CN106222889B - A kind of energy-efficient split type suction roller - Google Patents
A kind of energy-efficient split type suction roller Download PDFInfo
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- CN106222889B CN106222889B CN201610907226.9A CN201610907226A CN106222889B CN 106222889 B CN106222889 B CN 106222889B CN 201610907226 A CN201610907226 A CN 201610907226A CN 106222889 B CN106222889 B CN 106222889B
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- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 31
- 239000010935 stainless steel Substances 0.000 claims abstract description 31
- 239000002184 metal Substances 0.000 claims abstract 2
- 238000004080 punching Methods 0.000 claims abstract 2
- 238000005096 rolling process Methods 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 239000000565 sealant Substances 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims 3
- 239000012530 fluid Substances 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 2
- 238000002386 leaching Methods 0.000 abstract 1
- 230000006641 stabilisation Effects 0.000 abstract 1
- 238000011105 stabilization Methods 0.000 abstract 1
- 238000007789 sealing Methods 0.000 description 14
- 239000002131 composite material Substances 0.000 description 10
- 239000000835 fiber Substances 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 9
- 239000004744 fabric Substances 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000004745 nonwoven fabric Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 241000381602 Vachellia nebrownii Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Paper (AREA)
Abstract
Description
技术领域technical field
本发明主要涉及一种无纺布水刺(亦称射流喷网)生产工艺中的纤网缠绕设备,具体说是涉及一种适用于水刺机的高效节能分体式抽吸辊筒。The invention mainly relates to a fiber web winding equipment in the non-woven fabric spunlace (also known as spunlace) production process, in particular to a high-efficiency and energy-saving split suction roller suitable for a spunlace machine.
背景技术Background technique
近年来,全球对水刺无纺布需求越来越大,应用越来越广泛,在中国水刺无纺布需求更是高速增长,大众对无纺水刺布的制作工艺、用途等提出了越来越高的要求,促使国内各大无纺水刺布生产厂家对水刺设备提出了更苛刻的要求。抽吸辊筒的具体作用是在水刺头和负压抽吸的共同作用下,将已经梳理、铺网并形成一定工艺要求的纤维网纠缠加固定型,进而初步形成水刺布。In recent years, the global demand for spunlace non-woven fabrics has been increasing and its applications have become more and more extensive. In China, the demand for spunlace non-woven fabrics has grown rapidly. The higher and higher requirements have prompted the major domestic non-woven spunlace manufacturers to put forward more stringent requirements for spunlace equipment. The specific function of the suction roller is to entangle and fix the fiber web that has been carded, laid and formed with certain technological requirements under the joint action of the spunlace head and negative pressure suction, and then initially form the spunlace fabric.
现有技术的直轴式抽吸辊筒主体(即抽吸管9’,参见图1、2所示)为一根完整钢管,此装置虽然结构简单,但是由于工作区域直径小,导致导流板2厚度大,水流经过负压抽吸口的行程长,耗能较高,抽吸效率低、效果差等问题,越来越不能满足高速发展的无纺布行业。The main body of the direct-axis suction roller in the prior art (that is, the suction pipe 9', as shown in Figures 1 and 2) is a complete steel pipe. Although the structure of this device is simple, due to the small diameter of the working area, it leads to diversion The plate 2 has a large thickness, long stroke of water flow through the negative pressure suction port, high energy consumption, low suction efficiency, poor effect and other problems, which are more and more unable to meet the high-speed development of the non-woven fabric industry.
发明内容Contents of the invention
本发明的目的正是针对上述现有技术中所存在的不足之处而提供的一种结构和加工更为简单可靠的高效节能分体式抽吸辊筒。本发明的工作区部分采用大直径不锈钢抽吸圆管作为筒体,传动部分和固定部分还是采用小直径不锈钢抽吸圆管作为筒体,两部分通过法兰连接,其余结构均围绕筒体配合,其结构稳定、节能高效、运行安全稳定,外形和安装尺寸不变,可直接替代现有技术安装使用。本发明中的外滤网部分采用冲孔钢板网做支撑的三层网结构,可根据用户的工艺需要对网型进行更换。The object of the present invention is to provide a high-efficiency and energy-saving split suction roller with simpler and more reliable structure and processing in view of the shortcomings in the above-mentioned prior art. The working area part of the present invention uses a large-diameter stainless steel suction pipe as the cylinder body, and the transmission part and the fixed part still use small-diameter stainless steel suction pipes as the cylinder body. The two parts are connected by flanges, and the rest of the structure is matched around the cylinder , its structure is stable, energy-saving and high-efficiency, safe and stable in operation, its shape and installation size remain unchanged, and it can directly replace the existing technology for installation and use. The outer filter screen part of the present invention adopts a three-layer net structure supported by punched steel net, and the net type can be replaced according to the user's technological needs.
本发明的目的可通过以下措施来实现:The object of the present invention can be achieved through the following measures:
本发明的高效节能分体式抽吸辊筒包括以共轴线方式通过连接法兰对接在一起的大直径不锈钢抽吸圆管和小直径不锈钢抽吸圆管,所述小直径不锈钢抽吸圆管的外延端与负压抽吸装置相连接,所述大直径不锈钢抽吸圆管的外延端与通过密封端板与轴头相固接;所述轴头的外延端通过轴承、轴承座与用于安装外复合圆网的轴端密封端板相固接;在所述小直径不锈钢抽吸圆管与大直径不锈钢抽吸圆管对接端的管壁上的由同步带轮、滚动轴承、环形底座、内侧密封环板(即传动法兰)共同构成套架,所述同步带轮通过滚动轴承与环形底座相结合,并用定位环固定滚动轴承,且所述同步带轮内侧通过连接件与内侧密封环板(即传动法兰)的侧面相结合;所述外复合圆网的两端通过便于拆装的连接件分别与轴端密封端板的外圆面、内侧密封环板(即传动法兰)的外圆面相结合;在所述大直径不锈钢抽吸圆管的管壁上加工有贯穿管壁的作为负压抽吸口的长圆孔,在长圆孔两端、外复合圆网与大直径不锈钢抽吸圆管的外壁之间的环腔内设置有带有抽吸口的导流板。The high-efficiency and energy-saving split suction roller of the present invention includes a large-diameter stainless steel suction pipe and a small-diameter stainless steel suction pipe that are butted together in a coaxial manner through a connecting flange, and the small-diameter stainless steel suction pipe The extension end is connected with the negative pressure suction device, and the extension end of the large-diameter stainless steel suction pipe is fixedly connected to the shaft head through the sealing end plate; the extension end of the shaft head is connected to the shaft head through the bearing and the bearing seat The shaft end sealing end plate of the outer composite cylinder is installed and fixed; on the pipe wall of the butt joint end of the small-diameter stainless steel suction pipe and the large-diameter stainless steel suction pipe, there are synchronous pulleys, rolling bearings, ring bases, inner The sealing ring plate (that is, the transmission flange) together forms a sleeve frame. The synchronous pulley is combined with the annular base through a rolling bearing, and the rolling bearing is fixed with a positioning ring, and the inner side of the synchronous pulley is connected to the inner sealing ring plate (ie The two ends of the outer composite cylinder are respectively connected to the outer circle of the shaft end sealing end plate and the outer circle of the inner sealing ring plate (that is, the transmission flange) through connectors that are easy to disassemble. Surfaces are combined; on the pipe wall of the large-diameter stainless steel suction pipe, there is a long round hole that runs through the pipe wall as a negative pressure suction port. A deflector with a suction port is arranged in the annular cavity between the outer walls of the tube.
本发明中所述导流板与大直径不锈钢抽吸圆管管壁相固接,并用密封胶密封。所述外复合圆网为采用冲孔钢板网作为支撑的三层网结构。In the present invention, the guide plate is fixedly connected with the wall of the large-diameter stainless steel suction pipe, and is sealed with a sealant. The outer composite cylinder is a three-layer mesh structure supported by punched steel mesh.
本发明采用的导流板厚度小,回收的水可快速通过导流板的抽吸口,进入负压腔内,减少抽吸口壁对能量的损耗。The deflector used in the present invention has a small thickness, and the recovered water can quickly pass through the suction port of the deflector and enter the negative pressure cavity, thereby reducing energy loss on the wall of the suction port.
本发明的工作原理如下:The working principle of the present invention is as follows:
纤网在经过水刺头时,通过高压产生的高速水针首次穿过纤网,撞击到抽吸辊筒表面上的外复合圆网,会产生各个角度、各个方向、多次的反射,形成的高速水流带动纤网中的纤维缠结加固初步成布,能量耗尽的水流,在辊筒负压的作用下,通过抽吸口进入辊筒被抽离进入水处理系统,循环利用。与此同时,纤网贴在辊筒外复合圆网上,随之一起转动,到达第二个水刺头,水针再次通过纤网撞击外网,进一步带动纤维缠结,均匀地对布面加固。以此类推,不断经过水刺头,通过水针加固布面,达到客户所需要的质量。三只水刺头围绕一只抽吸辊筒配装,换而言之,纤网通过一个辊筒最多可以被水针加固三次,一台水刺机可以根据需要装配配多只抽吸辊筒。另外,根据不同的外网网格形状、材料,可以产生不同的布面花型。辊筒的外网可以根据需要进行更换,以达到所需要的布面花型。When the fiber web passes through the hydroentanglement head, the high-speed water needle generated by high pressure passes through the fiber web for the first time, and hits the outer composite cylinder on the surface of the suction roller, which will produce multiple reflections at various angles and directions, forming The high-speed water flow drives the fiber entanglement and reinforcement in the fiber web to initially form a cloth, and the energy-exhausted water flow, under the action of the negative pressure of the roller, enters the roller through the suction port and is drawn into the water treatment system for recycling. At the same time, the fiber web is attached to the composite circular net outside the roller, and rotates together with it to reach the second spunlace head. The water needles pass through the fiber web and hit the outer web again, further driving the fiber entanglement, and evenly reinforcing the cloth surface. . By analogy, through the spunlace head continuously, the cloth surface is reinforced by water needles to achieve the quality required by customers. Three hydroentanglement heads are assembled around one suction roller. In other words, the fiber web can be reinforced by water needles three times at most through one roller. One hydroentanglement machine can be equipped with multiple suction rollers as required. . In addition, different fabric patterns can be produced according to different mesh shapes and materials. The outer net of the roller can be replaced as needed to achieve the desired fabric pattern.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明配合高压水刺头成布质量强度更高,抽吸效率更高,其结构更稳定,加工简单,节能性能更高,废水回收更便捷,精度容易保证,封闭性能良好,运行安全可靠。它的推广,可在一定程度上进一步降低能耗,提高布面花型清晰度,增加拉伸强度,延长辊筒使用寿命,降低设备的维护成本。提高生产效率和产品品质,从而提升整条水刺生产线的技术水平。The invention cooperates with the high-pressure water thorn head to form cloth with higher quality strength, higher suction efficiency, more stable structure, simple processing, higher energy-saving performance, more convenient waste water recovery, easy guarantee of precision, good sealing performance, and safe and reliable operation. Its promotion can further reduce energy consumption to a certain extent, improve the clarity of cloth patterns, increase tensile strength, prolong the service life of rollers, and reduce equipment maintenance costs. Improve production efficiency and product quality, thereby improving the technical level of the entire spunlace production line.
附图说明Description of drawings
图1为现有技术的主传动结构示意图。Fig. 1 is a schematic diagram of the main transmission structure in the prior art.
图2是图1中导流板位置的截面剖视图。FIG. 2 is a cross-sectional view of the position of the deflector in FIG. 1 .
图3为本发明的主结构示意图。Fig. 3 is a schematic diagram of the main structure of the present invention.
图4是图3中导流板位置的截面剖视图。FIG. 4 is a cross-sectional view of the position of the deflector in FIG. 3 .
图 5为本发明的主传动结构示意图。Fig. 5 is a schematic diagram of the main transmission structure of the present invention.
图6为本发明在水刺机中的安装位置示意图。Fig. 6 is a schematic diagram of the installation position of the present invention in a hydroentangling machine.
图1、图2中序号:1、轴头,2、导流板,3ˊ、外网,4、导向键,5、同步带轮,6、滚动轴承,7、定位环,8、环形底座,9ˊ、抽吸管。Numbers in Figure 1 and Figure 2: 1, shaft head, 2, deflector, 3ˊ, outer net, 4, guide key, 5, synchronous pulley, 6, rolling bearing, 7, positioning ring, 8, ring base, 9ˊ , Suction tube.
图3、图4、图5中序号:1、轴头,2、导流板,3、外复合圆网,4、导向键, 5、同步带轮,6、滚动轴承,7、定位环,8、环形底座,9、小直径不锈钢抽吸圆管,10、大直径不锈钢抽吸圆管,11、减速电机上的同步带轮,12、减速电机,13、内侧密封环板(传动法兰),14、入网平台,15、水刺头,16、本发明的高效节能分体式抽吸辊筒。Serial numbers in Fig. 3, Fig. 4, and Fig. 5: 1, shaft head, 2, deflector, 3, outer composite cylinder, 4, guide key, 5, synchronous pulley, 6, rolling bearing, 7, positioning ring, 8 . Ring base, 9. Small-diameter stainless steel suction pipe, 10. Large-diameter stainless steel suction pipe, 11. Timing pulley on the geared motor, 12. Geared motor, 13. Inner sealing ring plate (transmission flange) , 14, network access platform, 15, spunlace head, 16, high-efficiency and energy-saving split suction roller of the present invention.
具体实施方式Detailed ways
本发明以下将结合实施例(附图)作进一步描述:The present invention will be further described below in conjunction with embodiment (accompanying drawing):
如图3、4、5所述,本发明的高效节能分体式抽吸辊筒包括以共轴线方式通过连接法兰对接在一起的大直径不锈钢抽吸圆管10和小直径不锈钢抽吸圆管9,所述小直径不锈钢抽吸圆管9的外延端与负压抽吸装置相连接,所述大直径不锈钢抽吸圆管10的外延端与通过密封端板与轴头1相固接;所述轴头1的外延端通过轴承、轴承座与用于安装外复合圆网3的轴端密封端板相固接;在所述小直径不锈钢抽吸圆管9与大直径不锈钢抽吸圆管10对接端的管壁上的由同步带轮5、滚动轴承6、环形底座8、内侧密封环板(即传动法兰)13共同构成套架,所述同步带轮5通过滚动轴承6与环形底座8相结合,并用定位环7固定滚动轴承6,且所述同步带轮5内侧通过连接件与内侧密封环板(传动法兰)13的侧面相结合;所述外复合圆网3的两端通过便于拆装的连接件分别与轴端密封端板的外圆面、内侧密封环板(传动法兰)13的外圆面相结合;在所述大直径不锈钢抽吸圆管10的管壁上加工有贯穿管壁的作为负压抽吸口的长圆孔,在长圆孔两端、外复合圆网3与大直径不锈钢抽吸圆管10的外壁之间的环腔内设置有带有抽吸口的导流板2。As shown in Figures 3, 4, and 5, the high-efficiency and energy-saving split suction roller of the present invention includes a large-diameter stainless steel suction pipe 10 and a small-diameter stainless steel suction pipe that are butted together in a coaxial manner through a connecting flange 9. The extension end of the small-diameter stainless steel suction pipe 9 is connected to the negative pressure suction device, and the extension end of the large-diameter stainless steel suction pipe 10 is fixedly connected to the shaft head 1 through the sealing end plate; The extension end of the shaft head 1 is fixedly connected to the shaft end sealing end plate for installing the outer composite cylinder 3 through a bearing and a bearing seat; between the small diameter stainless steel suction pipe 9 and the large diameter stainless steel suction circle On the pipe wall at the butt end of the pipe 10, the synchronous pulley 5, the rolling bearing 6, the annular base 8, and the inner sealing ring plate (that is, the transmission flange) 13 together constitute a sleeve frame, and the synchronous pulley 5 passes through the rolling bearing 6 and the annular base 8 combined with the positioning ring 7 to fix the rolling bearing 6, and the inner side of the synchronous pulley 5 is combined with the side of the inner sealing ring plate (transmission flange) 13 through the connecting piece; the two ends of the outer composite cylinder 3 pass through to facilitate The disassembled connectors are respectively combined with the outer circular surface of the shaft end sealing end plate and the outer circular surface of the inner sealing ring plate (transmission flange) 13; The oblong hole that runs through the pipe wall as a negative pressure suction port is provided with a suction port in the annular cavity between the two ends of the oblong hole, the outer composite cylinder 3 and the outer wall of the large-diameter stainless steel suction pipe 10. Deflector 2.
本发明中所述导流板2与大直径不锈钢抽吸圆管10管壁相固接,并用密封胶密封。所述外复合圆网3为采用冲孔钢板网作为支撑的三层网结构。In the present invention, the deflector 2 is fixedly connected to the wall of the large-diameter stainless steel suction pipe 10 and sealed with a sealant. The outer composite cylinder 3 is a three-layer mesh structure supported by punched steel mesh.
本发明采用的导流板2厚度小,抽吸口深度降低,回收的水可快速通过导流板的抽吸口,进入负压腔内,减少抽吸口壁对能量的损耗,便于提高抽吸效率,提高成布质量。The deflector 2 adopted in the present invention has a small thickness, and the depth of the suction port is reduced. The recovered water can quickly pass through the suction port of the deflector and enter the negative pressure chamber, thereby reducing the energy loss on the wall of the suction port and improving the pumping efficiency. Improve the suction efficiency and improve the quality of the cloth.
Claims (3)
- A kind of 1. energy-efficient split type suction roller, it is characterised in that:It includes passing through connecting flange pair in a manner of coaxial line The major diameter stainless steel suction pipe being connected together(10)Pipe is aspirated with minor diameter stainless steel(9), the minor diameter stainless steel Aspirate pipe(9)Epitaxial end be connected with negative suction system, the major diameter stainless steel aspirates pipe(10)Epitaxial end Pass through Seal end plate and spindle nose(1)Joint;The spindle nose(1)Epitaxial end by bearing, bearing block with for install it is outer multiple Close cylinder(3)Shaft end seal end plate Joint;Pipe is aspirated in the minor diameter stainless steel(9)Aspirated with major diameter stainless steel Pipe(10)On the tube wall of butt end by synchronous pulley(5), rolling bearing(6), annular base(8), inner seal ring flat-plate (13)Collectively form stock, the synchronous pulley(5)Pass through rolling bearing(6)With annular base(8)It is combined, and the synchronization Belt wheel(5)Inner side passes through connector and inner seal ring flat-plate(13)Side be combined;The outer compound cylinder(3)Both ends lead to Cross periphery, inner seal ring flat-plate of the easy-to-mount connector respectively with shaft end seal end plate(13)Periphery be combined; Pipe is aspirated in the major diameter stainless steel(10)Tube wall on be machined with the slotted hole as negative-pressure ward mouth through tube wall, In slotted hole both ends, outer compound cylinder(3)Pipe is aspirated with major diameter stainless steel(10)Outer wall between ring cavity in be provided with Deflector with pump orifice(2).
- 2. energy-efficient split type suction roller according to claim 1, it is characterised in that:The deflector(2)With it is big Diameter stainless steel aspirates pipe(10)Tube wall Joint, and sealed with fluid sealant.
- 3. energy-efficient split type suction roller according to claim 1, it is characterised in that:The outer compound cylinder(3) For using three-layer network structure of the punching expanded metal lath as support.
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| CN201610907226.9A CN106222889B (en) | 2016-10-19 | 2016-10-19 | A kind of energy-efficient split type suction roller |
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|---|---|---|---|---|
| US6203666B1 (en) * | 1997-09-09 | 2001-03-20 | Tokushu Paper Mfg. Co., Ltd. | Method and device for paper web manufacturing |
| US8475692B2 (en) * | 2008-04-02 | 2013-07-02 | Panasonic Corporation | Nanofiber manufacturing apparatus and nanofiber manufacturing method |
| JP5629525B2 (en) * | 2010-08-06 | 2014-11-19 | 花王株式会社 | Non-woven bulk increaser |
| CN202989481U (en) * | 2012-12-17 | 2013-06-12 | 浙江金三发非织造布有限公司 | Edge sucking recycling device during production of nonwoven fabric |
| CN204753056U (en) * | 2015-06-05 | 2015-11-11 | 恒天重工股份有限公司 | Directaxis formula suction roller device suitable for spun -laced machine |
| CN206219775U (en) * | 2016-10-19 | 2017-06-06 | 郑州纺机工程技术有限公司 | A kind of energy-efficient split type suction roller |
-
2016
- 2016-10-19 CN CN201610907226.9A patent/CN106222889B/en active Active
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|---|---|
| CN106222889A (en) | 2016-12-14 |
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Effective date of registration: 20190521 Address after: No. 16 Yinping Road, Zhengzhou High-tech Industrial Development Zone, Henan Province Co-patentee after: ZHENGZHOU TEXTILE MACHINERY ENGINEERING & TECHNOLOGY Co.,Ltd. Patentee after: CHTC HEAVY INDUSTRY Co.,Ltd. Address before: 45 000 1 No. 258 Wutong Street, Zhongyuan District, Zhengzhou City, Henan Province Patentee before: ZHENGZHOU TEXTILE MACHINERY ENGINEERING & TECHNOLOGY Co.,Ltd. |
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Address after: 450001 258, Wu Tong Street, hi tech Development Zone, Zhengzhou, Henan Patentee after: Zhengzhou Textile Machinery Co.,Ltd. Country or region after: China Patentee after: ZHENGZHOU TEXTILE MACHINERY ENGINEERING & TECHNOLOGY Co.,Ltd. Address before: No. 258, wutong Street, High tech Development Zone, Zhengzhou, Henan Patentee before: CHTC HEAVY INDUSTRY Co.,Ltd. Country or region before: China Patentee before: ZHENGZHOU TEXTILE MACHINERY ENGINEERING & TECHNOLOGY Co.,Ltd. |