CN106216537A - A shape memory alloy reducing pipe joint diameter expanding device - Google Patents
A shape memory alloy reducing pipe joint diameter expanding device Download PDFInfo
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- CN106216537A CN106216537A CN201610864938.7A CN201610864938A CN106216537A CN 106216537 A CN106216537 A CN 106216537A CN 201610864938 A CN201610864938 A CN 201610864938A CN 106216537 A CN106216537 A CN 106216537A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/08—Tube expanders
- B21D39/20—Tube expanders with mandrels, e.g. expandable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
- B21D39/046—Connecting tubes to tube-like fittings
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Abstract
本发明公开了一种形状记忆合金变径管接头扩径装置,包括:基座、导向轴套、扩径压杆和分瓣式扩径块;基座上端预设有纵向延伸的轴套导向孔;导向轴套装配于轴套导向孔内;导向轴套中心加工有纵向延伸的推杆导向孔;扩径压杆为变径圆柱杆体,下部加工为直径较小的导向段,中部过渡部分加工为锥型扩孔段,锥型扩孔段上部加工为直径较大的保持段,保持段上部加工为直径小于保持段的卸套段;分瓣式扩径块为平均分割圆环的扇形块,且分割数量大于等于2;分瓣式扩径块嵌入于形状记忆合金变径管接头大径部分;本发明,通过扩径压杆的逐渐下压促使锥型扩孔段和保持段依次作用于形状记忆合金变径管接头小径部分和大径部分内部的分瓣式扩径块实现整体扩径。
The invention discloses a diameter expansion device for a shape memory alloy reducer pipe joint, comprising: a base, a guide sleeve, an expansion pressure rod and a petal expansion block; a sleeve guide hole extending longitudinally is preset at the upper end of the base; the guide sleeve is fitted in the sleeve guide hole; a push rod guide hole extending longitudinally is processed at the center of the guide sleeve; the expansion pressure rod is a reducer cylindrical rod body, the lower part of which is processed into a guide section with a smaller diameter, the middle transition part is processed into a conical expansion section, the upper part of the conical expansion section is processed into a retaining section with a larger diameter, and the upper part of the retaining section is processed into a sleeve removal section with a diameter smaller than that of the retaining section; the petal expansion block is a fan-shaped block that evenly divides a circular ring, and the number of divisions is greater than or equal to 2; the petal expansion block is embedded in the large diameter part of the shape memory alloy reducer pipe joint; the invention realizes overall diameter expansion by gradually pressing down the expansion pressure rod to cause the conical expansion section and the retaining section to act on the petal expansion block inside the small diameter part and the large diameter part of the shape memory alloy reducer pipe joint in turn.
Description
技术领域technical field
本发明涉及机械扩径装置,特别涉及一种形状记忆合金变径管接头扩径装置。The invention relates to a mechanical diameter expanding device, in particular to a diameter expanding device of a shape memory alloy variable diameter pipe joint.
背景技术Background technique
形状记忆合金是一种具有形状记忆效应的金属功能材料,管接头是其成功应用之一。Shape memory alloy is a metal functional material with shape memory effect, and pipe joint is one of its successful applications.
形状记忆合金变径管接头能够将两个不同直径的管路进行连接,这种连接方式区别于传统的电焊与螺纹连接。形状记忆合金变径管接头为两个圆柱套筒叠加而成,包括小端与大端,在母相状态下进行机械加工,其内径比被连接件外径略小。应用时,将形状记忆合金变径管接头冷却到马氏体状态,用机械力对变径管接头扩径,使扩径后的变径管接头小端与大端内径比被连接管外径稍大。低温状态下将被连接管和变径管接头装配到一起,再将装配好的形状记忆合金变径管接头整体加热到某一温度,使形状记忆合金变径管接头发生相变,其内径尺寸因形状记忆效应而恢复到变形前的尺寸,但是在形状恢复的过程中由于受到被连接管的限制而对其产生约束力,从而使两个管路被紧密地连接到一起。The shape memory alloy variable diameter pipe joint can connect two pipelines with different diameters, which is different from the traditional electric welding and threaded connection. The shape memory alloy variable diameter pipe joint is formed by superimposing two cylindrical sleeves, including the small end and the large end. It is machined in the parent phase state, and its inner diameter is slightly smaller than the outer diameter of the connected parts. In application, the shape memory alloy variable diameter pipe joint is cooled to the martensitic state, and the diameter of the variable diameter pipe joint is expanded by mechanical force, so that the inner diameter of the small end and the large end of the enlarged variable diameter pipe joint are greater than the outer diameter of the connected pipe. slightly larger. Assemble the connected pipe and the variable-diameter pipe joint together at low temperature, and then heat the assembled shape-memory alloy variable-diameter pipe joint to a certain temperature, so that the phase change of the shape-memory alloy variable-diameter pipe joint occurs. Due to the shape memory effect, it returns to the size before deformation, but in the process of shape recovery, due to the restriction of the connected pipe, it produces a constraint force, so that the two pipelines are tightly connected together.
形状记忆合金变径管接头具有连接可靠、连接工艺简单、管接头体积小、耐腐蚀等优点。目前形状记忆合金变径管接头的设计与扩径目前未见。The shape memory alloy reducing pipe joint has the advantages of reliable connection, simple connection process, small size of the pipe joint, and corrosion resistance. At present, the design and diameter expansion of shape memory alloy reducing pipe joints have not been seen so far.
发明内容Contents of the invention
本发明针对上述技术问题,提出一种形状记忆合金变径管接头扩径装置。Aiming at the above technical problems, the present invention proposes a diameter-expanding device for shape-memory alloy variable-diameter pipe joints.
为达到以上目的,通过以下技术方案实现的:In order to achieve the above purpose, it is realized through the following technical solutions:
一种形状记忆合金变径管接头扩径装置,包括:基座、导向轴套、扩径压杆和分瓣式扩径块;A diameter-expanding device for a shape-memory alloy variable-diameter pipe joint, comprising: a base, a guide bush, a diameter-expanding pressing rod, and a split-type expanding block;
基座上端预设有纵向延伸的轴套导向孔;The upper end of the base is preset with a shaft sleeve guide hole extending longitudinally;
导向轴套装配于轴套导向孔内,且导向轴套高度与轴套导向孔深度相等;The guide bush is fitted in the guide hole of the bush, and the height of the guide bush is equal to the depth of the guide hole of the bush;
扩径压杆为变径圆柱杆体,其下部加工为直径较小的导向段,中部过渡部分加工为锥型扩孔段,锥型扩孔段上部加工为直径较大的保持段,保持段上部加工为直径小于保持段的卸套段;The expansion pressure rod is a variable diameter cylindrical rod body, the lower part of which is processed into a guide section with a smaller diameter, the middle transition part is processed into a conical reaming section, and the upper part of the conical reaming section is processed into a larger diameter holding section. Processed into a sleeve-unloading section whose diameter is smaller than that of the retaining section;
导向轴套中心加工有纵向延伸的推杆导向孔,其中推杆导向孔为上部孔径大于下部孔径的阶梯孔结构,大孔径部分直径大于等于扩径压杆的保持段的直径,小孔径部分与大孔径部分通过锥面过渡;The center of the guide bushing is processed with a longitudinally extending push rod guide hole, wherein the push rod guide hole is a stepped hole structure with the upper hole diameter larger than the lower hole diameter, the diameter of the large hole part is greater than or equal to the diameter of the holding section of the expanding pressure rod, and the small hole part is the same as The large aperture part transitions through the tapered surface;
分瓣式扩径块为平均分割圆环的扇形块,且分割数量大于等于2;The split-type expansion block is a fan-shaped block that divides the ring evenly, and the number of divisions is greater than or equal to 2;
其中,分瓣式扩径块嵌入于记忆合金变径管接头大径部分,装配有分瓣式扩径块的记忆合金变径管接头扣置于基座上端,且与导向轴套为纵向同轴放置;扩径压杆的导向段依次穿过记忆合金变径管接头小径部分和带有分瓣式扩径块的记忆合金变径管接头大径部分,最终伸入于推杆导向孔的下部小径部分孔内;Among them, the split-type expansion block is embedded in the large-diameter part of the memory alloy variable-diameter pipe joint, and the memory alloy variable-diameter pipe joint equipped with the split-type expansion block is buckled on the upper end of the base, and is longitudinally aligned with the guide shaft sleeve. The shaft is placed; the guide section of the expansion pressure rod passes through the small diameter part of the memory alloy variable diameter pipe joint and the large diameter part of the memory alloy variable diameter pipe joint with a split expansion block, and finally extends into the guide hole of the push rod In the hole of the small diameter part of the lower part;
采用上述技术方案的本发明,扩径压杆上端连接压力机输出轴,通过压力机的下压,首先扩径压杆的导向段会进入到推杆导向孔的下部小径部分实现对位和导向,然后进一步下压扩径压杆的锥型扩孔段会对记忆合金变径管接头小径部分实现扩径,继续下压扩径压杆的锥型扩孔段作用于分瓣式扩径块径向向外扩张实现对记忆合金变径管接头大径部分的扩张,持续下压通过保持段实现稳定扩张,最终到达卸套段,记忆合金变径管接头松弛即可拆下。In the present invention adopting the above-mentioned technical solution, the upper end of the expanded pressure rod is connected to the output shaft of the press, and through the downward pressure of the press, the guide section of the expanded diameter pressure rod will first enter into the lower small diameter part of the push rod guide hole to realize alignment and guidance , and then further press down the conical reaming section of the expansion rod to expand the small diameter part of the memory alloy variable diameter pipe joint, and continue to press down the conical reaming section of the expansion rod to act on the split expansion block The radial outward expansion realizes the expansion of the large-diameter part of the memory alloy variable-diameter pipe joint, and the continuous downward pressure realizes stable expansion through the holding section, and finally reaches the unloading section, and the memory alloy variable-diameter pipe joint can be removed after loosening.
进一步的,导向轴套的推杆导向孔的下部小径部分直径等于扩径压杆的导向段直径,目的在于保证稳定的纵向导向。Further, the diameter of the small diameter part of the lower part of the guide hole of the push rod of the guide bush is equal to the diameter of the guide section of the expanding pressure rod, so as to ensure stable longitudinal guidance.
进一步的,基座位于轴套导向孔底部加工直径大于等于扩径压杆导向段的延伸导向孔,目的在于进一步提供下压行程。Further, the base is located at the bottom of the guide hole of the shaft sleeve to process an extended guide hole with a diameter greater than or equal to the guide section of the expanding pressure rod, in order to further provide a downward stroke.
进一步的,扩径压杆导向段直径为D0,锥形扩孔段长度为L,锥形扩孔段锥角为α,保持段直径为2Ltan(α/2)+D0。Further, the diameter of the guide section of the expanding pressure rod is D 0 , the length of the conical reaming section is L, the cone angle of the conical reaming section is α, and the diameter of the holding section is 2Ltan(α/2)+D 0 .
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the following preferred embodiments are specifically cited below, and are described in detail as follows in conjunction with the accompanying drawings.
附图说明Description of drawings
本发明共6幅附图,其中:The present invention has 6 drawings in total, wherein:
图1为本发明的扩径装置结构示意图;Fig. 1 is a schematic structural view of a diameter expanding device of the present invention;
图2为本发明的扩径装置扩径过程示意图;Fig. 2 is a schematic diagram of the diameter expansion process of the diameter expansion device of the present invention;
图3为本发明的变径管接头结构示意图;Fig. 3 is the structure schematic diagram of reducing pipe joint of the present invention;
图4为本发明的基座示意图;Fig. 4 is a schematic diagram of a base of the present invention;
图5为本发明的导向轴套示意图;Fig. 5 is a schematic diagram of a guide bushing of the present invention;
图6为本发明的分瓣式扩径块示意图。Fig. 6 is a schematic diagram of the split-type expansion block of the present invention.
图中:1、变径管接头,1-1、记忆合金变径管接头大径部分,1-2、记忆合金变径管接头小径部分,2、基座,2-1、轴套导向孔,3、导向轴套,3-1、推杆导向孔,4、扩径压杆,4-1、锥型扩孔段,4-2、保持段,4-3、导向段,4-4、卸套段,5、分瓣式扩径块。In the figure: 1. Variable diameter pipe joint, 1-1, large diameter part of memory alloy variable diameter pipe joint, 1-2, small diameter part of memory alloy variable diameter pipe joint, 2, base, 2-1, shaft sleeve guide hole , 3, guide bushing, 3-1, push rod guide hole, 4, expanding pressure rod, 4-1, tapered reaming section, 4-2, holding section, 4-3, guiding section, 4-4 , unloading section, 5, split-type expansion block.
具体实施方式detailed description
如图1至图6所示的一种形状记忆合金变径管接头扩径装置,包括:基座2、导向轴套3、扩径压杆4和分瓣式扩径块5;A diameter-expanding device for a shape-memory alloy variable-diameter pipe joint as shown in Figures 1 to 6, comprising: a base 2, a guide bush 3, a diameter-expanding pressing rod 4, and a split-type expanding block 5;
基座2上端预设有纵向延伸的轴套导向孔2-1;The upper end of the base 2 is preset with a longitudinally extending sleeve guide hole 2-1;
导向轴套3装配于轴套导向孔2-1内,且导向轴套3高度与轴套导向孔2-1深度相等;The guide bush 3 is assembled in the bush guide hole 2-1, and the height of the guide bush 3 is equal to the depth of the bush guide hole 2-1;
扩径压杆4为变径圆柱杆体,其下部加工为直径较小的导向段4-3,中部过渡部分加工为锥型扩孔段4-1,锥型扩孔段4-1上部加工为直径较大的保持段4-2,保持段4-2上部加工为直径小于保持段4-2的卸套段4-4;Expanding pressure rod 4 is a variable-diameter cylindrical rod body, the lower part of which is processed into a guide section 4-3 with a smaller diameter, the middle transition part is processed into a conical reaming section 4-1, and the upper part of the conical reaming section 4-1 is processed into The retaining section 4-2 with a larger diameter, the upper part of the retaining section 4-2 is processed into an unloading section 4-4 whose diameter is smaller than that of the retaining section 4-2;
导向轴套3中心加工有纵向延伸的推杆导向孔3-1,其中推杆导向孔3-1为上部孔径大于下部孔径的阶梯孔结构,大孔径部分直径大于等于扩径压杆4的保持段4-2的直径,小孔径部分与大孔径部分通过锥面过渡;The center of the guide bush 3 is processed with a longitudinally extending push rod guide hole 3-1, wherein the push rod guide hole 3-1 is a stepped hole structure with an upper hole diameter larger than the lower hole diameter, and the diameter of the large hole part is greater than or equal to that of the expanding pressure rod 4. The diameter of section 4-2, the small aperture part and the large aperture part transition through the tapered surface;
分瓣式扩径块5为平均分割圆环的扇形块,且分割数量大于等于2;The split-type expansion block 5 is a fan-shaped block that evenly divides the ring, and the number of divisions is greater than or equal to 2;
其中,分瓣式扩径块5嵌入于记忆合金变径管接头大径部分1-1,装配有分瓣式扩径块5的记忆合金变径管接头1扣置于基座2上端,且与导向轴套3为纵向同轴放置;扩径压杆4的导向段4-3依次穿过记忆合金变径管接头小径部分1-2和带有分瓣式扩径块5的记忆合金变径管接头大径部分1-1,最终伸入于推杆导向孔3-1的下部小径部分孔内;Wherein, the split-type diameter-expanding block 5 is embedded in the large-diameter part 1-1 of the memory alloy variable-diameter pipe joint, and the memory alloy variable-diameter pipe joint 1 equipped with the split-type diameter-expanding block 5 is buckled on the upper end of the base 2, and It is placed coaxially with the guide bushing 3 in the longitudinal direction; the guide section 4-3 of the expansion pressure rod 4 passes through the small diameter part 1-2 of the memory alloy variable diameter pipe joint and the memory alloy variable diameter with split expansion block 5 in sequence. The large-diameter part 1-1 of the diameter pipe joint finally extends into the lower small-diameter part of the push rod guide hole 3-1;
进一步的,导向轴套3的推杆导向孔3-1的下部小径部分直径等于扩径压杆4的导向段4-3直径,目的在于保证稳定的纵向导向。Further, the diameter of the lower part of the small diameter part of the push rod guide hole 3-1 of the guide bushing 3 is equal to the diameter of the guide section 4-3 of the expanding pressure rod 4, so as to ensure stable longitudinal guidance.
进一步的,基座2位于轴套导向孔2-1底部加工直径大于等于扩径压杆4导向段4-3的延伸导向孔,目的在于进一步提供下压行程。Further, the base 2 is located at the bottom of the bushing guide hole 2-1 to process an extended guide hole with a diameter greater than or equal to the guide section 4-3 of the expanding pressure rod 4, in order to further provide a pressing stroke.
采用上述技术方案的本发明,本实例在对形状记忆合金变径管接头1扩径时,首先将分瓣式扩径块5插装在变径管接头大径部分1-1内,再将导向轴套3按照压杆导向孔3-1向下的位置安装在基座2与导向轴套3间隙配合的轴套导向孔内,将变径管接头1与分瓣式扩径块5装配完成后按照大端向下的要求安装在导向轴套3上端面,使变径管接头1的轴线与导向轴套3的轴线重合,再将扩径压杆4导向段4-3穿过变径管接头1与压杆导向孔3-1中,在压力机的作用下,扩径压杆沿着压杆导向孔3-1向下推进,当扩径压杆锥形扩孔段4-1进入变径管接头小径部分1-2时,变径管接头小径部分1-2径向均匀胀开,随着扩径压杆4继续向下推进,扩径压杆保持段4-2对管接头进行整体扩径,减少管接头弹性收缩,当扩径压杆锥形扩孔段4-1被压至变径管接头大径部分1-1时,分瓣式扩径块5径向均匀胀开,由于分瓣式扩径块5外壁作用于变径管接头大径部分1-1内壁,使变径管接头大径部分1-1均匀胀开。扩径压杆4受压力继续向下推进,保持段4-2进入导向轴套3内(卸套段4-4下行至分瓣式扩径块5部分),形状记忆合金变径管接头1松弛即可从扩径压杆4上脱落,取出分瓣式扩径块5,完成一个形状记忆合金变径管接头1的扩径。In the present invention adopting the above-mentioned technical solution, when expanding the diameter of the shape memory alloy variable diameter pipe joint 1 in this example, the split type expansion block 5 is first inserted into the large diameter part 1-1 of the variable diameter pipe joint, and then The guide bushing 3 is installed in the guide hole of the bushing where the base 2 and the guide bushing 3 are in clearance fit according to the downward position of the pressure rod guide hole 3-1, and the reducing pipe joint 1 is assembled with the split expansion block 5 After completion, install it on the upper end surface of the guide bushing 3 according to the requirement that the big end is downward, so that the axis of the variable diameter pipe joint 1 coincides with the axis of the guide bushing 3, and then pass the guide section 4-3 of the expanding pressure rod 4 through the variable diameter pipe joint 1. In the diameter pipe joint 1 and the pressure rod guide hole 3-1, under the action of the press, the diameter expansion pressure rod pushes down along the pressure rod guide hole 3-1, when the diameter expansion pressure rod taper reaming section 4- 1 When entering the small-diameter part 1-2 of the variable-diameter pipe joint, the small-diameter part 1-2 of the variable-diameter pipe joint expands evenly in the radial direction. The overall diameter of the pipe joint is expanded to reduce the elastic contraction of the pipe joint. When the tapered reaming section 4-1 of the expanding pressure rod is pressed to the large diameter part 1-1 of the variable diameter pipe joint, the split expansion block 5 radially Uniform expansion, because the outer wall of the split-type expansion block 5 acts on the inner wall of the large-diameter part 1-1 of the variable-diameter pipe joint, so that the large-diameter part 1-1 of the variable-diameter pipe joint expands evenly. Expanding pressure rod 4 continues to push downward under pressure, holding section 4-2 enters guide bushing 3 (unloading section 4-4 descends to part 5 of split-type expanding block), shape memory alloy reducing pipe joint 1 It can be released from the diameter expansion pressure rod 4 after being relaxed, and the split type diameter expansion block 5 is taken out to complete the diameter expansion of a shape memory alloy variable diameter pipe joint 1 .
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Without departing from the scope of the technical solution of the present invention, the skilled person can use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes. Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solutions of the present invention.
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CN108246906A (en) * | 2018-04-24 | 2018-07-06 | 西北工业大学 | A kind of marmem pipe joint expander and method |
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