CN106222937B - A kind of fabric decontamination apparatus and its operating method - Google Patents
A kind of fabric decontamination apparatus and its operating method Download PDFInfo
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- CN106222937B CN106222937B CN201610840084.9A CN201610840084A CN106222937B CN 106222937 B CN106222937 B CN 106222937B CN 201610840084 A CN201610840084 A CN 201610840084A CN 106222937 B CN106222937 B CN 106222937B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F35/00—Washing machines, apparatus, or methods not otherwise provided for
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F35/00—Washing machines, apparatus, or methods not otherwise provided for
- D06F35/005—Methods for washing, rinsing or spin-drying
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Abstract
本发明提供了一种织物面料除污装置及其操作方法。本发明包括单臂支座,单臂支座的顶端铰接有单臂体,单臂体的前端上设置加压组件,加压组件的下方正对设置运动擦拭组件;加压组件包括升降滑动筒,单臂体的前端上沿竖向开设安装通槽,安装通槽内铰接有竖直滑套,安装通槽的宽度大于竖直滑套的直径,升降滑动筒穿入竖直滑套中形成滑动连接,升降滑动筒的上端为封闭端,封闭端连接砝码,升降滑动筒的下端具有筒口,升降滑动筒由筒口穿入压盘轴,升降滑动筒与压盘轴之间设置压缩弹簧,压缩弹簧的顶端抵靠在封闭端的内壁上,压缩弹簧的底端抵靠在压盘轴的顶端上,压盘轴的底端连接压盘;运动擦拭组件包括运动圆盘,运动圆盘的外周套接紧固夹具。
The invention provides a fabric decontamination device and an operation method thereof. The invention comprises a single-arm support, the top of the single-arm support is hinged with a single-arm body, a pressurizing assembly is arranged on the front end of the single-arm body, and a moving wiping assembly is arranged directly below the pressurizing assembly; the pressurizing assembly includes a lifting sliding cylinder , the front end of the single-arm body is vertically provided with an installation through groove, and a vertical sliding sleeve is hinged in the installation through groove. Sliding connection, the upper end of the lifting and sliding cylinder is a closed end, and the closed end is connected to the weight. The lower end of the lifting and sliding cylinder has a cylinder mouth, and the lifting and sliding cylinder penetrates the pressure plate shaft through the cylinder mouth, and a compression spring is arranged between the lifting and sliding cylinder and the pressure plate shaft. The top end of the compression spring leans against the inner wall of the closed end, the bottom end of the compression spring leans against the top end of the pressure plate shaft, and the bottom end of the pressure plate shaft connects the pressure plate; Socket fastening clamp.
Description
技术领域technical field
本发明属于纺织机械技术领域,涉及一种自动除污装置,特别是一种织物面料除污装置及其操作方法。The invention belongs to the technical field of textile machinery, and relates to an automatic decontamination device, in particular to a fabric decontamination device and an operating method thereof.
背景技术Background technique
纺织品在使用过程中,对纺织品的颜色、手感、外观和气味等性能产生不良影响的任何外来物质,可以统称为污物,一般污物可分为四大类。During the use of textiles, any foreign substances that adversely affect the color, feel, appearance and odor of textiles can be collectively referred to as dirt, and general dirt can be divided into four categories.
(1)颗粒状污物:铁锈、泥土、烟煤分子和灰尘等;(1) Granular dirt: rust, soil, bituminous coal molecules and dust, etc.;
(2)液状油性污物:人体皮肤的分泌物、油脂等;(2) Liquid oily dirt: human skin secretions, grease, etc.;
(3)水性污物:果汁、咖啡、酱油和血液等;(3) Water-based dirt: fruit juice, coffee, soy sauce and blood, etc.;
(4)微生物污物:黄变、霉菌等。(4) Microbial dirt: yellowing, mold, etc.
然而,人们在使用纺织品过程中总是避免不了被沾污,被沾污的纺织品有直接接触、转移、静电和微生物繁殖沾污等四种。直接接触沾染水性状污物和颗粒状污物其沾污程度主要取决于污物与纤维分子间粘附力,粘附力的大小受到两者接触面积和纺织品纤维间分子力大小影响。液状油性污物接触纺织品,润湿纺织品表面,并扩散进入纤维内部,然而通过毛细管效应也能渗入纤维内部,不同纤维污物存在的地方不同,如合成纤维存在于纱线和纤维表面以及纤维空隙处、棉纺织面料主要存在于胞腔内。当纺织品沾污后,一般通过加入洗涤剂水洗和干洗等手段进行去除污物。然而,纺织品上被沾污的笔迹,以上述方法的水洗和干洗是很难去除的。However, people always cannot avoid being contaminated in the process of using textiles. There are four types of contaminated textiles: direct contact, transfer, static electricity and microbial propagation. The degree of contamination of direct contact with water-like dirt and granular dirt mainly depends on the adhesion force between the dirt and fiber molecules, and the size of the adhesion force is affected by the contact area between the two and the molecular force between textile fibers. Liquid oily dirt contacts the textile, wets the surface of the textile, and diffuses into the interior of the fiber. However, it can also penetrate into the interior of the fiber through the capillary effect. Different fiber dirt exists in different places, such as synthetic fibers exist on the surface of yarns and fibers and in the voids of fibers At the same time, cotton textile fabrics mainly exist in the cell cavity. When the textiles are stained, they are generally removed by washing with detergent and dry cleaning. However, stained handwriting on textiles is difficult to remove by washing and dry cleaning of the above-mentioned method.
发明内容Contents of the invention
本发明的目的是针对现有的技术存在上述问题,提出了一种利用重力压制与摩擦擦拭相配合,并利用利萨如图形做摩擦轨迹,实现高效、强度清洁而不损伤面料的织物面料除污装置及其操作方法。The object of the present invention is to solve the above-mentioned problems in the existing technology, and propose a fabric removal method that utilizes gravity pressing and friction wiping, and uses Lissajous figures as friction tracks to achieve high-efficiency, high-strength cleaning without damaging the fabric. Sewage device and method of operation thereof.
本发明的目的可通过下列技术方案来实现:一种织物面料除污装置,包括单臂支座,所述单臂支座的顶端铰接有单臂体,所述单臂体的前端上设置加压组件,所述加压组件的下方正对设置运动擦拭组件;所述加压组件包括升降滑动筒,所述单臂体的前端上沿竖向开设安装通槽,所述安装通槽内铰接有竖直滑套,所述安装通槽的宽度大于所述竖直滑套的直径,所述升降滑动筒穿入所述竖直滑套中形成滑动连接,所述升降滑动筒的上端为封闭端,所述封闭端通过第一可拆结构连接砝码,所述升降滑动筒的下端具有筒口,所述升降滑动筒由筒口穿入压盘轴,所述升降滑动筒与压盘轴之间设置压缩弹簧,所述压缩弹簧的顶端抵靠在封闭端的内壁上,所述压缩弹簧的底端抵靠在所述压盘轴的顶端上,所述压盘轴的底端通过第二可拆结构连接压盘;所述运动擦拭组件包括运动圆盘,所述运动圆盘的上部具有锥形台,所述锥形台的小径台面朝上,所述锥形台的外周套接紧固夹具,所述升降滑动筒与压盘轴套接后形成的长度大于所述单臂体与运动圆盘之间的距离。The purpose of the present invention can be achieved through the following technical solutions: a fabric decontamination device, comprising a single-arm support, the top of the single-arm support is hinged with a single-arm body, and the front end of the single-arm body is provided with a Pressing assembly, a moving wiping assembly is set directly below the pressing assembly; the pressing assembly includes a lifting sliding cylinder, and the front end of the single-arm body is vertically provided with an installation channel, and the installation channel is hinged There is a vertical sliding sleeve, the width of the installation through groove is larger than the diameter of the vertical sliding sleeve, the lifting sliding cylinder penetrates into the vertical sliding sleeve to form a sliding connection, and the upper end of the lifting sliding cylinder is closed The closed end is connected to the weight through the first detachable structure. The lower end of the lifting and sliding cylinder has a cylinder mouth, and the lifting and sliding cylinder penetrates the platen shaft through the cylinder mouth. A compression spring is provided, the top end of the compression spring leans against the inner wall of the closed end, the bottom end of the compression spring leans against the top end of the pressure plate shaft, and the bottom end of the pressure plate shaft passes through the second detachable The structure is connected to the pressure plate; the moving wiping assembly includes a moving disc, the upper part of the moving disc has a conical platform, the small diameter platform of the conical platform faces upward, and the outer circumference of the conical platform is socketed and fastened As for the fixture, the length formed after the elevating and sliding cylinder is sleeved with the platen shaft is greater than the distance between the single arm body and the moving disc.
本织物面料除污装置,由于单臂体通过铰接形成活动状态,由此其可绕铰接点摆动,进而形成非水平状态,其上设置的竖直滑套、升降滑动筒、压盘轴及压盘在压制面料时需要保持竖直状态,以保障面料的水平均匀压力,利用安装通槽的宽度大于竖直滑套的直径,使得竖直滑套可在安装通槽内具有左右摆动的空隙,使其能够在限定范围内自由摆动,以保持竖直状态。升降滑动筒通过砝码对压盘轴进行重力下压作用,利用压缩弹簧对该下压作用力进行弹性缓冲,即首先由砝码的重量压在压缩弹簧上,再由压缩弹簧将该重量压力传递至压盘,以实现对织物面料的弹性压制,避免因硬性压制在高频运动擦拭中对织物面料造成磨损。设计升降滑动筒与压盘轴套接后形成的长度大于单臂体与运动圆盘之间的距离,使得顶部的砝码与单臂体之间具有悬空距离,由此避免砝码与单臂体相接触,导致砝码的重量压在单臂体上,丧失砝码对压盘的压力作用。In this fabric decontamination device, since the single-arm body is hinged to form a movable state, it can swing around the hinge point to form a non-horizontal state. The vertical sliding sleeve, lifting sliding cylinder, pressure plate shaft and pressure The plate needs to be kept vertical when pressing the fabric to ensure the horizontal and uniform pressure of the fabric. The width of the installation through groove is greater than the diameter of the vertical sliding sleeve, so that the vertical sliding sleeve can have a left and right swing gap in the installation through groove. It can swing freely within a limited range to maintain a vertical state. The lifting and sliding cylinder uses the weight to press down the pressure plate shaft by gravity, and the compression spring is used to elastically cushion the pressing force, that is, firstly, the weight of the weight is pressed on the compression spring, and then the compression spring presses the weight It is transmitted to the pressure plate to achieve elastic pressing of the fabric and avoid abrasion of the fabric due to hard pressing during high-frequency wiping. The length formed after the design of the lifting sliding cylinder and the pressure plate shaft is greater than the distance between the single-arm body and the moving disc, so that there is a suspended distance between the weight on the top and the single-arm body, thereby avoiding the weight and the single-arm Body phase contact causes the weight of the weight to be pressed on the single-arm body, and loses the pressure effect of the weight on the pressure plate.
在上述的织物面料除污装置中,所述升降滑动筒的筒腔上部设置弹簧安装腔,所述弹簧安装腔的底部设置台阶面,所述压缩弹簧放置于弹簧安装腔内,所述压盘轴的顶部设置环形凸台,所述环形凸台与所述台阶面形成接触性卡接,所述压缩弹簧的底端抵靠在所述环形凸台的顶面上。In the above-mentioned fabric decontamination device, a spring installation cavity is provided on the upper part of the cylinder cavity of the lifting and sliding cylinder, a stepped surface is provided at the bottom of the spring installation cavity, the compression spring is placed in the spring installation cavity, and the pressure plate An annular boss is arranged on the top of the shaft, and the annular boss forms a contact engagement with the stepped surface, and the bottom end of the compression spring abuts against the top surface of the annular boss.
环形凸台与所述台阶面的卡接设置形成限位结构,一则避免压盘轴脱离出升降滑动筒;二则对压盘轴的伸缩范围进行限制,即压盘轴只能由台阶面向上压制压缩弹簧并上移。当下方的压盘受到过大压力时,可利用压缩弹簧的弹性实现微量上移调整,以减少压盘所承受的压力。The clamping arrangement of the annular boss and the step surface forms a limit structure, which prevents the pressure plate shaft from detaching from the lifting sliding cylinder; Press the compression spring up and move up. When the lower pressure plate is subjected to excessive pressure, the elasticity of the compression spring can be used to realize slight upward adjustment, so as to reduce the pressure on the pressure plate.
在上述的织物面料除污装置中,所述单臂支座的顶部设置安装凹腔,所述安装凹腔的侧壁上开通铰接孔,所述铰接孔内穿设铰接轴,所述铰接轴与铰接孔形成转动连接,所述单臂体套接在所述铰接轴上。In the above-mentioned fabric decontamination device, the top of the single-arm support is provided with an installation cavity, and a hinge hole is opened on the side wall of the installation cavity, and a hinge shaft is pierced in the hinge hole, and the hinge shaft It forms a rotational connection with the hinge hole, and the single-arm body is sleeved on the hinge shaft.
在上述的织物面料除污装置中,所述安装通槽的前侧壁与后侧壁上对称固设铰接销,所述铰接销的末端穿入所述竖直滑套的周壁内,所述铰接销与竖直滑套周壁之间设置转动轴承,所述转动轴承嵌入所述竖直滑套的周壁内,所述铰接销的末端穿入所述转动轴承的内周。利用铰接销实现对竖直滑套的承托定位,还提供了转动中心点,利用轴承实现竖直滑套的自由摆动。In the above-mentioned fabric decontamination device, hinge pins are symmetrically fixed on the front side wall and the rear side wall of the installation channel, and the ends of the hinge pins penetrate into the peripheral wall of the vertical sliding sleeve. A rotary bearing is arranged between the hinge pin and the peripheral wall of the vertical sliding sleeve, the rotary bearing is embedded in the peripheral wall of the vertical sliding sleeve, and the end of the hinge pin penetrates the inner periphery of the rotary bearing. The support and positioning of the vertical sliding sleeve is realized by using the hinge pin, and the center point of rotation is also provided, and the free swing of the vertical sliding sleeve is realized by using the bearing.
在上述的织物面料除污装置中,所述第一可拆结构包括升降滑动筒封闭端的外周设置外螺纹,所述砝码上开设中孔,所述中孔的内壁上设置内螺纹,所述封闭端与砝码通过螺纹配合连接;所述第二可拆结构包括压盘轴底端的外周设置外螺纹,所述压盘上开设中孔,所述中孔的内壁上设置内螺纹,所述压盘轴与压盘通过螺纹配合连接。In the above-mentioned fabric decontamination device, the first detachable structure includes an external thread provided on the outer periphery of the closed end of the lifting sliding cylinder, a middle hole is provided on the weight, and an internal thread is provided on the inner wall of the middle hole. The closed end and the weight are connected through threads; the second detachable structure includes external threads on the outer circumference of the bottom end of the pressure plate shaft, a middle hole is set on the pressure plate, and internal threads are set on the inner wall of the middle hole. The pressure plate shaft is connected with the pressure plate through thread fit.
在上述的织物面料除污装置中,所述第一可拆结构包括升降滑动筒封闭端上设置弹性卡爪,所述砝码上开设中孔,所述中孔的内壁上开设卡槽,所述卡爪与卡槽形成卡接;所述第二可拆结构包括压盘轴底端上设置弹性卡爪,所述压盘上开设中孔,所述中孔的内壁上开设卡槽,所述卡爪与卡槽形成卡接。In the above-mentioned fabric decontamination device, the first detachable structure includes an elastic claw provided on the closed end of the lifting sliding cylinder, a middle hole is provided on the weight, and a card slot is provided on the inner wall of the middle hole, so The claws are engaged with the slots; the second detachable structure includes elastic claws on the bottom end of the pressure plate shaft, a middle hole is set on the pressure plate, and a slot is set on the inner wall of the middle hole. The claw and the slot form a snap connection.
在上述的织物面料除污装置中,所述紧固夹具为橡胶套圈。橡胶套圈具有适量弹性,由此可将擦拭布适当的夹持固定在运动圆盘上。In the above fabric decontamination device, the fastening fixture is a rubber ferrule. The rubber ferrule has just the right amount of elasticity to hold the wipe properly in place on the moving disc.
本除污装置的操作方法,包括以下操作步骤:The operation method of the decontamination device comprises the following steps:
1)、根据面料上污迹面积的大小,选择相适应直径尺寸的压盘进行安装,根据面料上污迹的渗入程度或清除难度,选择相应质量的砝码进行安装;1) According to the size of the stain area on the fabric, select a pressure plate with a suitable diameter for installation, and according to the degree of penetration of the stain on the fabric or the difficulty of removing it, select a weight of corresponding quality for installation;
2)、将浸有水的纯棉擦拭布铺设在运动圆盘锥形台的小径台面上,而后由上向下套接紧固夹具以使纯棉擦拭布被夹紧固定,利用线绳将待处理的面料绑缚在压盘上,使面料上的污迹处贴附于底盘底面上并污迹面朝下;2) Lay the pure cotton wiping cloth soaked in water on the small-diameter table of the moving disc conical platform, and then connect the fastening fixture from top to bottom so that the pure cotton wiping cloth is clamped and fixed, and use the wire rope to fix it. The fabric to be treated is bound on the pressure plate, so that the stain on the fabric is attached to the bottom of the chassis and the stain faces downward;
3)、开启运动圆盘的旋转转换开关,使运动圆盘按照利萨如图形形成持续的运动轨迹,因顶部砝码重量的作用力,使得底部压盘接触到运动圆盘,即使待处理面料与纯棉擦拭布相接触,利用运动圆盘的利萨如轨迹动作,使纯棉擦拭布对面料上污迹进行往复、持续的清除擦拭;3) Turn on the rotary switch of the moving disc to make the moving disc form a continuous trajectory according to the Lissajou figure. Due to the force of the weight on the top, the bottom pressure plate touches the moving disc, even if the fabric to be treated In contact with the pure cotton wiping cloth, use the Lissajous trajectory of the moving disc to make the pure cotton wiping cloth reciprocate and continuously remove the stains on the fabric;
4)、在清除擦拭运作中,单臂体因活动连接发生摆动导致非水平状态,单臂体上设置的竖直滑套、升降滑动筒、压盘轴及压盘在重力作用下,做出相应摆动调整,仍保持整体的竖直状态,使压盘底面水平,与运动圆盘顶面形成良好的贴合接触,确保面料的水平均匀压力与全面接触,保障摩擦擦拭的作用效果;4) During the cleaning and wiping operation, the single-arm body swings due to the movable connection, resulting in a non-horizontal state. The vertical sliding sleeve, lifting sliding cylinder, pressure plate shaft and pressure plate set on the single-arm body make Corresponding swing adjustment, still maintain the overall vertical state, make the bottom surface of the pressure plate level, and form a good fit contact with the top surface of the moving disc, ensure the level of uniform pressure and full contact of the fabric, and ensure the effect of friction and wiping;
5)、完成面料上污迹的清除擦拭后,关闭运动圆盘的旋转转换开关,取下压盘上绑缚的面料,经过一定次数的清除擦拭操作,可对纯棉擦拭布进行更换。5) After cleaning and wiping the stains on the fabric, turn off the rotary switch of the moving disc, remove the bound fabric on the pressure plate, and after a certain number of cleaning and wiping operations, the pure cotton wiping cloth can be replaced.
在上述的操作方法中,所述利萨如图形具有25mm×25mm~60mm×60mm的轨迹运动,当织物面料上污迹大于60mm×60mm时,须进行分次运动擦拭操作;所述压盘的直径规格为20mm~100mm。In the above operation method, the Lissajous figure has a trajectory movement of 25mm×25mm~60mm×60mm, and when the stain on the fabric is larger than 60mm×60mm, it must be wiped in stages; The diameter specification is 20mm ~ 100mm.
在上述的操作方法中,所述纯棉擦拭布因浸入水形成的湿度为30%~70%。In the above operation method, the humidity of the pure cotton wiping cloth due to immersion in water is 30%-70%.
与现有技术相比,本织物面料除污装置及其操作方法采用机械自动操作结构,加快了工作效率,减省了人力,降低了清洁成本,提高了清洁效果;利用重力压制与摩擦擦拭相配合,其中重力压制一则采用自动竖直结构,以确保面料的摩擦受力均匀且全面,二则采用弹性压制力,提供弹性缓冲,避免面料硬性摩擦造成损伤;利用利萨如图形做摩擦轨迹,实现高效、强度清洁,从而有效清除常规操作难以清洁的污渍。Compared with the prior art, the fabric decontamination device and its operation method adopt a mechanical automatic operation structure, which speeds up the work efficiency, saves manpower, reduces the cleaning cost, and improves the cleaning effect; Cooperate, among them, the gravity pressing one adopts automatic vertical structure to ensure that the friction force of the fabric is even and comprehensive; , to achieve high-efficiency, high-strength cleaning, thereby effectively removing stains that are difficult to clean with conventional operations.
附图说明Description of drawings
图1是本织物面料除污装置的整体结构图。Fig. 1 is the overall structure diagram of this fabric decontamination device.
图2是本织物面料除污装置的局部内部结构图。Fig. 2 is a partial internal structure diagram of the fabric decontamination device.
图中,1、紧固夹具;2、运动圆盘;3、压盘;4、压盘轴;4a、环形凸台;5、升降滑动筒;6、砝码;7、单臂体;8、铰接轴;9、单臂支座;10、竖直滑套;11、铰接销;12、压缩弹簧。In the figure, 1. fastening fixture; 2. moving disc; 3. pressure plate; 4. pressure plate shaft; 4a, annular boss; 5. lifting and sliding cylinder; 6. weight; , Hinge shaft; 9, single arm support; 10, vertical sliding sleeve; 11, hinge pin; 12, compression spring.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
如图1和图2所示,本织物面料除污装置,包括单臂支座9,单臂支座9的顶端铰接有单臂体7,单臂体7的前端上设置加压组件,加压组件的下方正对设置运动擦拭组件;加压组件包括升降滑动筒5,单臂体7的前端上沿竖向开设安装通槽,安装通槽内铰接有竖直滑套10,安装通槽的宽度大于竖直滑套10的直径,升降滑动筒5穿入竖直滑套10中形成滑动连接,升降滑动筒5的上端为封闭端,封闭端通过第一可拆结构连接砝码6,升降滑动筒5的下端具有筒口,升降滑动筒5由筒口穿入压盘轴4,升降滑动筒5与压盘轴4之间设置压缩弹簧12,压缩弹簧12的顶端抵靠在封闭端的内壁上,压缩弹簧12的底端抵靠在压盘轴4的顶端上,压盘轴4的底端通过第二可拆结构连接压盘3;运动擦拭组件包括运动圆盘2,运动圆盘2的上部具有锥形台,锥形台的小径台面朝上,锥形台的外周套接紧固夹具1,升降滑动筒5与压盘轴4套接后形成的长度大于单臂体7与运动圆盘2之间的距离。As shown in Figures 1 and 2, the decontamination device for fabric fabrics comprises a single-arm support 9, the top of the single-arm support 9 is hinged with a single-arm body 7, and a pressurizing assembly is arranged on the front end of the single-arm body 7 to pressurize. The bottom of the pressing assembly is directly opposite to the set motion wiping assembly; the pressurizing assembly includes the lifting sliding cylinder 5, and the front end of the single arm body 7 is vertically provided with an installation through groove, and a vertical sliding sleeve 10 is hinged in the installation through groove, and the installation through groove The width is greater than the diameter of the vertical sliding sleeve 10, the lifting sliding cylinder 5 penetrates into the vertical sliding sleeve 10 to form a sliding connection, the upper end of the lifting sliding cylinder 5 is a closed end, and the closed end is connected to the weight 6 through the first detachable structure, The lower end of the lifting sliding cylinder 5 has a cylinder mouth, and the lifting sliding cylinder 5 penetrates the platen shaft 4 through the cylinder mouth, and a compression spring 12 is arranged between the lifting sliding cylinder 5 and the pressure plate shaft 4, and the top end of the compression spring 12 is against the inner wall of the closed end , the bottom end of the compression spring 12 leans against the top of the platen shaft 4, and the bottom end of the platen shaft 4 is connected to the platen 3 through a second detachable structure; The upper part has a conical platform, the small-diameter platform of the conical platform faces upward, the outer periphery of the conical platform is socketed with the fastening fixture 1, and the length formed by the socket of the lifting sliding cylinder 5 and the platen shaft 4 is longer than that of the single arm body 7 and the movement Distance between discs 2.
本织物面料除污装置,由于单臂体7通过铰接形成活动状态,由此其可绕铰接点摆动,进而形成非水平状态,其上设置的竖直滑套10、升降滑动筒5、压盘轴4及压盘3在压制面料时需要保持竖直状态,以保障面料的水平均匀压力,利用安装通槽的宽度大于竖直滑套10的直径,使得竖直滑套10可在安装通槽内具有左右摆动的空隙,使其能够在限定范围内自由摆动,以保持竖直状态。升降滑动筒5通过砝码6对压盘轴4进行重力下压作用,利用压缩弹簧12对该下压作用力进行弹性缓冲,即首先由砝码6的重量压在压缩弹簧12上,再由压缩弹簧12将该重量压力传递至压盘3,以实现对织物面料的弹性压制,避免因硬性压制在高频运动擦拭中对织物面料造成磨损。设计升降滑动筒5与压盘轴4套接后形成的长度大于单臂体7与运动圆盘2之间的距离,使得顶部的砝码6与单臂体7之间具有悬空距离,由此避免砝码6与单臂体7相接触,导致砝码6的重量压在单臂体7上,丧失砝码6对压盘3的压力作用。In this fabric decontamination device, since the single-arm body 7 forms an active state by being hinged, it can swing around the hinge point to form a non-horizontal state. The shaft 4 and the pressure plate 3 need to keep a vertical state when pressing the fabric to ensure the horizontal and uniform pressure of the fabric. The width of the installation through groove is greater than the diameter of the vertical sliding sleeve 10, so that the vertical sliding sleeve 10 can be installed in the through groove. There is a space for swinging left and right, so that it can swing freely within a limited range to maintain a vertical state. Lifting and sliding cylinder 5 carries out gravitational downward pressure on platen shaft 4 through weight 6, and utilizes compression spring 12 to elastically buffer the downward force, that is, the weight of weight 6 is pressed on compression spring 12 at first, and then The compression spring 12 transmits the weight pressure to the pressure plate 3, so as to realize the elastic pressing of the fabric, and avoid the wear of the fabric due to hard pressing in the high-frequency motion wiping. It is designed that the length formed after the elevating and sliding cylinder 5 is socketed with the platen shaft 4 is greater than the distance between the single-arm body 7 and the moving disc 2, so that there is a suspended distance between the top weight 6 and the single-arm body 7, thus Avoid contact between the weight 6 and the single-arm body 7 , causing the weight of the weight 6 to press on the single-arm body 7 , and losing the pressure effect of the weight 6 on the pressure plate 3 .
升降滑动筒5的筒腔上部设置弹簧安装腔,弹簧安装腔的底部设置台阶面,压缩弹簧12放置于弹簧安装腔内,压盘轴4的顶部设置环形凸台4a,环形凸台4a与台阶面形成接触性卡接,压缩弹簧12的底端抵靠在环形凸台4a的顶面上。The upper part of the cylinder cavity of the lifting and sliding cylinder 5 is provided with a spring installation chamber, the bottom of the spring installation chamber is provided with a stepped surface, the compression spring 12 is placed in the spring installation chamber, and the top of the pressure plate shaft 4 is provided with an annular boss 4a, and the annular boss 4a is connected to the step. The surface forms a contact locking, and the bottom end of the compression spring 12 abuts against the top surface of the annular boss 4a.
环形凸台4a与台阶面的卡接设置形成限位结构,一则避免压盘轴4脱离出升降滑动筒5;二则对压盘轴4的伸缩范围进行限制,即压盘轴4只能由台阶面向上压制压缩弹簧12并上移。当下方的压盘3受到过大压力时,可利用压缩弹簧12的弹性实现微量上移调整,以减少压盘3所承受的压力。The clamping arrangement of the annular boss 4a and the step surface forms a limit structure, which prevents the platen shaft 4 from detaching from the lifting and sliding cylinder 5; Compress the compression spring 12 upwards by the step and move upwards. When the pressure plate 3 below is subjected to excessive pressure, the elasticity of the compression spring 12 can be used to realize slight upward adjustment, so as to reduce the pressure on the pressure plate 3 .
单臂支座9的顶部设置安装凹腔,安装凹腔的侧壁上开通铰接孔,铰接孔内穿设铰接轴8,铰接轴8与铰接孔形成转动连接,单臂体7套接在铰接轴8上。The top of the single-arm support 9 is provided with an installation cavity, and a hinge hole is opened on the side wall of the installation cavity, and the hinge shaft 8 is pierced in the hinge hole, and the hinge shaft 8 forms a rotational connection with the hinge hole, and the single-arm body 7 is sleeved on the hinge. on axis 8.
安装通槽的前侧壁与后侧壁上对称固设铰接销11,铰接销11的末端穿入竖直滑套10的周壁内,铰接销11与竖直滑套10周壁之间设置转动轴承,转动轴承嵌入竖直滑套10的周壁内,铰接销11的末端穿入转动轴承的内周。利用铰接销11实现对竖直滑套10的承托定位,还提供了转动中心点,利用轴承实现竖直滑套10的自由摆动。The hinge pin 11 is fixed symmetrically on the front side wall and the rear side wall of the installation through groove, and the end of the hinge pin 11 penetrates in the peripheral wall of the vertical sliding sleeve 10, and a rotating bearing is arranged between the hinge pin 11 and the vertical sliding sleeve 10 peripheral wall , the rotary bearing is embedded in the peripheral wall of the vertical sliding sleeve 10, and the end of the hinge pin 11 penetrates the inner periphery of the rotary bearing. The support and positioning of the vertical sliding sleeve 10 is realized by using the hinge pin 11, and a center point of rotation is also provided, and the free swing of the vertical sliding sleeve 10 is realized by using the bearing.
第一可拆结构与第二可拆结构具有两种具体实施方案,一种是:第一可拆结构包括升降滑动筒5封闭端的外周设置外螺纹,砝码6上开设中孔,中孔的内壁上设置内螺纹,封闭端与砝码6通过螺纹配合连接;第二可拆结构包括压盘轴4底端的外周设置外螺纹,压盘3上开设中孔,中孔的内壁上设置内螺纹,压盘轴4与压盘3通过螺纹配合连接。The first detachable structure and the second detachable structure have two specific implementations, one is: the first detachable structure includes external threads arranged on the periphery of the closed end of the lifting sliding cylinder 5, and a middle hole is provided on the weight 6, and the middle hole Internal threads are provided on the inner wall, and the closed end is connected with the weight 6 through threads; the second detachable structure includes external threads provided on the outer periphery of the bottom end of the pressure plate shaft 4, and a middle hole is set on the pressure plate 3, and internal threads are provided on the inner wall of the middle hole , The platen shaft 4 is connected with the platen 3 through threaded fit.
另一种是:第一可拆结构包括升降滑动筒5封闭端上设置弹性卡爪,砝码6上开设中孔,中孔的内壁上开设卡槽,卡爪与卡槽形成卡接;第二可拆结构包括压盘轴4底端上设置弹性卡爪,压盘3上开设中孔,中孔的内壁上开设卡槽,卡爪与卡槽形成卡接。The other is: the first detachable structure includes elastic claws arranged on the closed end of the lifting sliding cylinder 5, a middle hole is set on the weight 6, and a locking groove is opened on the inner wall of the middle hole, and the claws and the locking groove form a locking connection; The second detachable structure includes elastic claws arranged on the bottom end of the pressure plate shaft 4, a middle hole is provided on the pressure plate 3, and a clamping groove is provided on the inner wall of the middle hole, and the claws and the clamping groove form a clamping connection.
紧固夹具1为橡胶套圈。橡胶套圈具有适量弹性,由此可将擦拭布适当的夹持固定在运动圆盘2上。The fastening fixture 1 is a rubber ferrule. The rubber ferrule has a proper amount of elasticity, so that the wiping cloth can be properly clamped and fixed on the moving disc 2 .
本除污装置的操作方法,包括以下操作步骤:The operation method of the decontamination device comprises the following steps:
1)、根据面料上污迹面积的大小,选择相适应直径尺寸的压盘3进行安装,根据面料上污迹的渗入程度或清除难度,选择相应质量的砝码6进行安装;1) According to the size of the stain area on the fabric, select the pressure plate 3 with a suitable diameter for installation, and according to the degree of penetration of the stain on the fabric or the difficulty of removing it, select the weight 6 of the corresponding quality for installation;
2)、将浸有水的纯棉擦拭布铺设在运动圆盘2锥形台的小径台面上,而后由上向下套接紧固夹具1以使纯棉擦拭布被夹紧固定,利用线绳将待处理的面料绑缚在压盘3上,使面料上的污迹处贴附于底盘底面上并污迹面朝下;2) Lay the pure cotton wiping cloth soaked in water on the small-diameter table of the conical platform of the moving disc 2, and then sleeve the fastening fixture 1 from top to bottom so that the pure cotton wiping cloth is clamped and fixed, and use a thread Rope binds the fabric to be treated on the pressure plate 3, so that the stain on the fabric is attached to the bottom surface of the chassis and the stain faces downward;
3)、开启运动圆盘2的旋转转换开关,使运动圆盘2按照利萨如图形形成持续的运动轨迹,因顶部砝码6重量的作用力,使得底部压盘3接触到运动圆盘2,即使待处理面料与纯棉擦拭布相接触,利用运动圆盘2的利萨如轨迹动作,使纯棉擦拭布对面料上污迹进行往复、持续的清除擦拭;3) Turn on the rotary switch of the moving disc 2, so that the moving disc 2 forms a continuous motion trajectory according to the Lissajous figure, and the bottom pressure plate 3 touches the moving disc 2 due to the force of the weight of the top weight 6 , even if the fabric to be treated is in contact with the pure cotton wiping cloth, the Lissajous trajectory of the moving disc 2 is used to make the pure cotton wiping cloth reciprocate and continuously remove the stains on the fabric;
4)、在清除擦拭运作中,单臂体7因活动连接发生摆动导致非水平状态,单臂体7上设置的竖直滑套10、升降滑动筒5、压盘轴4及压盘3在重力作用下,做出相应摆动调整,仍保持整体的竖直状态,使压盘3底面水平,与运动圆盘2顶面形成良好的贴合接触,确保面料的水平均匀压力与全面接触,保障摩擦擦拭的作用效果;4) During the cleaning and wiping operation, the single-arm body 7 is in a non-horizontal state due to the swing of the movable connection. The vertical sliding sleeve 10, lifting sliding cylinder 5, pressure plate shaft 4 and pressure plate 3 arranged on the Under the action of gravity, make corresponding swing adjustments, and still maintain the overall vertical state, so that the bottom surface of the pressure plate 3 is horizontal, and forms a good fit and contact with the top surface of the moving disc 2, ensuring that the fabric is horizontally and evenly pressed and in full contact, ensuring The effect of friction and wiping;
5)、完成面料上污迹的清除擦拭后,关闭运动圆盘2的旋转转换开关,取下压盘3上绑缚的面料,经过一定次数的清除擦拭操作,可对纯棉擦拭布进行更换。5) After completing the cleaning and wiping of the stains on the fabric, turn off the rotary switch of the moving disc 2, remove the bound fabric on the pressure plate 3, and after a certain number of cleaning and wiping operations, the pure cotton wiping cloth can be replaced .
利萨如图形具有25mm×25mm~60mm×60mm的轨迹运动,当织物面料上污迹大于60mm×60mm时,须进行分次运动擦拭操作;压盘3的直径规格为20mm~100mm。The Lissajous pattern has a track movement of 25mm×25mm~60mm×60mm. When the stain on the fabric is larger than 60mm×60mm, it must be wiped in stages; the diameter of the pressure plate 3 is 20mm~100mm.
纯棉擦拭布因浸入水形成的湿度为30%~70%。The humidity of pure cotton wipes due to immersion in water is 30% to 70%.
本织物面料除污装置及其操作方法采用机械自动操作结构,加快了工作效率,减省了人力,降低了清洁成本,提高了清洁效果;利用重力压制与摩擦擦拭相配合,其中重力压制一则采用自动竖直结构,以确保面料的摩擦受力均匀且全面,二则采用弹性压制力,提供弹性缓冲,避免面料硬性摩擦造成损伤;利用利萨如图形做摩擦轨迹,实现高效、强度清洁,从而有效清除常规操作难以清洁的污渍。The fabric decontamination device and its operation method adopt a mechanical automatic operation structure, which speeds up the work efficiency, saves manpower, reduces the cleaning cost, and improves the cleaning effect; it uses gravity pressing and friction wiping to cooperate, and gravity pressing is one The automatic vertical structure is adopted to ensure that the friction force of the fabric is uniform and comprehensive, and the elastic pressing force is used to provide elastic cushioning and avoid damage caused by hard friction of the fabric; the Lissajous figure is used as the friction track to achieve efficient and strong cleaning. This effectively removes stains that are difficult to clean with conventional operations.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
尽管本文较多地使用了紧固夹具1;运动圆盘2;压盘3;压盘轴4;环形凸台4a;升降滑动筒5;砝码6;单臂体7;铰接轴8;单臂支座9;竖直滑套10;铰接销11;压缩弹簧12等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although this paper uses more fastening fixture 1; moving disc 2; pressure plate 3; pressure plate shaft 4; annular boss 4a; Arm support 9; vertical sliding sleeve 10; hinge pin 11; compression spring 12 and other terms, but the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.
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CN102909185A (en) * | 2012-10-26 | 2013-02-06 | 世成电子(深圳)有限公司 | Cleaning machine |
CN103510336A (en) * | 2013-10-22 | 2014-01-15 | 泰州海狮机械设备有限公司 | Automatic cleaning device |
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