CN106216303A - Automatic cleaning device - Google Patents
Automatic cleaning device Download PDFInfo
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- CN106216303A CN106216303A CN201610827702.6A CN201610827702A CN106216303A CN 106216303 A CN106216303 A CN 106216303A CN 201610827702 A CN201610827702 A CN 201610827702A CN 106216303 A CN106216303 A CN 106216303A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 115
- 230000007246 mechanism Effects 0.000 claims abstract description 150
- 239000007788 liquid Substances 0.000 claims abstract description 73
- 239000007921 spray Substances 0.000 claims abstract description 38
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 238000005507 spraying Methods 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims description 43
- 238000007599 discharging Methods 0.000 claims description 14
- 238000005406 washing Methods 0.000 abstract 4
- 238000000605 extraction Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 11
- 230000005540 biological transmission Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 206010014357 Electric shock Diseases 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
Description
技术领域technical field
本发明涉及清洗装置技术领域,尤其公开了一种自动清洗装置。The invention relates to the technical field of cleaning devices, and in particular discloses an automatic cleaning device.
背景技术Background technique
继电器是一种常用的电子控制器件,继电器实际上是利用较小的电流控制较大电流的一种“自动开关”,避免使用者直接操控大电流而发生触电危险,继电器在电路中可以起到自动调节、安全保护或转换电路等作用,因而广泛应用在各种机器设备中。The relay is a commonly used electronic control device. The relay is actually an "automatic switch" that uses a small current to control a large current, so as to avoid the risk of electric shock caused by the user's direct manipulation of a large current. The relay can play a role in the circuit. Automatic adjustment, safety protection or conversion circuit, etc., so it is widely used in various machinery and equipment.
实际制造时,继电器基本都采用流水线的作业方式进行生产,生产过程中,需要将继电器经由一个个工位依次加工而成,在加工的过程中,继电器上往往会附着杂物,如果不及时这些杂物清洗掉,就会导致后续加工的不良,进而导致整个继电器成为不良品。现有技术中的清洗方式主要是由工作人员手持清洗液喷枪喷洗继电器,清洗效率极其低下,不能满足现代化生产的需要。In actual manufacturing, the relays are basically produced in an assembly line. During the production process, the relays need to be processed one by one in sequence. During the processing, the relays often have sundries attached to them. Cleaning away the debris will lead to poor subsequent processing, which in turn will cause the entire relay to become a defective product. The cleaning method in the prior art is mainly to spray the relay with a cleaning liquid spray gun held by the staff. The cleaning efficiency is extremely low and cannot meet the needs of modern production.
发明内容Contents of the invention
为了克服现有技术中存在的缺点和不足,本发明的目的在于提供一种用于对继电器进行清洗的自动清洗装置,无需人工手动清洗继电器,大大提升继电器的清洗效率。In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present invention is to provide an automatic cleaning device for cleaning relays, which does not require manual cleaning of relays and greatly improves the cleaning efficiency of relays.
为实现上述目的,本发明的一种自动清洗装置,包括架体、装设于架体的送料机构及清洗机构、滑动连接于架体的移动机构,移动机构往复运动于送料机构及清洗机构之间,所述清洗机构包括装设于架体的第一箱体及喷淋组件、装设于第一箱体内的第二箱体及加热管、装设于第二箱体内的第一载物架,加热管位于第一箱体与第二箱体之间,喷淋组件包括装设于架体的液压泵及用于喷淋第一载物架的喷液管,液压泵连通第二箱体及喷液管。In order to achieve the above object, an automatic cleaning device of the present invention includes a frame body, a feeding mechanism installed on the frame body and a cleaning mechanism, a moving mechanism slidably connected to the frame body, and the moving mechanism reciprocates between the feeding mechanism and the cleaning mechanism. Between, the cleaning mechanism includes the first box and the spray assembly installed in the frame, the second box and the heating pipe installed in the first box, the first load installed in the second box frame, the heating pipe is located between the first box and the second box, the spray assembly includes a hydraulic pump installed on the frame and a liquid spray pipe for spraying the first carrier, and the hydraulic pump is connected to the second box Body and spray tube.
优选地,所述第一载物架设有通孔及彼此间隔设置的多个定位柱,喷液管装设于第一载物架或第二箱体,喷液管设有与定位柱配合的出液孔。Preferably, the first carrier is provided with a through hole and a plurality of positioning columns spaced apart from each other, the liquid spray pipe is installed on the first carrier or the second box, and the liquid spray pipe is provided with a hole that matches the positioning column. Outlet hole.
优选地,所述架体装设有第一驱动件,第一驱动件的输出端装设有用于遮盖第二箱体的盖板,喷淋组件还包括电磁阀及装设于架体的过滤器,过滤器用于连通第二箱体及液压泵,液压泵经电磁阀分别连通第二箱体及喷液管,过滤器装设有补液管。Preferably, the frame body is equipped with a first driver, and the output end of the first driver is equipped with a cover plate for covering the second box body, and the spray assembly also includes a solenoid valve and a filter mounted on the frame body. The filter and the filter are used to communicate with the second tank and the hydraulic pump, and the hydraulic pump is respectively connected with the second tank and the liquid spray pipe through the solenoid valve, and the filter is equipped with a liquid replenishment pipe.
优选地,所述自动清洗装置还包括负压干燥机构,清洗机构位于负压干燥机构及送料机构之间,移动机构往复运动于送料机构、清洗机构及负压干燥机构之间,负压干燥机构包括装设于架体的真空箱、真空泵及装设于真空箱内的第二载物架,真空泵与真空箱连通。Preferably, the automatic cleaning device also includes a negative pressure drying mechanism, the cleaning mechanism is located between the negative pressure drying mechanism and the feeding mechanism, the moving mechanism reciprocates between the feeding mechanism, the cleaning mechanism and the negative pressure drying mechanism, and the negative pressure drying mechanism It includes a vacuum box installed on the frame body, a vacuum pump and a second carrier installed in the vacuum box, and the vacuum pump communicates with the vacuum box.
优选地,所述自动清洗装置还包括烘干机构,清洗机构位于烘干机构及送料机构之间,移动机构往复运动于送料机构、清洗机构及烘干机构之间,烘干机构包括装设于架体的第三箱体、与第三箱体连通的鼓风加热单元、装设于第三箱体内的第三载物架及用于遮盖第三箱体的吸风管。Preferably, the automatic cleaning device also includes a drying mechanism, the cleaning mechanism is located between the drying mechanism and the feeding mechanism, the moving mechanism reciprocates between the feeding mechanism, the cleaning mechanism and the drying mechanism, and the drying mechanism includes The third box of the frame body, the blast heating unit communicated with the third box, the third carrier installed in the third box, and the suction pipe used to cover the third box.
优选地,所述移动机构包括装设于架体的第二驱动件、滑动连接于架体的第一支架,第二驱动件的输出端与第一支架连接,第一支架装设有与送料机构配合的气缸夹。Preferably, the moving mechanism includes a second driver installed on the frame body, a first bracket slidingly connected to the frame body, the output end of the second driver is connected to the first bracket, and the first bracket is equipped with a Cylinder clamp for mechanism fit.
优选地,所述送料机构包括彼此间隔设置的放料组件及收料组件,清洗机构位于放料组件与收料组件之间,移动机构往复运动于放料组件、清洗机构及收料组件之间,放料组件及收料组件均包括装设于架体的第二支架、装设于第二支架的第一夹持单元及第二夹持单元、滑动连接于第二支架的移位单元、装设于移位单元的升降单元,移位单元往复运动于第一夹持单元及第二夹持单元之间,第一夹持单元包括装设于第二支架的第一板架、装设于第二支架或第一板架的第三驱动件、装设于第三驱动件的输出端的卡持件,卡持件与第二支架彼此间隔设置。Preferably, the feeding mechanism includes a discharging assembly and a receiving assembly arranged at intervals, the cleaning mechanism is located between the discharging assembly and the receiving assembly, and the moving mechanism reciprocates between the discharging assembly, the cleaning mechanism and the receiving assembly , both the feeding assembly and the receiving assembly include a second bracket installed on the frame body, a first clamping unit and a second clamping unit installed on the second bracket, a displacement unit slidingly connected to the second bracket, The lifting unit installed in the shifting unit, the shifting unit reciprocates between the first clamping unit and the second clamping unit, the first clamping unit includes the first plate frame installed on the second bracket, the installation The third driving part of the second bracket or the first plate frame, the clamping part installed on the output end of the third driving part, the clamping part and the second bracket are spaced apart from each other.
优选地,所述第一板架包括装设于第二支架且彼此间隔设置的两个第一立板,每一第一立板均装设有第三驱动件,第一立板设有用于容设卡持件的导引孔。Preferably, the first plate frame includes two first vertical plates installed on the second bracket and spaced apart from each other, each first vertical plate is equipped with a third driving member, and the first vertical plate is provided with a A guide hole for the holding part is accommodated.
优选地,所述第二卡持组件包括装设于第二支架的第二板架、伸缩连接于第二板架的第一卡板、装设于第一卡板与第二板架之间的弹性件,第一卡板与第二支架彼此间隔设置。Preferably, the second clamping assembly includes a second plate frame mounted on the second bracket, a first clamping plate telescopically connected to the second plate frame, installed between the first clamping plate and the second plate frame The elastic member, the first clamping plate and the second bracket are spaced apart from each other.
优选地,所述第二板架包括装设于第二支架且彼此间隔设置的两个第二立板,每一第二立板均伸缩连接有第一卡板,第二立板设有让位槽,第一卡板及弹性件均位于让位槽内,第一卡板的一端可转动连接于第二立板,第一卡板的另一端突伸出第二立板,弹性件抵接于第一卡板的另一端。Preferably, the second plate frame includes two second vertical plates mounted on the second support and spaced apart from each other, each second vertical plate is telescopically connected with the first clamping plate, and the second vertical plate is provided with a The position slot, the first clamping plate and the elastic member are located in the relief slot, one end of the first clamping plate is rotatably connected to the second vertical plate, the other end of the first clamping plate protrudes from the second vertical plate, and the elastic component is against the second vertical plate. Connect to the other end of the first card board.
本发明的有益效果:实际使用时,将保温液注入到第一箱体内,将清洗液注入到第二箱体内,送料机构输送的继电器等产品经由移动机构转移到第二箱体内的第一载物架上,加热管通过加热保温液进而实现对清洗液的加热,待清洗液达到预定温度后,液压泵抽取第二箱体内的清洗液进而通过喷液管喷射到第一载物架承载的继电器上,从而利用高速喷出的清洗液将继电器附着的杂物洗掉,无需人工手动清洗继电器,大大提升继电器的清洗效率。Beneficial effects of the present invention: In actual use, the insulation liquid is injected into the first box, the cleaning liquid is injected into the second box, and the relays and other products transported by the feeding mechanism are transferred to the first carrier in the second box via the moving mechanism. On the rack, the heating pipe heats the cleaning liquid by heating the thermal insulation liquid. After the cleaning liquid reaches a predetermined temperature, the hydraulic pump pumps the cleaning liquid in the second box and sprays it to the first rack carried by the liquid spray pipe. On the relay, the sundries attached to the relay are washed away by the high-speed sprayed cleaning liquid, and there is no need to manually clean the relay, which greatly improves the cleaning efficiency of the relay.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明的清洗机构的立体结构示意图;Fig. 2 is the schematic diagram of the three-dimensional structure of the cleaning mechanism of the present invention;
图3为本发明的清洗机构的分解结构示意图;Fig. 3 is a schematic diagram of an exploded structure of a cleaning mechanism of the present invention;
图4为图3中A部分的局部放大示意图;Fig. 4 is a partially enlarged schematic diagram of part A in Fig. 3;
图5为本发明的负压干燥机构的分解结构示意图;Fig. 5 is the schematic diagram of the decomposition structure of the negative pressure drying mechanism of the present invention;
图6为本发明的烘干机构的分解结构示意图;Fig. 6 is a schematic diagram of an exploded structure of the drying mechanism of the present invention;
图7为本发明的放料组件或收料组件的立体结构示意图;Fig. 7 is a three-dimensional structural schematic diagram of the discharging assembly or the receiving assembly of the present invention;
图8为本发明的第一夹持单元的立体结构示意图;Fig. 8 is a schematic perspective view of the first clamping unit of the present invention;
图9为本发明的第三驱动件、卡持件及第一立板的分解结构示意图;Fig. 9 is a schematic diagram of the exploded structure of the third driving part, the holding part and the first vertical plate of the present invention;
图10为本发明的第二卡持单元的立体结构示意图;Fig. 10 is a schematic diagram of the three-dimensional structure of the second clamping unit of the present invention;
图11为本发明的第一卡板、弹性件及第二立板的分解结构示意图;Fig. 11 is a schematic diagram of the exploded structure of the first clamping plate, the elastic member and the second vertical plate of the present invention;
图12为本发明的第一卡板、弹性件及第二立板另一视角的分解结构示意图。Fig. 12 is a schematic diagram of an exploded structure from another perspective of the first clamping plate, the elastic member and the second vertical plate of the present invention.
附图标记包括:Reference signs include:
1—架体 11—第一驱动件 12—第四驱动件1—frame body 11—first driving member 12—fourth driving member
2—送料机构 21—放料组件 22—收料组件2—feeding mechanism 21—discharging assembly 22—receiving assembly
23—第二支架 24—第一夹持单元 241—第一板架23—second bracket 24—first clamping unit 241—first plate frame
242—第三驱动件 243—卡持件 244—第一立板242—the third driving member 243—holding member 244—the first vertical plate
245—导引孔 25—第二夹持单元 251—第二板架245—guiding hole 25—second clamping unit 251—second plate frame
252—第一卡板 253—弹性件 254—第二立板252—the first clamping plate 253—elastic piece 254—the second vertical plate
255—让位槽 256—导引斜面 257—突出部255—Give way slot 256—Guide bevel 257—Protrusion
258—挡止面 259—基部 2591—卡位部258—stopping surface 259—base 2591—locking portion
2592—穿孔 26—移位单元 3—清洗机构2592—perforation 26—shift unit 3—cleaning mechanism
31—第一箱体 321—电磁阀 322—过滤器31—the first box 321—solenoid valve 322—filter
323—补液管 33—第二箱体 34—加热管323—Replenishment pipe 33—Second tank 34—Heating pipe
35—第一载物架 351—通孔 352—定位柱35—the first carrier 351—through hole 352—positioning column
36—液压泵 37—喷液管 38—出液孔36—hydraulic pump 37—spray pipe 38—liquid outlet
39—盖板 4—移动机构 5—负压干燥机构39—cover plate 4—moving mechanism 5—negative pressure drying mechanism
51—真空箱 52—真空泵 53—第二载物架51—vacuum box 52—vacuum pump 53—second carrier
54—封盖 55—泄压阀 6—烘干机构54—cover 55—pressure relief valve 6—drying mechanism
61—第三箱体 62—鼓风加热单元 63—第三载物架61—the third cabinet 62—blast heating unit 63—the third carrier
64—吸风管 65—鼓风机 66—加热器。64—suction pipe 65—blower 66—heater.
具体实施方式detailed description
为了便于本领域技术人员的理解,下面结合实施例及附图对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the implementation modes are not intended to limit the present invention.
请参阅图1至图4,本发明的一种自动清洗装置,包括架体1、装设在架体1上的送料机构2及清洗机构3、滑动连接在架体1上的移动机构4,移动机构4往复运动于送料机构2及清洗机构3之间,送料机构2用于将待清洗的继电器输送到本发明自动清洗装置中,移动机构4用于将送料机构2输送的继电器转移到清洗机构3内,清洗机构3用于将继电器上附着的杂物洗掉;所述清洗机构3包括装设在架体1上的第一箱体31及喷淋组件、装设在第一箱体31内的第二箱体33及加热管34、装设在第二箱体33内的第一载物架35,加热管34位于第一箱体31与第二箱体33之间,喷淋组件包括装设在架体1上的液压泵36及用于喷淋第一载物架35上承载的继电器的喷液管37,液压泵36连通第二箱体33及喷液管37,优选地,液压泵36连通喷液管37及第二箱体33的底部。本实施例中,第一箱体31的下端的内部还装设有支撑架,第二箱体33的下端安装在支撑架上,确保第二箱体33稳固固定在第一箱体31内。Referring to Fig. 1 to Fig. 4, an automatic cleaning device of the present invention includes a frame body 1, a feeding mechanism 2 mounted on the frame body 1, a cleaning mechanism 3, a moving mechanism 4 slidingly connected to the frame body 1, The moving mechanism 4 reciprocates between the feeding mechanism 2 and the cleaning mechanism 3. The feeding mechanism 2 is used to transport the relays to be cleaned to the automatic cleaning device of the present invention, and the moving mechanism 4 is used to transfer the relays conveyed by the feeding mechanism 2 to the cleaning device. In the mechanism 3, the cleaning mechanism 3 is used to wash away the sundries attached to the relay; the cleaning mechanism 3 includes a first box 31 and a spray assembly installed on the frame body 1, and is installed in the first box The second box body 33 and the heating pipe 34 in the 31, the first carrier 35 installed in the second box body 33, the heating pipe 34 is located between the first box body 31 and the second box body 33, spraying The assembly includes a hydraulic pump 36 installed on the frame body 1 and a liquid spray pipe 37 for spraying the relays carried on the first carrier 35. The hydraulic pump 36 communicates with the second casing 33 and the liquid spray pipe 37, preferably Ground, the hydraulic pump 36 communicates with the liquid spray pipe 37 and the bottom of the second tank 33 . In this embodiment, a support frame is installed inside the lower end of the first box body 31 , and the lower end of the second box body 33 is installed on the support frame to ensure that the second box body 33 is firmly fixed in the first box body 31 .
实际使用时,将保温液注入到第一箱体31内,保温液根据实际需要选择,如,保温液可以为水或油等,将清洗液注入到第二箱体33内,清洗液同样根据实际选择,如,清洗液可以为酒精等,送料机构2输送的继电器等产品经由移动机构4转移到第二箱体33内的第一载物架35上,加热管34通过加热保温液进而实现对清洗液的加热,待清洗液达到预定温度后,液压泵36抽取第二箱体33内的清洗液进而通过喷液管37喷射到第一载物架35承载的继电器上,从而利用高速喷出的清洗液将继电器附着的杂物冲洗掉,无需人工手动清洗继电器,大大提升继电器的清洗效率。During actual use, the insulating liquid is injected into the first casing 31, and the insulating liquid is selected according to actual needs. For example, the insulating liquid can be water or oil, and the cleaning liquid is injected into the second casing 33. The cleaning liquid is also selected according to the Actual selection, such as, cleaning liquid can be alcohol etc., and the products such as the relay conveyed by feeding mechanism 2 are transferred to the first carrier 35 in the second box body 33 via moving mechanism 4, and the heating pipe 34 realizes by heating the insulating liquid. For the heating of the cleaning liquid, after the cleaning liquid reaches a predetermined temperature, the hydraulic pump 36 extracts the cleaning liquid in the second box 33 and then sprays it on the relay carried by the first carrier 35 through the liquid spray pipe 37, thereby utilizing the high-speed spray The cleaning liquid rinses away the sundries attached to the relay, and there is no need to manually clean the relay, which greatly improves the cleaning efficiency of the relay.
本实施例中,所述加热管34直接加热第一箱体31内的保温液,保温液再通过热传递的方式加热第二箱体33内的清洗液,相较于加热管34直接加热清洗液,避免液压泵36抽取清洗液时冲击加热管34致使加热管34爆裂。利用加热后的清洗液喷洗继电器,使得继电器上附着的杂物受热膨胀,在清洗液喷洗的过程中更容易从继电器上脱落。此外,本发明自动清洗装置无需人工,还可以防止工作人员长期接触清洗液危害身体健康。In this embodiment, the heating tube 34 directly heats the heat preservation liquid in the first box 31, and the heat preservation liquid heats the cleaning liquid in the second box 33 through heat transfer. liquid, to prevent the hydraulic pump 36 from impacting the heating pipe 34 when extracting the cleaning liquid, causing the heating pipe 34 to burst. Use the heated cleaning solution to spray the relay, so that the debris attached to the relay is heated and expanded, and it is easier to fall off the relay during the cleaning solution spraying process. In addition, the automatic cleaning device of the present invention does not require manual labor, and can also prevent workers from harming their health due to long-term contact with cleaning liquid.
所述第一载物架35设有通孔351及彼此间隔设置的多个定位柱352,通孔351沿上下方向贯穿第一载物架35,喷液管37装设在第一载物架35上或第二箱体33上,喷液管37设有与定位柱352配合的出液孔38。移动机构4将送料机构2输送的继电器转移到第一载物架35的定位柱352之间,清洗液从出液孔38喷出进而喷射到继电器上,从喷液管37喷出的清洗液经通孔351重新流入到第二箱体33内。在继电器清洗的过程中,利用定位柱352对继电器进行限位,防止继电器受到清洗液的喷射时发生移动而相互碰撞。根据实际需要,第一载物架35上可以设置多排定位柱352,如此,可以在一个第一载物架35上摆放多个继电器,根据需要,一个继电器可以对应多个通孔351。本实施例中,喷液管37装设在第一载物架35上,每一喷液管37对应一排继电器,同一喷液管37设有多个出液孔38。当然,还可以在第一载物架35上设置用于容设继电器端子的端子孔,利用端子孔辅助对第一载物架35上的继电器进行定位。The first carrier 35 is provided with a through hole 351 and a plurality of positioning columns 352 spaced apart from each other. The through hole 351 runs through the first carrier 35 along the up and down direction, and the liquid spray pipe 37 is installed on the first carrier. 35 or on the second box body 33 , the liquid spray pipe 37 is provided with a liquid outlet hole 38 that cooperates with the positioning post 352 . The moving mechanism 4 transfers the relay conveyed by the feeding mechanism 2 to between the positioning columns 352 of the first carrier 35, and the cleaning liquid is sprayed from the liquid outlet hole 38 and then sprayed onto the relay, and the cleaning liquid sprayed from the liquid spray pipe 37 It flows into the second box body 33 again through the through hole 351 . During the cleaning process of the relays, the positioning column 352 is used to limit the relays, so as to prevent the relays from moving and colliding with each other when they are sprayed by the cleaning liquid. According to actual needs, multiple rows of positioning columns 352 can be set on the first carrier 35 , so that multiple relays can be placed on one first carrier 35 , and one relay can correspond to multiple through holes 351 as required. In this embodiment, the liquid spray pipes 37 are installed on the first carrier 35 , each liquid spray pipe 37 corresponds to a row of relays, and the same liquid spray pipe 37 is provided with a plurality of liquid outlet holes 38 . Of course, terminal holes for accommodating relay terminals can also be provided on the first carrier 35 , and the relays on the first carrier 35 can be assisted in positioning by using the terminal holes.
所述架体1装设有第一驱动件11,第一驱动件11的输出端装设有用于遮盖第二箱体33的盖板39,第一驱动件11为气缸,盖板39安装在第一驱动件11的活塞杆上,当第一载物架35上摆放满继电器后,第一驱动件11的活塞杆伸出进而将盖板39遮盖在第二箱体33上,将继电器封闭在第二箱体33内,防止清洗液在清洗继电器的过程中从第二箱体33内溅出。The frame body 1 is equipped with a first driver 11, the output end of the first driver 11 is equipped with a cover plate 39 for covering the second box body 33, the first driver 11 is a cylinder, and the cover plate 39 is installed on On the piston rod of the first driver 11, when the relays are fully placed on the first carrier 35, the piston rod of the first driver 11 stretches out and covers the cover plate 39 on the second box body 33, and the relay It is sealed in the second box body 33 to prevent cleaning fluid from splashing out of the second box body 33 during the process of cleaning the relay.
所述喷淋组件还包括电磁阀321及装设在架体1上的过滤器322,过滤器322用于连通第二箱体33及液压泵36,液压泵36从第二箱体33内抽出的清洗液先经过滤器322滤除杂物,然后再经喷液管37喷洗继电器,防止清洗液自身携带的杂物污染继电器。液压泵36经电磁阀321分别连通第二箱体33及喷液管37,过滤器322装设有补液管323,本实施例中,补液管323与过滤器322、第二箱体33之间的管道连通,当第二箱体33内的清洗液不足时,补液管323放入到外部的清洗液中,电磁阀321关闭喷液管37,打开第二箱体33,液压泵36将外部的清洗液经过滤器322过滤后注入到第二箱体33内。实际使用时,可以在第二箱体33内安装液位感应器,利用液位感应器的测定值,实现第二箱体33的自动补液。The spray assembly also includes a solenoid valve 321 and a filter 322 installed on the frame body 1. The filter 322 is used to communicate with the second box body 33 and the hydraulic pump 36, and the hydraulic pump 36 is drawn out from the second box body 33. The cleaning fluid first filters out impurities through the filter 322, and then sprays the relay through the liquid spray pipe 37 to prevent the debris from being carried by the cleaning fluid itself from polluting the relay. The hydraulic pump 36 is respectively connected to the second box body 33 and the liquid injection pipe 37 through the electromagnetic valve 321, and the filter 322 is equipped with a liquid replenishment pipe 323. When the cleaning liquid in the second tank 33 is insufficient, the liquid replenishing pipe 323 is put into the external cleaning liquid, the solenoid valve 321 closes the liquid spraying pipe 37, opens the second tank 33, and the hydraulic pump 36 sends the external The cleaning solution is filtered by the filter 322 and injected into the second box 33 . In actual use, a liquid level sensor can be installed in the second tank 33 , and the automatic replenishment of the second tank 33 can be realized by using the measured value of the liquid level sensor.
请参阅图1和图5,所述自动清洗装置还包括负压干燥机构5,负压干燥机构5用于将继电器残留的清洗液快速清除,清洗机构3位于负压干燥机构5及送料机构2之间,移动机构4往复运动于送料机构2、清洗机构3及负压干燥机构5之间,负压干燥机构5包括装设在架体1上的真空箱51、真空泵52及装设在真空箱51内的第二载物架53,第二载物架53与第一载物架35的构造大致相同,真空泵52与真空箱51连通,继电器在清洗机构3内清洗完成后,移动机构4再将继电器移动到真空箱51内的第二载物架53上,然后真空泵52对真空箱51进行抽真空,在负压的情况下,使得继电器上残留的清洗液快速汽化,汽化后的清洗液经由真空泵52抽出,当然,可以将真空泵52连通至预定回收处,从而将真空泵52抽出的清洗液统一收集处理。Please refer to Figure 1 and Figure 5, the automatic cleaning device also includes a negative pressure drying mechanism 5, the negative pressure drying mechanism 5 is used to quickly remove the residual cleaning liquid of the relay, and the cleaning mechanism 3 is located at the negative pressure drying mechanism 5 and the feeding mechanism 2 between, the moving mechanism 4 reciprocates between the feeding mechanism 2, the cleaning mechanism 3 and the negative pressure drying mechanism 5, and the negative pressure drying mechanism 5 includes a vacuum box 51 installed on the frame body 1, a vacuum pump 52 and a vacuum The second carrier 53 in the box 51, the structure of the second carrier 53 and the first carrier 35 is roughly the same, the vacuum pump 52 communicates with the vacuum box 51, after the relay is cleaned in the cleaning mechanism 3, the moving mechanism 4 Then the relay is moved to the second carrier 53 in the vacuum box 51, and then the vacuum pump 52 vacuumizes the vacuum box 51. Under the negative pressure, the cleaning liquid remaining on the relay is vaporized quickly, and the cleaning after vaporization The liquid is pumped out through the vacuum pump 52. Of course, the vacuum pump 52 can be connected to a predetermined recovery place, so that the cleaning liquid pumped out by the vacuum pump 52 can be collectively collected and processed.
实际使用时,还可以在所述架体1上安装第四驱动件12,在第四驱动件12的输出端装设遮盖真空箱51的封盖54,封盖54与真空箱51之间采用橡胶密封,当清洗机构3清洗完成后的继电器转移到真空箱51内的第二载物架53上之后,第四驱动件12驱动封盖54将真空箱51封闭,然后即可利用真空泵52对真空箱51进行抽真空。此外,还可以在真空箱51上安装泄压阀55,待负压干燥机构5处理完成后,利用泄压阀55对真空箱51泄压,然后移开封盖54,即可利用移动机构4取出负压干燥机构5内的继电器。During actual use, the fourth driving member 12 can also be installed on the frame body 1, and the cover 54 covering the vacuum box 51 is installed at the output end of the fourth driving member 12. Between the cover 54 and the vacuum box 51, a Rubber seal, when the relay after the cleaning mechanism 3 has been cleaned is transferred to the second carrier 53 in the vacuum box 51, the fourth driver 12 drives the cover 54 to seal the vacuum box 51, and then the vacuum pump 52 can be used to The vacuum box 51 is evacuated. In addition, a pressure relief valve 55 can also be installed on the vacuum box 51. After the negative pressure drying mechanism 5 is finished, use the pressure relief valve 55 to release the pressure on the vacuum box 51, and then remove the cover 54, and then use the moving mechanism 4 to take it out. The relay in the negative pressure drying mechanism 5.
请参阅图1和图6,所述自动清洗装置还包括烘干机构6,烘干机构6用于烘干继电器残留的清洗液,清洗机构3位于烘干机构6及送料机构2之间,负压干燥机构5位于烘干机构6与清洗机构3之间,当然,烘干机构6亦可位于负压干燥机构5与清洗机构3之间,移动机构4往复运动于送料机构2、清洗机构3、负压干燥机构5及烘干机构6之间。Please refer to Figure 1 and Figure 6, the automatic cleaning device also includes a drying mechanism 6, the drying mechanism 6 is used to dry the residual cleaning liquid of the relay, the cleaning mechanism 3 is located between the drying mechanism 6 and the feeding mechanism 2, and the negative The pressure drying mechanism 5 is located between the drying mechanism 6 and the cleaning mechanism 3. Of course, the drying mechanism 6 can also be located between the negative pressure drying mechanism 5 and the cleaning mechanism 3, and the moving mechanism 4 reciprocates between the feeding mechanism 2 and the cleaning mechanism 3. , Between the negative pressure drying mechanism 5 and the drying mechanism 6.
所述烘干机构6包括装设在架体1上的第三箱体61、与第三箱体61连通的鼓风加热单元62、装设在第三箱体61内的第三载物架63及用于遮盖第三箱体61的吸风管64,第三载物架63与第一载物架35的构造大致相同;本实施例中,鼓风加热单元62包括鼓风机65及加热器66,鼓风机65将经加热器66加热后的热风鼓入到第三箱体61内,优选地,鼓风机65鼓入的热风从第三箱体61的下端进入第三箱体61内,利用热空气上升原理,蒸干继电器上端及下端上残留的清洗液。当负压干燥机构5处理完成之后,移动机构4再将负压干燥机构5内的继电器转移到第三载物架63上,然后鼓风加热单元62向第三箱体61鼓入热风,利用热风将继电器残留的清洗液迅速蒸发掉,继电器蒸发后清洗液经吸风管64排放至预定位置进行处理。The drying mechanism 6 includes a third box body 61 installed on the frame body 1, a blast heating unit 62 communicated with the third box body 61, and a third carrier mounted in the third box body 61. 63 and the suction pipe 64 for covering the third box body 61, the structure of the third carrier 63 and the first carrier 35 is roughly the same; in the present embodiment, the blast heating unit 62 includes a blower 65 and a heater 66. The blower 65 blows the hot air heated by the heater 66 into the third box body 61. Preferably, the hot air blown by the blower 65 enters the third box body 61 from the lower end of the third box body 61. The air rise principle evaporates the residual cleaning solution on the upper and lower ends of the relay. After the processing of the negative pressure drying mechanism 5 is completed, the moving mechanism 4 transfers the relay in the negative pressure drying mechanism 5 to the third carrier 63, and then the blast heating unit 62 blows hot air into the third casing 61 to utilize The hot air quickly evaporates the residual cleaning solution of the relay, and after the relay evaporates, the cleaning solution is discharged to a predetermined position through the suction pipe 64 for processing.
请参阅图1,所述移动机构4包括装设在架体1上的第二驱动件、滑动连接在架体1上的第一支架,第二驱动件的输出端与第一支架连接,第一支架装设有与送料机构2配合的气缸夹。本实施例中,第二驱动件经传动机构与第一支架连接,第二驱动件驱动传动机构进而连带第一支架移动,第一支架移动时连带气缸夹移动到预定位置进而夹取送料机构2上的继电器,气缸夹夹取继电器之后,第二驱动件在反向驱动传动机构进而将气缸夹夹取的继电器放入到清洗机构3中。Referring to Fig. 1, the moving mechanism 4 includes a second driving member installed on the frame body 1, a first bracket slidingly connected to the frame body 1, the output end of the second driving member is connected with the first bracket, and the second driving member is connected to the first bracket. A support is provided with the cylinder folder that cooperates with feeding mechanism 2. In this embodiment, the second driving part is connected to the first bracket through the transmission mechanism, and the second driving part drives the transmission mechanism and then moves with the first bracket. After the relay on the cylinder clamp is clamped, the second drive member reversely drives the transmission mechanism and then puts the relay clamped by the cylinder clamp into the cleaning mechanism 3 .
请参阅图1、图7、图8和图9,所述送料机构2包括彼此间隔设置的放料组件21及收料组件22,放料组件21与收料组件22的构造相同,清洗机构3、负压干燥机构5、烘干机构6均位于放料组件21与收料组件22之间,移动机构4往复运动于放料组件21、清洗机构3、负压干燥机构5、烘干机构6及收料组件22之间;放料组件21及收料组件22均包括装设在架体1上的第二支架23、装设在第二支架23上的第一夹持单元24及第二夹持单元25、滑动连接在第二支架23上的移位单元26、装设在移位单元26上的升降单元,当然,移位单元26亦可滑动连接在架体1上,移位单元26往复运动于第一夹持单元24及第二夹持单元25之间,第一夹持单元24包括装设在第二支架23上的第一板架241、装设在第二支架23上或第一板架241上的第三驱动件242、装设在第三驱动件242的输出端的卡持件243,卡持件243与第二支架23彼此间隔设置。Referring to Fig. 1, Fig. 7, Fig. 8 and Fig. 9, the feeding mechanism 2 includes a material discharging assembly 21 and a material receiving assembly 22 arranged at intervals, the structure of the discharging assembly 21 is the same as that of the receiving assembly 22, and the cleaning mechanism 3 , negative pressure drying mechanism 5, and drying mechanism 6 are all located between the discharging assembly 21 and the receiving assembly 22, and the moving mechanism 4 reciprocates in the discharging assembly 21, the cleaning mechanism 3, the negative pressure drying mechanism 5, and the drying mechanism 6 and the receiving assembly 22; the discharging assembly 21 and the receiving assembly 22 all include the second bracket 23 installed on the frame body 1, the first clamping unit 24 installed on the second bracket 23 and the second Clamping unit 25, the shifting unit 26 that is slidably connected on the second support 23, the lifting unit that is installed on the shifting unit 26, certainly, shifting unit 26 also can be slidably connected on the frame body 1, and the shifting unit 26 reciprocating between the first clamping unit 24 and the second clamping unit 25, the first clamping unit 24 includes a first plate frame 241 mounted on the second bracket 23, a Or the third driving member 242 on the first plate frame 241 , the holding member 243 installed at the output end of the third driving member 242 , the holding member 243 and the second bracket 23 are arranged at a distance from each other.
实际使用时,将层层堆叠的料盘放置在第二支架23上,继电器放置在料盘上,此时卡持件243抵接住最下端料盘的底端,当需要移出堆叠的一个料盘时,升降单元顶住堆叠的料盘,第三驱动件242带动卡持件243缩回不再抵接料盘的下端,升降单元连带堆叠的料盘下降一个料盘的高度,第三驱动件242再带动卡持件243重新伸出进而抵接最下端料盘上方的料盘的底端,然后移位单元26移动升降单元进而将最下端的料盘从第一夹持单元24移出,然后移动机构4的气缸夹将料盘上的继电器转移到清洗机构3内,待料盘上的继电器被移动机构4全部移走之后,移位单元26再将空料盘移动到第二夹持单元25内。优选地,第一夹持单元24、第二夹持单元25分别位于移动机构4的两侧。In actual use, the stacked trays are placed on the second bracket 23, and the relay is placed on the tray. At this time, the clamping member 243 abuts against the bottom of the lowermost tray. When it is necessary to remove a stacked tray, When the tray is loaded, the lifting unit withstands the stacked trays, the third driving member 242 drives the clamping member 243 to retract and no longer touches the lower end of the tray, the lifting unit and the stacked trays drop by the height of a tray, and the third drive The member 242 drives the clamping member 243 to extend again and abut against the bottom end of the tray above the lowermost tray, and then the shift unit 26 moves the lifting unit to remove the tray at the lowermost end from the first clamping unit 24. Then the cylinder clamp of the moving mechanism 4 transfers the relay on the material tray to the cleaning mechanism 3. After all the relays on the material tray are removed by the moving mechanism 4, the shift unit 26 moves the empty material tray to the second clamping mechanism. Inside unit 25. Preferably, the first clamping unit 24 and the second clamping unit 25 are respectively located on two sides of the moving mechanism 4 .
所述第一板架241包括装设在第二支架23上且彼此间隔设置的两个第一立板244,第一立板244是横截面形状为L型的长条,优选地,两个第一立板244彼此成对角设置,即两个第一立板244在左右方向上及前后方向上均间隔设置,每一第一立板244均装设有第三驱动件242,第一立板244设有用于容设卡持件243的导引孔245。本实施例中,第三驱动件242为气缸,卡持件243大致为条形圆柱,卡持件243安装第三驱动件242的活塞杆上,利用第三驱动件242的活塞杆的伸出或缩回实现卡持件243突伸入两个料盘之间或者从两个料盘之间退出。此外,利用导引孔245对卡持件243进行限位,防止卡持件243在移动时发生歪斜。优选地,第一立板244的数量为四个,四个第一立板244彼此间隔设置,每一个第一立板244上均对应设置有卡持件243,四个第一立板244分别卡持住料盘的四个拐角,使得堆叠的料盘可以稳固限位在第一板架241内。The first plate frame 241 includes two first vertical plates 244 installed on the second bracket 23 and spaced apart from each other. The first vertical plate 244 is a long strip with an L-shaped cross-sectional shape. Preferably, two The first vertical plates 244 are arranged at opposite angles to each other, that is, the two first vertical plates 244 are arranged at intervals in the left-right direction and in the front-rear direction, and each first vertical plate 244 is equipped with a third driving member 242. The vertical plate 244 defines a guide hole 245 for accommodating the holding member 243 . In this embodiment, the third driver 242 is an air cylinder, and the holding member 243 is roughly a bar-shaped cylinder. Or retract to realize that the holding member 243 protrudes into or withdraws from between the two trays. In addition, the clamping member 243 is limited by the guide hole 245 to prevent the clamping member 243 from being skewed when moving. Preferably, the number of the first vertical plates 244 is four, and the four first vertical plates 244 are spaced apart from each other, each of the first vertical plates 244 is correspondingly provided with a clamping member 243, and the four first vertical plates 244 are respectively The four corners of the trays are clamped, so that the stacked trays can be firmly limited in the first frame 241 .
请参阅图1、图7、图10、图11和图12,所述第二卡持组件包括装设在第二支架23上的第二板架251、伸缩连接在第二板架251上的第一卡板252、装设在第一卡板252与第二板架251之间的弹性件253,弹性件253为弹簧,第二板架251与第一板架241的构造大致相同,第一卡板252与第二支架23彼此间隔设置。优选地,第一卡板252与第二支架23之间的距离大于一个料盘的高度,当移位单元26将料盘移动到第一卡板252与第二支架23之间后,防止料盘的上端碰触到第一卡板252。Please refer to Fig. 1, Fig. 7, Fig. 10, Fig. 11 and Fig. 12, the second clamping assembly includes a second plate frame 251 installed on the second bracket 23, a telescopically connected plate frame 251 The first clamping plate 252, the elastic member 253 installed between the first clamping plate 252 and the second plate frame 251, the elastic member 253 is a spring, the structure of the second plate frame 251 is substantially the same as that of the first plate frame 241, and the A clamping plate 252 and the second bracket 23 are spaced apart from each other. Preferably, the distance between the first clamping plate 252 and the second bracket 23 is greater than the height of a tray, and when the shift unit 26 moves the tray between the first clamping plate 252 and the second bracket 23, the material is prevented from The upper end of the disk touches the first clamping plate 252 .
当所述移位单元26将料盘移动到第一卡板252的下方之后,升降单元向上升起进而将料盘向上顶起,在料盘向上升起的过程中,料盘的侧壁挤压第一卡板252使得第一卡板252压缩弹性件253,如此,第一卡板252即可向里缩,当料盘移动到第一卡板252的上方之后,被压缩的弹簧在弹性力作用下带动第一卡板252恢复原位,恢复原位后的第一卡板252抵接在料盘的底端,防止料盘下落,然后升降单元向下回落恢复原位。After the shift unit 26 moves the tray to the bottom of the first clamping plate 252, the lifting unit rises up and then lifts the tray up. Press the first clamping plate 252 so that the first clamping plate 252 compresses the elastic member 253, so that the first clamping plate 252 can shrink inwardly. Under the action of force, the first clamping plate 252 is driven to return to the original position, and the first clamping plate 252 after the recovery is abutted against the bottom of the tray to prevent the tray from falling, and then the lifting unit falls back down to return to the original position.
请参阅图1、图7、图8、图9、图10、图11和图12,所述第二板架251包括装设在第二支架23上且彼此间隔设置的两个第二立板254,第二立板254与第一立板244的构造大致相同,每一第二立板254均伸缩连接有第一卡板252,第二立板254设有让位槽255,第一卡板252及弹性件253均位于让位槽255内,第一卡板252的一端可转动连接在第二立板254上,本实施例中,第一卡板252的下端铰接或枢接在第二立板254上,第一卡板252的上端突伸出第二立板254,弹性件253抵接在第一卡板252的上端。Referring to Fig. 1, Fig. 7, Fig. 8, Fig. 9, Fig. 10, Fig. 11 and Fig. 12, the second plate frame 251 includes two second vertical plates installed on the second bracket 23 and spaced from each other. 254, the structure of the second vertical plate 254 is roughly the same as that of the first vertical plate 244, and each second vertical plate 254 is telescopically connected with the first clamping plate 252, and the second vertical plate 254 is provided with a relief groove 255, and the first clamping plate Both the plate 252 and the elastic member 253 are located in the relief groove 255. One end of the first clamping plate 252 is rotatably connected to the second vertical plate 254. In this embodiment, the lower end of the first clamping plate 252 is hinged or pivotally connected to the second vertical plate. On the second vertical plate 254 , the upper end of the first clamping plate 252 protrudes from the second vertical plate 254 , and the elastic member 253 abuts against the upper end of the first clamping plate 252 .
当所述料盘从第一卡板252的下方向上移动时,由于第一卡板252的上端突伸出第二立板254,料盘的侧壁挤压第一卡板252的上端使得第一卡板252的上端压缩弹性件253,随着料盘持续向上移动,料盘的上端相对第二立板254转动进而缩入到让位槽255内,当料盘移动到第一卡板252的上方后,弹性件253在弹力作用下连带第一卡板252的上端恢复原位重新突伸出第二立板254,如此,突伸出的第一卡板252的上端即可抵接住料盘的底端,防止料盘下落。When the tray moves upward from the bottom of the first clamping plate 252, since the upper end of the first clamping plate 252 protrudes from the second vertical plate 254, the side wall of the tray presses the upper end of the first clamping plate 252 so that the second The upper end of a clamping plate 252 compresses the elastic member 253. As the material tray continues to move upwards, the upper end of the material tray rotates relative to the second vertical plate 254 and then retracts into the relief groove 255. When the material tray moves to the first clamping plate 252 After the upper end of the elastic member 253 returns to its original position together with the upper end of the first clamping plate 252 under the action of elastic force, the second vertical plate 254 protrudes out again, so that the upper end of the protruding first clamping plate 252 can abut against it. The bottom of the tray prevents the tray from falling.
所述第一卡板252还设置有导引斜面256,导引斜面256自第一卡板252的一端朝另一端延伸而成,本实施例中,导引斜面256自第一卡板252的下端朝第一卡板252的上端延伸而成,当料盘的侧壁抵接第一卡板252向上移动时,料盘的侧壁抵接在导引斜面256上,确保料盘可以轻松地向上移动。第一卡板252的上端还设置有突出部257,突出部257自第一卡板252的上端沿远离第一卡板252的下端的方向一体凸伸而成,第二立板254设置有遮盖让位槽255的挡止面258,挡止面258用于阻挡突出部257,当第一卡板252上方堆叠有多个料盘时,防止因堆叠的料盘过重而致使第一卡板252从让位槽255内脱出不能托住堆叠的料盘。The first clamping plate 252 is also provided with a guiding slope 256, which is formed by extending from one end of the first clamping plate 252 toward the other end. The lower end extends toward the upper end of the first clamping plate 252. When the side wall of the material tray abuts against the first clamping plate 252 and moves upward, the side wall of the material tray abuts against the guide slope 256, ensuring that the material tray can be easily Move up. The upper end of the first clamping plate 252 is also provided with a protruding portion 257, which protrudes integrally from the upper end of the first clamping plate 252 in a direction away from the lower end of the first clamping plate 252, and the second vertical plate 254 is provided with a cover The stop surface 258 of the give way groove 255, the stop surface 258 is used to stop the protruding part 257, when a plurality of trays are stacked above the first clamping plate 252, it prevents the first clamping plate from being damaged due to the overweight of the stacked trays. 252 can't hold the stacked feed tray out of the groove 255.
本实施例中,所述第二立板254包括装设在架体1上的基部259及装设在基部259上的卡位部2591,卡位部2591是横截面为L行的长条,卡位部2591用于卡持料盘的拐角处,让位槽255自基部259靠近卡位部2591的一侧凹设而成,卡位部2591设有贯穿卡位部2591的穿孔2592,第一卡板252的下端位于穿孔2592内并铰接在或枢接在卡位部2591上,第一卡板252的上端经穿孔2592突伸出卡位部2591,挡止面258设置在卡位部2591上,优选地,挡止面258自卡位部2591靠近基部259的一侧凹设而成。In this embodiment, the second vertical plate 254 includes a base 259 mounted on the frame body 1 and a locking portion 2591 mounted on the base 259. The locking portion 2591 is a strip with a cross-section of L rows. The clamping part 2591 is used to clamp the corner of the tray. The relief groove 255 is recessed from the side of the base part 259 close to the clamping part 2591. The clamping part 2591 is provided with a perforation 2592 passing through the clamping part 2591. The lower end of a clamping plate 252 is located in the through hole 2592 and is hinged or pivotally connected to the clamping portion 2591. The upper end of the first clamping plate 252 protrudes out of the clamping portion 2591 through the perforation 2592, and the stop surface 258 is arranged on the clamping portion. 2591 , preferably, the blocking surface 258 is recessed from the side of the locking portion 2591 close to the base portion 259 .
所述移位单元26包括装设在第二支架23上的第五驱动件、滑动连接在第二支架23上的滑板、装设在滑板上用于抵接料盘的第二卡板,第五驱动件与滑板连接并用于驱动滑板沿架体1来回移动。本实施例中,第五驱动件为电机,第五驱动件经带传动或链传动等与滑板连接,第二卡板顶端的一侧设有凸起,凸起用于抵接料盘的侧壁,第五驱动件驱动传动带或传送链连带滑板移动,滑板移动时即可连带第二卡板推动料盘移动。The displacement unit 26 includes a fifth driving member mounted on the second bracket 23, a slide plate slidably connected to the second bracket 23, a second clamping plate mounted on the slide plate for abutting against the tray, the second The five driving parts are connected with the slide plate and are used to drive the slide plate to move back and forth along the frame body 1 . In this embodiment, the fifth driving part is a motor, and the fifth driving part is connected to the slide plate through belt transmission or chain transmission, etc., and a protrusion is provided on one side of the top of the second clamping plate, and the protrusion is used to abut against the side wall of the material tray , the fifth driving part drives the transmission belt or the conveyor chain to move with the sliding plate, and when the sliding plate moves, it can move with the second clamping plate to push the material tray to move.
请参阅图1和图7,所述升降单元包括装设在滑板上的第六驱动件、可转动连接在滑板上的螺纹杆、套设在螺纹杆外侧的托板,第六驱动件与螺纹杆连接并用于驱动螺纹杆转动,第二卡板装设在托板上。本实施例中,第六驱动件为电机,第六驱动件的输出轴通过齿轮传动、链传动或带传动等与螺纹杆连接,螺纹杆铰接在滑板上,根据实际需要,可以在滑板的下方安装过渡板,此时,螺纹杆的下端通过轴承分别支撑在过渡板及滑板上,螺纹杆的上端突伸出滑板,托板套设在螺纹杆的上端。Please refer to Fig. 1 and Fig. 7, the described lifting unit includes the sixth driving part installed on the slide board, the threaded rod rotatably connected on the slide board, the supporting plate sleeved on the outside of the threaded rod, the sixth driving part and the threaded rod The rod is connected and used to drive the threaded rod to rotate, and the second clamping plate is arranged on the supporting plate. In this embodiment, the sixth driving part is a motor, and the output shaft of the sixth driving part is connected to the threaded rod through gear transmission, chain transmission or belt transmission, etc., and the threaded rod is hinged on the slide plate. According to actual needs, it can be placed under the slide plate. The transition plate is installed. At this time, the lower ends of the threaded rods are respectively supported on the transition plate and the slide plate through bearings, the upper ends of the threaded rods protrude from the slide plate, and the supporting plate is sleeved on the upper end of the threaded rods.
当需要所述升降单元顶出料盘时,第六驱动件驱动螺纹杆转动,进而使得套设在螺纹杆上的托板向上移动,托板连带装设在其上的第二卡板一起向上移动,第二卡板在向上移动的过程中,第二卡板的顶面抵接在料盘的底端并连带料盘一起向上移动。当然,根据需要,本领域技术人员可以在托板上安装彼此间隔设置的多个第二卡板,在料盘向上升起的过程中,确保料盘可以平稳地放置在第二卡板上。When the lifting unit is required to eject the tray, the sixth driving member drives the threaded rod to rotate, thereby causing the supporting plate sleeved on the threaded rod to move upwards, and the supporting plate and the second clamping plate installed thereon move upward together. Moving, during the upward movement of the second clamping plate, the top surface of the second clamping plate abuts against the bottom end of the charging tray and moves upward together with the charging tray. Certainly, according to needs, those skilled in the art can install a plurality of second clamping plates spaced apart from each other on the supporting plate, so as to ensure that the material tray can be placed on the second clamping plates smoothly during the upward lifting process of the material tray.
所述托板还装设有导杆,导杆自托板向下突伸而成,滑板装设有直线轴承,直线轴承套设在导杆的外侧,利用导杆与直线轴承的相互配合,防止托板在向上移动的过程中发生转动,同时亦可将导杆与滑板之间的滑动摩擦变成导杆与直线轴承之间的滚动摩擦,避免因导杆与滑板之间摩擦力较大而发生“卡死”现象。The supporting plate is also equipped with a guide rod, which protrudes downward from the supporting plate, and the sliding plate is equipped with a linear bearing, which is sleeved on the outside of the guiding rod. Prevent the pallet from rotating during the upward movement, and at the same time change the sliding friction between the guide rod and the slide plate into the rolling friction between the guide rod and the linear bearing, avoiding the large friction force between the guide rod and the slide plate And the phenomenon of "stuck" occurs.
请参阅图1、图3、图5、图6、图7和图8,所述架体1还装设有控制器,各个驱动件、加热管34、液压泵36、过滤器322、电磁阀321、真空泵52、泄压阀55、鼓风机65、加热器66及气缸夹等分别经线缆与控制器连接,利用控制器设定上述各个电气元件的运行参数,确保本发明自动清洗装置无需人工即可自动化运行,从而实现继电器的自动化清洗,大大提升继电器清洗的效率。Referring to Fig. 1, Fig. 3, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, the frame body 1 is also equipped with a controller, each drive member, heating pipe 34, hydraulic pump 36, filter 322, solenoid valve 321. Vacuum pump 52, pressure relief valve 55, blower 65, heater 66 and cylinder clamp etc. are respectively connected to the controller via cables, and the operating parameters of the above-mentioned electrical components are set by the controller to ensure that the automatic cleaning device of the present invention does not require manual labor. It can be operated automatically, so as to realize the automatic cleaning of the relay and greatly improve the efficiency of relay cleaning.
以上内容仅为本发明的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. limits.
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