no local hot spot. The vapor cooling liquid in the two-phase state of gas and liquid has a density lower than that of the liquid medium, generates buoyancy and rises up to meet the condenser 9 at the top, transfers heat to the condensed water in it, condenses into liquid and drops back to the original place , which realizes self-circulation and noise-free evaporative cooling at room temperature.
最重要的是,由于定子铁芯是发出振动与噪声的主要部件,而定子铁芯浸泡在绝缘的液体当中,通过磁场分析得到电磁力的分布情况,然后进行定子整个结构内的振动计算,对此用机电类比法进行简要分析,可以得到The most important thing is that since the stator core is the main component that emits vibration and noise, and the stator core is immersed in insulating liquid, the distribution of electromagnetic force is obtained through magnetic field analysis, and then the vibration calculation in the entire structure of the stator is carried out. This brief analysis by electromechanical analogy, we can get
定子铁心与电机机壳的振动速度为:The vibration speed of the stator core and the motor casing is:
振动位移的幅值为:The amplitude of the vibration displacement is:
式中:Pn为等效的集中力,rm1、rm2分别是铁心与机壳的粘性阻尼系数,ω是振动角频率,K1、K2分别是铁心与机壳的刚度,m1、m2分别是铁心与机壳的质量。where: P n is the equivalent concentrated force, r m1 and r m2 are the viscous damping coefficients of the iron core and the casing respectively, ω is the vibration angular frequency, K 1 and K 2 are the stiffness of the iron core and the casing, respectively, m 1 , m 2 are the mass of the iron core and the casing, respectively.
蒸发冷却介质浸泡整个定子后,极大增加了式(1)与式(2)中的粘性阻尼系数rm1与rm2,相当于显著降低振动速度与振动幅值,实践证明当电机额定运行容量2500KW时,噪声不到100db,比同类型常规结构的异步电机的噪声降低超过20%。不仅如此,该电机采用浸泡式蒸发冷却定子方式后,因为冷却效果最好,电机体积比同类型常规结构减小三分之一,输出功率也显著提高,从而实现低振动噪声的发明目标。After the evaporative cooling medium soaks the entire stator, the viscous damping coefficients r m1 and r m2 in equations (1) and (2) are greatly increased, which is equivalent to significantly reducing the vibration speed and vibration amplitude. Practice has proved that when the rated operating capacity of the motor is At 2500KW, the noise is less than 100db, which is more than 20% lower than that of asynchronous motors with the same type of conventional structure. Not only that, after the motor adopts the immersion evaporative cooling stator method, because the cooling effect is the best, the motor volume is reduced by one third compared with the conventional structure of the same type, and the output power is also significantly improved, thus achieving the invention goal of low vibration and noise.
由此可见,采用上述定子密封结构后,蒸发冷却液在冷却的基础上,能够对定子任何运动趋势形成极大的摩擦阻力,也就阻尼衰减定子的振动,另外也会阻止声音的传播,因此减振、降噪效果明显。It can be seen that after adopting the above-mentioned stator sealing structure, the evaporative coolant can form a great frictional resistance to any movement trend of the stator on the basis of cooling, which also damps the vibration of the stator, and also prevents the transmission of sound. Vibration reduction and noise reduction effect is obvious.
第一种具体方案中,如图3和图4所示,图3、图4分别为图2中密封筒的主视剖面图、侧视剖面图,上述连接筒4可以为圆筒型,所述连接筒4整体设于所述转子7与所述定子铁芯1之间,所述连接筒4的轴向两端与所述壳体3连接。In the first specific solution, as shown in Figures 3 and 4, Figures 3 and 4 are respectively the front cross-sectional view and the side cross-sectional view of the sealing cylinder in Figure 2. The above-mentioned connecting cylinder 4 may be cylindrical, so The connecting cylinder 4 is integrally disposed between the rotor 7 and the stator core 1 , and two axial ends of the connecting cylinder 4 are connected to the casing 3 .
这样,安装时,只需将圆筒形连接筒4从一侧直接插装入定子铁芯1与转子7之间的间隙中,然后将连接筒4的两端与壳体3连接,该连接筒4与壳体3即可形成密封腔,使得定子结构具有结构简单,加工制造方便的特点。这种结构的前提是定子铁芯1与转子7之间的间隙足够大到能够容纳圆筒形连接筒。In this way, when installing, it is only necessary to insert the cylindrical connecting cylinder 4 directly into the gap between the stator core 1 and the rotor 7 from one side, and then connect the two ends of the connecting cylinder 4 to the casing 3. The cylinder 4 and the casing 3 can form a sealed cavity, so that the stator structure has the characteristics of simple structure and convenient manufacturing. The premise of this structure is that the gap between the stator core 1 and the rotor 7 is large enough to accommodate the cylindrical connecting cylinder.
请参考图5和图6,图5为本发明所提供开关磁阻电机的定子密封结构的示意图;图6为图5所示定子密封结构的横截面视图。Please refer to FIG. 5 and FIG. 6 , FIG. 5 is a schematic diagram of the stator sealing structure of the switched reluctance motor provided by the present invention; FIG. 6 is a cross-sectional view of the stator sealing structure shown in FIG. 5 .
第二种具体方案中,如图5和图6所示,上述连接筒4轴向连接所述定子铁芯1和所述壳体3、所述绕组2与所述壳体3,且所述连接筒4从内侧包封所述绕组2,所述密封腔5的内壁包括所述定子铁芯1的内壁和所述连接筒4的内壁。In the second specific solution, as shown in FIG. 5 and FIG. 6 , the above-mentioned connecting cylinder 4 axially connects the stator core 1 and the casing 3, the winding 2 and the casing 3, and the The connecting cylinder 4 encloses the winding 2 from the inside, and the inner wall of the sealed cavity 5 includes the inner wall of the stator core 1 and the inner wall of the connecting cylinder 4 .
采用这种结构,连接筒4连接定子铁芯1与壳体3之间的轴向空间、绕组2与壳体3之间的轴向空间,且密封腔5的内壁包括定子铁芯1的内壁和连接筒4的内壁,因此,定子铁芯1的内壁没有被包封,使得定子铁芯1的内壁作为密封腔5的内壁的一部分。与第一种具体方案相比,定子铁芯1的内壁和转子7外表面之间的间隙没有被占用,定子铁芯1的内表面和转子7的外表面之间仍然可以保持较小的间隙(通常不超过0.4mm)。由此可知,该定子密封结构既能起到减振、降噪的效果,又能够避免漏磁的增加,保证开关磁阻电机的工作稳定性。With this structure, the connecting cylinder 4 connects the axial space between the stator core 1 and the casing 3 and the axial space between the winding 2 and the casing 3 , and the inner wall of the sealed cavity 5 includes the inner wall of the stator core 1 and the inner wall of the connecting cylinder 4 , therefore, the inner wall of the stator core 1 is not enclosed, so that the inner wall of the stator core 1 serves as a part of the inner wall of the sealed cavity 5 . Compared with the first specific solution, the gap between the inner wall of the stator core 1 and the outer surface of the rotor 7 is not occupied, and a small gap can still be maintained between the inner surface of the stator core 1 and the outer surface of the rotor 7 (usually no more than 0.4mm). It can be seen from this that the stator sealing structure can not only achieve the effects of vibration reduction and noise reduction, but also avoid the increase of magnetic flux leakage and ensure the working stability of the switched reluctance motor.
请参考图7和图8,图7为图6中连接筒4的一种具体实施方式的立体图;图8为图7中连接板41的结构示意图。Please refer to FIGS. 7 and 8 . FIG. 7 is a perspective view of a specific embodiment of the connecting cylinder 4 in FIG. 6 ; FIG. 8 is a schematic structural diagram of the connecting plate 41 in FIG. 7 .
更具体的方案中,如图7和图8所示,上述连接筒4包括两个相同的半筒结构4a,每个半筒结构4a包括与定子铁芯1数目相同的弧形连接板41,每个连接板41包括压装段411和连接段412;压装段411压装于绕组2的内侧,每相邻两个压装段411形成容置定子铁芯1的凹槽42;多个连接段412首尾相连形成环形结构,环形结构与壳体3连接,两个半筒结构4a的压装段411对接形成连接筒4。In a more specific solution, as shown in FIGS. 7 and 8 , the above-mentioned connecting cylinder 4 includes two identical half-cylinder structures 4a, and each half-cylinder structure 4a includes the same number of arc-shaped connecting plates 41 as the stator core 1 , Each connecting plate 41 includes a press-fitting segment 411 and a connecting segment 412; the press-fitting segment 411 is press-fitted on the inner side of the winding 2, and each adjacent two press-fitting segments 411 form a groove 42 for accommodating the stator core 1; a plurality of The connecting sections 412 are connected end to end to form an annular structure, the annular structure is connected to the housing 3 , and the press-fitting sections 411 of the two half-tube structures 4 a are butted to form the connecting tube 4 .
采用这种结构,安装过程中,将两个半筒结构4a分别从定子铁芯1的两端沿轴向向中部插装,以使每个弧形连接板41的压装段411压装在绕组2的内侧,两个半筒结构4a对接形成连接筒4,再将连接板41的连接段412与壳体3连接,最后再完成定子密封结构的封装。With this structure, during the installation process, the two half-cylindrical structures 4a are respectively inserted from both ends of the stator core 1 to the middle in the axial direction, so that the press-fitting section 411 of each arc-shaped connecting plate 41 is press-fitted on the On the inner side of the winding 2, the two half-cylinder structures 4a are butted to form the connecting cylinder 4, and then the connecting section 412 of the connecting plate 41 is connected with the casing 3, and finally the encapsulation of the stator sealing structure is completed.
这样,弧形连接板41的压装段411起到密封绕组2的作用,每相邻两个压装段411之间形成的凹槽42则用于容置定子铁芯1,弧形连接板41的连接段412连接成的连接筒4设于定子铁芯1端部与壳体3、绕组2与壳体3的轴向空间内,起到轴向连接的作用。这种结构的连接筒4能够简单、方便地实现定子铁芯1与壳体3的轴向连接、绕组2与壳体3的轴向连接。In this way, the pressing section 411 of the arc-shaped connecting plate 41 plays the role of sealing the winding 2, and the groove 42 formed between each adjacent two pressing sections 411 is used to accommodate the stator iron core 1, and the arc-shaped connecting plate The connecting cylinder 4 formed by connecting the connecting sections 412 of 41 is set in the axial space between the end of the stator core 1 and the casing 3, the winding 2 and the casing 3, and plays the role of axial connection. The connecting cylinder 4 with this structure can simply and conveniently realize the axial connection between the stator core 1 and the casing 3 and the axial connection between the winding 2 and the casing 3 .
需要说明的是,上述连接筒4并不仅限包括两个半筒型结构,还可以将其设置为一体式结构,安装时将连接筒4从定子铁芯1的一侧进行插装即可。It should be noted that the above-mentioned connecting cylinder 4 is not limited to two semi-cylindrical structures, but can also be set as an integral structure, and the connecting cylinder 4 can be inserted from one side of the stator core 1 during installation.
进一步的方案中,如图6所示,在开关磁阻电机的横截面内,压装段411的内表面与定子铁芯1的内表面处于以开关磁阻电机的转轴8中心为圆心的同一圆弧上。In a further solution, as shown in FIG. 6 , in the cross section of the switched reluctance motor, the inner surface of the press-fit section 411 and the inner surface of the stator core 1 are in the same circle with the center of the rotating shaft 8 of the switched reluctance motor as the center of the circle. on the arc.
由于连接板41的压装段411和定子铁芯1的内表面共同形成密封腔5的内表面,采用上述结构,使得整个密封腔5的内壁到转轴8中心的距离相同,便于后续封装工作的进行,也使得开关磁阻电机的结构对称,进一步减小振动和噪声。与压装段411设于定子铁芯1内表面外侧的密封定子结构相比,该结构能使密封腔5内的容积最大,以便更多地容置蒸发冷却液6,进一步减小开关磁阻电机的振动和噪声。Since the press-fitting section 411 of the connecting plate 41 and the inner surface of the stator core 1 together form the inner surface of the sealing cavity 5, the above structure makes the distance from the inner wall of the entire sealing cavity 5 to the center of the rotating shaft 8 the same, which is convenient for subsequent packaging work. It also makes the structure of the switched reluctance motor symmetrical, and further reduces vibration and noise. Compared with the sealed stator structure in which the press-fit section 411 is set on the outside of the inner surface of the stator core 1, this structure can maximize the volume in the sealed cavity 5, so as to accommodate more evaporative coolant 6 and further reduce the switched reluctance. Motor vibration and noise.
还可以进一步设置连接筒4的具体连接方式。The specific connection mode of the connection cylinder 4 can also be further set.
在一种具体实施方式中,上述每相邻两个连接板41的连接段412首尾对接形成环形结构,且每个连接板41均与壳体3连接。In a specific embodiment, the connecting segments 412 of each of the two adjacent connecting plates 41 are butted end to end to form an annular structure, and each connecting plate 41 is connected to the housing 3 .
采用这种结构,使得连接筒4的结构简单、对称,各连接板41的安装、拆卸操作方便。By adopting this structure, the structure of the connecting cylinder 4 is simple and symmetrical, and the installation and disassembly operations of each connecting plate 41 are convenient.
可以想到,上述连接筒4并不仅限上述结构。It is conceivable that the above-mentioned connecting cylinder 4 is not limited to the above-mentioned structure.
在另一种具体实施方式中,如图9所示,图9为图6中连接筒4的另一种具体实施方式的立体图,每相邻两个连接板41的连接段412首尾重叠形成环形结构,且每两个连接板41在重叠部分与壳体3连接。采用这种结构,壳体3同时与多个连接板41连接,且每相邻两个连接板41之间也连接,能够增强连接筒4与壳体3之间的连接可靠行。In another specific embodiment, as shown in FIG. 9 , which is a perspective view of another specific embodiment of the connecting cylinder 4 in FIG. 6 , the connecting sections 412 of every two adjacent connecting plates 41 overlap end to end to form a ring shape structure, and every two connecting plates 41 are connected to the casing 3 at the overlapping portion. With this structure, the casing 3 is connected to the plurality of connecting plates 41 at the same time, and every two adjacent connecting plates 41 are also connected, which can enhance the reliability of the connection between the connecting cylinder 4 and the casing 3 .
具体的方案中,如图9所示,相间设置的连接段412(例如六个连接板41中的第一、三、五个)的两端设有向外的弯折部4122,其余相间设置的连接板41(例如六个连接板41中的第二、四、六个)正常设置,弯折部4122与其相邻的连接段412重叠设置。In a specific solution, as shown in FIG. 9 , the two ends of the connecting sections 412 (for example, the first, the third, and the fifth of the six connecting plates 41 ) that are arranged alternately are provided with outwardly bent portions 4122 , and the rest are arranged alternately. The connecting plates 41 (for example, the second, fourth, and sixth of the six connecting plates 41) are normally arranged, and the bent portions 4122 are arranged to overlap with the adjacent connecting segments 412.
可以想到,相邻两个连接板41重叠设置的方式并不仅限这一种,例如,还可以将每个弧形连接板41的连接段412一端设置上述弯折部4122,另一端正常设置,以使每相邻两个连接板41中,一个连接板41具有弯折部4122的一端与另一个连接板41未设有弯折部的另一端重叠,以形成二者首尾重叠。It is conceivable that the overlapping arrangement of two adjacent connecting plates 41 is not limited to this one. For example, one end of the connecting segment 412 of each arc-shaped connecting plate 41 may be provided with the above-mentioned bending portion 4122, and the other end may be set normally. In every two adjacent connecting plates 41 , one end of one connecting plate 41 with the bent portion 4122 overlaps with the other end of the other connecting plate 41 without the bent portion to form an end-to-end overlap.
还可以进一步设置上述连接筒4与壳体3的具体连接方式。The specific connection manner of the above-mentioned connecting cylinder 4 and the housing 3 can also be further provided.
在另一种具体实施方式中,如图10和图11所示,图10、图11为本发明所提供开关磁阻电机的壳体的主视图、侧视图,上述连接板41上可以设有第一定位孔4121,壳体3包括端盖31和设于端盖31一侧的固定筒32,固定筒32设有与第一定位孔4121对应的第二定位孔321,固定筒32和环形结构通过插装于第一定位孔4121和第二定位孔321的螺纹紧固件连接。In another specific embodiment, as shown in FIG. 10 and FIG. 11 , FIG. 10 and FIG. 11 are the front view and side view of the casing of the switched reluctance motor provided by the present invention, and the connection plate 41 may be provided with The first positioning hole 4121, the housing 3 includes an end cover 31 and a fixing cylinder 32 arranged on one side of the end cover 31, the fixing cylinder 32 is provided with a second positioning hole 321 corresponding to the first positioning hole 4121, the fixing cylinder 32 and the ring The structures are connected by threaded fasteners inserted into the first positioning hole 4121 and the second positioning hole 321 .
采用这种结构,能够简单、方便地实现环形结构与壳体3的连接筒4的连接,且二者的连接可靠性较强。可以想到,壳体3与环形结构并不仅限采用螺纹紧固件连接,还可以采用其他方式连接,例如可以在壳体3的固定筒32内设置于环形结构配合的环槽。当环形结构的各连接板41的一侧压装于绕组2的内侧、另一侧形成环形结构后,可以将环形结构过盈配合与该环槽中,同样也能够实现二者的稳定连接。With this structure, the connection between the annular structure and the connection cylinder 4 of the housing 3 can be realized simply and conveniently, and the connection reliability of the two is relatively strong. It is conceivable that the casing 3 and the annular structure are not only connected by threaded fasteners, but can also be connected in other ways, for example, a ring groove matching the annular structure can be provided in the fixing cylinder 32 of the casing 3 . When one side of each connecting plate 41 of the annular structure is press-fitted to the inner side of the winding 2 and the other side forms the annular structure, the annular structure can be interference fit into the annular groove, and the stable connection between the two can also be achieved.
以上对本发明所提供的一种开关磁阻电机进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The switched reluctance motor provided by the present invention has been described in detail above. The principles and implementations of the present invention are described herein by using specific examples, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims (7)
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CN104578469B (en) * | 2015-01-22 | 2017-11-10 | 北京建筑大学 | A kind of method, apparatus for reducing switched reluctance machines vibration and noise |
DE102016217734A1 (en) | 2016-09-16 | 2018-03-22 | Siemens Aktiengesellschaft | Rotor with coil arrangement and winding carrier |
CN108471198B (en) * | 2018-04-26 | 2023-07-28 | 北京建筑大学 | Control method, device and system for switched reluctance motor and controller |
CN108390511B (en) * | 2018-04-26 | 2023-07-28 | 北京建筑大学 | Switch reluctance motor and control method, device and system thereof |
CN109194037B (en) * | 2018-10-30 | 2021-06-01 | 清华大学 | Oil-cooled motor for isolating space where motor stator and rotor are located |
CN110690793B (en) * | 2019-09-23 | 2021-03-16 | 中国科学院电工研究所 | Evaporative cooling motor |
CN112648333B (en) * | 2020-12-08 | 2024-10-29 | 中冶赛迪信息技术(重庆)有限公司 | Suspended anti-disturbance structure, device and manufacturing method |
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