CN106217730A - A kind of polytetrafluoroethylproducts products near-net-shape method and mould - Google Patents
A kind of polytetrafluoroethylproducts products near-net-shape method and mould Download PDFInfo
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- CN106217730A CN106217730A CN201610646673.3A CN201610646673A CN106217730A CN 106217730 A CN106217730 A CN 106217730A CN 201610646673 A CN201610646673 A CN 201610646673A CN 106217730 A CN106217730 A CN 106217730A
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- 238000000034 method Methods 0.000 title claims abstract description 53
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims abstract description 46
- 239000004810 polytetrafluoroethylene Substances 0.000 claims abstract description 46
- 239000002994 raw material Substances 0.000 claims abstract description 38
- -1 polytetrafluoroethylene Polymers 0.000 claims abstract description 32
- 238000003825 pressing Methods 0.000 claims abstract description 14
- 239000000945 filler Substances 0.000 claims abstract description 3
- 238000011049 filling Methods 0.000 claims description 30
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 8
- 238000001125 extrusion Methods 0.000 abstract description 5
- 238000003754 machining Methods 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 description 9
- 210000001503 joint Anatomy 0.000 description 8
- 230000002093 peripheral effect Effects 0.000 description 7
- 238000005070 sampling Methods 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 6
- 230000015556 catabolic process Effects 0.000 description 4
- 238000005245 sintering Methods 0.000 description 4
- 230000004308 accommodation Effects 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 208000010727 head pressing Diseases 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/12—Use of polyvinylhalogenides or derivatives thereof as moulding material containing fluorine
- B29K2027/18—PTFE, i.e. polytetrafluorethene, e.g. ePTFE, i.e. expanded polytetrafluorethene
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
本发明公开了一种聚四氟乙烯制品近净成形方法及模具。该方法中原料是通过大端、小端压头的相向挤压而在模套的成形孔段进行成形的,即通过大端、小端压头的相向挤压,将原本填充在填料孔段中的原料挤压至成形孔段中,与原本处于成形孔段中的原料压制在一起而形成毛坯制件,并在此过程中,利用成形孔段的台阶孔壁面和大端压头的大端锥台配合,直接在压制过程中制得产品的大端,从而避免了在棒料毛坯上机加工所带来的材料浪费和能源损耗,因而本发明中近净成形方法具有减少原材料损耗、提高生产效率和产品质量的优点。
The invention discloses a polytetrafluoroethylene product near-net shape method and a mold. In this method, the raw material is formed in the forming hole section of the die sleeve through the opposite extrusion of the big end and the small end pressure head, that is, through the opposite extrusion of the big end and the small end pressure head, the material originally filled in the filler hole section is formed. The raw material in the forming hole is extruded into the forming hole section, and is pressed together with the raw material originally in the forming hole section to form a blank product, and in this process, the stepped hole wall surface of the forming hole section and the large end pressure head The large end of the product is directly produced during the pressing process, thereby avoiding material waste and energy loss caused by machining on the bar blank. Therefore, the near-net shape method in the present invention has the advantages of reducing raw material loss, The advantages of improving production efficiency and product quality.
Description
技术领域technical field
本发明涉及一种聚四氟乙烯制品近净成形方法及模具。The invention relates to a near-net-shaping method and mold for polytetrafluoroethylene products.
背景技术Background technique
目前,国内外在回转体类聚四氟乙烯模压制品制造方面,通常采用翻转施压加压力模锻的模压方法,特别是在聚四氟乙烯喷口的制造上,使用的尤为广泛。现有的聚四氟乙烯喷口主要由三种,分别为:At present, in the manufacture of PTFE molded products of rotary bodies at home and abroad, the molding method of overturning pressure and pressure die forging is usually used, especially in the manufacture of PTFE nozzles, which is widely used. There are mainly three types of existing PTFE nozzles, namely:
如图1所示,第一种聚四氟乙烯喷口包括左小右大的套体,套体的大径段101和小径段103之间通过自右向左逐渐变细的变径段102过渡,变径段102的外周面和内壁面均为圆滑曲面;As shown in Figure 1, the first type of PTFE nozzle includes a casing with a small left and a large right, and the transition between the large diameter section 101 and the small diameter section 103 of the casing is through a tapering section 102 that gradually tapers from right to left , the outer peripheral surface and the inner wall surface of the variable diameter section 102 are both smooth curved surfaces;
如图2所示,第二种聚四氟乙烯喷口包括左小右大的套体,套体右段的大径段201为自左向右逐渐向外扩张的扩口形,套体左段的小径段202为自右向左逐渐向左张开的喇叭口形,套体的大径段201和小径段202之间通过左小右大的喉部203过渡,喉部203的内壁面和外周面均为圆滑曲面;As shown in Figure 2, the second polytetrafluoroethylene nozzle includes a sleeve body with a small left and a large right, and the large-diameter section 201 of the right section of the sleeve body is a flared shape that gradually expands outward from left to right, and the left section of the sleeve body The small-diameter section 202 is a bell-mouth shape that gradually opens from right to left to the left. The large-diameter section 201 and the small-diameter section 202 of the casing are transitioned through a throat 203 that is small on the left and large on the right. The inner wall and outer peripheral surface of the throat 203 are smooth surfaces;
如图3所示,第三种聚四氟乙烯喷口包括右大左小的套体,套体右段的小径段302和左段的大径段301均为直筒段,且大径段301和小径段302之间通过自由向左逐渐扩大的变径段303过渡,变径段303的内壁面和外周面均为圆锥面。As shown in Figure 3, the third polytetrafluoroethylene spout comprises a sleeve body with a large right side and a small left side, the small diameter section 302 of the right section of the sleeve body and the large diameter section 301 of the left section are straight cylinder sections, and the large diameter section 301 and The small-diameter sections 302 transition through the variable-diameter section 303 that expands gradually to the left freely, and the inner wall surface and the outer peripheral surface of the variable-diameter section 303 are both conical surfaces.
该聚四氟乙烯喷口的生产流程是:混料——模压——烧结——切削加工——清理及包装,其中较为重要的是模压、烧结和切削加工过程。模压成形中采用的模具由模套、芯轴和两块压头组成,其中模套的内壁面为内圆柱面,两压头沿轴向导向移动装配在模套的中,两压头之间的空腔为供原料模压成形的成形腔,且两压头的相对面为平面形式的成形端面。模压加工过程为双面压制成形方法,包含九个工艺步骤,压制制品为重达6.3kg的中空圆柱形的聚四氟乙烯模压回转体毛坯制件,具体模压过程如下:装料(用时20min),压力由0kN经5min匀速升压400kN,保压20min,经5min匀速泄压至0kN,翻面180°(用时约20min),压力由0kN经5min匀速升压400kN,保压20min,经5min匀速泄压至0kN,脱模(用时8min)而完成,总用时2h8min;再进行烧结和切削加工,这种成形过程不但耗费的原材料较大,而且制品成形和切削加工效率低下。另外,在模压成形阶段,从毛坯制件的两端进行挤压成形的方式会造成毛坯制件中部组织结构破坏的问题,这样在烧结和切削加工后,聚四氟乙烯制品成品的锥套段会出现强度不足的问题,降低产品质量。The production process of the PTFE spout is: mixing materials - molding - sintering - cutting processing - cleaning and packaging, among which the molding, sintering and cutting processes are more important. The mold used in compression molding is composed of a mold sleeve, a mandrel and two indenters. The inner wall of the mold sleeve is an inner cylindrical surface, and the two indenters move along the axial direction and are assembled in the middle of the mold sleeve. The cavity is a forming cavity for molding raw materials, and the opposite faces of the two indenters are planar forming end faces. The molding process is a double-sided pressing forming method, which includes nine process steps. The pressed product is a hollow cylindrical PTFE molded rotary blank with a weight of 6.3kg. The specific molding process is as follows: loading (20 minutes) , the pressure is raised from 0kN to 400kN at a constant speed for 5 minutes, kept for 20 minutes, released to 0kN at a constant speed after 5 minutes, turned over 180° (about 20 minutes), the pressure is raised from 0kN to 400kN at a constant speed for 5 minutes, kept for 20 minutes, and kept at a constant speed for 5 minutes The pressure is released to 0kN, and demoulding (8 minutes) is completed, and the total time is 2h8min; then sintering and cutting are carried out. This forming process not only consumes a lot of raw materials, but also has low efficiency in product forming and cutting. In addition, in the compression molding stage, the method of extrusion molding from both ends of the blank will cause the problem of structural damage in the middle of the blank, so that after sintering and cutting, the tapered sleeve section of the finished PTFE product There will be problems of insufficient strength and lower product quality.
发明内容Contents of the invention
本发明的目的是提供一种减少原材料损耗的聚四氟乙烯制品近净成形方法,同时本发明还提供了一种专用于实施该聚四氟乙烯制品近净成形方法的聚四氟乙烯制品成形模具。The purpose of the present invention is to provide a near-net shape method for polytetrafluoroethylene products that reduces the loss of raw materials. At the same time, the present invention also provides a polytetrafluoroethylene product forming method that is specially used to implement the near-net shape method for polytetrafluoroethylene products. mold.
为了实现以上目的,本发明中聚四氟乙烯制品近净成形方法的技术方案如下:In order to achieve the above object, the technical scheme of the near-net shape method of polytetrafluoroethylene products in the present invention is as follows:
聚四氟乙烯制品近净成形方法,包括以下步骤:A near-net shape method for polytetrafluoroethylene products, comprising the following steps:
步骤一,将原料填装在模套中,模套的内孔具有同轴连通的成形孔段和填料孔段,成形孔段为台阶孔,填料孔段为直孔,原料充满填料孔段和成形孔段,并在模套的两端设有处于成形孔段的小孔端的小端压头和处于成形孔段的小孔端的大端压头,大端压头的压紧端凸设有与模套的内壁同轴间隔的大端锥台,且大端压头和/或小端压头为可在模套的内孔中密封滑动的动压头;Step 1: Fill the raw material in the mold sleeve. The inner hole of the mold sleeve has a coaxially connected forming hole section and a filling hole section. The forming hole section is a stepped hole, and the filling hole section is a straight hole. The raw material is filled with the filling hole section and The forming hole section, and the small end indenter at the small hole end of the forming hole section and the large end indenter at the small hole end of the forming hole section are provided at both ends of the mold sleeve, and the compression end of the large end indenter is provided with The large-end truncated cone is coaxially spaced from the inner wall of the mold casing, and the large-end pressure head and/or the small-end pressure head are dynamic pressure heads that can seal and slide in the inner hole of the mold casing;
步骤二,压动动压头,使得大端压头的压紧端和小端压头的压紧端在模套内相对的相向移动,直至大端压头到达成形孔段的大端口,小端压头到达成形孔段的小端口,且填料孔段中原料被完全压入成形孔段中,以将原料在成形孔段中被大端、小端压头挤压成毛坯制件。Step 2: Press the dynamic indenter so that the compression end of the big-end indenter and the compression end of the small-end indenter move relative to each other in the mold sleeve until the large-end indenter reaches the large port of the forming hole section, and the small-end indenter The end pressure head reaches the small port of the forming hole section, and the raw material in the filling hole section is completely pressed into the forming hole section, so that the raw material is extruded into a rough product in the forming hole section by the big end and small end pressure head.
在步骤一中,大端压头和小端压头中一个为动压头、另一个为处于成形孔段的对应端口中的定压头;在步骤二中,通过将动压头向靠近定压头的方向压动,使得大端、小端压头相对的相向移动。In step one, one of the large end pressure head and the small end pressure head is a dynamic pressure head, and the other is a constant pressure head in the corresponding port of the forming hole section; in step two, by moving the dynamic pressure head closer to the fixed pressure head Pressing in the direction of the indenter makes the big end and small end indenter move relative to each other.
本发明中聚四氟乙烯制品近净成形模具的技术方案如下:The technical scheme of polytetrafluoroethylene product near-net shape mold among the present invention is as follows:
专用于实施聚四氟乙烯制品近净成形方法的模具,包括用于盛装原料的模套,模套的内孔具有同轴连通的成形孔段和填料孔段,成形孔段为台阶孔,填料孔段为直孔;还包括用于自成形孔段的小孔端压紧原料的小端压头和用于自成形孔段的大孔端压紧原料的大端压头,大端压头和/或小端压头为可在模套的内孔中密封滑动的动压头,且大端、小端压头均具有用于压紧原料的压紧端,大端压头的压紧端上凸设有用于同轴间隔插装在模套的内孔中的大端锥台。A mold dedicated to implementing the near-net shape method of PTFE products, including a mold sleeve for containing raw materials, the inner hole of the mold sleeve has a coaxially connected forming hole section and a filling hole section, the forming hole section is a stepped hole, and the filler The hole section is a straight hole; it also includes the small end indenter used to compress the raw material at the small hole end of the self-forming hole section and the large end indenter used to compress the raw material at the large hole end of the self-forming hole section. And/or the small end pressure head is a dynamic pressure head that can seal and slide in the inner hole of the die sleeve, and the big end and the small end pressure head both have a compression end for compressing the raw material, and the compression of the large end pressure head The end is protrudingly provided with a large end cone for coaxial spaced insertion in the inner hole of the die sleeve.
填料孔段处于成形孔段的一端,且大端压头和小端压头中一个为用于自填料孔段密封滑动至成形孔段的对应端口中的动压头、另一个为用于保持在型孔段的对应端口中的定压头。The filling hole section is at one end of the forming hole section, and one of the big end pressure head and the small end pressure head is a dynamic pressure head for sealing and sliding from the filling hole section to the corresponding port of the forming hole section, and the other is for maintaining Constant head in the corresponding port of the bore section.
填料孔段处于成形孔段的大端,所述大端压头为可在填料孔段中密封滑动的动压头,小端压头为定压头。The filling hole section is located at the big end of the forming hole section, the big end pressure head is a dynamic pressure head capable of sealing and sliding in the filling hole section, and the small end pressure head is a constant pressure head.
填料孔段处于成形孔段的小端,所述小端压头为可在填料孔段中密封滑动的动压头,大端压头为定压头。The filling hole section is located at the small end of the forming hole section, the pressure head at the small end is a dynamic pressure head that can seal and slide in the filling hole section, and the pressure head at the big end is a constant pressure head.
小端压头的压紧端上凸设有用于同轴间隔插装在模套的内孔中的小端锥台。A small-end cone is protruded from the pressing end of the small-end pressure head and is used for coaxially spaced inserting in the inner hole of the die sleeve.
还包括用于同轴穿装在模套中的芯杆,并在大端、小端压头上开设有同轴设置的供芯杆沿轴向导向密封穿装的导向穿孔。It also includes a core rod coaxially installed in the die sleeve, and coaxially arranged guide holes for the core rod to guide and seal in the axial direction are arranged on the big end and the small end pressure head.
芯杆由两节以上的分杆体自上而下依次对接而成。The core rod is formed by sequentially butt jointing of more than two sub-rod bodies from top to bottom.
模套包括两个以上同轴对接的套筒,所述成形孔段处于各套筒中一个内,填料孔段由其余套筒的内孔组合而成。The mold casing includes more than two coaxial butt joint sleeves, the forming hole section is located in one of the sleeves, and the filling hole section is formed by combining the inner holes of the other sleeves.
本发明中原料是通过大端、小端压头的相向挤压而在模套的成形孔段进行成形的,即通过大端、小端压头的相向挤压,将原本填充在填料孔段中的原料挤压至成形孔段中,与原本处于成形孔段中的原料压制在一起而形成毛坯制件,并在此过程中,利用成形孔段的台阶孔壁面和大端压头的大端锥台配合,直接在压制过程中制得产品的大端,从而避免了在棒料毛坯上机加工所带来的材料浪费和能源损耗,因而本发明中近净成形方法具有减少原材料损耗、提高生产效率和产品质量的优点。In the present invention, the raw material is formed in the forming hole section of the die sleeve through the opposite extrusion of the big end and the small end pressure head, that is, through the opposite extrusion of the big end and the small end pressure head, the original filling hole section is filled. The raw material in the forming hole is extruded into the forming hole section, and is pressed together with the raw material originally in the forming hole section to form a blank product, and in this process, the stepped hole wall surface of the forming hole section and the large pressure head The large end of the product is directly produced in the pressing process through the cooperation of the end cone and the frustum, thereby avoiding the material waste and energy loss caused by machining on the bar blank. Therefore, the near-net shape method in the present invention has the advantages of reducing raw material loss, The advantages of improving production efficiency and product quality.
附图说明Description of drawings
图1是现有技术中第一种聚四氟乙烯制品的结构示意图;Fig. 1 is the structural representation of the first polytetrafluoroethylene product in the prior art;
图2是现有技术中第二种聚四氟乙烯制品的结构示意图;Fig. 2 is the structural representation of the second polytetrafluoroethylene product in the prior art;
图3是现有技术中第三种聚四氟乙烯制品的结构示意图;Fig. 3 is the structural representation of the third polytetrafluoroethylene product in the prior art;
图4是本发明的模具实施例1的结构示意图;Fig. 4 is the structural representation of mold embodiment 1 of the present invention;
图5是图4中模具对应的近净成形方法的实施例中产品取样点的示意图;Fig. 5 is a schematic diagram of product sampling points in an embodiment of the near-net shape method corresponding to the mold in Fig. 4;
图6是图5中产品和传统产品在取样点处的密度对比图(横轴表示取样点、纵轴表示密度);Figure 6 is a comparison of the density of the product in Figure 5 and the traditional product at the sampling point (the horizontal axis represents the sampling point, and the vertical axis represents the density);
图7是图5中产品和传统产品在取样点处的拉伸强度对比图(横轴表示取样点、纵轴表示拉伸强度);Figure 7 is a comparison diagram of the tensile strength of the product in Figure 5 and the traditional product at the sampling point (the horizontal axis represents the sampling point, and the vertical axis represents the tensile strength);
图8是图5中产品和传统产品在取样点处的击穿强度对比图(横轴表示取样点、纵轴表示击穿强度);Figure 8 is a comparison of the breakdown strength of the product in Figure 5 and the traditional product at the sampling point (the horizontal axis represents the sampling point, and the vertical axis represents the breakdown strength);
图9是本发明的模具实施例2的结构示意图;Fig. 9 is the structural representation of mold embodiment 2 of the present invention;
图10是本发明的模具实施例3的结构示意图。Fig. 10 is a schematic structural view of the mold embodiment 3 of the present invention.
具体实施方式detailed description
本发明中聚四氟乙烯制品近净成形模具的实施例1:该模具主要适用于制备第一种聚四氟乙烯制品,如图4所示,该模具主要由模套、小端压头4、大端压头1和芯杆组成。Embodiment 1 of the near-net shape mold for polytetrafluoroethylene products in the present invention: the mold is mainly suitable for preparing the first polytetrafluoroethylene products, as shown in Figure 4, the mold is mainly composed of die sleeve, small end pressure head 4 , Big-end indenter 1 and core rod.
模套由自上而下同轴对接的上套筒9、中套筒7和下套筒3构成。上套筒9、中套筒7和下套筒3中相邻两个对接端中下端一个的外周上开设有环形的下对接止口、上端一个的内壁上开设有与下对接止口吻合对插的上对接止口,以通过上对接止口和下对接止口的插套配合,实现上套筒9、中套筒7和下套筒3在轴向的可拆对接。上套筒9、中套筒7和下套筒3的外周上均焊接固定有对称布置在其相对两侧的把手11。下套筒3为处于各套筒的最下方的端头套体,其余套筒的内径均等于下套筒3大端的内径,且下套筒3的内孔为与毛坯制件的形状吻合互补的成形孔段,该成形孔段为上大下小的台阶孔,台阶孔的小孔段和大孔段之间通过自上而下孔径逐渐减小的锥孔段过渡,锥孔段的孔壁面为向内凸起的弧形壁面,锥孔段和小孔段均处于下套筒3中,且锥孔段处于下套筒3的中部,下套筒3的处于锥孔段以上的部分为大孔段的下部分。该成形孔段由自上而下依次设置的大端压头容纳段、成形段和小端压头容纳段组成,其中大端压头容纳段用于容纳大端压头1,小端压头容纳段用于容纳小端压头4,成形段的孔壁面用于与的毛坯制件2的外周面吻合配合。中套筒7和下套筒3的内孔组合形成填料孔段,该填料孔段为孔径与成形孔段的大孔段的孔径相等的直孔,填料孔段的作用是原料加入时容纳处于成形孔段以外的原料,相等于容纳待被压入成形孔段中的原料。The mold casing is composed of an upper sleeve 9 , a middle sleeve 7 and a lower sleeve 3 coaxially butted from top to bottom. In the upper sleeve 9, the middle sleeve 7, and the lower sleeve 3, an annular lower butt joint is provided on the outer circumference of the lower end of the two adjacent butt ends, and an annular lower butt joint is provided on the inner wall of the upper end. Insert the upper butt joint to cooperate with the socket of the upper butt joint and the lower butt joint to realize the detachable butt joint of the upper sleeve 9, the middle sleeve 7 and the lower sleeve 3 in the axial direction. The outer circumferences of the upper sleeve 9 , the middle sleeve 7 and the lower sleeve 3 are all welded and fixed with handles 11 arranged symmetrically on opposite sides thereof. The lower sleeve 3 is the end sleeve at the bottom of each sleeve, and the inner diameters of the remaining sleeves are equal to the inner diameter of the large end of the lower sleeve 3, and the inner hole of the lower sleeve 3 is complementary to the shape of the blank. The forming hole section is a stepped hole with a large upper part and a smaller lower part. The transition between the small hole section and the large hole section of the stepped hole is through a tapered hole section whose diameter gradually decreases from top to bottom. The hole wall surface of the tapered hole section It is an arc-shaped wall surface protruding inward, the tapered hole section and the small hole section are all in the lower sleeve 3, and the tapered hole section is in the middle of the lower sleeve 3, and the part of the lower sleeve 3 above the tapered hole section is The lower part of the large hole segment. The forming hole section is composed of a large-end indenter accommodation section, a forming section, and a small-end indenter accommodation section arranged sequentially from top to bottom, wherein the large-end indenter accommodation section is used to accommodate the large-end indenter 1 and the small-end indenter The accommodating section is used for accommodating the small end indenter 4, and the hole wall surface of the forming section is used for matching with the outer peripheral surface of the rough product 2. The inner holes of the middle sleeve 7 and the lower sleeve 3 are combined to form a filling hole section, which is a straight hole with the same diameter as the large hole section of the forming hole section. The material outside the forming hole section is equivalent to containing the material to be pressed into the forming hole section.
芯杆由导向头10、上分杆体8、中分杆体6和下分杆体5自上而下依次对接而成。导向头10、上分杆体8、中分杆体6和下分杆体5中相邻两个的相对端上分别同轴设置有处于上端的轴端插头和处于下端的轴端插孔,轴端插头螺纹连接在轴端插孔中,以实现各杆节之间的可拆固连。上分杆体8的杆长等于上套筒9的长度,中分杆体6的杆长等于中套筒7的长度,下分杆体5的杆长等于下套筒3的长度。芯杆同轴穿装在模套的中心,芯杆的作用是给小端压头4、大端压头1和压力机的压头提供定位和导向。The core rod is formed by docking the guide head 10, the upper sub-rod body 8, the middle sub-rod body 6 and the lower sub-rod body 5 sequentially from top to bottom. Two adjacent opposite ends of the guide head 10, the upper sub-rod body 8, the middle sub-rod body 6 and the lower sub-rod body 5 are respectively coaxially provided with a shaft-end plug at the upper end and a shaft-end jack at the lower end, and the shaft-end plug The threaded connection is in the socket of the shaft end to realize the detachable and fixed connection between the rod joints. The rod length of last sub-rod body 8 equals the length of upper sleeve 9, the rod length of middle sub-rod body 6 equals the length of middle sleeve 7, and the rod length of lower sub-rod body 5 equals the length of lower sleeve 3. The core rod is coaxially installed in the center of the mold sleeve, and the core rod is used to provide positioning and guidance for the small end pressure head 4, the large end pressure head 1 and the pressure head of the press.
小端压头4安装在下套筒3的小孔段的下端孔口中,小端压头4的中心开设有供芯杆沿轴向导向插入的下导向穿孔,小端压头4的外周面与小孔段的孔壁面吻合相贴,以保证小端压头4沿轴向导向装配在下套筒3的小孔段的下端孔口中。小端压头4的下环端面和模套下端的环端面平齐,小端压头4的压紧端面为用于成形毛坯制件2下端的环端面的平面,即该小端压头4的上端为用于在装入模套后朝向大端压头1设置的平面挤压端。The small end indenter 4 is installed in the lower end opening of the small hole section of the lower sleeve 3, and the center of the small end indenter 4 is provided with a lower guide perforation for the core rod to be inserted in the axial direction. The hole wall surfaces of the small hole section fit together to ensure that the small end indenter 4 is axially guided and assembled in the lower end opening of the small hole section of the lower sleeve 3 . The lower ring end face of the small end indenter 4 is flush with the ring end face of the lower end of the mold sleeve, and the pressing end face of the small end indenter 4 is the plane used to form the ring end face of the lower end of the blank product 2, that is, the small end indenter 4 The upper end of is used for the flat extruding end that is set toward the big end pressure head 1 after being loaded into the die sleeve.
大端压头1安装在模套的大孔段中,大端压头1的中心开设有供芯杆沿轴向导向移动穿装的上导向穿孔。大端压头1以其外形分为自上而下依次设置的导向座、尾柄段和大端锥台,其中导向座的外周面与大孔段的孔壁面吻合相贴,以保证导向座沿轴向导向移动装配在大孔段中;尾柄段同轴凸设在导向座的下端,尾柄段为比导向座细的圆柱体,尾柄段用于插入原料的上端中,而在毛坯制件2的上端形成圆柱状的上端口;大端锥台处于大端压头1的压紧端,且大端锥台为自上而下外径逐渐减小的圆锥体,大端锥台的外周面为向外凸起的弧面,该大端锥台的外周面和锥孔段的孔壁面配合,以保证毛坯制件2的变径段是与产品一致的。The big-end indenter 1 is installed in the large-hole section of the die sleeve, and the center of the big-end indenter 1 is provided with an upper guide perforation for the core rod to move along the axial direction. The big-end indenter 1 is divided into a guide seat, a tail handle section and a large-end conical truncated sequentially from top to bottom according to its shape, wherein the outer peripheral surface of the guide seat coincides with the hole wall surface of the large hole section to ensure that the guide seat Move along the axial direction and assemble in the large hole section; the tail handle section is coaxially protruded at the lower end of the guide seat, the tail handle section is a cylinder thinner than the guide seat, and the tail handle section is used to insert into the upper end of the raw material, while in the The upper end of the blank product 2 forms a cylindrical upper port; the large end cone is located at the pressing end of the large end indenter 1, and the large end cone is a cone whose outer diameter gradually decreases from top to bottom, and the large end cone The outer peripheral surface of the pedestal is an outwardly convex arc surface, and the outer peripheral surface of the large-end cone truncated is matched with the hole wall surface of the tapered hole section to ensure that the variable diameter section of the blank product 2 is consistent with the product.
本实施例中模具的工作原理如下所述的聚四氟乙烯制品近净成形方法。The working principle of the mold in this embodiment is as follows: a near net shape method for polytetrafluoroethylene products.
本发明的聚四氟乙烯制品近净成形方法的实施例1:该方法是为了制备第一种聚四氟乙烯制品的毛坯制件,采用的模具为模具实施例1中模具,该方法包括以下步骤:Embodiment 1 of the polytetrafluoroethylene product near net shape method of the present invention: the method is in order to prepare the blank part of the first polytetrafluoroethylene product, and the mold adopted is the mold in the mold embodiment 1, and the method includes the following step:
1,将原料装入模具中,模具的结构如上述实施例中聚四氟乙烯制品近净成形模具,在原料装入后,小端压头被定位在压力机的工作台上,以使小端压头和模套保持相对固定,并将模具的大端压头固定在压力机的压力头上;1. Put the raw materials into the mold. The structure of the mold is the same as that of the near-net shape mold for PTFE products in the above examples. After the raw materials are loaded, the small end pressure head is positioned on the worktable of the press so that the small The end pressure head and the mold sleeve remain relatively fixed, and the large end pressure head of the mold is fixed on the pressure head of the press;
2,启动压力机,在小端压头和模套在工作台上保持不动的情况下,压力头带动大端压头向下压动原料,直至大端压头和小端压头之间的原料被压制成毛坯制件,此毛坯制件具有自上而下依次设置的大径段、变径段和小径段,大径段的外径比小径段的外径大,且变径段的外径自大径段向小径段逐渐减小;2. Start the press, and when the small-end indenter and the mold sleeve remain stationary on the workbench, the pressure head drives the large-end indenter to press the raw material downward until it reaches the gap between the large-end indenter and the small-end indenter The raw material is pressed into a blank product, which has a large diameter section, a variable diameter section and a small diameter section arranged in sequence from top to bottom, the outer diameter of the large diameter section is larger than that of the small diameter section, and the variable diameter section The outer diameter gradually decreases from the large diameter section to the small diameter section;
3,将毛坯制件从模具中取出后,对毛坯制件依次进行烧结和切削加工,直至将毛坯制件加工成产品。3. After the blank is taken out of the mold, the blank is sintered and cut in sequence until the blank is processed into a product.
以4.4kg的原料为例,上述工艺步骤的工艺时长是:在步骤一中装料,用时10mi;在步骤二中,压力由0kN经5min匀速升压350kN,保压20min;在步骤三中,经5min匀速泄压至0MPa,脱模(用时5min)而完成,总用时45min。该工艺步骤装料更为方便,且省去翻面和另一面压制的时间,且脱模方便,因此大大提高压制生产效率。Taking 4.4kg of raw material as an example, the process duration of the above process steps is: in step 1, the time for loading is 10mi; After 5 minutes, the pressure was released to 0MPa at a constant speed, and the demoulding (5 minutes) was completed, and the total time was 45 minutes. This process step is more convenient for loading materials, saves the time for turning over and pressing the other side, and is convenient for demoulding, so the production efficiency of pressing is greatly improved.
本实施例中方法所制得的产品与传统工艺制得的产品的关键性能检测和对比,如图5至图8所示,其中A表示传统工艺制得的产品,B表示本实施例中方法所制得的产品。测使用两种不同方法及模具获得的聚四氟乙烯制品各部分的密度均匀性、解体组织的拉伸强度、解体组织的电气强度,并进行聚四氟乙烯制品的工频耐压试验。The key performance detection and comparison of the product made by the method in this example and the product made by the traditional process, as shown in Figure 5 to Figure 8, wherein A represents the product made by the traditional process, and B represents the method in this embodiment The produced product. Measure the density uniformity of each part of the PTFE products obtained by two different methods and molds, the tensile strength of the disintegrated structure, the electrical strength of the disintegrated structure, and conduct the power frequency withstand voltage test of the PTFE products.
①密度均匀性:分别从聚四氟乙烯模压制品上、中、下三个部位各选取5个试样,各进行1次试验,按GB/T 1033.1-2008中5.1描述的方法进行测试,浸渍液为水,测试温度为23±2℃,根据GB/T 1033.1-2008中式2计算试样的密度,取平均值;① Density uniformity: 5 samples were selected from the upper, middle and lower parts of the PTFE molded product respectively, and one test was carried out for each, and the test was carried out according to the method described in 5.1 of GB/T 1033.1-2008. The liquid is water, the test temperature is 23±2°C, the density of the sample is calculated according to the Chinese formula 2 of GB/T 1033.1-2008, and the average value is taken;
②拉伸强度:按照GB/T 2567-2008中第5.1条进行测试,测试温度23±2℃,拉伸速率5mm/min,测试5个试样,取平均值;②Tensile strength: Tested according to Article 5.1 of GB/T 2567-2008, the test temperature is 23±2°C, the tensile rate is 5mm/min, test 5 samples, and take the average value;
③电气强度;按照GB/T 1408-2006中10.1描述的方法进行试验,试样直径100mm,厚度1mm,测试温度23±2℃,在0.4MPa SF6气体中进行,升压速率500V/s,使用两对称平板电极,测试5个试样,取平均值。③Electrical strength: The test is carried out according to the method described in 10.1 of GB/T 1408-2006, the sample diameter is 100mm, the thickness is 1mm, the test temperature is 23±2°C, it is carried out in 0.4MPa SF6 gas, the boost rate is 500V/s, use Two symmetrical flat electrodes, test 5 samples, and take the average value.
④工频耐压试验:对聚四氟乙烯模压制品进行750kV/1min耐压试验,要求过程中无闪络和击穿现象。④Power frequency withstand voltage test: 750kV/1min withstand voltage test is carried out on PTFE molded products, requiring no flashover and breakdown during the process.
实验结果:Experimental results:
密度均匀性对比:见图6;Density uniformity comparison: see Figure 6;
拉伸强度对比:见图7;Tensile strength comparison: see Figure 7;
击穿强度对比;见图8。Comparison of breakdown strength; see Figure 8.
由此可见,使用近净成形压制方法及模具与使用传统压制方法获得的聚四氟乙烯模压制品密度均匀性、电气性能、机械性能基本相当,但材料利用率、生产效率均大大提高,每年可可节约成本683.4万元,同时模压成形工序生产效率提升183.99%,切削加工工序生产效率提升75%。该类型近净成形方法还可推广应用至其他非金属零部件制造领域(如热塑性工程塑料等),产生更大的经济效益。It can be seen that the density uniformity, electrical properties and mechanical properties of PTFE molded products obtained by using the near net shape pressing method and mold are basically the same as those obtained by using the traditional pressing method, but the material utilization rate and production efficiency are greatly improved. The cost was saved by 6.834 million yuan. At the same time, the production efficiency of the molding process was increased by 183.99%, and the production efficiency of the cutting process was increased by 75%. This type of near-net shape method can also be extended and applied to other non-metal parts manufacturing fields (such as thermoplastic engineering plastics, etc.), resulting in greater economic benefits.
本发明中本发明中聚四氟乙烯制品近净成形模具的实施例2:本实施例与实施例1的区别在于,如图9所示,该模具主要适用于制备第二种聚四氟乙烯制品的毛坯制件,小端压头24的压紧端凸设有同轴插装在下套筒23的内孔中的小端锥台24,该小端锥台24的作用是挤压毛坯制件22的小端喇叭口。Embodiment 2 of the near-net shape mold for polytetrafluoroethylene products in the present invention: the difference between this embodiment and embodiment 1 is that, as shown in Figure 9, the mold is mainly suitable for preparing the second polytetrafluoroethylene The blank part of the product, the pressing end of the small end pressure head 24 is protruded with a small end cone 24 coaxially inserted in the inner hole of the lower sleeve 23, and the function of the small end cone 24 is to extrude the blank. The small end of the piece 22 is flared.
本发明的聚四氟乙烯制品近净成形方法的实施例2:本实施例与实施例1的区别在于,该方法主要适用于制备第二种聚四氟乙烯制品的毛坯制件,采用的模具为模具实施例2中模具,模具的使用步骤与实施例1相同,在此不再赘述。Embodiment 2 of the near-net shape method for polytetrafluoroethylene products of the present invention: the difference between this embodiment and embodiment 1 is that this method is mainly suitable for preparing the blank parts of the second polytetrafluoroethylene products, and the mold used It is the mold in the mold embodiment 2, and the steps of using the mold are the same as those in the embodiment 1, and will not be repeated here.
本发明中本发明中聚四氟乙烯制品近净成形模具的实施例3:本实施例与实施例1的区别在于,如图10所示,该模具主要适用于制备第三种聚四氟乙烯制品的毛坯制件32,下套筒33倒置,使得下套筒33内的成形孔段的小端在上,大端在下,对应的大端压头31为处于模套底部的定压头,小端压头34为处于大端压头31上方的动压头;同时,中套筒37和上套筒39的筒径缩小,使得中套筒37和上套筒39的内径等于成形孔段的小端孔径。Embodiment 3 of the near-net shape mold for polytetrafluoroethylene products in the present invention: the difference between this embodiment and embodiment 1 is that, as shown in Figure 10, the mold is mainly suitable for preparing the third polytetrafluoroethylene For the blank part 32 of the product, the lower sleeve 33 is turned upside down so that the small end of the forming hole section in the lower sleeve 33 is on the top and the big end is on the bottom. The corresponding big end pressure head 31 is a constant pressure head at the bottom of the mold sleeve. The small end indenter 34 is a dynamic indenter located above the large end indenter 31; at the same time, the cylinder diameters of the middle sleeve 37 and the upper sleeve 39 are reduced, so that the inner diameters of the middle sleeve 37 and the upper sleeve 39 are equal to the forming hole section small end aperture.
本发明的聚四氟乙烯制品近净成形方法的实施例3:本实施例与实施例1的区别在于,该方法主要适用于制备第三种聚四氟乙烯制品的毛坯制件,采用的模具为模具实施例3中模具,模具的使用步骤也是采用在定压头保持不动的情况下,自上而下压动动压头,在此不再赘述。Embodiment 3 of the near-net shape method for polytetrafluoroethylene products of the present invention: the difference between this embodiment and embodiment 1 is that this method is mainly suitable for preparing the third kind of blank parts of polytetrafluoroethylene products, and the mold used It is the mold in the mold embodiment 3, and the use steps of the mold are also adopted to press the dynamic pressure head from top to bottom while the constant pressure head remains still, and will not be repeated here.
本发明中聚四氟乙烯制品近净成形模具的其他实施例:该模套也可以采用分瓣拼合或整体式结构等。另外,该模套中锥孔段既可以处于最底部,也可以属于中间和最顶部,这样可通过改变模套和两压头的运动形式来实现原料在锥孔段处成形。Other embodiments of the near-net-shape mold for polytetrafluoroethylene products in the present invention: the mold sleeve can also adopt a split or integral structure. In addition, the tapered hole section in the die set can be at the bottom, or in the middle and topmost, so that the raw material can be shaped at the tapered hole section by changing the movement form of the die set and the two indenters.
本发明中聚四氟乙烯制品近净成形方法的其他实施例:从顶部模压成形的工艺也可以更变为从底面或从两面同时进行,乃至于采用翻转后两面模压成形的方式。Other embodiments of the near-net-shape method for polytetrafluoroethylene products in the present invention: the process of compression molding from the top can also be changed to simultaneous molding from the bottom or from both sides, or even adopt the method of molding on both sides after turning over.
由上述其他实施例可知,本发明中聚四氟乙烯制品近净成形方法可按照如下步骤实施:As can be seen from other above-mentioned embodiments, the polytetrafluoroethylene product near-net shape method among the present invention can be implemented according to the following steps:
步骤一,将原料填装在模套中,模套的内孔具有同轴连通的成形孔段和填料孔段,成形孔段为台阶孔,填料孔段为直孔,原料充满填料孔段和成形孔段,并在模套的两端设有处于成形孔段的小孔端的小端压头和处于成形孔段的小孔端的大端压头,大端压头的压紧端凸设有与模套的内壁同轴间隔的大端锥台,且大端压头和/或小端压头为可在模套的内孔中密封滑动的动压头;Step 1: Fill the raw material in the mold sleeve. The inner hole of the mold sleeve has a coaxially connected forming hole section and a filling hole section. The forming hole section is a stepped hole, and the filling hole section is a straight hole. The raw material is filled with the filling hole section and The forming hole section, and the small end indenter at the small hole end of the forming hole section and the large end indenter at the small hole end of the forming hole section are provided at both ends of the mold sleeve, and the compression end of the large end indenter is provided with The large-end truncated cone is coaxially spaced from the inner wall of the mold casing, and the large-end pressure head and/or the small-end pressure head are dynamic pressure heads that can seal and slide in the inner hole of the mold casing;
步骤二,压动动压头,使得大端压头的压紧端和小端压头的压紧端在模套内相对的相向移动,直至大端压头到达成形孔段的大端口,小端压头到达成形孔段的小端口,且填料孔段中原料被完全压入成形孔段中,以将原料在成形孔段中被大端、小端压头挤压成毛坯制件。Step 2: Press the dynamic indenter so that the compression end of the big-end indenter and the compression end of the small-end indenter move relative to each other in the mold sleeve until the large-end indenter reaches the large port of the forming hole section, and the small-end indenter The end pressure head reaches the small port of the forming hole section, and the raw material in the filling hole section is completely pressed into the forming hole section, so that the raw material is extruded into a rough product in the forming hole section by the big end and small end pressure head.
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