CN106226045A - A kind of dry testing method for pressure limiting valve opening pressure and device - Google Patents
A kind of dry testing method for pressure limiting valve opening pressure and device Download PDFInfo
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Abstract
本发明公开一种限压阀开启压力干式试验方法及装置;包括气源、调压阀、比例减压阀、增压器、贮气罐、气体流量计、压力传感器、充气二通电磁阀、排气二通电磁阀、电控装置;气源、调压阀、比例减压阀、增压器、贮气罐、气体流量计、压力传感器、充气二通电磁阀依次串联管路连接;排气二通电磁阀连接在贮气罐与气体流量计之间的管路上;电控装置与气体流量计、压力传感器、充气二通电磁阀、排气二通电磁阀电控连接;增压器持续增压,压力在不断上升;限压阀开启压力检测准确且重复精度非常高;对限压阀卡死或是上限泵,非常容易检测出来;试验方法简单,成本极低,试验周期很短,不影响产品清洁度指标,操作环境好,运输便利。
The invention discloses a dry-type test method and device for the opening pressure of a pressure limiting valve; comprising a gas source, a pressure regulating valve, a proportional pressure reducing valve, a supercharger, a gas storage tank, a gas flow meter, a pressure sensor, and an inflatable two-way solenoid valve , exhaust two-way solenoid valve, electric control device; gas source, pressure regulating valve, proportional pressure reducing valve, supercharger, gas storage tank, gas flow meter, pressure sensor, and inflation two-way solenoid valve are connected in series in sequence; The exhaust two-way solenoid valve is connected to the pipeline between the gas storage tank and the gas flowmeter; the electric control device is electrically connected with the gas flowmeter, pressure sensor, inflation two-way solenoid valve, and exhaust two-way solenoid valve; The device is continuously pressurized and the pressure is constantly rising; the opening pressure detection of the pressure limiting valve is accurate and the repeatability is very high; it is very easy to detect the stuck pressure limiting valve or the upper limit pump; the test method is simple, the cost is extremely low, and the test period is very short. Short, does not affect product cleanliness index, good operating environment, convenient transportation.
Description
技术领域technical field
本发明属于机油泵与计量检测技术领域,涉及一种限压阀开启压力干式试验方法及装置;特别涉及一种机油泵限压阀开启压力干式试验方法及装置,特别适用于各种形式钢球类、柱塞类的机油泵限压阀检测。The invention belongs to the technical field of oil pump and metering detection, and relates to a dry test method and device for the opening pressure of a pressure limiting valve; in particular, it relates to a dry test method and device for the opening pressure of a pressure limiting valve of an oil pump, which is especially suitable for various forms of Steel ball and plunger oil pump pressure limiting valve detection.
背景技术Background technique
传统的机油泵限压阀开启压力试验方法使用油作为试验介质,在标定试验油温、粘度、转速条件下,利用调节阀控制机油泵产品所需标定试验压力,当关闭调节阀时机油泵出油口压力增大,当大于限压阀开启压力时,限压阀开启,此时通过压力变送器取得限压阀的开启压力。传统的以油为介质的限压阀开启压力试验,试验成本高,节拍慢,试验后产品要进行沥油过程,试验沥油后产品中仍有油残留,对产品有一定的污染,产品清洁度指标不易达到,对储存、运输、及用户装配使用带来不便。The traditional oil pump pressure limiting valve opening pressure test method uses oil as the test medium. Under the conditions of calibration test oil temperature, viscosity and speed, the regulating valve is used to control the calibration test pressure required by the oil pump product. When the regulating valve is closed, the oil pump will output oil. When the pressure at the port increases, when it is greater than the opening pressure of the pressure limiting valve, the pressure limiting valve opens, and at this time the opening pressure of the pressure limiting valve is obtained through the pressure transmitter. The traditional opening pressure test of the pressure limiting valve with oil as the medium has high test cost and slow pace. After the test, the product must be drained. After the test, there is still oil in the product, which will pollute the product to a certain extent. The product is clean It is difficult to achieve the high-speed index, which brings inconvenience to storage, transportation, and user assembly and use.
已知的CN1908609A 限压阀开启压力干式试验方法,是不同于本发明的一种限压阀开启压力干式试验方法与装置;其装置包括预充气管路、增压管路,预充气管路与增压管路并联连接;检测方法是首先要对检测的限压阀进行预充气,预充气后气压需稳定2-10秒;使限压阀达到密封,达到气压稳定;再通过增压管路向限压阀腔体内增压,其增压管路增压的气体是定量的;增压气体作用在限压阀柱塞或钢球上,当气体压力大于限压阀弹簧预紧力时,限压阀柱塞或钢球开启,同时压力传感器检测此时气压的最高值;增压气量一次全消耗掉;此方法检测不出来限压阀活动位移;并对限压阀卡死、但限压阀有泄漏等特殊情况不能做出检测判别。The known CN1908609A pressure-limiting valve opening pressure dry test method is a dry-type test method and device for pressure-limiting valve opening pressure different from the present invention; The circuit is connected in parallel with the pressurized pipeline; the detection method is to pre-inflate the detected pressure limiting valve first, and the air pressure needs to be stable for 2-10 seconds after pre-inflating; make the pressure limiting valve reach sealing and achieve stable air pressure; then pressurize The pipeline pressurizes the cavity of the pressure limiting valve, and the gas pressurized by the pressurizing pipeline is quantitative; the pressurized gas acts on the plunger or steel ball of the pressure limiting valve. When the gas pressure is greater than the spring preload of the pressure limiting valve , the plunger or steel ball of the pressure limiting valve opens, and the pressure sensor detects the highest value of the air pressure at this time; Special circumstances such as pressure limiting valve leakage cannot be detected and judged.
发明内容Contents of the invention
本发明公开了一种限压阀开启压力干式试验方法及装置,以解决现有技术中以油为介质的限压阀开启压力试验,试验成本高,节拍慢,试验后产品要进行沥油过程,试验沥油后产品中仍有油残留,对产品有一定的污染,产品清洁度指标不易达到,对储存、运输、及用户装配使用带来不便;限压阀开启压力干式试验检测不出来限压阀活动位移;并对限压阀卡死、但限压阀有泄漏等特殊情况不能做出检测判别等问题。The invention discloses a dry-type test method and device for the opening pressure of a pressure limiting valve to solve the problem of high test cost and slow beat in the prior art for the opening pressure test of a pressure limiting valve using oil as the medium, and the product needs to be drained after the test. During the process, there is still oil residue in the product after the oil is drained in the test, which will pollute the product to a certain extent, and the product cleanliness index is not easy to achieve, which brings inconvenience to storage, transportation, and user assembly and use; the dry test of the opening pressure of the pressure limiting valve is not good The movement displacement of the pressure limiting valve comes out; and the problem that the pressure limiting valve is stuck, but the pressure limiting valve has leakage and other special circumstances cannot be detected and judged.
本发明限压阀开启压力干式试验方法:以空气或其它气态气体作为介质,利用限压阀弹簧的作用力和机油泵高压腔充入的气体压力相作用平衡原理;通过限压阀体移动至开启位置时充气气量的变化来判断限压阀开启压力,此气量是通过充气管路里气体流量计来检测的;试验前,充气二通电磁阀与标准样件管路连接,校准试验装置;试验时,充气二通电磁阀与测试件限压阀管路连接。The pressure limiting valve opening pressure dry test method of the present invention: use air or other gaseous gas as the medium, utilize the force of the pressure limiting valve spring and the gas pressure charged into the high pressure chamber of the oil pump to interact with each other and balance the principle; move through the pressure limiting valve body The opening pressure of the pressure limiting valve is determined by the change of the inflated gas volume when it reaches the open position. The gas volume is detected by the gas flowmeter in the inflated pipeline; before the test, the inflated two-way solenoid valve is connected to the standard sample pipeline, and the test device is calibrated ; During the test, the inflatable two-way solenoid valve is connected to the pressure limiting valve pipeline of the test piece.
包括:include:
第一步,检测限压阀开启压力:The first step is to detect the opening pressure of the pressure limiting valve:
试验前,排气二通电磁阀、充气二通电磁阀关闭;比例减压阀将经过调压阀的气体试验介质压力稳定调节至初始压力值,确保供应稳定气源,其值小于限压阀开启压力下限值;试验工件限压阀与充气二通电磁阀管路密封连接;开始试验时,充气二通电磁阀开启,气源持续泵入气体试验介质;经过调压阀的气体试验介质通过比例减压阀按一定速比精确调压;由比例减压阀输出的气体试验介质经增压器向贮气罐持续增压;气体试验介质经贮气罐、气体流量计、压力传感器、充气二通电磁阀向试验工件限压阀充气;气体流量计检测气体试验介质流量;气体流量计检测气体试验介质流量达到设定的流量值时,压力传感器检测的气体试验介质压力值即为限压阀开启压力值。Before the test, the exhaust two-way solenoid valve and the inflation two-way solenoid valve are closed; the proportional pressure reducing valve can stably adjust the pressure of the gas test medium passing through the pressure regulating valve to the initial pressure value to ensure a stable gas supply, and its value is lower than that of the pressure limiting valve The lower limit of the opening pressure; the pressure limiting valve of the test workpiece is sealed with the gas-filled two-way solenoid valve pipeline; when the test is started, the gas-filled two-way solenoid valve is opened, and the gas source is continuously pumped into the gas test medium; Accurate pressure regulation at a certain speed ratio through the proportional pressure reducing valve; the gas test medium output by the proportional pressure reducing valve is continuously pressurized to the gas storage tank through the supercharger; the gas test medium is passed through the gas storage tank, gas flowmeter, pressure sensor, The inflatable two-way solenoid valve inflates the pressure limiting valve of the test workpiece; the gas flowmeter detects the flow rate of the gas test medium; when the gas flowmeter detects that the flow rate of the gas test medium reaches the set flow value, the pressure value of the gas test medium detected by the pressure sensor is the limit value. Pressure valve opening pressure value.
第二步,排气与复原初始:The second step, exhaust and restore the initial:
充气二通电磁阀关闭,排气二通电磁阀开启,试验装置中气体试验介质通过排气二通电磁阀排气;当压力传感器检测的气体试验介质压力值低于初始压力值时,排气二通电磁阀关闭;比例减压阀将气体试验介质压力调节复原至初始压力值,以备下次试验;确保试验重复性精度。The inflatable two-way solenoid valve is closed, the exhaust two-way solenoid valve is opened, and the gas test medium in the test device is exhausted through the exhaust two-way solenoid valve; when the pressure value of the gas test medium detected by the pressure sensor is lower than the initial pressure value, the exhaust The two-way solenoid valve is closed; the proportional pressure reducing valve restores the pressure of the gas test medium to the initial pressure value for the next test; to ensure the repeatability accuracy of the test.
本发明限压阀开启压力干式试验方法:比例减压阀调节的气体试验介质压力值与限压阀开启压力下限值之差大于等于0.05MPa。The dry test method for the opening pressure of the pressure limiting valve of the present invention: the difference between the pressure value of the gas test medium adjusted by the proportional pressure reducing valve and the lower limit of the opening pressure of the pressure limiting valve is greater than or equal to 0.05 MPa.
本发明限压阀开启压力干式试验方法:在试验工件限压阀检测前还包括压力传感器测试限压阀开启压力限值标定;包括:The dry test method for the opening pressure of the pressure limiting valve of the present invention: before the detection of the pressure limiting valve of the test workpiece, it also includes the calibration of the opening pressure limit of the pressure sensor testing the pressure limiting valve; including:
标定前,排气二通电磁阀、充气二通电磁阀关闭;比例减压阀将经过调压阀的气体试验介质压力稳定调节至初始压力值,确保供应稳定气源,其值小于限压阀开启压力下限值;将限压阀开启压力标准样件与充气二通电磁阀管路密封连接;以标定装置的限压阀开启压力限值;标定时,充气二通电磁阀开启,气源持续泵入气体试验介质;经过调压阀的气体试验介质通过比例减压阀按一定速比精确调压;由比例减压阀输出的气体试验介质经增压器向贮气罐持续增压;气体试验介质经贮气罐、气体流量计、压力传感器、充气二通电磁阀向标准样件充气;标准样件限压阀开启,记录并设定标准样件限压阀开启时气体流量计检测流量值,并标定压力传感器检测的限压阀开启压力限值;标定后,充气二通电磁阀关闭,排气二通电磁阀开启,试验装置中气体试验介质通过排气二通电磁阀排气;当压力传感器检测的气体试验介质压力值低于限压阀开启压力下限值时,排气二通电磁阀关闭;比例减压阀将气体试验介质压力调节复原至初始压力值,标定结束,从测试工位取下标准样件。Before calibration, the exhaust two-way solenoid valve and the inflation two-way solenoid valve are closed; the proportional pressure reducing valve can stably adjust the pressure of the gas test medium passing through the pressure regulating valve to the initial pressure value to ensure a stable gas source, and its value is lower than that of the pressure limiting valve The lower limit of the opening pressure; connect the standard sample of the opening pressure of the pressure limiting valve to the pipeline of the inflatable two-way solenoid valve; use the opening pressure limit of the pressure limiting valve of the calibration device; The gas test medium is continuously pumped; the gas test medium passing through the pressure regulating valve is precisely regulated at a certain speed ratio through the proportional pressure reducing valve; the gas test medium output by the proportional pressure reducing valve is continuously pressurized to the gas storage tank through the booster; The gas test medium is inflated to the standard sample through the gas storage tank, gas flow meter, pressure sensor, and inflatable two-way solenoid valve; the pressure limiting valve of the standard sample is opened, and the gas flow meter detects when the pressure limiting valve of the standard sample is opened. Flow value, and calibrate the opening pressure limit of the pressure limiting valve detected by the pressure sensor; after calibration, the two-way solenoid valve for inflation is closed, the two-way solenoid valve for exhaust is opened, and the gas test medium in the test device is exhausted through the two-way solenoid valve for exhaust ;When the pressure value of the gas test medium detected by the pressure sensor is lower than the lower limit of the opening pressure of the pressure limiting valve, the exhaust two-way solenoid valve is closed; the proportional pressure reducing valve restores the pressure of the gas test medium to the initial pressure value, and the calibration is completed. Remove the standard sample from the test station.
标准样件包括限压阀开启压力上限标准样件和限压阀开启压力下限标准样件;分别将限压阀开启压力上限标准样件和限压阀开启压力下限标准样件安装于测试工位限压阀的位置上,以分别标定装置的限压阀开启压力上限和下限。The standard samples include the upper limit standard sample of the opening pressure of the pressure limiting valve and the lower limit standard sample of the opening pressure of the pressure limiting valve; the upper limit standard sample of the opening pressure of the pressure limiting valve and the lower limit standard sample of the opening pressure of the pressure limiting valve are respectively installed in the test station The position of the pressure limiting valve is used to calibrate the upper and lower limits of the opening pressure of the pressure limiting valve of the device.
本发明限压阀开启压力干式试验装置包括气源、调压阀、比例减压阀、增压器、贮气罐、气体流量计、压力传感器、充气二通电磁阀、排气二通电磁阀、电控装置;气源、调压阀、比例减压阀、增压器、贮气罐、气体流量计、压力传感器、充气二通电磁阀依次串联管路连接;比例减压阀控制增压的速度,确保检测的准确及重复性;增压器、贮气罐确保试验中瞬间提供足够的增大的充气量;排气二通电磁阀连接在贮气罐与气体流量计之间的管路上;电控装置与气体流量计、压力传感器、充气二通电磁阀、排气二通电磁阀电控连接;初始状态,排气二通电磁阀、充气二通电磁阀关闭;比例减压阀将经过调压阀的气体试验介质压力稳定调节至初始压力值,确保供应稳定气源,其值小于限压阀开启压力下限值0.05MPa;当开始试验时,充气二通电磁阀开启,向限压阀充气;当气体流量计检测气体流量达到设定的流量值时,电控装置控制压力传感器检测管路中的气体试验介质压力值;同时,充气二通电磁阀关闭,排气二通电磁阀开启;当压力传感器检测的气体试验介质压力值低于初始压力值时排气二通电磁阀关闭,比例减压阀将气源压力调节至初始压力值;此轮试验结束。The pressure limiting valve opening pressure dry test device of the present invention includes a gas source, a pressure regulating valve, a proportional pressure reducing valve, a supercharger, a gas storage tank, a gas flow meter, a pressure sensor, a two-way solenoid valve for inflation, and a two-way solenoid valve for exhaust. Valve, electric control device; gas source, pressure regulating valve, proportional pressure reducing valve, supercharger, gas storage tank, gas flow meter, pressure sensor, inflatable two-way solenoid valve are connected in series in sequence; proportional pressure reducing valve controls increasing The pressure speed ensures the accuracy and repeatability of the detection; the supercharger and the gas storage tank ensure that the test can provide sufficient and increased inflation in an instant; the exhaust two-way solenoid valve is connected between the gas storage tank and the gas flowmeter. On the pipeline; the electronic control device is electrically connected with the gas flow meter, pressure sensor, two-way inflation solenoid valve, and two-way exhaust solenoid valve; in the initial state, the two-way exhaust solenoid valve and the two-way inflation solenoid valve are closed; proportional pressure reduction The valve will stably adjust the pressure of the gas test medium through the pressure regulating valve to the initial pressure value to ensure a stable gas source, which is less than the lower limit of the opening pressure of the pressure limiting valve 0.05MPa; when the test is started, the inflatable two-way solenoid valve is opened, Inflate the pressure limiting valve; when the gas flow meter detects that the gas flow reaches the set flow value, the electronic control device controls the pressure sensor to detect the pressure value of the gas test medium in the pipeline; at the same time, the inflation two-way solenoid valve is closed, and the exhaust two-way The one-way solenoid valve is opened; when the pressure value of the gas test medium detected by the pressure sensor is lower than the initial pressure value, the exhaust two-way solenoid valve is closed, and the proportional pressure reducing valve adjusts the gas source pressure to the initial pressure value; this round of test ends.
本发明限压阀开启压力干式试验装置的增压器输入与输出气压比大于等于1:4。The air pressure ratio between the input and output air pressure of the supercharger of the pressure limiting valve opening pressure dry test device of the present invention is greater than or equal to 1:4.
本发明限压阀开启压力干式试验装置还包括消音器;消音器与排气二通电磁阀管路连接,当排气二通电磁阀开启排气时减小噪声。The pressure limiting valve opening pressure dry test device of the present invention also includes a muffler; the muffler is connected with the exhaust two-way electromagnetic valve pipeline, and the noise is reduced when the exhaust two-way electromagnetic valve is opened to exhaust.
本发明限压阀开启压力干式试验装置还包括标准样件;标准样件两个,包括限压阀开启压力上限标准样件和限压阀开启压力下限标准样件,标准样件由油式试验台标定。The pressure limiting valve opening pressure dry test device of the present invention also includes a standard sample; two standard samples, including a pressure limiting valve opening pressure upper limit standard sample and a pressure limiting valve opening pressure lower limit standard sample, the standard sample is composed of an oil type Test bench calibration.
本发明的积极效果在于:限压阀开启压力检测准确且重复精度非常高;对限压阀卡死或是上限泵,非常容易检测出来;试验方法简单,成本极低,试验周期很短, 不影响产品清洁度指标,操作环境好,运输便利。The positive effects of the present invention are: the opening pressure detection of the pressure limiting valve is accurate and the repetition accuracy is very high; it is very easy to detect the stuck pressure limiting valve or the upper limit pump; the test method is simple, the cost is extremely low, the test period is very short, and the Affect the product cleanliness index, good operating environment and convenient transportation.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图中:1 气源、2调压阀、3比例减压阀、4增压器、5贮气罐、6气体流量计、7压力传感器、8充气二通电磁阀、9标准样件、10排气二通电磁阀、11消音器、12试验工件限压阀。In the figure: 1 gas source, 2 pressure regulating valve, 3 proportional pressure reducing valve, 4 supercharger, 5 gas storage tank, 6 gas flow meter, 7 pressure sensor, 8 inflatable two-way solenoid valve, 9 standard sample, 10 Exhaust two-way solenoid valve, 11 muffler, 12 test workpiece pressure limiting valve.
具体实施方式detailed description
以下结合附图详细说明本发明的实施例。Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
本发明第一实施例如图1所示,限压阀开启压力干式试验装置包括气源1、调压阀2、比例减压阀3、四倍增压比的增压器4、贮气罐5、气体流量计6、压力传感器7、充气二通电磁阀8、标准样件9、排气二通电磁阀10、消音器11、电控装置;标准样件9两个,包括限压阀开启压力上限标准样件9和限压阀开启压力下限标准样件9,标准样件9由油式试验台精确标定;气源1、调压阀2、比例减压阀3、增压器4、贮气罐5、气体流量计6、压力传感器7、充气二通电磁阀8依次串联管路连接;比例减压阀3控制增压的速度,确保检测的准确及重复性;四倍增压比的增压器4、贮气罐5确保试验中瞬间提供足够的增大的充气量;排气二通电磁阀10连接在贮气罐5与气体流量计6之间的管路上;消音器11与排气二通电磁阀10管路连接;电控装置与气体流量计6、压力传感器7、充气二通电磁阀8、排气二通电磁阀10电控连接;初始状态,排气二通电磁阀10、充气二通电磁阀8关闭,比例减压阀3将经过调压阀2的空气压力稳定调节至初始压力值,确保供应稳定气源,其值小于限压阀开启压力下限值0.05MPa;当开始试验时,充气二通电磁阀8开启,气源1持续泵入空气;经过调压阀2的空气通过比例减压阀3按一定速比精确调压;由比例减压阀3输出的空气经四倍增压比的增压器4向贮气罐5持续增压;空气经贮气罐5、气体流量计6、压力传感器7、充气二通电磁阀8向试验工件限压阀12充气;当气体流量计6检测气体流量达到设定的流量值时,电控装置控制压力传感器7检测管路中的空气压力值;同时,充气二通电磁阀8关闭,排气二通电磁阀10开启;当压力传感器7检测的空气压力值低于初始压力值时排气二通电磁阀10关闭,比例减压阀3将气源压力调节至初始压力值,此轮试验结束。The first embodiment of the present invention is shown in Figure 1. The pressure limiting valve opening pressure dry test device includes a gas source 1, a pressure regulating valve 2, a proportional pressure reducing valve 3, a booster 4 with a four-fold boosting ratio, and an air storage tank. 5. Gas flowmeter 6, pressure sensor 7, inflation two-way solenoid valve 8, standard sample 9, exhaust two-way solenoid valve 10, muffler 11, electric control device; two standard samples 9, including pressure limiting valve Opening pressure upper limit standard sample 9 and pressure limiting valve opening pressure lower limit standard sample 9, the standard sample 9 is accurately calibrated by the oil test bench; air source 1, pressure regulating valve 2, proportional pressure reducing valve 3, supercharger 4 , gas storage tank 5, gas flow meter 6, pressure sensor 7, and inflatable two-way solenoid valve 8 are connected in series in sequence; proportional pressure reducing valve 3 controls the speed of boosting to ensure the accuracy and repeatability of detection; quadruple boosting The supercharger 4 and the air storage tank 5 ensure that the test provides enough increased inflation in an instant; the exhaust two-way solenoid valve 10 is connected on the pipeline between the air storage tank 5 and the gas flow meter 6; the muffler 11 is connected to the exhaust two-way solenoid valve 10 pipeline; the electric control device is electrically connected to the gas flow meter 6, the pressure sensor 7, the inflation two-way solenoid valve 8, and the exhaust two-way solenoid valve 10; the initial state, the exhaust two-way Open the solenoid valve 10, close the two-way solenoid valve 8 for inflation, and the proportional pressure reducing valve 3 will stably adjust the air pressure passing through the pressure regulating valve 2 to the initial pressure value to ensure a stable supply of air source, and its value is less than the lower limit of the opening pressure of the pressure limiting valve The value is 0.05MPa; when the test is started, the inflatable two-way solenoid valve 8 is opened, and the air source 1 continues to pump air; the air passing through the pressure regulating valve 2 is accurately regulated at a certain speed ratio through the proportional pressure reducing valve 3; the pressure is reduced by the ratio The air output by the valve 3 is continuously pressurized to the air storage tank 5 through the booster 4 with a four-fold boosting ratio; The pressure limiting valve 12 is inflated; when the gas flow meter 6 detects that the gas flow reaches the set flow value, the electronic control device controls the pressure sensor 7 to detect the air pressure value in the pipeline; at the same time, the inflation two-way solenoid valve 8 is closed, and the exhaust The two-way solenoid valve 10 is opened; when the air pressure value detected by the pressure sensor 7 is lower than the initial pressure value, the exhaust two-way solenoid valve 10 is closed, and the proportional pressure reducing valve 3 adjusts the air source pressure to the initial pressure value, and this round of test ends .
试验方法以空气作为介质,利用限压阀弹簧的作用力和机油泵高压腔充入的气体压力相作用平衡原理;通过限压阀体移动至开启位置时充气气量的变化来判断限压阀开启压力,此气量是通过充气管路里气体流量计6来检测的;试验前,充气二通电磁阀8与标准样件9管路连接,校准试验装置;试验时,充气二通电磁阀8与测试件限压阀12管路连接。The test method uses air as the medium, and uses the principle of balance between the force of the pressure limiting valve spring and the gas pressure charged into the high pressure chamber of the oil pump; the opening of the pressure limiting valve is judged by the change of the inflated gas volume when the pressure limiting valve body moves to the open position Pressure, the gas volume is detected by the gas flow meter 6 in the inflation pipeline; before the test, the gas-filled two-way solenoid valve 8 is connected to the standard sample 9 pipeline, and the test device is calibrated; during the test, the gas-filled two-way solenoid valve 8 and the The test piece pressure limiting valve 12 is connected to the pipeline.
具体过程如下:The specific process is as follows:
第一步,装置标定:The first step, device calibration:
标准样件9包括限压阀开启压力上限标准样件9和限压阀开启压力下限标准样件9;分别将限压阀开启压力上限标准样件9和限压阀开启压力下限标准样件9安装于测试工位试验工件限压阀12的位置上,以分别标定装置的限压阀开启压力上限和下限;The standard sample 9 includes a pressure limiting valve opening pressure upper limit standard sample 9 and a pressure limiting valve opening pressure lower limit standard sample 9; the pressure limiting valve opening pressure upper limit standard sample 9 and the pressure limiting valve opening pressure lower limit standard sample 9 Installed on the position of the pressure limiting valve 12 of the test work piece in the test station, to respectively calibrate the upper limit and lower limit of the opening pressure of the pressure limiting valve of the device;
试验前,排气二通电磁阀10、充气二通电磁阀8关闭;比例减压阀3将经过调压阀2的空气压力稳定调节至初始压力值,确保供应稳定气源,其值小于限压阀开启压力下限值0.05MPa;将限压阀开启压力标准样件9安装于测试工位试验工件限压阀12的位置上;开始装置标定时,充气二通电磁阀8开启,气源1持续泵入空气;经过调压阀2的空气通过比例减压阀3按一定速比精确调压;由比例减压阀3输出的空气经四倍增压比的增压器4向贮气罐5持续增压;空气经贮气罐5、气体流量计6、压力传感器7、充气二通电磁阀8向标准样件9充气;标准样件9限压阀开启,记录并设定标准样件9限压阀开启时气体流量计6检测流量值为气体流量计流量设定值,以此标定压力传感器7检测的限压阀开启压力上限和下限;本发明试验装置的限压阀开启压力上限和下限标定后,充气二通电磁阀8关闭,排气二通电磁阀10开启,试验装置中空气通过排气二通电磁阀10、消音器11降噪排气;当压力传感器7检测的空气压力值低于初始压力值时,排气二通电磁阀10关闭;比例减压阀3将气源压力调节至初始压力值,标定完毕,从测试工位取下标准样件9。Before the test, the exhaust two-way solenoid valve 10 and the inflation two-way solenoid valve 8 were closed; the proportional pressure reducing valve 3 stably adjusted the air pressure passing through the pressure regulating valve 2 to the initial pressure value to ensure a stable air supply, and the value was less than the limit The lower limit of the opening pressure of the pressure valve is 0.05MPa; install the standard sample 9 of the opening pressure of the pressure limiting valve on the position of the pressure limiting valve 12 of the test workpiece at the test station; 1 Continuous pumping of air; the air passing through the pressure regulating valve 2 passes through the proportional pressure reducing valve 3 to precisely adjust the pressure at a certain speed ratio; the air output from the proportional pressure reducing valve 3 passes through the supercharger with a four-fold boosting ratio and stores air in 4 directions The tank 5 is continuously pressurized; the air is inflated to the standard sample 9 through the air storage tank 5, the gas flow meter 6, the pressure sensor 7, and the inflatable two-way solenoid valve 8; the pressure limiting valve of the standard sample 9 is opened, and the standard sample is recorded and set. When the part 9 pressure limiting valve was opened, the gas flow meter 6 detected flow value was the gas flow meter flow set value, so as to calibrate the upper limit and the lower limit of the opening pressure of the pressure limiting valve detected by the pressure sensor 7; the opening pressure of the pressure limiting valve of the test device of the present invention After the upper and lower limits are calibrated, the inflation two-way solenoid valve 8 is closed, the exhaust two-way solenoid valve 10 is opened, and the air in the test device passes through the exhaust two-way solenoid valve 10 and the muffler 11 to reduce noise and exhaust; when the pressure sensor 7 detects When the air pressure value is lower than the initial pressure value, the exhaust two-way solenoid valve 10 is closed; the proportional pressure reducing valve 3 adjusts the air source pressure to the initial pressure value, and after the calibration is completed, the standard sample 9 is removed from the testing station.
第二步,检测限压阀开启压力:The second step is to detect the opening pressure of the pressure limiting valve:
试验前,排气二通电磁阀10、充气二通电磁阀8关闭;比例减压阀3将经过调压阀2的空气压力稳定调节至初始压力值,确保供应稳定气源,其值小于限压阀开启压力下限值0.05MPa;开始试验时,充气二通电磁阀8开启,气源1持续泵入空气;经过调压阀2的空气通过比例减压阀3按一定速比精确调压,由比例减压阀3输出的空气经四倍增压比的增压器4向贮气罐5持续增压;空气经贮气罐5、气体流量计6、压力传感器7、充气二通电磁阀8向试验工件限压阀12充气;气体流量计6检测空气流量;当气体流量计6检测空气流量达到设定的流量值时,压力传感器7检测的空气压力值即为限压阀开启压力值。Before the test, the exhaust two-way solenoid valve 10 and the inflation two-way solenoid valve 8 were closed; the proportional pressure reducing valve 3 stably adjusted the air pressure passing through the pressure regulating valve 2 to the initial pressure value to ensure a stable air supply, and the value was less than the limit The lower limit of the opening pressure of the pressure valve is 0.05MPa; at the beginning of the test, the inflatable two-way solenoid valve 8 is opened, and the air source 1 continues to pump air; the air passing through the pressure regulating valve 2 passes through the proportional pressure reducing valve 3 to accurately adjust the pressure at a certain speed ratio , the air output by the proportional decompression valve 3 is continuously pressurized to the air storage tank 5 through the supercharger 4 with a four-fold boosting ratio; The valve 8 inflates the pressure limiting valve 12 of the test workpiece; the gas flow meter 6 detects the air flow; when the air flow detected by the gas flow meter 6 reaches the set flow value, the air pressure value detected by the pressure sensor 7 is the opening pressure of the pressure limiting valve value.
第三步,排气与复原初始:The third step, exhaust and restore the initial:
充气二通电磁阀8关闭,排气二通电磁阀10开启,试验装置中空气通过排气二通电磁阀10、消音器11降噪排气;当压力传感器7检测的空气压力值低于初始压力值时,排气二通电磁阀10关闭;比例减压阀3将空气压力精确调节至复原初始压力值,以备下次试验;确保试验重复性精度。The inflation two-way solenoid valve 8 is closed, the exhaust two-way solenoid valve 10 is opened, and the air in the test device passes through the exhaust two-way solenoid valve 10 and the muffler 11 to reduce noise and exhaust; when the air pressure value detected by the pressure sensor 7 is lower than the initial When the pressure value is reached, the exhaust two-way solenoid valve 10 is closed; the proportional pressure reducing valve 3 precisely adjusts the air pressure to restore the initial pressure value for the next test; to ensure the repeatability accuracy of the test.
本发明第二实施例如图1所示,限压阀开启压力干式试验装置自动密封与试验工件限压阀12相通的机油泵高压腔,利用增压器向高压腔体充气增压,高压空气作用在限压阀柱塞或钢球上,当高压空气压力大于试验工件限压阀12弹簧预紧力时,试验工件限压阀12的柱塞或钢球逐渐开启;高压空气自试验工件限压阀12泄气,此时气体流量计6检测气体流量达到设置的流量指标时,压力传感器7采集此时空气压力值即为限压阀开启压力。此方法检测方便准确、重复精度也非常高。The second embodiment of the present invention is shown in Fig. 1, and the pressure-limiting valve opening pressure dry-type test device automatically seals the oil pump high-pressure chamber communicated with the test workpiece pressure-limiting valve 12, utilizes a supercharger to inflate and pressurize the high-pressure chamber, and the high-pressure air Acting on the plunger or steel ball of the pressure limiting valve, when the pressure of the high pressure air is greater than the spring preload of the pressure limiting valve 12 of the test workpiece, the plunger or steel ball of the pressure limiting valve 12 of the test workpiece will gradually open; The pressure valve 12 is deflated. At this time, when the gas flow meter 6 detects that the gas flow reaches the set flow index, the pressure sensor 7 collects the air pressure value at this time, which is the opening pressure of the pressure limiting valve. This method is convenient and accurate in detection, and the repeatability is also very high.
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