[go: up one dir, main page]

CN106218422A - A kind of control system of retarder - Google Patents

A kind of control system of retarder Download PDF

Info

Publication number
CN106218422A
CN106218422A CN201610687033.7A CN201610687033A CN106218422A CN 106218422 A CN106218422 A CN 106218422A CN 201610687033 A CN201610687033 A CN 201610687033A CN 106218422 A CN106218422 A CN 106218422A
Authority
CN
China
Prior art keywords
retarder
control box
air pressure
pressure switch
gear
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610687033.7A
Other languages
Chinese (zh)
Inventor
岑晓武
岑晓珍
夏成平
王胜钱
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vad Car Industry Part Co Ltd
Original Assignee
Vad Car Industry Part Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vad Car Industry Part Co Ltd filed Critical Vad Car Industry Part Co Ltd
Priority to CN201610687033.7A priority Critical patent/CN106218422A/en
Publication of CN106218422A publication Critical patent/CN106218422A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L7/00Electrodynamic brake systems for vehicles in general
    • B60L7/28Eddy-current braking

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Dynamo-Electric Clutches, Dynamo-Electric Brakes (AREA)

Abstract

本发明公开了一种缓速器的控制系统,属于电涡流缓速器技术领域,包括蓄电池、电源总开关、缓速器控制盒、电涡流缓速器总成、气压开关、低速器和信号指示灯;电涡流缓速器总成分为两档和三档工作状态,两档时,气压开关的第一个档位与缓速器控制盒的第一、二个档位连接,第二个档位与缓速器控制盒的第三、四个档位连接,三档时,气压开关的第一个档位与缓速器控制盒的第一、二个档位连接,第二个档位与缓速器控制盒的第三个档位连接,第三个档位与缓速器控制盒的第四个档位连接。电涡流缓速器总成包括连接支架、转子总成、定子总成和定子搭铁。本发明具有节约成本、提升生产及工作效率、降低故障率的优点。

The invention discloses a retarder control system, which belongs to the technical field of electric eddy current retarder, and comprises a storage battery, a main power switch, a retarder control box, an electric eddy current retarder assembly, an air pressure switch, a low speed device and a signal Indicator light; the assembly of the eddy current retarder is divided into two gears and three gears. In two gears, the first gear of the air pressure switch is connected to the first and second gears of the retarder control box, and the second gear The gears are connected to the third and fourth gears of the retarder control box. In the third gear, the first gear of the air pressure switch is connected to the first and second gears of the retarder control box, and the second gear The bit is connected with the third gear of the retarder control box, and the third gear is connected with the fourth gear of the retarder control box. The eddy current retarder assembly includes connecting bracket, rotor assembly, stator assembly and stator grounding. The invention has the advantages of saving cost, improving production and work efficiency, and reducing failure rate.

Description

一种缓速器的控制系统A retarder control system

技术领域technical field

本发明涉及一种缓速器的控制系统,特别是涉及一种电涡流缓速器的控制系统,属于电涡流缓速器技术领域。The invention relates to a control system of a retarder, in particular to a control system of an eddy current retarder, and belongs to the technical field of the eddy current retarder.

背景技术Background technique

汽车缓速器是通过控制电路给定子总成的励磁线圈通电,产生磁场,转子总成随车辆传动部分高速旋转,切割磁力线,产生反向力矩,使车辆减速,目前,我国10米以下公交车、纯电动车及中、小巴车型车辆普遍存在制动力不足、轮毂发热、爆胎等问题,特别是高温或雨雪天气,更容易造成制动衰退现象,给车辆的运行带来很大的安全隐患,虽然现在的汽车发动机大都具有排气制动功能,车轮上也加装制动自动调整臂来增加车辆的制动力,但这些只能稍微改善而不能大大缓解车辆制动系统的负荷,并且经济效益也不明显。为了解决上述问题,在车辆上加装一套车辆制动辅助装置,即电涡流缓速器或液力缓速器来彻底解决车辆制动力不足的问题。The automobile retarder is to energize the excitation coil of the stator assembly through the control circuit to generate a magnetic field. The rotor assembly rotates at high speed with the transmission part of the vehicle, cuts the magnetic force line, generates a reverse torque, and decelerates the vehicle. At present, the bus below 10 meters in my country , pure electric vehicles, and medium and minibus vehicles generally have problems such as insufficient braking force, wheel hub heating, and tire blowouts, especially in high temperature or rainy and snowy weather, which is more likely to cause braking degradation, which brings great harm to the operation of the vehicle. Potential safety hazards, although most of the current automobile engines have exhaust brake functions, and brake automatic adjustment arms are also installed on the wheels to increase the braking force of the vehicle, but these can only be slightly improved and cannot greatly relieve the load on the vehicle braking system. And the economic benefits are not obvious. In order to solve the above problems, a set of vehicle braking auxiliary devices, namely electric eddy current retarder or hydraulic retarder, is installed on the vehicle to completely solve the problem of insufficient braking force of the vehicle.

电涡流,即涡电流,也称为傅科电流。迅速变化的磁场在导体(包括半导体)内引起的感应电流,其流动的路线呈涡漩形,故称涡流,磁场变化越快,感应电动势越大,因导体的电阻率很小,所以涡流也就越强,电涡流和普通电流一样要产生焦耳热,且它在导体内部产生,故它能使导体发热,也就是说要损耗额外的能量,此即所谓的涡流损耗,它有不利的方面,但也有可利用的方面。Eddy current, that is, eddy current, is also called Foucault current. The induced current caused by the rapidly changing magnetic field in the conductor (including semiconductor) has a vortex shape, so it is called eddy current. The faster the magnetic field changes, the greater the induced electromotive force. Because the resistivity of the conductor is small, the eddy current is also The stronger it is, the eddy current will generate Joule heat like ordinary current, and it is generated inside the conductor, so it can heat the conductor, that is to say, it will consume extra energy, which is the so-called eddy current loss, which has disadvantages , but there are also exploitable aspects.

汽车用电涡流缓速器,即汽车阻滞器或缓行器,它是一套没有机械摩擦的、在制动系统工作之前、有效制动距离内,安装在车辆传动系统中,先行使车辆减速度的安全辅助总成装置,提高了车辆的配置等级,它可以安装在车辆的变速箱部位,也可以安装在后桥部位,也可以安装在主传动轴和从传动轴之间,电涡流缓速器主要由电气控制部分和机械部分两大部分组成,电气控制部分主要由电气控制盒、线圈、车况感应器总成、气压感应器总成、指示灯及各连接线束等装置组成,机械部分主要由连接支架、定子总成和转子总成组成。The eddy current retarder for automobiles, that is, automobile retarders or retarders, is a set of no mechanical friction, installed in the vehicle transmission system before the braking system works, and within the effective braking distance, to slow down the vehicle first. The speed safety auxiliary assembly device improves the configuration level of the vehicle. It can be installed on the gearbox of the vehicle, it can also be installed on the rear axle, and it can also be installed between the main drive shaft and the slave drive shaft. The speed reducer is mainly composed of two parts: electrical control part and mechanical part. It is mainly composed of connecting bracket, stator assembly and rotor assembly.

目前,现有技术中的汽车用缓速器的控制系统还存在以下问题:At present, the control system of the automotive retarder in the prior art also has the following problems:

1)、生产成本高:现有技术中的汽车用缓速器的控制系统在结构上由于档位较多,使得控制系统较为复杂,从而在线束及配件使用中具有较高的成本;1) High production cost: the control system of the automotive retarder in the prior art has more gears in structure, which makes the control system more complicated, thus having a higher cost in the use of wiring harnesses and accessories;

2)、生产效率低:由于现有技术中的汽车用缓速器的控制系统在结构较为复杂,在生产过程中使得汽车用缓速器的控制系统的生产效率降低;2), low production efficiency: because the control system of the automobile retarder in the prior art is relatively complex in structure, the production efficiency of the control system of the automobile retarder is reduced in the production process;

3)、故障率高:因线束及相关配件较多,结构较为复杂,使得缓速器的控制系统在使用过程中增加了部分故障点,增加了缓速器的控制系统的故障率;3) High failure rate: Due to the large number of wiring harnesses and related accessories, the structure is relatively complex, which increases the number of failure points in the control system of the retarder during use, and increases the failure rate of the control system of the retarder;

4)、工作效率低:由于现有技术中的汽车用缓速器的控制系统在结构较为复杂,档位较多,使得缓速器的控制系统的工作效率降低。4), low work efficiency: because the control system of the automobile retarder in the prior art is relatively complex in structure, and there are many gears, the work efficiency of the control system of the retarder is reduced.

因此,目前,如何提高缓速器的控制系统的生产效率、降低缓速器的控制系统生产成本、提升缓速器的控制系统工作效率、降低缓速器的控制系统的故障率日益成为研究的重点。Therefore, at present, how to improve the production efficiency of the retarder control system, reduce the production cost of the retarder control system, improve the work efficiency of the retarder control system, and reduce the failure rate of the retarder control system has increasingly become a research topic. focus.

发明内容Contents of the invention

本发明的主要目的是为了解决现有技术中汽车用缓速器的控制系统存在的生产成本高、生产效率低、故障率高、工作效率低等问题,提供一种适用于10米以下公交车、纯电动车及中、小巴车型的中小型汽车缓速器的控制系统。The main purpose of the present invention is to solve the problems of high production cost, low production efficiency, high failure rate and low work efficiency in the control system of the automobile retarder in the prior art, and to provide a vehicle suitable for buses below 10 meters. , pure electric vehicles and small and medium-sized vehicle retarder control systems for medium and minibus models.

本发明的目的可以通过采用如下技术方案达到:The purpose of the present invention can be achieved by adopting the following technical solutions:

一种缓速器的控制系统,包括蓄电池、电源总开关、缓速器控制盒、电涡流缓速器总成、气压开关、低速器和信号指示灯;所述蓄电池与所述电源总开关电连接,所述电源总开关与所述缓速器控制盒电连接,所述缓速器控制盒与所述电涡流缓速器总成连接,所述缓速器控制盒与所述气压开关、所述低速器、所述信号指示灯电连接,所述蓄电池为所述缓速器控制盒供电;所述缓速器控制盒与所述电涡流缓速器总成之间设有驱动控制线束,所述驱动控制线束内设有多条驱动线,所述缓速器控制盒与电源接口、刹车借口、信号接口电连接,所述信号指示灯与所述气压开关、所述低速器电连接,所述缓速器控制盒还与车况信号连接器电连接,所述车况信号连接器与所述低速器电连接,所述信号指示灯与所述温度报警开关信号器电连接;所述电涡流缓速器总成分为两档工作状态和三档工作状态;当所述电涡流缓速器总成为两档工作状态时,所述缓速器控制盒内设有四个档位,所述气压开关内设有两个档位,所述气压开关的第一个档位与所述缓速器控制盒的第一、第二个档位连接,所述气压开关的第二个档位与所述缓速器控制盒的第三、第四个档位连接;当所述电涡流缓速器总成为三档工作状态时,所述缓速器控制盒内设有四个档位,所述气压开关内设有三个档位,所述气压开关的第一个档位与所述缓速器控制盒的第一、第二个档位连接,所述气压开关的第二个档位与所述缓速器控制盒的第三个档位连接,所述气压开关的第三个档位与所述缓速器控制盒的第四个档位连接。A control system for a retarder, comprising a storage battery, a main power switch, a retarder control box, an eddy current retarder assembly, an air pressure switch, a low speed device and a signal indicator light; the battery is electrically connected to the main power switch connected, the main power switch is electrically connected to the retarder control box, the retarder control box is connected to the eddy current retarder assembly, the retarder control box is connected to the air pressure switch, The low speed device and the signal indicator light are electrically connected, and the battery supplies power to the retarder control box; a drive control wiring harness is provided between the retarder control box and the eddy current retarder assembly , the drive control wiring harness is provided with a plurality of drive lines, the retarder control box is electrically connected to the power interface, the brake interface, and the signal interface, and the signal indicator is electrically connected to the air pressure switch and the low speed device , the retarder control box is also electrically connected to the vehicle condition signal connector, the vehicle condition signal connector is electrically connected to the low speed device, and the signal indicator light is electrically connected to the temperature alarm switch annunciator; The assembly of the eddy current retarder is divided into a two-gear working state and a third-gear working state; when the eddy current retarder is in a two-gear working state, there are four gears in the retarder control box, and the There are two gear positions inside the air pressure switch, the first gear position of the air pressure switch is connected with the first and second gear positions of the retarder control box, the second gear position of the air pressure switch is connected with the The third and fourth gears of the retarder control box are connected; when the eddy current retarder assembly is in the third gear working state, there are four gears in the retarder control box, so There are three gear positions in the air pressure switch, the first gear position of the air pressure switch is connected with the first and second gear positions of the retarder control box, and the second gear position of the air pressure switch is connected with the second gear position of the retarder control box. The third gear of the retarder control box is connected, and the third gear of the air pressure switch is connected with the fourth gear of the retarder control box.

进一步的,所述蓄电池与所述电源总开关之间通过电源线进行电连接,所述蓄电池与所述电源总开关之间设有电源线束总成,所述电源线收纳在所述电源线束总成内。Further, the battery is electrically connected to the main power switch through a power cord, and a power harness assembly is provided between the battery and the main power switch, and the power cord is stored in the power harness assembly. Into.

进一步的,所述电源总开关与所述缓速器控制盒之间设有控制盒正极线束,所述缓速器控制盒内设有第一保险丝和电路搭铁,所述第一保险丝为A保险丝,所述缓速器控制盒通过控制盒负极线束接地。Further, a control box positive wiring harness is provided between the main power switch and the retarder control box, and a first fuse and a circuit ground are arranged in the retarder control box, and the first fuse is A Fuse, the retarder control box is grounded through the control box negative wire harness.

进一步的,所述驱动控制线束内设有四条驱动线,四条所述驱动线的两端分别连接所述缓速器控制盒的四个档位和所述电涡流缓速器总成。Further, four drive lines are arranged in the drive control harness, and the two ends of the four drive lines are respectively connected to the four gear positions of the retarder control box and the eddy current retarder assembly.

进一步的,所述信号接口通过仪表指示灯信号线与所述缓速器控制盒电连接,所述刹车借口通过制动灯线与所述缓速器控制盒电连接,所述电源接口通过电控盒电源线与所述缓速器控制盒电连接,所述电源接口通过第二保险丝与所述低速器电连接,所述第二保险丝为A保险丝,所述低速器还与静车测试接口电连接。Further, the signal interface is electrically connected to the retarder control box through the instrument indicator signal line, the brake interface is electrically connected to the retarder control box through the brake light line, and the power interface is electrically connected to the retarder control box through the The control box power line is electrically connected to the retarder control box, and the power interface is electrically connected to the low-speed device through a second fuse, the second fuse is A fuse, and the low-speed device is also connected to the static vehicle test interface electrical connection.

进一步的,所述电涡流缓速器总成包括连接支架、转子总成、定子总成和定子搭铁,所述连接支架用于将所述定子总成安装固定在变速箱上,所述定子总成由固定支座、磁芯、磁极和线圈组成,用于产生减速力矩,所述转子总成由转盘和过渡法兰组成,所述定子搭铁用于将所述定子总成与地绝缘。Further, the eddy current retarder assembly includes a connecting bracket, a rotor assembly, a stator assembly and a stator ground, the connecting bracket is used to install and fix the stator assembly on the gearbox, and the stator The assembly is composed of a fixed support, a magnetic core, a magnetic pole and a coil for generating deceleration torque, the rotor assembly is composed of a turntable and a transition flange, and the stator ground is used to insulate the stator assembly from the ground .

进一步的,所述车况信号连接器通过车况信号线与所述低速器电连接,所述低速器与所述气压开关电连接,所述气压开关的气压开关第二档位、气压开关第一档位分别连接在所述缓速器控制盒、所述信号指示灯之间,所述缓速器控制盒与所述信号指示灯之间还连接有温度报警线。Further, the vehicle condition signal connector is electrically connected to the low speed device through the vehicle condition signal line, and the low speed device is electrically connected to the air pressure switch. The bits are respectively connected between the retarder control box and the signal indicator light, and a temperature alarm line is also connected between the retarder control box and the signal indicator light.

进一步的,所述车况信号连接器与车况感应器总成电连接,所述车况感应器总成用于保证车辆停车时所述缓速器控制盒、所述电涡流缓速器总成停止工作。Further, the vehicle condition signal connector is electrically connected to the vehicle condition sensor assembly, and the vehicle condition sensor assembly is used to ensure that the retarder control box and the eddy current retarder assembly stop working when the vehicle stops .

进一步的,所述气压开关连接汽车前轮刹车气管,所述气压开关采集前轮刹车气管内气压大小,并向所述缓速器控制盒传输信号,以控制所述电涡流缓速器总成的电流的量值大小,所述气压开关内部设有不锈钢膜片,所述不锈钢膜片用于感应气压大小,避免水分或空气进入所述气压开关。Further, the air pressure switch is connected to the front wheel brake air pipe of the automobile, the air pressure switch collects the air pressure in the front wheel brake air pipe, and transmits a signal to the retarder control box to control the eddy current retarder assembly The magnitude of the current, the air pressure switch is provided with a stainless steel diaphragm inside, and the stainless steel diaphragm is used to sense the air pressure to prevent moisture or air from entering the air pressure switch.

进一步的,所述信号指示灯用于显示所述缓速器控制盒、所述电涡流缓速器总成、所述气压开关、所述低速器的工作状况,包括低速器信号灯、电源信号灯、报警器信号灯、气压开关档信号灯、气压开关档信号灯,所述低速器信号灯与所述低速器电连接,所述电源信号灯与所述电控盒电源线电连接,报警器信号灯与所述温度报警线电连接,所述气压开关第一档位信号灯与所述气压开关第一档位电连接,所述气压开关第二档位信号灯与所述气压开关第二档位电连接。Further, the signal indicator light is used to display the working conditions of the retarder control box, the eddy current retarder assembly, the air pressure switch and the low speed device, including low speed device signal lights, power signal lights, Alarm signal light, air pressure switch gear signal light, air pressure switch gear signal light, the low-speed device signal light is electrically connected to the low-speed device, the power signal light is electrically connected to the electric control box power line, and the alarm signal light is connected to the temperature alarm The first gear position signal light of the air pressure switch is electrically connected to the first gear position of the air pressure switch, and the second gear position signal light of the air pressure switch is electrically connected to the second gear position of the air pressure switch.

本发明的有益技术效果:本发明提供的一种缓速器的控制系统,解决现有技术中缓速器的控制系统在使用过程中存在的生产成本高、生产效率低、故障率高、工作效率低等问题,具有以下优点:Beneficial technical effects of the present invention: the control system of a retarder provided by the present invention solves the problems of high production cost, low production efficiency, high failure rate, work Low efficiency and other issues have the following advantages:

1)节约了生产成本:在结构上减少了电涡流缓速器的档位,优化了控制系统,从而减少了线束及配件使用,在线束及配件使用方面降低了生产成本;1) Save production cost: structurally reduce the gear position of the eddy current retarder, optimize the control system, thereby reducing the use of wiring harness and accessories, and reducing the production cost in terms of the use of wiring harness and accessories;

2)提升了生产效率:在结构上减少了电涡流缓速器的档位,优化了控制系统,从而减少了线束及配件使用,优化了缓速器的控制系统的结构,因此,在生产过程中提高了缓速器的控制系统的生产效率;2) Improved production efficiency: structurally reduced the gears of the eddy current retarder, optimized the control system, thereby reducing the use of wiring harnesses and accessories, and optimized the structure of the retarder's control system. Therefore, in the production process Improve the production efficiency of the control system of the retarder;

3)降低故障率:因减少了线束及配件使用,因此,在缓速器的控制系统使用过程中减少了故障点,降低了缓速器的控制系统的故障率;3) Reduce the failure rate: because the use of wiring harnesses and accessories is reduced, the failure points are reduced during the use of the retarder control system, and the failure rate of the retarder control system is reduced;

4)提升了工作效率:缓速器的控制系统两档工作状态是:气压开关第1个档位对应的是缓速器控制器第一、二个档位(50%使用功率),气压开关第2个档位对应缓速器控制器第三、四个档位(100%使用功率);缓速器的控制系统三档工作状态是:气压开关第1个档位对应的是缓速器控制器第一、二档位(50%使用功率),气压开关第2个档位对应缓速器控制器第三个档位(75%使用功率),气压开关第3个档位对应缓速器控制器第四个档位(100%使用功率)。4) Improved work efficiency: The two gears of the control system of the retarder work: the first gear of the air pressure switch corresponds to the first and second gears of the retarder controller (50% power usage), and the air pressure switch The second gear corresponds to the third and fourth gears of the retarder controller (100% use power); the third gear of the retarder control system is in the working state: the first gear of the air pressure switch corresponds to the retarder The first and second gears of the controller (50% power usage), the second gear position of the air pressure switch corresponds to the third gear position of the retarder controller (75% power usage), the third gear position of the air pressure switch corresponds to the retarder The fourth gear of the controller (100% power usage).

附图说明Description of drawings

图1为本发明缓速器的控制系统示意图;Fig. 1 is the control system schematic diagram of retarder of the present invention;

图2为本发明电涡流缓速器总成示意图;Fig. 2 is the schematic diagram of the eddy current retarder assembly of the present invention;

图3为本发明信号指示灯示意图;Fig. 3 is a schematic diagram of the signal indicator light of the present invention;

图4为本发明缓速器控制盒示意图。Fig. 4 is a schematic diagram of the retarder control box of the present invention.

图中:1-蓄电池,2-电源线束总成,3-电源线,4-电源总开关,5-控制盒正极线束,6-缓速器控制盒,7-第一保险丝,8-控制盒负极线束,9-电路搭铁,10-驱动线,11-驱动控制线束,12-电涡流缓速器总成,13-车况信号连接器,14-温度报警开关信号器,15-仪表指示灯信号线,16-制动灯线,17-电控盒电源线,18-低速器连接线束,19-车况信号线,20-地线,21-温度报警线,22-气压开关第二档位,23-气压开关第一档位,24-气压开关,25-低速器,26-第二保险丝,27-静车测试接口,28-电源接口,29-刹车借口,30-信号接口,31-信号指示灯,121-转子总成,122-定子总成,123-定子搭铁,311-低速器信号灯,312-电源信号灯,313-报警器信号灯,314-气压开关第一档位信号灯,315-气压开关第二档位信号灯。In the figure: 1-battery, 2-power harness assembly, 3-power cord, 4-main power switch, 5-control box positive harness, 6-retarder control box, 7-first fuse, 8-control box Negative wire harness, 9-circuit ground, 10-drive wire, 11-drive control wire harness, 12-eddy current retarder assembly, 13-vehicle condition signal connector, 14-temperature alarm switch annunciator, 15-instrument indicator light Signal line, 16-brake light line, 17-electric control box power line, 18-low speed device connection harness, 19-vehicle condition signal line, 20-ground line, 21-temperature alarm line, 22-the second gear of the air pressure switch , 23-the first gear of air pressure switch, 24-air pressure switch, 25-low speed device, 26-second fuse, 27-static vehicle test interface, 28-power interface, 29-brake interface, 30-signal interface, 31- Signal indicator light, 121-rotor assembly, 122-stator assembly, 123-stator ground, 311-low speed signal light, 312-power signal light, 313-alarm signal light, 314-air pressure switch first gear signal light, 315 -The second gear signal light of the air pressure switch.

具体实施方式detailed description

为使本领域技术人员更加清楚和明确本发明的技术方案,下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。In order to make the technical solutions of the present invention clearer and clearer to those skilled in the art, the present invention will be further described in detail below in conjunction with the examples and accompanying drawings, but the embodiments of the present invention are not limited thereto.

如图1和图4所示,一种缓速器的控制系统,包括蓄电池1、电源总开关4、缓速器控制盒6、电涡流缓速器总成12、气压开关24、低速器25和信号指示灯31;所述蓄电池1与所述电源总开关4电连接,所述电源总开关4与所述缓速器控制盒6电连接,所述缓速器控制盒6与所述电涡流缓速器总成12连接,所述缓速器控制盒6与所述气压开关24、所述低速器25、所述信号指示灯31电连接,所述蓄电池1为所述缓速器控制盒6供电;所述缓速器控制盒6与所述电涡流缓速器总成12之间设有驱动控制线束11,所述驱动控制线束11内设有多条驱动线10,所述缓速器控制盒6与电源接口28、刹车借口29、信号接口30电连接,所述信号指示灯31与所述气压开关24、所述低速器25电连接,所述缓速器控制盒6还与车况信号连接器13电连接,所述车况信号连接器13与所述低速器25电连接,所述信号指示灯31与所述温度报警开关信号器14电连接;所述电涡流缓速器总成12分为两档工作状态和三档工作状态;当所述电涡流缓速器总成12为两档工作状态时,所述缓速器控制盒6内设有四个档位,所述气压开关24内设有两个档位,所述气压开关24的第一个档位与所述缓速器控制盒6的第一、第二个档位连接,所述气压开关24的第二个档位与所述缓速器控制盒6的第三、第四个档位连接;当所述电涡流缓速器总成12为三档工作状态时,所述缓速器控制盒6内设有四个档位,所述气压开关24内设有三个档位,所述气压开关24的第一个档位与所述缓速器控制盒6的第一、第二个档位连接,所述气压开关24的第二个档位与所述缓速器控制盒6的第三个档位连接,所述气压开关24的第三个档位与所述缓速器控制盒6的第四个档位连接。As shown in Figures 1 and 4, a retarder control system includes a battery 1, a main power switch 4, a retarder control box 6, an eddy current retarder assembly 12, an air pressure switch 24, and a low speed device 25 and signal indicator light 31; the battery 1 is electrically connected to the main power switch 4, the main power switch 4 is electrically connected to the retarder control box 6, and the retarder control box 6 is electrically connected to the electric The eddy current retarder assembly 12 is connected, the retarder control box 6 is electrically connected with the air pressure switch 24, the low speed device 25, and the signal indicator light 31, and the battery 1 is used for the retarder control Box 6 supplies power; a drive control harness 11 is provided between the retarder control box 6 and the eddy current retarder assembly 12, and a plurality of drive lines 10 are arranged in the drive control harness 11, and the retarder The retarder control box 6 is electrically connected with the power interface 28, the brake interface 29, and the signal interface 30, and the signal indicator light 31 is electrically connected with the air pressure switch 24 and the low speed device 25, and the retarder control box 6 is also It is electrically connected with the vehicle condition signal connector 13, the vehicle condition signal connector 13 is electrically connected with the low speed device 25, the signal indicator light 31 is electrically connected with the temperature alarm switch annunciator 14; the eddy current retarder The assembly 12 is divided into a two-gear working state and a third-gear working state; when the eddy current retarder assembly 12 is in a two-gear working state, the retarder control box 6 is provided with four gears, so The air pressure switch 24 is provided with two gear positions, the first gear position of the air pressure switch 24 is connected with the first and second gear positions of the retarder control box 6, and the first gear position of the air pressure switch 24 is The two gears are connected with the third and fourth gears of the retarder control box 6; when the eddy current retarder assembly 12 is in the third gear working state, the retarder control box 6 There are four gear positions inside, and the air pressure switch 24 is provided with three gear positions, and the first gear position of the air pressure switch 24 is connected with the first and second gear positions of the retarder control box 6 , the second gear of the air pressure switch 24 is connected to the third gear of the retarder control box 6, and the third gear of the air pressure switch 24 is connected to the retarder control box 6 The fourth gear is connected.

在本实施例中,如图1所示,所述蓄电池1与所述电源总开关4之间通过电源线3进行电连接,所述蓄电池1与所述电源总开关4之间设有电源线束总成2,所述电源线3收纳在所述电源线束总成2内,所述电源总开关4与所述缓速器控制盒6之间设有控制盒正极线束5,所述缓速器控制盒6内设有第一保险丝7和电路搭铁9,所述第一保险丝7为5A保险丝,所述缓速器控制盒6通过控制盒负极线束8接地,所述驱动控制线束11内设有四条驱动线10,四条所述驱动线10的两端分别连接所述缓速器控制盒6的四个档位和所述电涡流缓速器总成12;所述缓速器控制盒6是所述电涡流缓速器总成12的中央信号处理器,它可以使所述电涡流缓速器总成12处于正确的使用状态,它的作用主要有:1)在车辆停止或加速(踩油门)时所述电涡流缓速器总成12不会工作;2)能够随着刹车气管内气压的大小自动调整所述电涡流缓速器总成12内线圈电流强度的大小,并在很小的气压(约0.2bar)时所述电涡流缓速器总成12就可以工作,在1bar时所述电涡流缓速器总成12达到最大的工作状态;3)具有过压保护、过流保护、过热保护、在所述电涡流缓速器总成12工作时能够控制所述电涡流缓速器总成12内线圈自我发电并自我供电等功能;4)具有与刹车灯同步工作的功能。In this embodiment, as shown in FIG. 1, the battery 1 is electrically connected to the main power switch 4 through a power line 3, and a power harness is provided between the battery 1 and the main power switch 4. Assembly 2, the power cord 3 is accommodated in the power harness assembly 2, a control box positive wire harness 5 is provided between the main power switch 4 and the retarder control box 6, and the retarder The control box 6 is provided with a first fuse 7 and a circuit ground 9, the first fuse 7 is a 5A fuse, the retarder control box 6 is grounded through the negative wire harness 8 of the control box, and the drive control wire harness 11 is provided with There are four driving lines 10, and the two ends of the four driving lines 10 are respectively connected to the four gear positions of the retarder control box 6 and the eddy current retarder assembly 12; the retarder control box 6 It is the central signal processor of the eddy current retarder assembly 12, which can make the eddy current retarder assembly 12 in the correct use state, and its functions mainly include: 1) when the vehicle stops or accelerates ( Stepping on the accelerator) when the eddy current retarder assembly 12 will not work; 2) can automatically adjust the current intensity of the inner coil of the eddy current retarder assembly 12 along with the size of the air pressure in the brake air pipe, and The eddy current retarder assembly 12 can work when the air pressure is very small (about 0.2 bar), and the eddy current retarder assembly 12 reaches the maximum working state at 1 bar; 3) it has overvoltage protection, Overcurrent protection, overheating protection, functions such as being able to control the inner coil of the eddy current retarder assembly 12 to self-generate and self-power when the eddy current retarder assembly 12 is working; 4) have synchronous work with brake lights function.

在本实施例中,所述信号接口30通过仪表指示灯信号线15与所述缓速器控制盒6电连接,所述刹车借口29通过制动灯线16与所述缓速器控制盒6电连接,所述电源接口28通过电控盒电源线17与所述缓速器控制盒6电连接,所述电源接口28通过第二保险丝26与所述低速器25电连接,所述第二保险丝26为5A保险丝,所述低速器25还与静车测试接口27电连接,为了能够很好的区分各个接口,采用不同的颜色进行区分,静车测试接口27采用橙色,电源接口28采用红色,刹车借口29采用白色,信号接口30采用黄色,在本实施例中,电源线3采用红色、驱动线10采用四种不同颜色,分别是黄色、绿色、蓝色和白色,仪表指示灯信号线15采用黄色,制动灯线16采用白色,电控盒电源线17采用红色,车况信号线19采用蓝色,地线20采用黑色,温度报警线21采用灰色,气压开关第二档位22采用紫色,气压开关第一档位23采用绿色。In this embodiment, the signal interface 30 is electrically connected to the retarder control box 6 through the instrument indicator signal line 15, and the brake interface 29 is connected to the retarder control box 6 through the brake light line 16. Electrical connection, the power interface 28 is electrically connected to the retarder control box 6 through the electric control box power cord 17, the power interface 28 is electrically connected to the low speed device 25 through the second fuse 26, and the second The fuse 26 is a 5A fuse, and the low-speed device 25 is also electrically connected to the static car test interface 27. In order to distinguish each interface well, different colors are used to distinguish. The static car test interface 27 adopts orange, and the power supply interface 28 adopts red. , the brake interface 29 adopts white, and the signal interface 30 adopts yellow. In this embodiment, the power line 3 adopts red, and the drive line 10 adopts four different colors, which are respectively yellow, green, blue and white. 15 is yellow, the brake light wire 16 is white, the electric control box power wire 17 is red, the vehicle condition signal wire 19 is blue, the ground wire 20 is black, the temperature alarm wire 21 is gray, and the second gear 22 of the air pressure switch is gray. Purple, the first gear 23 of the air pressure switch adopts green.

在本实施例中,如图2所示,所述电涡流缓速器总成12包括连接支架、转子总成121、定子总成122和定子搭铁123,所述连接支架用于将所述定子总成122安装固定在变速箱上,所述定子总成122由固定支座、磁芯、磁极和线圈组成,用于产生减速力矩,所述转子总成121由转盘和过渡法兰组成,所述定子搭铁123用于将所述定子总成122与地绝缘;在本实施例中,所示连接支架是将定子总成122安装固定在变速箱上的中间过渡件,由于连接支架与定子总成连接配合固定在其内圈,相对而言,设计更简单,制造加工方便,强度和硬度更容易达到要求,重量轻,只有15kg左右,外观美;定子总成由固定支座、磁芯、磁极、线圈等零件组成,使所述电涡流缓速器总成12产生减速力矩,它通过连接支架固定在变速箱的箱体上或直接固定在后桥的轴承座上,重量轻,体积小,安装更方便,更安全。In this embodiment, as shown in Figure 2, the eddy current retarder assembly 12 includes a connecting bracket, a rotor assembly 121, a stator assembly 122 and a stator ground 123, and the connecting bracket is used to connect the The stator assembly 122 is installed and fixed on the gearbox. The stator assembly 122 is composed of a fixed support, a magnetic core, a magnetic pole and a coil for generating deceleration torque. The rotor assembly 121 is composed of a turntable and a transition flange. The stator ground 123 is used to insulate the stator assembly 122 from the ground; in this embodiment, the connecting bracket shown is an intermediate transition piece for installing and fixing the stator assembly 122 on the gearbox. The stator assembly is connected and fixed on its inner ring. Relatively speaking, the design is simpler, the manufacturing process is convenient, the strength and hardness are easier to meet the requirements, the weight is only about 15kg, and the appearance is beautiful; the stator assembly is composed of a fixed support, a magnetic core, magnetic poles, coils and other parts, so that the eddy current retarder assembly 12 generates deceleration torque, which is fixed on the box of the gearbox or directly on the bearing seat of the rear axle through the connecting bracket, and is light in weight. Small size, more convenient and safer to install.

在本实施例中,转子总成由转盘和过渡法兰组成,过渡法兰固定在变速箱的输出法兰或后桥的输入法兰上,可随传动轴自由转动,转盘呈圆环形,固定在过渡法兰上,转盘的内环面与定子总成中的磁极外表面间保持有极小的均匀的空气间隙,相对而言,定子总成是固定不动的,而转子总成就可以随传动轴一起旋转,转盘是圆环状,外层为导流槽,直接与空气大面积接触,更方便散热;转盘前端还留有扇片,转动时可以将空气导入到定子总成中,加快了线圈的散热,同时也大大促进转盘内壁的散热量;其重量轻,最大减速力矩为1300N·m所用的转盘重约31kg,厚度仅为150mm,外径为Φ480mm,最大减速力矩为850N·m所用的转盘重约25kg,厚度仅为130mm,外径仅仅Φ435mm,安装更方便,匹配性更加广泛,更简单。In this embodiment, the rotor assembly is composed of a turntable and a transition flange, the transition flange is fixed on the output flange of the gearbox or the input flange of the rear axle, and can rotate freely with the transmission shaft, and the turntable is circular. Fixed on the transition flange, there is a very small uniform air gap between the inner ring surface of the turntable and the outer surface of the magnetic pole in the stator assembly. Relatively speaking, the stator assembly is fixed, while the rotor assembly can Rotating together with the transmission shaft, the turntable is in the shape of a ring, and the outer layer is a diversion groove, which is in direct contact with the air in a large area, which is more convenient for heat dissipation; there are fan blades at the front end of the turntable, which can introduce air into the stator assembly when rotating. The heat dissipation of the coil is accelerated, and the heat dissipation of the inner wall of the turntable is also greatly promoted; it is light in weight, and the maximum deceleration torque is 1300N·m. The turntable used in m weighs about 25kg, the thickness is only 130mm, and the outer diameter is only Φ435mm. It is more convenient to install, and the matching is more extensive and simpler.

工作时,定子产生的磁力是径向的,工作面由传统的轴向端面改变为径向环抱端面,就无需担心由于车辆其他部件轴向间隙发生变化而使所述电涡流缓速器总成12的转子总成和定子总成发生摩擦而损坏,转子总成和定子总成之间的间隙固定,安装时无需调整间隙,节约时间,且各部位受力更均匀,永不摩擦,对车辆的传动系统不产生影响,转子总成总质量比传统的电涡流缓速器轻约30kg,定子总成总质量比传统的电涡流缓速器轻约80kg,对原车辆的各系统影响更小;安装和拆卸更方便,安全;在特定工作强度大的运输车辆(起步、停车频繁,制动系统工作频率高的公交车辆),经济效益尤为显现。When working, the magnetic force generated by the stator is radial, and the working surface is changed from the traditional axial end surface to radially encircling the end surface, so there is no need to worry about the eddy current retarder assembly due to changes in the axial clearance of other parts of the vehicle. The rotor assembly and stator assembly of 12 are damaged due to friction, and the gap between the rotor assembly and the stator assembly is fixed. There is no need to adjust the gap during installation, which saves time, and the force on each part is more uniform and never rubs, which is harmful to the vehicle. The transmission system will not be affected, the total mass of the rotor assembly is about 30kg lighter than the traditional eddy current retarder, and the total mass of the stator assembly is about 80kg lighter than the traditional eddy current retarder, which has less impact on the various systems of the original vehicle ;Installation and disassembly are more convenient and safe; the economic benefits are particularly evident in transport vehicles with high specific work intensity (transit vehicles with frequent starting and parking, and high operating frequency of the braking system).

在本实施例中,如图1所示,所述车况信号连接器13通过车况信号线19与所述低速器25电连接,所述低速器25与所述气压开关24电连接,所述气压开关24的气压开关第二档位22、气压开关第一档位23分别连接在所述缓速器控制盒6、所述信号指示灯31之间,所述缓速器控制盒6与所述信号指示灯31之间还连接有温度报警线21,所述车况信号连接器13与车况感应器总成电连接,所述车况感应器总成用于保证车辆停车时所述缓速器控制盒6、所述电涡流缓速器总成12停止工作。In this embodiment, as shown in FIG. 1, the vehicle condition signal connector 13 is electrically connected to the low speed device 25 through the vehicle condition signal line 19, and the low speed device 25 is electrically connected to the air pressure switch 24. The second gear position 22 of the air pressure switch and the first gear position 23 of the air pressure switch of the switch 24 are respectively connected between the retarder control box 6 and the signal indicator light 31, and the retarder control box 6 is connected to the retarder control box 6. A temperature alarm line 21 is also connected between the signal indicator lamps 31, and the vehicle condition signal connector 13 is electrically connected to the vehicle condition sensor assembly, which is used to ensure that the retarder control box when the vehicle stops 6. The eddy current retarder assembly 12 stops working.

在本实施例中,如图1所示,所述气压开关24连接汽车前轮刹车气管,所述气压开关24采集前轮刹车气管内气压大小,并向所述缓速器控制盒6传输信号,以控制所述电涡流缓速器总成12的电流的量值大小,所述气压开关24内部设有不锈钢膜片,所述不锈钢膜片用于感应气压大小,避免水分或空气进入所述气压开关24。所述气压开关24是靠其内部的不锈钢膜片来感应气压的,水分或空气不会进入到其内部。解决了现有技术中采用多个普通气压开关来采集汽车前轮刹车气管管道气体压力后让几个开关闭合工作,就不存在得到线性的制动管道气体压力的变化值,也就不能让线圈内的电流随制动管道气体压力的变化而变化。In this embodiment, as shown in FIG. 1 , the air pressure switch 24 is connected to the front wheel brake air pipe of the automobile, and the air pressure switch 24 collects the air pressure in the front wheel brake air pipe, and transmits a signal to the retarder control box 6 , to control the magnitude of the current of the eddy current retarder assembly 12, the air pressure switch 24 is provided with a stainless steel diaphragm inside, and the stainless steel diaphragm is used to sense the air pressure to prevent moisture or air from entering the Air pressure switch 24. The air pressure switch 24 senses the air pressure by its internal stainless steel diaphragm, and moisture or air will not enter its interior. It solves the problem that in the prior art, a plurality of ordinary air pressure switches are used to collect the gas pressure of the automobile front wheel brake air pipe pipe, and after several switches are closed to work, there is no linear change value of the brake pipe gas pressure, and it is impossible to let the coil The current in the brake pipe changes with the change of the gas pressure.

在本实施例中,如图3所示,所述信号指示灯31用于显示所述缓速器控制盒6、所述电涡流缓速器总成12、所述气压开关24、所述低速器25的工作状况,包括低速器信号灯311、电源信号灯312、报警器信号灯313、气压开关1档信号灯314、气压开关2档信号灯315,所述低速器信号灯311与所述低速器25电连接,所述电源信号灯312与所述电控盒电源线17电连接,报警器信号灯313与所述温度报警线21电连接,所述气压开关第一档位信号灯314与所述气压开关第一档位23电连接,所述气压开关第二档位信号灯315与所述气压开关第二档位22电连接。In this embodiment, as shown in Figure 3, the signal indicator light 31 is used to display the retarder control box 6, the eddy current retarder assembly 12, the air pressure switch 24, the low speed The working condition of device 25 includes low speed device signal lamp 311, power signal lamp 312, alarm signal lamp 313, air pressure switch 1 gear signal lamp 314, air pressure switch 2 gear signal lamp 315, and described low speed device signal lamp 311 is electrically connected with described low speed device 25, The power signal light 312 is electrically connected to the electric control box power line 17, the alarm signal light 313 is electrically connected to the temperature alarm line 21, and the first gear position signal light 314 of the air pressure switch is connected to the first gear position of the air pressure switch. 23, and the second gear position signal light 315 of the air pressure switch is electrically connected to the second gear position 22 of the air pressure switch.

综上所述,本发明提供的一种缓速器的控制系统,解决现有技术中缓速器的控制系统在使用过程中存在的生产成本高、生产效率低、故障率高、工作效率低等问题,具有以下优点:In summary, the present invention provides a retarder control system that solves the problems of high production cost, low production efficiency, high failure rate and low work efficiency in the use process of the retarder control system in the prior art. etc., has the following advantages:

1)节约了生产成本:在结构上减少了电涡流缓速器的档位,优化了控制系统,从而减少了线束及配件使用,在线束及配件使用方面降低了生产成本;1) Save production cost: structurally reduce the gear position of the eddy current retarder, optimize the control system, thereby reducing the use of wiring harness and accessories, and reducing the production cost in terms of the use of wiring harness and accessories;

2)提升了生产效率:在结构上减少了电涡流缓速器的档位,优化了控制系统,从而减少了线束及配件使用,优化了缓速器的控制系统的结构,因此,在生产过程中提高了缓速器的控制系统的生产效率;2) Improved production efficiency: structurally reduced the gears of the eddy current retarder, optimized the control system, thereby reducing the use of wiring harnesses and accessories, and optimized the structure of the retarder's control system. Therefore, in the production process Improve the production efficiency of the control system of the retarder;

3)降低故障率:因减少了线束及配件使用,因此,在缓速器的控制系统使用过程中减少了故障点,降低了缓速器的控制系统的故障率;3) Reduce the failure rate: because the use of wiring harnesses and accessories is reduced, the failure points are reduced during the use of the retarder control system, and the failure rate of the retarder control system is reduced;

4)提升了工作效率:缓速器的控制系统两档工作状态是:气压开关第1个档位对应的是缓速器控制器第一、二个档位(50%使用功率),气压开关第2个档位对应缓速器控制器第三、四个档位(100%使用功率);缓速器的控制系统三档工作状态是:气压开关第1个档位对应的是缓速器控制器第一、二档位(50%使用功率),气压开关第2个档位对应缓速器控制器第三个档位(75%使用功率),气压开关第3个档位对应缓速器控制器第四个档位(100%使用功率)。4) Improved work efficiency: The two gears of the control system of the retarder work: the first gear of the air pressure switch corresponds to the first and second gears of the retarder controller (50% power usage), and the air pressure switch The second gear corresponds to the third and fourth gears of the retarder controller (100% use power); the third gear of the retarder control system is in the working state: the first gear of the air pressure switch corresponds to the retarder The first and second gears of the controller (50% power usage), the second gear position of the air pressure switch corresponds to the third gear position of the retarder controller (75% power usage), the third gear position of the air pressure switch corresponds to the retarder The fourth gear of the controller (100% power usage).

以上所述,仅为本发明优选的实施例,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明所公开的范围内,根据本发明的技术方案及其构思加以等同替换或改变,都属于本发明的保护范围。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the scope disclosed in the present invention, according to the technical scheme of the present invention and its Any equivalent replacement or modification of the concept falls within the protection scope of the present invention.

Claims (10)

1.一种缓速器的控制系统,其特征在于:包括蓄电池(1)、电源总开关(4)、缓速器控制盒(6)、电涡流缓速器总成(12)、气压开关(24)、低速器(25)和信号指示灯(31);1. A control system for a retarder, characterized in that: comprising a storage battery (1), a main power switch (4), a retarder control box (6), an eddy current retarder assembly (12), an air pressure switch (24), low speed device (25) and signal indicator light (31); 所述蓄电池(1)与所述电源总开关(4)电连接,所述电源总开关(4)与所述缓速器控制盒(6)电连接,所述缓速器控制盒(6)与所述电涡流缓速器总成(12)连接,所述缓速器控制盒(6)与所述气压开关(24)、所述低速器(25)、所述信号指示灯(31)电连接,所述蓄电池(1)为所述缓速器控制盒(6)供电;The battery (1) is electrically connected to the main power switch (4), the main power switch (4) is electrically connected to the retarder control box (6), and the retarder control box (6) It is connected with the eddy current retarder assembly (12), the retarder control box (6) is connected with the air pressure switch (24), the low speed device (25), the signal indicator light (31) Electrically connected, the storage battery (1) supplies power to the retarder control box (6); 所述缓速器控制盒(6)与所述电涡流缓速器总成(12)之间设有驱动控制线束(11),所述驱动控制线束(11)内设有多条驱动线(10),所述缓速器控制盒(6)与电源接口(28)、刹车借口(29)、信号接口(30)电连接,所述信号指示灯(31)与所述气压开关(24)、所述低速器(25)电连接,所述缓速器控制盒(6)还与车况信号连接器(13)电连接,所述车况信号连接器(13)与所述低速器(25)电连接,所述信号指示灯(31)与所述温度报警开关信号器(14)电连接;A driving control wiring harness (11) is provided between the retarder control box (6) and the eddy current retarder assembly (12), and a plurality of driving lines ( 10), the retarder control box (6) is electrically connected to the power interface (28), the brake interface (29), and the signal interface (30), and the signal indicator light (31) is connected to the air pressure switch (24) , the low speed device (25) is electrically connected, and the retarder control box (6) is also electrically connected to the vehicle condition signal connector (13), and the vehicle condition signal connector (13) is connected to the low speed device (25) Electrically connected, the signal indicator light (31) is electrically connected with the temperature alarm switch annunciator (14); 所述电涡流缓速器总成(12)分为两档工作状态和三档工作状态;当所述电涡流缓速器总成(12)为两档工作状态时,所述缓速器控制盒(6)内设有四个档位,所述气压开关(24)内设有两个档位,所述气压开关(24)的第一个档位与所述缓速器控制盒(6)的第一、第二个档位连接,所述气压开关(24)的第二个档位与所述缓速器控制盒(6)的第三、第四个档位连接;当所述电涡流缓速器总成(12)为三档工作状态时,所述缓速器控制盒(6)内设有四个档位,所述气压开关(24)内设有三个档位,所述气压开关(24)的第一个档位与所述缓速器控制盒(6)的第一、第二个档位连接,所述气压开关(24)的第二个档位与所述缓速器控制盒(6)的第三个档位连接,所述气压开关(24)的第三个档位与所述缓速器控制盒(6)的第四个档位连接。The eddy current retarder assembly (12) is divided into a two-gear working state and a third-gear working state; when the eddy current retarder assembly (12) is in a two-gear working state, the retarder controls There are four gears in the box (6), and two gears in the air pressure switch (24), the first gear of the air pressure switch (24) is connected with the retarder control box (6 ), the second gear of the air pressure switch (24) is connected with the third and fourth gears of the retarder control box (6); when the When the eddy current retarder assembly (12) is in the third gear working state, the retarder control box (6) is provided with four gear positions, and the air pressure switch (24) is provided with three gear positions, so The first gear of the air pressure switch (24) is connected with the first and second gears of the retarder control box (6), and the second gear of the air pressure switch (24) is connected with the The third gear of the retarder control box (6) is connected, and the third gear of the air pressure switch (24) is connected with the fourth gear of the retarder control box (6). 2.根据权利要求1所述的一种缓速器的控制系统,其特征在于:所述蓄电池(1)与所述电源总开关(4)之间通过电源线(3)进行电连接,所述蓄电池(1)与所述电源总开关(4)之间设有电源线束总成(2),所述电源线(3)收纳在所述电源线束总成(2)内。2. A retarder control system according to claim 1, characterized in that: said storage battery (1) is electrically connected to said main power switch (4) through a power line (3), so A power harness assembly (2) is provided between the battery (1) and the main power switch (4), and the power cord (3) is accommodated in the power harness assembly (2). 3.根据权利要求1所述的一种缓速器的控制系统,其特征在于:所述电源总开关(4)与所述缓速器控制盒(6)之间设有控制盒正极线束(5),所述缓速器控制盒(6)内设有第一保险丝(7)和电路搭铁(9),所述第一保险丝(7)为5A保险丝,所述缓速器控制盒(6)通过控制盒负极线束(8)接地。3. A retarder control system according to claim 1, characterized in that: a control box positive wire harness ( 5), the retarder control box (6) is provided with a first fuse (7) and a circuit ground (9), the first fuse (7) is a 5A fuse, and the retarder control box ( 6) Ground through the negative wire harness (8) of the control box. 4.根据权利要求1所述的一种缓速器的控制系统,其特征在于:所述驱动控制线束(11)内设有四条驱动线(10),四条所述驱动线(10)的两端分别连接所述缓速器控制盒(6)的四个档位和所述电涡流缓速器总成(12)。4. A retarder control system according to claim 1, characterized in that four drive lines (10) are arranged in the drive control harness (11), and two of the four drive lines (10) The ends are respectively connected to the four gears of the retarder control box (6) and the eddy current retarder assembly (12). 5.根据权利要求1所述的一种缓速器的控制系统,其特征在于:所述信号接口(30)通过仪表指示灯信号线(15)与所述缓速器控制盒(6)电连接,所述刹车借口(29)通过制动灯线(16)与所述缓速器控制盒(6)电连接,所述电源接口(28)通过电控盒电源线(17)与所述缓速器控制盒(6)电连接,所述电源接口(28)通过第二保险丝(26)与所述低速器(25)电连接,所述第二保险丝(26)为5A保险丝,所述低速器(25)还与静车测试接口(27)电连接。5. A retarder control system according to claim 1, characterized in that: the signal interface (30) is electrically connected to the retarder control box (6) through the indicator light signal line (15) connection, the brake interface (29) is electrically connected to the retarder control box (6) through the brake light line (16), and the power interface (28) is connected to the The retarder control box (6) is electrically connected, and the power interface (28) is electrically connected with the low speed device (25) through a second fuse (26), and the second fuse (26) is a 5A fuse, and the The low speed device (25) is also electrically connected with the static vehicle test interface (27). 6.根据权利要求1所述的一种缓速器的控制系统,其特征在于:所述电涡流缓速器总成(12)包括连接支架、转子总成(121)、定子总成(122)和定子搭铁(123),所述连接支架用于将所述定子总成(122)安装固定在变速箱上,所述定子总成(122)由固定支座、磁芯、磁极和线圈组成,用于产生减速力矩,所述转子总成(121)由转盘和过渡法兰组成,所述定子搭铁(123)用于将所述定子总成(122)与地绝缘。6. A retarder control system according to claim 1, characterized in that: the eddy current retarder assembly (12) includes a connecting bracket, a rotor assembly (121), a stator assembly (122 ) and stator ground (123), the connecting bracket is used to install and fix the stator assembly (122) on the gearbox, and the stator assembly (122) consists of a fixed support, a magnetic core, a magnetic pole and a coil The rotor assembly (121) is composed of a turntable and a transition flange, and the stator ground (123) is used to insulate the stator assembly (122) from the ground. 7.根据权利要求5所述的一种缓速器的控制系统,其特征在于:所述车况信号连接器(13)通过车况信号线(19)与所述低速器(25)电连接,所述低速器(25)与所述气压开关(24)电连接,所述气压开关(24)的气压开关第二档位(22)、气压开关第一档位(23)分别连接在所述缓速器控制盒(6)、所述信号指示灯(31)之间,所述缓速器控制盒(6)与所述信号指示灯(31)之间还连接有温度报警线(21)。7. The control system of a retarder according to claim 5, characterized in that: the vehicle condition signal connector (13) is electrically connected to the low speed device (25) through a vehicle condition signal line (19), so The low speed device (25) is electrically connected with the air pressure switch (24), and the air pressure switch second gear (22) and the air pressure switch first gear (23) of the air pressure switch (24) are respectively connected to the slow A temperature alarm line (21) is also connected between the retarder control box (6) and the signal indicator light (31), and between the retarder control box (6) and the signal indicator light (31). 8.根据权利要求1所述的一种缓速器的控制系统,其特征在于:所述车况信号连接器(13)与车况感应器总成电连接,所述车况感应器总成用于保证车辆停车时所述缓速器控制盒(6)、所述电涡流缓速器总成(12)停止工作。8. A retarder control system according to claim 1, characterized in that: the vehicle condition signal connector (13) is electrically connected to the vehicle condition sensor assembly, and the vehicle condition sensor assembly is used to ensure When the vehicle stops, the retarder control box (6) and the eddy current retarder assembly (12) stop working. 9.根据权利要求1所述的一种缓速器的控制系统,其特征在于:所述气压开关(24)连接汽车前轮刹车气管,所述气压开关(24)采集前轮刹车气管内气压大小,并向所述缓速器控制盒(6)传输信号,以控制所述电涡流缓速器总成(12)的电流的量值大小,所述气压开关(24)内部设有不锈钢膜片,所述不锈钢膜片用于感应气压大小,避免水分或空气进入所述气压开关(24)。9. The control system of a retarder according to claim 1, characterized in that: the air pressure switch (24) is connected to the front wheel brake air pipe of the automobile, and the air pressure switch (24) collects the air pressure in the front wheel brake air pipe size, and transmit signals to the retarder control box (6) to control the magnitude of the current of the eddy current retarder assembly (12), and the air pressure switch (24) is provided with a stainless steel film inside The stainless steel diaphragm is used to sense the air pressure to prevent moisture or air from entering the air pressure switch (24). 10.根据权利要求7所述的一种缓速器的控制系统,其特征在于:所述信号指示灯(31)用于显示所述缓速器控制盒(6)、所述电涡流缓速器总成(12)、所述气压开关(24)、所述低速器(25)的工作状况,包括低速器信号灯(311)、电源信号灯(312)、报警器信号灯(313)、气压开关1档信号灯(314)、气压开关2档信号灯(315),所述低速器信号灯(311)与所述低速器(25)电连接,所述电源信号灯(312)与所述电控盒电源线(17)电连接,报警器信号灯(313)与所述温度报警线(21)电连接,所述气压开关第一档位信号灯(314)与所述气压开关第一档位(23)电连接,所述气压开关第二档位信号灯(315)与所述气压开关第二档位(22)电连接。10. A retarder control system according to claim 7, characterized in that: the signal indicator light (31) is used to display the retarder control box (6), the eddy current retarder Working conditions of the device assembly (12), the air pressure switch (24), and the low speed device (25), including the low speed device signal light (311), the power signal light (312), the alarm signal light (313), the air pressure switch 1 gear signal light (314), air pressure switch 2-gear signal light (315), the low speed device signal light (311) is electrically connected with the low speed device (25), the power signal light (312) is connected to the electric control box power line ( 17) electrical connection, the alarm signal lamp (313) is electrically connected to the temperature alarm line (21), the first gear position signal lamp (314) of the air pressure switch is electrically connected to the first gear position (23) of the air pressure switch, The second gear position signal light (315) of the air pressure switch is electrically connected to the second gear position (22) of the air pressure switch.
CN201610687033.7A 2016-08-03 2016-08-03 A kind of control system of retarder Pending CN106218422A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610687033.7A CN106218422A (en) 2016-08-03 2016-08-03 A kind of control system of retarder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610687033.7A CN106218422A (en) 2016-08-03 2016-08-03 A kind of control system of retarder

Publications (1)

Publication Number Publication Date
CN106218422A true CN106218422A (en) 2016-12-14

Family

ID=57553286

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610687033.7A Pending CN106218422A (en) 2016-08-03 2016-08-03 A kind of control system of retarder

Country Status (1)

Country Link
CN (1) CN106218422A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106653474A (en) * 2017-01-12 2017-05-10 泰乐玛汽车制动系统(上海)有限公司 Air pressure switch assembly of retarder

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4485444A (en) * 1980-12-04 1984-11-27 Kabushiki Kaisha Komatsu Retarder brake automatic control system
EP0863604A1 (en) * 1997-03-07 1998-09-09 Lothar Kloft Method and device for controlling and/or regulating a retarder used as vehicle auxiliary brake
CN2694613Y (en) * 2003-04-01 2005-04-20 常州信德电器厂 Electric vortex slow speed device controlling apparatus
CN2780537Y (en) * 2005-04-28 2006-05-17 深圳市特尔佳运输科技有限公司 Driving controller for electric vortex slow speed device
CN101239590A (en) * 2008-03-10 2008-08-13 江蕴梅 Intelligent control driver for electric eddy speed damper and its control method
CN201573552U (en) * 2009-12-24 2010-09-08 福建恒乐汽车部件有限公司 Eddy current retarding controller
CN104002687A (en) * 2014-06-05 2014-08-27 瑞安市科密汽车制动有限公司 Control method and system for electric bumper of automobile

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4485444A (en) * 1980-12-04 1984-11-27 Kabushiki Kaisha Komatsu Retarder brake automatic control system
EP0863604A1 (en) * 1997-03-07 1998-09-09 Lothar Kloft Method and device for controlling and/or regulating a retarder used as vehicle auxiliary brake
CN2694613Y (en) * 2003-04-01 2005-04-20 常州信德电器厂 Electric vortex slow speed device controlling apparatus
CN2780537Y (en) * 2005-04-28 2006-05-17 深圳市特尔佳运输科技有限公司 Driving controller for electric vortex slow speed device
CN101239590A (en) * 2008-03-10 2008-08-13 江蕴梅 Intelligent control driver for electric eddy speed damper and its control method
CN201573552U (en) * 2009-12-24 2010-09-08 福建恒乐汽车部件有限公司 Eddy current retarding controller
CN104002687A (en) * 2014-06-05 2014-08-27 瑞安市科密汽车制动有限公司 Control method and system for electric bumper of automobile

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106653474A (en) * 2017-01-12 2017-05-10 泰乐玛汽车制动系统(上海)有限公司 Air pressure switch assembly of retarder

Similar Documents

Publication Publication Date Title
CN101934738B (en) Double-rotor disc self-excited retarder and control method thereof
CN207328119U (en) A kind of electric automobile deflecting roller direct-drive type wheel motor drive device
CN107284224A (en) A kind of electric motor coach electronic wheel system of twin tires
CN202294336U (en) Power generation device matched with vehicle brake
CN107482836A (en) A hub motor drive system based on hybrid excitation brushless claw pole structure
CN106995033A (en) A kind of drive mechanism of electric car
CN103607075A (en) Built-in booster sensor motor
CN106849570A (en) A kind of permanent magnetism double stators and double rotors high torque density wheel hub motor
CN106218422A (en) A kind of control system of retarder
CN202931151U (en) Integrated disc brake hub motor
CN206481194U (en) A kind of permanent magnetism double stators and double rotors high torque density hub motor device
CN106655672A (en) Permanent magnet double-stator-rotor high-torque-density hub motor device
WO2011094946A1 (en) Brake-generator device
CN201633472U (en) Rear drive axle assembly with disc brake
CN201142630Y (en) A middle electric eddy current retarder
CN110011482A (en) A kind of nested type wheel power-generating device
CN205212619U (en) Install in inside in -wheel motor of wheel
CN106972690B (en) Hybrid power permanent magnet outer rotor double motor of integrated brake differential continuously variable transmission
CN207190782U (en) Electric automobile torsion girder-like Direct wheel drives system
CN204956132U (en) Eddy current retarder control system that steps up
CN209881595U (en) Novel electric eddy current retarder rotor
CN108462364A (en) A kind of bridge configuration liquid replies conjunction retarder by cable
CN109546799B (en) Large-sized electric wheel direct-drive outer rotor wheel rim driving motor of mining dump truck
CN201570971U (en) Electric eddy speed damper
CN202679143U (en) Connection structure of single-turnplate eddy current retarder and gearbox

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20161214