CN106220047A - A kind of YASI type granolith sheet material and preparation method thereof - Google Patents
A kind of YASI type granolith sheet material and preparation method thereof Download PDFInfo
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- CN106220047A CN106220047A CN201610578242.8A CN201610578242A CN106220047A CN 106220047 A CN106220047 A CN 106220047A CN 201610578242 A CN201610578242 A CN 201610578242A CN 106220047 A CN106220047 A CN 106220047A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/30—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Other silicon-containing organic compounds; Boron-organic compounds
- C04B26/32—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Other silicon-containing organic compounds; Boron-organic compounds containing silicon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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Abstract
本发明涉及一种YASI型人造花岗岩板材及其制备方法,所述花岗岩板材由质量比为100:5‑10的花岗岩粉末和YASI型树脂组成。制备方法包括:将环氧树脂与YASI搅拌混合,115℃‑125℃反应0.5‑1小时,冷却至60℃以下,加入潜伏性固化剂LRC30和液体酸酐,搅拌,得到YASI型树脂;将YASI型树脂与花岗岩粉末混合均匀,压合预成型,加热加压固化成型,即得。本发明原料来源方便,生产工艺简单,无溶剂,环境友好,产品综合性能优越,可广泛应用于建材领域,包括高档宾馆酒店、机场候机厅、高铁候车大楼与站台、家庭厨卫、办公商务大楼等,具有良好的市场应用前景。The invention relates to a YASI artificial granite plate and a preparation method thereof. The granite plate is composed of granite powder and YASI resin with a mass ratio of 100:5-10. The preparation method includes: stirring and mixing epoxy resin and YASI, reacting at 115°C-125°C for 0.5-1 hour, cooling to below 60°C, adding latent curing agent LRC30 and liquid anhydride, stirring to obtain YASI type resin; mixing YASI type The resin and the granite powder are evenly mixed, pressed and preformed, and heated and pressurized to be solidified and formed. The invention has convenient sources of raw materials, simple production process, no solvent, environment-friendly, superior product comprehensive performance, and can be widely used in the field of building materials, including high-end hotels, airport waiting halls, high-speed rail waiting buildings and platforms, family kitchens, and office business Buildings, etc., have good market application prospects.
Description
技术领域technical field
本发明属于有机无机复合材料及其制备领域,特别涉及一种YASI型人造花岗岩板材及其制备方法。The invention belongs to the field of organic-inorganic composite materials and their preparation, and in particular relates to a YASI artificial granite plate and a preparation method thereof.
背景技术Background technique
花岗岩板材是一种优质的建筑材料,被大量用于高档豪华酒店、机场候机厅、高铁候车大楼与站台、家庭厨卫、办公商务大楼等。随着人们生活水平的提高,对花岗岩板材的需求与日俱增,从而进一步促进花岗岩矿山的开采、加工,规模数量越来越庞大。而在其开采、加工过程必然产生大量的石浆、花岗岩粉末废料等,给河流、山川、堆场等造成严重的环境污染,同时也极易发生坍塌等次生灾害,对人民的生命财产造成较大的潜在威胁。Granite slab is a high-quality building material, which is widely used in high-end luxury hotels, airport waiting halls, high-speed rail waiting buildings and platforms, home kitchens and bathrooms, office and business buildings, etc. With the improvement of people's living standards, the demand for granite slabs is increasing day by day, thereby further promoting the mining and processing of granite mines, and the scale and quantity are becoming larger and larger. However, in its mining and processing process, a large amount of stone slurry and granite powder waste will inevitably be produced, which will cause serious environmental pollution to rivers, mountains and rivers, and storage yards. greater potential threat.
为此,人们开始积极研究花岗岩采石场的废渣进行再次利用的技术。中国发明专利CN1037042A公开了一种无机人造花岗岩生产工艺,其主要特征在于:首先用高铝水泥、石英砂、无机颜料粉、丙三醇和水混合调成稀浆状色浆,倒入成型框内,待初凝后,用高硅水泥、石英砂、石英石、无机颜料粉、丙三醇和水,混合调成稀浆状颜料层,不规则地色浆层上部,再用高铝水泥、河沙、碎石加水搅拌均匀后,浇注在成型框内,经机械振摇后做为加固层,最后放入水池浸泡养护72小时成型,再经过耐老化酸洗处理,上油即可成为产品。For this reason, people begin to actively study the technology that the waste residue of granite quarry carries out reuse. Chinese invention patent CN1037042A discloses a production process of inorganic artificial granite. Its main features are as follows: first, mix high-alumina cement, quartz sand, inorganic pigment powder, glycerol and water to make a slurry-like color paste, and pour it into the molding frame After the initial setting, mix high silica cement, quartz sand, quartz stone, inorganic pigment powder, glycerol and water to form a slurry-like pigment layer, irregularly place the upper part of the color paste layer, and then use high-alumina cement, river Sand, gravel and water are mixed evenly, poured into the forming frame, shaken mechanically as a reinforcement layer, and finally put into a pool for 72 hours of curing to form, and then undergo anti-aging pickling treatment and oiling to become a product.
中国发明专利CN1035812A公开了一种高强度、不变形、不龟裂、高光洁度、性能稳定、高质量的全无机人造理石的制造方法,其主要特征在于:以水泥为原料,加入少量无机助剂组成本体,以预先制好的有特定成分的成花剂加入本体中振动成花,水中养护结晶成制品。Chinese invention patent CN1035812A discloses a method for manufacturing all-inorganic artificial marble with high strength, no deformation, no cracks, high smoothness, stable performance, and high quality. The main body is composed of the agent, and the pre-made flower-forming agent with specific components is added into the main body to vibrate to form a flower, and the product is crystallized by water maintenance.
中国发明专利CN1088146A公开了一种高铝水泥仿真花岗岩、大理石及其生产工艺,其主要特征在于:采用扩散剂、硫酸铝铵、浓硫酸、硫酸镁、松香、硫酸亚铁、草酸、硼酸及三乙醇胺和水,配制成面料水和底料水,再用面料水和底料水去掺拌水泥和石英粉,分别制成面层和底层,在面层和底层之间有一用水泥、石英粉及面料水搅拌后铺摊在面层上部的基层,其养护是采用湿锯末进行的。Chinese invention patent CN1088146A discloses a high-alumina cement simulated granite, marble and its production process. Ethanolamine and water are prepared into fabric water and base material water, and then the fabric water and base material water are mixed with cement and quartz powder to make the surface layer and bottom layer respectively. There is cement and quartz powder between the surface layer and the bottom layer. After mixing with fabric water, it is spread on the base layer on the upper part of the surface layer, and its maintenance is carried out with wet sawdust.
众所周知,环氧树脂具有许多优良的性能:(1)良好的粘接性能:粘接强度高,粘接面广,它与许多金属(如铁、钢、铜、铝、金属合金等)或非金属材料(如玻璃、陶瓷、木材、塑料等)的粘接强度非常高,有的甚至超过被粘材料本身的强度,因此可用于许多受力结构件中,是结构型粘合剂的主要成分之一;(2)良好的加工性能:环氧树脂配方的灵活性、加工工艺和制品性能的多样性是高分子材料中最为突出的;(3)良好的稳定性能:环氧树脂的固化主要是依靠环氧基的开环加成聚合,因此固化过程中不产生低分子物,其固化收缩率是热固性树脂中最低的品种之一,一般为1%-2%,如果选择适当的填料可使收缩率降至0.2%左右;固化后的环氧树脂主链是醚键、苯环、三维交联结构,因此具有优异的耐酸碱性。As we all know, epoxy resin has many excellent properties: (1) Good bonding performance: high bonding strength, wide bonding surface, it is compatible with many metals (such as iron, steel, copper, aluminum, metal alloys, etc.) The bonding strength of metal materials (such as glass, ceramics, wood, plastics, etc.) is very high, and some even exceed the strength of the bonded material itself, so it can be used in many stressed structural parts and is the main component of structural adhesives One; (2) good processing performance: the flexibility of epoxy resin formula, the diversity of processing technology and product performance are the most prominent among polymer materials; (3) good stability performance: the curing of epoxy resin is mainly It relies on the ring-opening addition polymerization of epoxy groups, so no low molecular weight is produced during the curing process, and its curing shrinkage rate is one of the lowest among thermosetting resins, generally 1%-2%. If you choose appropriate fillers, it can The shrinkage rate is reduced to about 0.2%; the main chain of the cured epoxy resin is ether bond, benzene ring, and three-dimensional cross-linked structure, so it has excellent acid and alkali resistance.
因此,环氧树脂在国民经济的各个领域中被广泛应用:无论是高新技术领域还是通用技术领域,无论是国防军工还是民用工业,乃至人们的日常生活中均能看到它的踪迹。Therefore, epoxy resin is widely used in various fields of national economy: whether it is high-tech field or general technology field, whether it is national defense industry or civilian industry, and even people's daily life can see its traces.
有关耐高温环氧体系已经有所报道:中国专利CN101148656A公开一种耐高温无溶剂环氧胶粘剂的制备方法,其主要特征在于:TGYASI环氧树脂、增韧剂、氢化双酚A、固化剂、促进剂混合均匀,制得了耐高温无溶剂环氧胶粘剂。但其耐高温性能仍然有较大的局限性,未能满足许多高温环境下的实际应用。The high temperature resistant epoxy system has been reported: Chinese patent CN101148656A discloses a preparation method of high temperature resistant solvent-free epoxy adhesive, its main features are: TGYASI epoxy resin, toughening agent, hydrogenated bisphenol A, curing agent, The accelerator is mixed uniformly to prepare a high temperature resistant solvent-free epoxy adhesive. However, its high temperature resistance performance still has great limitations, which cannot meet the practical application in many high temperature environments.
中国专利CN101397486A公开了一种双组分无溶剂环氧树脂胶粘剂的制备方法,其主要特征在于:它包括A组分和B组分,其中A组分含有酚醛环氧树脂、脂环型环氧树脂和端羧基丁腈橡胶;B组分是1,4-双(2,4-二氨基苯氧基)苯芳香族多元胺固化剂。脂环型环氧树脂和端羧基丁腈橡胶的添加量分别为酚醛环氧树脂的20-35%和12%(质量百分数)。1,4-双(2,4-二氨基苯氧基)苯芳香族多元胺固化剂的添加量为酚醛环氧树脂的15-20%(质量百分数),所得胶粘剂体系工艺性好。但其耐热性能还不够理想。Chinese patent CN101397486A discloses a preparation method of a two-component solvent-free epoxy resin adhesive, its main feature is that it includes A component and B component, wherein A component contains novolac epoxy resin, alicyclic epoxy resin Resin and carboxyl-terminated nitrile rubber; component B is 1,4-bis(2,4-diaminophenoxy)benzene aromatic polyamine curing agent. The addition amount of alicyclic epoxy resin and carboxyl-terminated nitrile rubber is respectively 20-35% and 12% (mass percentage) of the novolac epoxy resin. The addition amount of the 1,4-bis(2,4-diaminophenoxy)benzene aromatic polyamine curing agent is 15-20% (mass percentage) of the novolac epoxy resin, and the obtained adhesive system has good manufacturability. But its heat resistance is not ideal enough.
中国发明专利CN101962436A公开了一种先进复合材料用耐高温改性多官能环氧基体树脂及其制备方法,其主要特征在于:采用1,4-双(2,4-二马来酰亚胺基苯氧基)苯的四马来酰亚胺树脂与多官能环氧树脂、端羧基丁腈橡胶CTBN反应得到高韧性的新型耐高温树脂,加入有机溶剂,搅拌溶解均匀,得到均相透明的粘稠状液体,即A组分;固化剂与有机溶剂混合,搅拌溶解均匀,即得B组分;将A、B组分进行混合,搅拌均匀,即得先进复合材料用耐高温改性多官能环氧基体树脂溶液。Chinese invention patent CN101962436A discloses a high-temperature-resistant modified multifunctional epoxy matrix resin for advanced composite materials and its preparation method. The tetramaleimide resin of phenoxy)benzene reacts with multifunctional epoxy resin and carboxyl-terminated nitrile rubber CTBN to obtain a new high-temperature resistant resin with high toughness. Add an organic solvent, stir and dissolve evenly, and obtain a homogeneous transparent adhesive Viscous liquid, that is, component A; the curing agent is mixed with an organic solvent, stirred and dissolved evenly, and then the component B is obtained; the components A and B are mixed and stirred evenly, and the high temperature resistant modified multifunctional Epoxy matrix resin solution.
虞鑫海等人[耐高温单组分环氧胶粘剂的研制[J].粘接,2008,29(12):16-19]公开了一种耐高温单组分环氧胶粘剂的制备方法,其主要特征在于:以马来酸酐(MA)为封端剂,以2,2-双(3-氨基-4-羟基苯基)六氟丙烷(BAHPFP)、2,2-双[4-(4-氨基苯氧基)苯基]丙烷(BAPOPP)、2,2-双[4-(3,4-二羧基苯氧基)苯基]丙烷二酐(BPADA)为主原料合成得到了含酚羟基聚醚酰亚胺树脂(HPEI);以所合成得到的HPEI为耐高温增韧剂,与N,N,N',N'-四缩水甘油基-4,4'-二氨基二苯甲烷(TGYASI)、氢化双酚A环氧树脂(HBPAE)、潜伏性固化剂等,配制得到了综合性能优异的耐高温单组分环氧胶粘剂。Yu Xinhai et al. [Development of High Temperature Resistant Single-Component Epoxy Adhesive [J]. Bonding, 2008, 29(12): 16-19] discloses a preparation method of high temperature resistant single-component epoxy adhesive, the main It is characterized in that: maleic anhydride (MA) is used as the end-capping agent, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane (BAHPFP), 2,2-bis[4-(4- The phenolic hydroxyl Polyetherimide resin (HPEI); the synthesized HPEI is used as a high-temperature toughening agent, and N,N,N',N'-tetraglycidyl-4,4'-diaminodiphenylmethane ( TGYASI), hydrogenated bisphenol A epoxy resin (HBPAE), latent curing agent, etc., to prepare a high temperature resistant one-component epoxy adhesive with excellent comprehensive performance.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种YASI型人造花岗岩板材及其制备方法,该方法中板材原料来源方便,生产工艺简单,无溶剂,环境友好,产品综合性能优越,可以广泛应用于建材领域,包括高档宾馆酒店、机场候机厅、高铁候车大楼与站台、家庭厨卫、办公商务大楼等,具有良好的市场应用前景。此外,花岗岩粉末来源于花岗岩采石场的废弃物,通过本发明技术可以变废为宝,对环境综合治理等均具有非常重要的现实意义。The technical problem to be solved by the present invention is to provide a YASI type artificial granite plate and its preparation method. In this method, the source of the plate material is convenient, the production process is simple, there is no solvent, the environment is friendly, the product has excellent comprehensive performance, and can be widely used in the field of building materials , including high-end hotels, airport waiting halls, high-speed rail waiting buildings and platforms, family kitchens and bathrooms, office and business buildings, etc., with good market application prospects. In addition, the granite powder is derived from the waste of the granite quarry, and the technology of the invention can turn waste into treasure, which has very important practical significance for comprehensive environmental management and the like.
本发明的一种YASI型人造花岗岩板材,所述花岗岩板材由质量比为100:5-10的花岗岩粉末和YASI型树脂组成;其中,YASI型树脂由质量比为100:2-4:10-20:10-30的环氧树脂、双(γ-氨丙基)多聚二甲基硅氧烷YASI、潜伏性固化剂LRC30和液体酸酐组成;双(γ-氨丙基)多聚二甲基硅氧烷YASI的分子结构式为:n为不大于20的自然数。A YASI type artificial granite plate of the present invention, the granite plate is composed of granite powder and YASI type resin with a mass ratio of 100:5-10; wherein, the YASI type resin is composed of a mass ratio of 100:2-4:10- 20:10-30 epoxy resin, bis(γ-aminopropyl)polydimethylsiloxane YASI, latent curing agent LRC30 and liquid anhydride; bis(γ-aminopropyl)polydimethylsiloxane The molecular structural formula of base siloxane YASI is: n is a natural number not greater than 20.
所述环氧树脂为E-51环氧树脂、E-44环氧树脂、ES216环氧树脂、ECC202环氧树脂、CE793环氧树脂、缩水甘油胺型环氧树脂、缩水甘油醚型环氧树脂、脂环型环氧树脂、酚醛型环氧树脂、缩水甘油酯型环氧树脂中的至少一种。Described epoxy resin is E-51 epoxy resin, E-44 epoxy resin, ES216 epoxy resin, ECC202 epoxy resin, CE793 epoxy resin, glycidylamine type epoxy resin, glycidyl ether type epoxy resin , at least one of alicyclic epoxy resins, novolac epoxy resins, and glycidyl ester epoxy resins.
所述缩水甘油胺型环氧树脂为N,N,N’,N’-四缩水甘油基-4,4’-二氨基二苯甲烷环氧树脂、N,N,N’,N’-四缩水甘油基-3,3’-二甲基-4,4’-二氨基二苯甲烷环氧树脂、N,N,N’,N’-四缩水甘油基-3,3’-二乙基-4,4’-二氨基二苯甲烷环氧树脂、N,N,N’,N’-四缩水甘油基-3,3’-二氯-4,4’-二氨基二苯甲烷环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-二氨基二苯醚环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-二氨基二苯砜环氧树脂、N,N,N’,N’-四缩水甘油基-3,4’-二氨基二苯醚环氧树脂、N,N,N’,N’-四缩水甘油基-3,3’-二氨基二苯砜环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-二氨基联苯环氧树脂、N,N,N’,N’-四缩水甘油基对苯二胺环氧树脂、N,N,N’,N’-四缩水甘油基间苯二胺环氧树脂、N,N,N’,N’-四缩水甘油基-1,4-双(4-氨基苯氧基)苯环氧树脂、N,N,N’,N’-四缩水甘油基-1,4-双(3-氨基苯氧基)苯环氧树脂、N,N,N’,N’-四缩水甘油基-1,3-双(4-氨基苯氧基)苯环氧树脂、N,N,N’,N’-四缩水甘油基-1,3-双(3-氨基苯氧基)苯环氧树脂、N,N,N’,N’-四缩水甘油基-1,4-双(2-三氟甲基-4-氨基苯氧基)苯环氧树脂、N,N,N’,N’-四缩水甘油基-1,3-双(2-三氟甲基-4-氨基苯氧基)苯环氧树脂、N,N,N’,N’,O-五缩水甘油基-4,4’-二氨基-4”-羟基三苯甲烷环氧树脂、N,N,N’,N’-四缩水甘油基-2,2-双[4-(4-氨基苯氧基)苯基]丙烷环氧树脂、N,N,N’,N’-四缩水甘油基-2,2-双[4-(4-氨基苯氧基)苯基]六氟丙烷环氧树脂、N,N,N’,N’-四缩水甘油基-2,2-双[4-(3-氨基苯氧基)苯基]丙烷环氧树脂、N,N,N’,N’-四缩水甘油基-2,2-双[4-(2-三氟甲基-4-氨基苯氧基)苯基]丙烷环氧树脂、N,N,N’,N’-四缩水甘油基-2,2-双[4-(3-氨基苯氧基)苯基]六氟丙烷环氧树脂、N,N,N’,N’-四缩水甘油基-2,2-双[4-(2-三氟甲基-4-氨基苯氧基)苯基]六氟丙烷环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-双(4-氨基苯氧基)二苯醚环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-双(2-三氟甲基-4-氨基苯氧基)二苯醚环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-双(4-氨基苯氧基)二苯砜环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-双(2-三氟甲基-4-氨基苯氧基)二苯砜环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-双(4-氨基苯氧基)二苯硫醚环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-双(2-三氟甲基-4-氨基苯氧基)二苯硫醚环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-双(4-氨基苯氧基)二苯甲烷环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-双(2-三氟甲基-4-氨基苯氧基)二苯甲烷环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-双(4-氨基苯氧基)二苯甲酮环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-双(2-三氟甲基-4-氨基苯氧基)二苯甲酮环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-双(4-氨基苯氧基)联苯环氧树脂、N,N,N’,N’-四缩水甘油基-4,4’-双(2-三氟甲基-4-氨基苯氧基)联苯环氧树脂、N,N,N’,N’,O,O’-六缩水甘油基-2,2-双(3-氨基-4-羟基苯基)六氟丙烷环氧树脂、N,N,O–三缩水甘油基对氨基苯酚环氧树脂、N,N,O–三缩水甘油基间氨基苯酚环氧树脂中的至少一种。The glycidylamine type epoxy resin is N,N,N',N'-tetraglycidyl-4,4'-diaminodiphenylmethane epoxy resin, N,N,N',N'-tetraglycidyl Glycidyl-3,3'-dimethyl-4,4'-diaminodiphenylmethane epoxy resin, N,N,N',N'-tetraglycidyl-3,3'-diethyl -4,4'-diaminodiphenylmethane epoxy resin, N,N,N',N'-tetraglycidyl-3,3'-dichloro-4,4'-diaminodiphenylmethane epoxy Resin, N,N,N',N'-tetraglycidyl-4,4'-diaminodiphenyl ether epoxy resin, N,N,N',N'-tetraglycidyl-4,4' -Diaminodiphenylsulfone epoxy resin, N,N,N',N'-tetraglycidyl-3,4'-diaminodiphenyl ether epoxy resin, N,N,N',N'-tetraglycidyl Glycidyl-3,3'-diaminodiphenylsulfone epoxy resin, N,N,N',N'-tetraglycidyl-4,4'-diaminobiphenyl epoxy resin, N,N, N',N'-tetraglycidyl p-phenylenediamine epoxy resin, N,N,N',N'-tetraglycidyl m-phenylenediamine epoxy resin, N,N,N',N'- Tetraglycidyl-1,4-bis(4-aminophenoxy)benzene epoxy resin, N,N,N',N'-tetraglycidyl-1,4-bis(3-aminophenoxy) ) phenylene epoxy resin, N,N,N',N'-tetraglycidyl-1,3-bis(4-aminophenoxy)benzene epoxy resin, N,N,N',N'-tetraglycidyl Glycidyl-1,3-bis(3-aminophenoxy)benzene epoxy resin, N,N,N',N'-tetraglycidyl-1,4-bis(2-trifluoromethyl- 4-aminophenoxy)phenylene epoxy resin, N,N,N',N'-tetraglycidyl-1,3-bis(2-trifluoromethyl-4-aminophenoxy)phenylene epoxy Resin, N,N,N',N',O-pentaglycidyl-4,4'-diamino-4"-hydroxytriphenylmethane epoxy resin, N,N,N',N'-tetraglycidyl Glyceryl-2,2-bis[4-(4-aminophenoxy)phenyl]propane epoxy resin, N,N,N',N'-tetraglycidyl-2,2-bis[4- (4-aminophenoxy)phenyl]hexafluoropropane epoxy resin, N,N,N',N'-tetraglycidyl-2,2-bis[4-(3-aminophenoxy)benzene base] propane epoxy resin, N,N,N',N'-tetraglycidyl-2,2-bis[4-(2-trifluoromethyl-4-aminophenoxy)phenyl]propane ring Oxygen resin, N,N,N',N'-tetraglycidyl-2,2-bis[4-(3-aminophenoxy)phenyl]hexafluoropropane epoxy resin, N,N,N' ,N'-tetraglycidyl-2,2-bis[4-(2-trifluoromethyl-4-aminophenoxy)phenyl]hexafluoropropane epoxy resin, N,N,N',N '-Tetraglycidyl-4,4'-bis(4-aminophenoxy)diphenyl ether epoxy resin, N,N,N',N' -Tetraglycidyl-4,4'-bis(2-trifluoromethyl-4-aminophenoxy)diphenyl ether epoxy resin, N,N,N',N'-tetraglycidyl-4 ,4'-bis(4-aminophenoxy)diphenylsulfone epoxy resin, N,N,N',N'-tetraglycidyl-4,4'-bis(2-trifluoromethyl-4 -aminophenoxy)diphenylsulfone epoxy resin, N,N,N',N'-tetraglycidyl-4,4'-bis(4-aminophenoxy)diphenylsulfone epoxy resin, N,N,N',N'-tetraglycidyl-4,4'-bis(2-trifluoromethyl-4-aminophenoxy)diphenyl sulfide epoxy resin, N,N,N' ,N'-tetraglycidyl-4,4'-bis(4-aminophenoxy)diphenylmethane epoxy resin, N,N,N',N'-tetraglycidyl-4,4'- Bis(2-trifluoromethyl-4-aminophenoxy)diphenylmethane epoxy resin, N,N,N',N'-tetraglycidyl-4,4'-bis(4-aminophenoxy base) benzophenone epoxy resin, N,N,N',N'-tetraglycidyl-4,4'-bis(2-trifluoromethyl-4-aminophenoxy)benzophenone Epoxy resin, N,N,N',N'-tetraglycidyl-4,4'-bis(4-aminophenoxy)biphenyl epoxy resin, N,N,N',N'-tetraglycidyl Glycidyl-4,4'-bis(2-trifluoromethyl-4-aminophenoxy)biphenyl epoxy resin, N,N,N',N',O,O'-hexaglycidyl -2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane epoxy resin, N,N,O-triglycidyl p-aminophenol epoxy resin, N,N,O-triglycidyl At least one of the base m-aminophenol epoxy resins.
所述缩水甘油醚型环氧树脂为1,3-二缩水甘油基间苯二酚、1,4-二缩水甘油基对苯二酚、4,4’-二缩水甘油基双酚S、2,2-双(4-缩水甘油基苯基)六氟丙烷、2,2-双(4-缩水甘油基环己基)丙烷、双酚F二缩水甘油醚、氢化双酚A二缩水甘油醚、双酚A二缩水甘油醚、脂肪醇多缩水甘油醚中的至少一种。The glycidyl ether type epoxy resin is 1,3-diglycidyl resorcinol, 1,4-diglycidyl hydroquinone, 4,4'-diglycidyl bisphenol S, 2 ,2-bis(4-glycidylphenyl)hexafluoropropane, 2,2-bis(4-glycidylcyclohexyl)propane, bisphenol F diglycidyl ether, hydrogenated bisphenol A diglycidyl ether, At least one of bisphenol A diglycidyl ether and fatty alcohol polyglycidyl ether.
所述脂环型环氧树脂为3,4-环氧基环己酸-3’,4’-环氧基环己甲酯、3,4-环氧基-6-甲基环己酸-3’,4’-环氧基-6’-甲基环己甲酯、4,5-环氧环己烷-1,2-二甲酸二缩水甘油酯、二氧化二戊烯中的至少一种。The alicyclic epoxy resin is 3,4-epoxy cyclohexanoic acid-3',4'-epoxy cyclohexyl methyl ester, 3,4-epoxy-6-methyl cyclohexanoic acid- At least one of 3',4'-epoxy-6'-methylcyclohexylmethyl ester, 4,5-epoxycyclohexane-1,2-dicarboxylic acid diglycidyl ester, dipentene dioxide kind.
所述酚醛型环氧树脂为苯酚-甲醛酚醛树脂型环氧树脂、邻甲苯酚-甲醛酚醛树脂型环氧树脂、间苯二酚-甲醛酚醛树脂型环氧树脂、间甲苯酚-甲醛酚醛树脂型环氧树脂、邻苯二酚-甲醛酚醛树脂型环氧树脂、双酚A-甲醛酚醛树脂型环氧树脂、双酚S-甲醛酚醛树脂型环氧树脂、双酚AF-甲醛酚醛树脂型环氧树脂、联苯二酚-甲醛酚醛树脂型环氧树脂、邻苯基苯酚-甲醛酚醛树脂型环氧树脂、萘酚-甲醛酚醛树脂型环氧树脂中的至少一种。Described novolac type epoxy resin is phenol-formaldehyde novolac resin type epoxy resin, o-cresol-formaldehyde novolac resin type epoxy resin, resorcinol-formaldehyde novolac resin type epoxy resin, m-cresol-formaldehyde novolac resin Type epoxy resin, catechol-formaldehyde novolac resin type epoxy resin, bisphenol A-formaldehyde novolac resin type epoxy resin, bisphenol S-formaldehyde novolac resin type epoxy resin, bisphenol AF-formaldehyde novolac resin type At least one of epoxy resin, biphenol-formaldehyde novolak type epoxy resin, o-phenylphenol-formaldehyde novolak type epoxy resin, naphthol-formaldehyde novolak type epoxy resin.
所述缩水甘油酯型环氧树脂为对苯二甲酸二缩水甘油酯环氧树脂、间苯二甲酸二缩水甘油酯环氧树脂、邻苯二甲酸二缩水甘油酯环氧树脂、内次甲基四氢邻苯二甲酸二缩水甘油酯环氧树脂、4,5-环氧环己烷-1,2-二甲酸二缩水甘油酯环氧树脂、邻苯二辛酸二环氧丙酯环氧树脂中的至少一种。Described glycidyl ester type epoxy resin is diglycidyl terephthalate epoxy resin, diglycidyl isophthalate epoxy resin, diglycidyl phthalate epoxy resin, inner methine Diglycidyl tetrahydrophthalate epoxy resin, diglycidyl 4,5-epoxycyclohexane-1,2-dicarboxylate epoxy resin, diglycidyl phthalate epoxy resin at least one of the
所述液体酸酐为四氢苯酐、甲基四氢苯酐、六氢苯酐、十二烷基琥珀酸酐、桐油酸酐、以松节油与顺丁烯二酸酐反应而成的液体酸酐中的至少一种。The liquid anhydride is at least one of tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, hexahydrophthalic anhydride, dodecyl succinic anhydride, tung oil anhydride, and liquid anhydride formed by reacting turpentine oil and maleic anhydride.
所述花岗岩粉末为花岗岩采石场的废弃物,经去泥、除铁、硅烷偶联剂表面处理后得到的干燥粉末。The granite powder is the waste from the granite quarry, which is a dry powder obtained after desliming, iron removal, and surface treatment with a silane coupling agent.
本发明的一种YASI型人造花岗岩板材的制备方法,包括:A kind of preparation method of YASI type artificial granite plate of the present invention comprises:
(1)将环氧树脂与双(γ-氨丙基)多聚二甲基硅氧烷YASI放入反应釜中,搅拌混合,于115℃-125℃反应0.5-1小时后,冷却至60℃以下,加入潜伏性固化剂LRC30和液体酸酐,搅拌混合均匀,得到YASI型树脂;其中,环氧树脂、双(γ-氨丙基)多聚二甲基硅氧烷YASI、潜伏性固化剂LRC30和液体酸酐的质量比为100:2-4:10-20:10-30;(1) Put epoxy resin and bis(γ-aminopropyl) polydimethylsiloxane YASI into the reaction kettle, stir and mix, react at 115°C-125°C for 0.5-1 hour, then cool to 60 Below ℃, add latent curing agent LRC30 and liquid anhydride, stir and mix evenly to obtain YASI type resin; among them, epoxy resin, bis(γ-aminopropyl) polydimethylsiloxane YASI, latent curing agent The mass ratio of LRC30 and liquid anhydride is 100:2-4:10-20:10-30;
(2)将YASI型树脂与花岗岩粉末混合均匀后,放入不锈钢平板框中,压合预成型,加热加压固化成型;其中,加热的温度范围为室温至180℃;加压的压力范围为0.5MPa至5MPa;固化时间为2-5小时;花岗岩粉末和YASI型树脂的质量比为100:5-10。(2) After mixing YASI resin and granite powder evenly, put it into a stainless steel plate frame, press and preform, heat and pressurize and solidify; wherein, the heating temperature ranges from room temperature to 180°C; the pressure range of pressurization is 0.5MPa to 5MPa; curing time is 2-5 hours; the mass ratio of granite powder and YASI type resin is 100:5-10.
有益效果Beneficial effect
(1)本发明的制备工艺简单、成本低、操作方便,原料来源方便,可以在通用设备中完成制备过程,有利于实现工业化生产;(1) The preparation process of the present invention is simple, low in cost, convenient to operate, and the source of raw materials is convenient, and the preparation process can be completed in general-purpose equipment, which is conducive to the realization of industrialized production;
(2)本发明的YASI型树脂具有良好的综合性能;(2) YASI type resin of the present invention has good comprehensive performance;
(3)本发明无溶剂,环境友好,产品综合性能优越,可以广泛应用于建材领域,包括高档宾馆酒店、机场候机厅、高铁候车大楼与站台、家庭厨卫、办公商务大楼等,具有良好的市场应用前景;此外,本发明的花岗岩粉末来源于花岗岩采石场的废弃物,通过本发明技术可以变废为宝,对环境综合治理等均具有非常重要的现实意义。(3) The present invention is solvent-free, environmentally friendly, and has superior product comprehensive performance, and can be widely used in the field of building materials, including high-end hotels, airport waiting halls, high-speed rail waiting buildings and platforms, family kitchens and bathrooms, office and business buildings, etc., and has good In addition, the granite powder of the present invention is derived from the waste of granite quarries, and the technology of the present invention can turn waste into treasure, which has very important practical significance for comprehensive environmental management and the like.
具体实施方式detailed description
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
实施例1Example 1
将300克E-51环氧树脂、150克1,3-二缩水甘油基间苯二酚环氧树脂、150克N,N,O–三缩水甘油基对氨基苯酚环氧树脂、400克4,5-环氧环己烷-1,2-二甲酸二缩水甘油酯环氧树脂加入反应釜中,搅拌混合均匀后,加入20克双(γ-氨丙基)多聚二甲基硅氧烷YASI,搅拌混合,于115℃反应1小时后,冷却至60℃以下,加入150克潜伏性固化剂LRC30,再加入200克十二烷基琥珀酸酐,搅拌混合均匀,得到1370克的YASI型树脂,记作YASI-1。300 grams of E-51 epoxy resin, 150 grams of 1,3-diglycidyl resorcinol epoxy resin, 150 grams of N,N,O-triglycidyl p-aminophenol epoxy resin, 400 grams of 4 , Add 5-epoxycyclohexane-1,2-dicarboxylate diglycidyl epoxy resin into the reaction kettle, stir and mix evenly, add 20 grams of bis(γ-aminopropyl) polydimethylsiloxane Alkane YASI, stirred and mixed, reacted at 115°C for 1 hour, cooled to below 60°C, added 150 grams of latent curing agent LRC30, then added 200 grams of dodecyl succinic anhydride, stirred and mixed evenly, and obtained 1370 grams of YASI type Resin, denoted as YASI-1.
实施例2Example 2
将300克4,5-环氧环己烷-1,2-二甲酸二缩水甘油酯环氧树脂、100克CE793环氧树脂、300克N,N,N’,N’-四缩水甘油基-4,4’-二氨基二苯甲烷环氧树脂、100克E-44环氧树脂、200克邻苯二甲酸二缩水甘油酯环氧树脂加入反应釜中,搅拌混合均匀后,加入30克双(γ-氨丙基)多聚二甲基硅氧烷YASI,搅拌混合,于120℃反应1小时后,冷却至60℃以下,加入100克潜伏性固化剂LRC30,再加入100克六氢苯酐和200克甲基四氢苯酐的液体酸酐,搅拌混合均匀,得到1430克的YASI型树脂,记作YASI-2。300 grams of 4,5-epoxycyclohexane-1,2-dicarboxylic acid diglycidyl ester epoxy resin, 100 grams of CE793 epoxy resin, 300 grams of N,N,N',N'-tetraglycidyl -4,4'-diaminodiphenylmethane epoxy resin, 100 grams of E-44 epoxy resin, 200 grams of diglycidyl phthalate epoxy resin into the reaction kettle, stir and mix well, add 30 grams Bis(γ-aminopropyl) polydimethylsiloxane YASI, stir and mix, react at 120°C for 1 hour, cool to below 60°C, add 100 grams of latent curing agent LRC30, and then add 100 grams of hexahydro The liquid anhydride of phthalic anhydride and 200 grams of methyltetrahydrophthalic anhydride is stirred and mixed uniformly to obtain 1430 grams of YASI type resin, which is designated as YASI-2.
实施例3Example 3
将400克氢化双酚A二缩水甘油醚环氧树脂、100克1,3-二缩水甘油基间苯二酚环氧树脂、100克N,N,O–三缩水甘油基间氨基苯酚环氧树脂、100克邻甲苯酚-甲醛酚醛树脂型环氧树脂、200克4,5-环氧环己烷-1,2-二甲酸二缩水甘油酯、100克3,4-环氧基环己酸-3’,4’-环氧基环己甲酯环氧树脂加入反应釜中,搅拌混合均匀后,加入40克双(γ-氨丙基)多聚二甲基硅氧烷YASI,搅拌混合,于125℃反应0.5小时后,冷却至60℃以下,加入200克潜伏性固化剂LRC30,再加入20克甲基四氢苯酐、20克桐油酸酐和60克十二烷基琥珀酸酐,搅拌混合均匀,得到1340克的YASI型树脂,记作YASI-3。Mix 400 grams of hydrogenated bisphenol A diglycidyl ether epoxy resin, 100 grams of 1,3-diglycidyl resorcinol epoxy resin, and 100 grams of N,N,O-triglycidyl m-aminophenol epoxy resin Resin, 100 grams of o-cresol-formaldehyde novolac type epoxy resin, 200 grams of 4,5-epoxycyclohexane-1,2-dicarboxylic acid diglycidyl ester, 100 grams of 3,4-epoxycyclohexane Acid-3',4'-epoxy cyclohexyl methyl ester epoxy resin is added to the reaction kettle, after stirring and mixing evenly, add 40 grams of bis(γ-aminopropyl) polydimethylsiloxane YASI, and stir Mix, react at 125°C for 0.5 hours, cool to below 60°C, add 200 grams of latent curing agent LRC30, then add 20 grams of methyltetrahydrophthalic anhydride, 20 grams of tung oil anhydride and 60 grams of dodecyl succinic anhydride, stir Mix evenly, obtain the YASI type resin of 1340 grams, denote as YASI-3.
实施例4Example 4
取适量上述实施例1~实施例3的YASI-1~YASI-3树脂,并分别均匀涂敷于标准不锈钢试片和玻璃布片上,室温下晾置1小时后叠合,夹紧(玻璃布片在2个标准不锈钢片之间,只有搭接处含树脂),放入鼓风烘箱中进行固化:从室温加热至110℃,保温1小时,继续升温至150℃,保温1小时,继续升温至180℃,保温2小时,自然冷却至室温。测得拉伸剪切强度如表1所示。Take an appropriate amount of the YASI-1-YASI-3 resins of the above-mentioned Examples 1-3, and apply them evenly on the standard stainless steel test piece and the glass cloth sheet respectively, stack them after airing at room temperature for 1 hour, clamp (glass cloth The sheet is between two standard stainless steel sheets, only the overlapping part contains resin), put it into a blast oven for curing: heat from room temperature to 110°C, keep it warm for 1 hour, continue to heat up to 150°C, hold it for 1 hour, and continue to heat up to 180°C, keep warm for 2 hours, and cool down to room temperature naturally. The measured tensile shear strength is shown in Table 1.
取适量上述实施例1~实施例3的YASI-1~YASI-3树脂,倒入直径为10cm的不锈钢圆盘中(圆盘事先涂覆脱模剂),热固化:从室温加热至110℃,保温1小时,继续升温至150℃,保温1小时,继续升温至180℃,保温2小时,自然冷却至室温。得到厚度约1mm、直径10cm的圆形试样,用蒸馏水浸泡72小时后,测其吸水率,结果如表1所示。Take an appropriate amount of the YASI-1-YASI-3 resins of the above-mentioned examples 1-3, pour them into a stainless steel disc with a diameter of 10 cm (the disc is coated with a release agent in advance), heat curing: heat from room temperature to 110°C , keep warm for 1 hour, continue to heat up to 150 ° C, keep warm for 1 hour, continue to heat up to 180 ° C, keep warm for 2 hours, and naturally cool to room temperature. A circular sample with a thickness of about 1 mm and a diameter of 10 cm was obtained. After soaking in distilled water for 72 hours, the water absorption rate was measured. The results are shown in Table 1.
取适量上述实施例1~实施例3的YASI-1~YASI-3树脂,并分别均匀涂敷于标准平板玻璃片上,室温下晾置1小时后叠合,夹紧,放入鼓风烘箱中进行固化:从室温加热至110℃,保温1小时,继续升温至150℃,保温1小时,继续升温至180℃,保温2小时,自然冷却至室温。测得拉伸剪切强度如表1所示。Take an appropriate amount of the YASI-1-YASI-3 resins of the above-mentioned Examples 1-3, and apply them evenly on standard flat glass sheets respectively, and after airing at room temperature for 1 hour, stack them, clamp them, and put them in a blast oven Curing: heat from room temperature to 110°C, keep warm for 1 hour, continue to heat up to 150°C, keep warm for 1 hour, continue to heat up to 180°C, keep warm for 2 hours, and naturally cool to room temperature. The measured tensile shear strength is shown in Table 1.
表1 YASI型树脂的拉伸剪切强度和吸水率Table 1 Tensile shear strength and water absorption of YASI type resin
实施例5Example 5
将10克YASI-1树脂与200克花岗岩粉末混合均匀后,放入不锈钢平板框中,压合预成型,呈平板状,加热加压固化成型;其中,加热的温度范围为室温至180℃;加压的压力范围为0.5MPa至5MPa;固化时间为2-5小时,得到的板材记作BC-1,测其性能,如表2所示。After mixing 10 grams of YASI-1 resin and 200 grams of granite powder evenly, put it into a stainless steel flat frame, press and preform it into a flat shape, and heat and press to solidify and form; the heating temperature ranges from room temperature to 180 °C; The pressurized pressure ranges from 0.5MPa to 5MPa; the curing time is 2-5 hours, and the obtained plate is recorded as BC-1, and its performance is measured, as shown in Table 2.
将17克YASI-2树脂与200克花岗岩粉末混合均匀后,放入不锈钢平板框中,压合预成型,呈平板状,加热加压固化成型;其中,加热的温度范围为室温至180℃;加压的压力范围为0.5MPa至5MPa;固化时间为2-5小时,得到的板材记作BC-2,测其性能,如表2所示。After mixing 17 grams of YASI-2 resin and 200 grams of granite powder evenly, put it into a stainless steel flat frame, press and preform it into a flat shape, and heat and press to solidify and form; the heating temperature ranges from room temperature to 180 °C; The pressurized pressure ranges from 0.5MPa to 5MPa; the curing time is 2-5 hours, and the obtained plate is recorded as BC-2, and its properties are measured, as shown in Table 2.
将6克YASI-1树脂、9克YASI-2树脂与200克花岗岩粉末混合均匀后,放入不锈钢平板框中,压合预成型,呈平板状,加热加压固化成型;其中,加热的温度范围为室温至180℃;加压的压力范围为0.5MPa至5MPa;固化时间为2-5小时,得到的板材记作BC-3,测其性能,如表2所示。After mixing 6 grams of YASI-1 resin, 9 grams of YASI-2 resin and 200 grams of granite powder evenly, put them into a stainless steel flat frame, press and preform them into a flat shape, and heat and press to solidify and form; among them, the heating temperature The range is from room temperature to 180°C; the pressurized pressure range is from 0.5MPa to 5MPa; the curing time is 2-5 hours. The obtained board is recorded as BC-3, and its properties are measured, as shown in Table 2.
将5克YASI-1树脂、10克YASI-2树脂、5克YASI-3树脂与200克花岗岩粉末混合均匀后,放入不锈钢平板框中,压合预成型,呈平板状,加热的温度范围为室温至180℃;加压的压力范围为0.5MPa至5MPa;固化时间为2-5小时,得到的板材记作BC-4,测其性能,如表2所示。After mixing 5 grams of YASI-1 resin, 10 grams of YASI-2 resin, 5 grams of YASI-3 resin and 200 grams of granite powder, put it into a stainless steel flat frame, press and preform it into a flat shape, and heat the temperature range From room temperature to 180°C; pressurized pressure ranges from 0.5MPa to 5MPa; curing time is 2-5 hours. The obtained board is recorded as BC-4, and its properties are measured, as shown in Table 2.
上述花岗岩粉末的来源:花岗岩采石场的废弃物,经去泥、除铁、硅烷偶联剂表面处理后得到的干燥粉末。The source of the above-mentioned granite powder: waste from granite quarries, dry powder obtained after desliming, iron removal, and surface treatment with silane coupling agent.
表2人造花岗岩板的性能Table 2 Performance of artificial granite slabs
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