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CN106215656A - A kind of ozone mixing reactor - Google Patents

A kind of ozone mixing reactor Download PDF

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Publication number
CN106215656A
CN106215656A CN201610812752.7A CN201610812752A CN106215656A CN 106215656 A CN106215656 A CN 106215656A CN 201610812752 A CN201610812752 A CN 201610812752A CN 106215656 A CN106215656 A CN 106215656A
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cavity
ozone
gas
inlet pipe
gas inlet
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卢晔
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Chengdu Jiushidu Industrial Product Design Co Ltd
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Chengdu Jiushidu Industrial Product Design Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/76Gas phase processes, e.g. by using aerosols
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/485Sulfur compounds containing only one sulfur compound other than sulfur oxides or hydrogen sulfide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/52Hydrogen sulfide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/54Nitrogen compounds
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    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08K3/34Silicon-containing compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • C09D5/1687Use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/10Oxidants
    • B01D2251/104Ozone
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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Abstract

The invention discloses a kind of ozone mixing reactor, including cavity, the side of cavity is provided with several gas inlet pipe, described gas inlet pipe is eccentric tangential inclining tube, in cavity, the top of gas inlet pipe is at least provided with a slanting baffle being downwardly inclined, the top of slanting baffle, along the axis direction of cavity, it is interval with some deflection plates successively.By gas inlet pipe being set to eccentric tangential inclining tube, waste gas forms vortex-like flowing and then is sufficiently mixed and contacts with ozone, not only increase the utilization rate of ozone, also avoid waste gas and ozone directly impacts the wall of cavity, improve the force environment of rustless steel cavity, rustless steel cavity is not susceptible to oxide etch, efficiently solve rustless steel cavity life-span shorter problem, slanting baffle and deflection plate with the use of, large batch of waste gas is made to have obtained abundant process, further increase the utilization rate of ozone, it is adaptable to process waste gas in a large number.

Description

A kind of ozone mixing reactor
Technical field
The present invention relates to chemical emission processing equipment field, particularly to a kind of ozone and waste gas mixing reactor.
Background technology
When producing the chemical products such as phenethanol, terpineol, hydrogenated rosin, its industrial waste gas produced is often effluvium Body, foul gas not only pollutant atmosphere, also human body can be caused directly infringement, national regulation, the waste gas that factory discharges must Could externally discharge after the treated purification of palpus is up to standard, the process currently for foul gas is broadly divided into Physical and chemical method, Physical includes masking method and dilution diffusion method, and owing to its input cost is low, processing mode is simple, and instant effect, is to use more Method widely, but owing to the method is intended to relax or dispersion stench, it does not reaches the purpose eradicating stench at all, and pollution is asked Topic still can not get solving;Chemical method has combustion method, absorption method, absorption process etc., and chemical method can be inherently eliminated pollutant, but It is that traditional chemical method such as combustion method, absorption method, absorption process etc. exist limitation, and also it is dirty to introduce other chemistry Dye thing in turn results in secondary pollution, does not reaches the effect thoroughly eliminating pollutant.
In recent years, novel deodorization technology the most actively develops, and have developed ozone oxidation, the catalysis of light oxygen, biological decomposition Etc. technology, wherein, owing to ozonation technology is simple, floor space is little, maintenance is few, end product is water and oxygen, The features such as high-efficiency environment friendly and used by more people and study.The principle of ozone deodorizing mainly by the Strong oxdiative character of ozone, Stink substance in waste gas is carried out oxidation Decomposition, and in industrial waste gas, stink substance mainly hydrogen sulfide, methanthiol, amine three kinds have Evil gas, ozone is as follows facing to the oxidative decomposition of three kinds of materials:
1.H2S+O3→S+H2O+O2(primary response formula) → SO2+H2O(side reaction formula);
2.CH3SH+O3→[CH3-S-S-CH3] (primary response formula) → CH3-SO3H+O2(side reaction formula);
3.R3N+O3→R3N-O+O2
From the foregoing, ozone goes to eliminate the unusual smell, performance is the best, relies on its Strong oxdiative performance quickly can decompose off-gas oxidizing.
In the ozone mixing reactor of existing use, it is common that directly ozone is pumped into hybrid reaction indoor, due to smelly Oxygen has strong Oxidation, and the rustless steel cavity of mixing and reaction chamber, under the strong impact of long ozone, causes Oxide etch occurring at the shock point of rustless steel cavity and cracks, rustless steel cavity needs repair welding often and mends the painting of brush anticorrosion Material just can be continuing with, it is clear that repair welding and benefit brush anticorrosive paint are the methods cured the symptoms, not the disease, and the rustless steel cavity life-span is shorter Problem does not the most solve.In order to solve this problem, technical staff changes the intake method of ozone, will ozone and waste gas exist First mix at gas inlet pipe, be passed through the most again in mixing reactor, the most both extended rustless steel cavity impact resistance corrosion Time, make rustless steel cavity use time lengthening, also improve the mixability of ozone and waste gas, make oxidation reaction carry out more Fully.But, there is bigger defect in this kind of intake method: one is that the reaction total amount of unit interval is less, inefficient, is unfavorable for The mass disposal of factory;Two is that ozone mixes with waste gas exothermic reaction i.e. occurs, and the amount of heat of generation can not disperse in time Transfer, causes managing interior temperature and raises, and reaction process slows down, and gas inlet pipe declines because of its corrosion resistance ability of rising of temperature, Easily there is gas leakage accidents;Three is that this technological means is limited to the good effect reducing equipment corrosion, the rustless steel cavity life-span Shorter problem is the most preferably solved.
Meanwhile, in the prior art, in order to make ozone can react fully with waste gas, it is typically provided with folding in reactor Stream plate, to extend the mixed gas time of staying in reactor, but this mode is only applicable to the process of a small amount of waste gas, and right In requirement reactor, the flow velocity of mixed gas is restricted, i.e. when a large amount of mixed gas pump in reactor with high flow velocities, and folding The barrier effect of stream plate is limited, and it is the shortest that mixed gas stops the ground time in reactor, ozone and the hybrid reaction of waste gas Insufficient, exhaust treatment efficiency is relatively low.
Summary of the invention
The goal of the invention of the present invention is: for the problem of above-mentioned existence, it is provided that a kind of high efficiency, can process waste gas in a large number And more robust ozone and waste gas mixing reactor, with the problem solving above-mentioned existence.
The technical solution used in the present invention is as follows: a kind of ozone mixing reactor, including cavity, if the side of cavity is provided with A dry gas inlet pipe, described gas inlet pipe be eccentric tangentially inclining tube, in cavity, the top of gas inlet pipe at least provided with One slanting baffle being downwardly inclined, the top of slanting baffle, along the axis direction of cavity, it is interval with some deflection plates successively, tiltedly The cantilever end decurvation of baffle plate and deflection plate forms hook part, and hook part is used for making gas form local eddy currents and change gas Flow direction.
Due to the setting of said structure, gas inlet pipe is eccentric tangential inclining tube, i.e. uses tangential oblique cutting tubular structure, By centrifugal rotation plenum system, waste gas forms vortex-like flowing and then is sufficiently mixed and contacts with ozone, for the oxidation of ozone Reaction provides reaction condition well, improves the utilization rate of ozone, and meanwhile, the tubular structure of tangential oblique cutting avoids waste gas Directly impact the wall of cavity with ozone, improve the force environment of rustless steel cavity, rustless steel cavity there's almost no punching Hitting a little, and then make rustless steel cavity be not susceptible to oxide etch, the use cycle of rustless steel cavity is significantly extended, hardly Need the repair welding in later stage and mend the reclamation activities such as brush anticorrosive paint, efficiently solving rustless steel cavity life-span shorter problem; Slanting baffle, for stirring the swirl gas of formation, is allowed to again form some local eddy currents, so that mixed gas is carried out pretreatment, Its structure being downwardly inclined can significantly extend the time of staying of waste gas and ozone, makes the flow velocity of mixed gas be greatly reduced, and is formed Some local eddy currents ozone can be made to be more easy to mix homogeneously with waste gas, ozone can the most fully enter with the hybrid reaction of waste gas OK, beneficially high flow rate, the exhaust-gas treatment of big flow;Supplementing as slanting baffle effect, being provided for gaseous mixture of deflection plate Body carries out advanced treating, extends the mixed gas ground time of staying further, makes waste gas be fully contacted further with ozone Reaction, coordinates the Effect of Pretreatment of slanting baffle, and the advanced treating of deflection plate makes large batch of waste gas obtain abundant process, the row of making In the waste gas gone out, ozone content reduces, and improves the utilization rate of ozone;Hook part is used for making gas form local eddy currents and change The flow direction of gas, to strengthen the turbulent effect of mixed gas further, makes the time of staying of mixed gas obtain further Extending, waste gas and ozone reaction obtain more abundant, improve exhaust-gas treatment effect, and meanwhile, hook part can also make in mixed gas Condensed fluid and granule disconnected from each other, reduce the impact on mixed gas of condensed fluid and granule, make the reaction of mixed gas imitate Fruit more preferably, makes expellant gas cleaner simultaneously, decreases the Filtration Adsorption technique in later stage.
Further, it is contemplated that in deflection plate region, mixed gas flow velocity is slow, non-gaseous matter deposition is more, cleans inconvenience Resistant Graphene coating is had, former by following weight portion of resistant Graphene coating etc. problem, slanting baffle and deflection plate surface spraying Material composition: vinylite 40-45 part, modified graphene 2-6 part, mica powder 5-7 part, Cu and its oxides powder 10-15 part, Butyl acetate 18-30 part, silicon carbide powder 2-5 part, dispersant 1-2 part and levelling agent 0.5-1 part.
Further, the preparation method of resistant Graphene coating includes:
Step 1, by Graphene that thickness is 10-20nm, proportion relation for 1:80 in mass ratio is blended in stirring with dehydrated alcohol In device and be sufficiently stirred for, the silane coupler being subsequently adding 0.6wt% stirs, then mixture is put into ultrasonic emulsification divides Dissipate device fully dispersed, finally take out mixture and put into drying in baking oven, obtaining modified graphene, standby;
Step 2, vinylite and dispersant B YK-ATU will be had to add in reactor, then with blender with 800r/min's Blending ingredients is stirred, until being uniformly dispersed, obtaining base material by rotating speed;
Step 3, in the base material that step 2 obtains, it is sequentially added into modified graphene, mica powder, silicon carbide powder, copper and oxidation thereof Thing powder, is subsequently adding butyl acetate, is sufficiently stirred for compound with blender, and mixing speed is 1000r/min, until It is uniformly dispersed, obtains initial point;
Step 4, by levelling agent BYK-355 add step 3 initial point in, obtain uncured after being uniformly dispersed with dispersion machine Coating, pumps in the storage tank of air gun by uncured coating, is then sprayed on processed oblique respectively with air gun Baffle plate and the surface of deflection plate, stand to coating levelling, and at 140 DEG C, vacuum bakeout film-forming, is incubated the most again 10min, after cooling to room temperature with the furnace and get final product.
In above-mentioned, Graphene, owing to having the performances such as outstanding obdurability and fracture strength, is added in coating, its The high compaction performance having makes coating interface densification smooth, and the adhesive force of non-gaseous matter is remarkably decreased, and coating surface is difficult to Fouling, its surface with densification makes the hydrogen atom that ozone molecule even atomic radius is less all cannot permeate simultaneously, significantly carries The high decay resistance of deflection plate and slanting baffle;Cu and its oxides powder can form micrometer structure on the surface of coating, Particularly it is oxidized to the Cu with nanostructured when copper2During O, jointly act on Cu oxide, the slowest on the surface of coating Slow long nanowire, these nano wires can play the contact area reducing macromole dirt with coating, make macromole dirt sprawl It is restricted, macroscopically, makes coating show and there is certain hydrophobic performance, and then improve the durability against pollution of coating.Cause This, resistant Graphene coating non-gaseous matter that stickiness is stronger can not only be made to reactor lower part flowing along deflection plate so that In collection, moreover it is possible to improve the decay resistance of deflection plate and anti-pollution characteristic, reduce the replacement frequency of deflection plate, it is simple to equipment clear Wash and use, extending the use cycle of deflection plate.
Preferably, the inwall of cavity is arranged with two slanting baffles, leaves spacing between the hook part of slanting baffle. Two symmetrically arranged slanting baffles are more beneficial for the carrying out promoting ozone with waste gas hybrid reaction, and meanwhile, mounting or dismounting are easy to clean, just In enforcement.
In order to further increase the deflection plate resistance flowing effect to mixed gas, the lower end of the hook part of deflection plate is with adjacent Deflection plate contacts, and some passage is distributed in hook part.
Further, gas inlet pipe is towards cavity lower tangential oblique cutting, and the inclination angle of its horizontal plane is 5 °-30 °.By centrifugal Formula rotates and the acceleration down that gives, make waste gas and ozone in time rotating against, be more easy to depart from wall and to chamber central stream Dynamic, the most not only create a further reduction the impact strength of waste gas and ozone, also extend the upward stroke of ozone and waste gas, enter One step makes waste gas and ozone obtain being fully contacted reaction.
Further, being provided with several projections between gas inlet pipe and slanting baffle, projection is fixedly connected on the inwall of cavity On.Projection is for causing flow-disturbing effect to the swirl gas formed, to promote being sufficiently mixed of oxygen and waste gas.
Further, the shape of projection can have any shape, but, it is contemplated that the swirl gas of formation has higher stream Speed and corrosivity, projection be preferably shaped to rhombus, the face that i.e. projection is connected with cavity inner wall is rhombus, and the center of projection is outside Bloat formation cambered surface.When swirl gas vortex rises and flows through projection, there is the corner of projection of diamond shape by swirl gas Shunt and formed local eddy currents smaller, and then add the turbulent effect of swirl gas, the cambered surface energy that the center of projection has Enough making swirl gas preferably whip projection, reduce swirl gas and impact projection and damage projection, projection is more robust.
Further, cavity upper end is tightly connected the upper cover with air outlet, and cavity lower end is tightly connected with liquid outlet Adapter and the low head of cooling vent adapter, air outlet connecting shaft flow type fan, liquid outlet adapter connects wastewater treatment equipment.Pass through The air inducing effect of axial fan, can make the waste gas after process to discharge outside cavity in time, is beneficial to be smoothed out corresponsively, enters And realize processing waste gas uninterruptedly.
In sum, owing to have employed technique scheme, the invention has the beneficial effects as follows:
1, gas inlet pipe is eccentric tangential inclining tube, i.e. uses tangential oblique cutting tubular structure, by centrifugal rotation supply side Formula, waste gas and ozone form vortex-like flowing and then are sufficiently mixed and contact, and provide for the oxidation reaction of ozone and react well Condition, improves the utilization rate of ozone, and meanwhile, the tubular structure of tangential oblique cutting avoids waste gas and ozone directly impacts cavity Wall, improves the force environment of rustless steel cavity, rustless steel cavity there's almost no shock point, and then make rustless steel cavity Being not susceptible to oxide etch, the use cycle of rustless steel cavity is significantly extended, with little need for repair welding and the benefit brush in later stage The reclamation activitiess such as anticorrosive paint, efficiently solve rustless steel cavity life-span shorter problem;
2, slanting baffle and deflection plate with the use of, make large batch of waste gas obtain abundant process, ozone utilization rate is high, is suitable for In processing waste gas in a large number;Meanwhile, the setting of hook part further increases exhaust-gas treatment effect, makes the condensed fluid in mixed gas Disconnected from each other with granule, reduce the impact on mixed gas of condensed fluid and granule, the reaction effect making mixed gas is more preferable, with Time make expellant gas cleaner, decrease the Filtration Adsorption technique in later stage;
3, the setting of projection promotes being sufficiently mixed of oxygen and waste gas, further increases the utilization rate of ozone;
4, resistant Graphene coating can not only make the non-gaseous matter that stickiness is stronger flow to reactor lower part along deflection plate So that collecting, moreover it is possible to improve decay resistance and the anti-pollution characteristic of deflection plate, reduce the replacement frequency of deflection plate, it is simple to equipment Cleaning and use, extend the use cycle of deflection plate.
Accompanying drawing explanation
Fig. 1 is a kind of ozone mixed reactor main TV structure schematic diagram of the present invention;
Fig. 2 is the structural representation of liquid collector in the present invention;
Fig. 3 is the structural representation of Section A-A in Fig. 1;
Fig. 4 is the structural representation of section B-B in Fig. 1;
Fig. 5 is the another kind of situation of Fig. 4 structure;
Fig. 6 is the projection cube structure schematic diagram of the present invention;
Fig. 7 is the structural representation in a-a cross section in Fig. 6;
Fig. 8 is the another kind of situation of Fig. 1 structure;
Fig. 9 is the partial enlarged drawing of part A in Fig. 8.
Labelling in figure: 1 is cavity, 2 is upper cover, and 201 is air outlet, and 3 is low head, and 301 is liquid outlet, and 302 is cold But mouth adapter, 4 is gas inlet pipe, and 5 is slanting baffle, and 6 is deflection plate, and 7 is conical disc, and 8 is division board, and 801 is through hole, 802 For cooling nozzle, 9 is cooling chamber, and 10 is projection, and 1001 is corner, and 1002 is fan-shaped cambered surface, and 11 is hook part, and 1101 is ventilation Hole.
Detailed description of the invention
Below in conjunction with the accompanying drawings, the present invention is described in detail.
In order to make the purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, right The present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, and It is not used in the restriction present invention.
As illustrated in figures 1 and 8, a kind of ozone and waste gas mixing reactor, including cavity 1, cavity 1 upper end is tightly connected band Having the upper cover 2 of air outlet 201, the lower end of cavity 1 is tightly connected with liquid outlet adapter 301 and cooling vent adapter 302 times End socket 3, the side of cavity 1 is provided with several gas inlet pipe 4, and described gas inlet pipe 4 is eccentric tangential inclining tube, i.e. uses Tangential oblique cutting tubular structure, in cavity 1, the lower section of gas inlet pipe 4 is provided with liquid collector, and liquid collector includes stepped knot The conical disc 7 of structure and the division board 8 of center band through hole 801, division board 8 is provided with cooling nozzle 802, division board 8, conical disc 7 Sealing against each other connection with low head 4 and form cooling chamber 9, cooling medium enters cooling chamber 9, cooling chamber 9 by cooling vent adapter 302 By cooling nozzle 802, cooling medium is entered in cavity 1.
In cavity 1, the top of gas inlet pipe 4 at least provided with a slanting baffle being downwardly inclined 5, the top of slanting baffle 5, Along the axis direction of cavity 1, being interval with some deflection plates 6 successively, slanting baffle 5, for stirring the swirl gas of formation, is allowed to Again form some local eddy currents, so that mixed gas is carried out pretreatment, its structure being downwardly inclined can significantly extend waste gas with The time of staying of ozone, making the flow velocity of mixed gas be greatly reduced, some local eddy currents of formation can make ozone be more easy to waste gas Mix homogeneously, ozone can the most fully be carried out with the hybrid reaction of waste gas, beneficially high flow rate, the exhaust-gas treatment of big flow;Make For supplementing of slanting baffle 5 effect, being provided for of deflection plate 6 carries out advanced treating to mixed gas, extends gaseous mixture further The body ground time of staying, make waste gas and ozone are fully contacted reaction further, coordinate the Effect of Pretreatment of slanting baffle 5, folding The advanced treating of stream plate 6 makes large batch of waste gas obtain abundant process, in the waste gas discharged at the air outlet 201 of upper cover 2 Ozone content reduces, and improves the utilization rate of ozone.
As the preferred embodiment of the present invention, the cantilever end decurvation of slanting baffle 5 and deflection plate 6 forms hook part 11, hook part 11 can make mixed gas form bigger local eddy currents and change the flow direction of mixed gas, with further Strengthening the turbulent effect of mixed gas, make the time of staying of mixed gas be extended further, waste gas and ozone reaction obtain more Fully, improve exhaust-gas treatment effect, meanwhile, hook part 11 can also make the condensed fluid in mixed gas and granule divide mutually From, reducing the impact on mixed gas of condensed fluid and granule, the reaction effect making mixed gas is more preferable, makes the gas of discharge simultaneously Body is cleaner, decreases the Filtration Adsorption technique in later stage.Furthermore, slanting baffle 5 can be symmetrical arranged multiple, or One is only arranged in cavity 1.
As the preferred embodiment of the present invention, the inwall of cavity 1 is arranged with two slanting baffles 5, the crotch of slanting baffle 5 Spacing is left between portion.Two symmetrically arranged slanting baffles 5 are more beneficial for the carrying out promoting ozone with waste gas hybrid reaction, with Time, mounting or dismounting are easy to clean, it is simple to implement.
As the preferred embodiment of the present invention, the lower end of the hook part 11 of deflection plate 6 contacts with adjacent baffle 6, curved Some passage 1101 it is distributed, as shown in Figure 8 and Figure 9, when the lower end of hook part 11 and the adjacent folding of deflection plate 6 in hook portion 11 After stream plate 6 contact, further increase the barrier effect to mixed gas, make the mixed gas time of staying in cavity more Long, react more abundant.
As the preferred embodiment of the present invention, gas inlet pipe 4 is towards cavity 1 lower tangential oblique cutting, inclining of its horizontal plane Oblique angle is 5 °-30 °, preferably 10 °, the most also may select 5 ° or 30 °.By centrifugal rotation and the acceleration down that gives Degree, make waste gas and ozone in time rotating against, be more easy to depart from wall and to cavity 1 center flow, drop the most further The low impact strength of waste gas and ozone, also extends the upward stroke of ozone and waste gas, makes waste gas obtain with ozone further It is fully contacted reaction.
As shown in Figure 3 and Figure 5, by the tangential gas entered of gas with various inlet tube 4, its centrifugal rotation direction is permissible Identical, it is also possible to different, it is attained by similar effect, in the present invention, it is preferred to be centrifugal rotation direction identical time knot Structure, when its centrifugal rotation direction is identical, the centrage of cooling nozzle 802 is positioned at gas inlet pipe 4 with the intersection point of cavity 1 inwall Lower section, and distance gas inlet pipe 4-10cm(be preferably 6cm, the most also may select 4cm or 10cm), cooling medium is to chamber After body 1 forms impact, cooling medium can come to bleeding around, and then increases the contact area with swirl gas, is conducive to Cooling medium preferably absorbs heat and swirl gas causes disturbance be blended.
Certainly, gas inlet pipe 4 may be alternatively provided as one and may be alternatively provided as multiple, when gas inlet pipe 4 is set to one Time, gas inlet pipe 4 is passed through the mixed gas of ozone and waste gas simultaneously, and it also can reach certain good effect, but due to Can release substantial amounts of heat during ozone oxidation, gas inlet pipe 4 and pipeline can be caused bigger challenge, to gas access by these heats The material of pipe 4 and pipeline requires and uses to require height, is unfavorable for the operation of equipment, easily causes gas leakage accidents.As excellent Choosing, gas inlet pipe 4 is set to multiple, and each gas inlet pipe 4 each leads into chamber to being passed through a kind of gas, i.e. ozone and waste gas In body 1, ozone is made only to react in cavity 1 with waste gas.
As the preferred embodiment of the present invention, between gas inlet pipe 4 and slanting baffle 5, it is provided with some projections 10, projection On 10 inwalls being fixedly connected on cavity 1, the face that projection 10 is connected with cavity 1 inwall is rhombus, the center outward bulge of projection 10 Go out to be formed cambered surface 1002, as shown in Figure 6 and Figure 7, when swirl gas vortex rises and flows through projection 10, there is the convex of diamond shape Swirl gas is shunted and is formed local eddy currents smaller by the corner 1001 of block 10, and then adds the turbulent flow effect of swirl gas Really, the cambered surface 1002 that the center of projection 10 has can make swirl gas preferably whip projection, reduces swirl gas to convex Block 10 impacts and damages projection 10.
The setting of slanting baffle 5 and deflection plate 6 is in addition to above-mentioned effect, moreover it can be used to the suspension in capture mixed gas Grain and drop, make suspension granule and drop be attached on slanting baffle 5 and deflection plate 6, then falls into cavity 1 by collecting mixing In the liquid collector of bottom, and then serving the effect purifying mixed gas, the mixed gas nuisance content making discharge is few, right Environmental pollution is little, beneficially environmental conservation.
As the preferred embodiment of the present invention, it is contemplated that in slanting baffle and deflection plate region, mixed gas flow velocity is slow, non- Gaseous material deposition is more, and cleaning problem, slanting baffle and the deflection plate surface sprayings such as inconvenience has resistant Graphene coating, resistant Graphene coating is made up of the raw material of following weight portion: vinylite 40-45 part, modified graphene 2-6 part, mica powder 5-7 Part, Cu and its oxides powder 10-15 part, butyl acetate 18-30 part, silicon carbide powder 2-5 part, dispersant 1-2 part and levelling Agent 0.5-1 part.The preparation method of resistant Graphene coating includes:
Step 1, by Graphene that thickness is 10-20nm, proportion relation for 1:80 in mass ratio is blended in stirring with dehydrated alcohol In device and be sufficiently stirred for, the silane coupler being subsequently adding 0.6wt% stirs, then mixture is put into ultrasonic emulsification divides Dissipate device fully dispersed, finally take out mixture and put into drying in baking oven, obtaining modified graphene, standby;
Step 2, vinylite and dispersant B YK-ATU will be had to add in reactor, then with blender with 800r/min's Blending ingredients is stirred, until being uniformly dispersed, obtaining base material by rotating speed;
Step 3, in the base material that step 2 obtains, it is sequentially added into modified graphene, mica powder, silicon carbide powder, copper and oxidation thereof Thing powder, is subsequently adding butyl acetate, is sufficiently stirred for compound with blender, and mixing speed is 1000r/min, until It is uniformly dispersed, obtains initial point;
Step 4, by levelling agent BYK-355 add step 3 initial point in, obtain uncured after being uniformly dispersed with dispersion machine Coating, pumps in the storage tank of air gun by uncured coating, is then sprayed on processed oblique respectively with air gun Baffle plate and the surface of deflection plate, stand to coating levelling, and at 140 DEG C, vacuum bakeout film-forming, is incubated the most again 10min, after cooling to room temperature with the furnace and get final product.
In above-mentioned, Graphene, owing to having the performances such as outstanding obdurability and fracture strength, is added in coating, its tool Some high compaction performances make coating interface densification smooth, and the adhesive force of non-gaseous matter is remarkably decreased, and coating surface is difficult to knot Dirt, its surface with densification makes the hydrogen atom that ozone molecule even atomic radius is less all cannot permeate simultaneously, significantly improves The decay resistance of deflection plate and slanting baffle;Cu and its oxides powder can form micrometer structure on the surface of coating, special It not when copper is oxidized to the Cu with nanostructured2During O, jointly act on Cu oxide, on the surface of coating the most slowly Long nanowire, these nano wires can play the contact area subtracting macromole dirt with coating, make macromole dirt sprawl and be subject to Limit, macroscopically, make coating show and there is certain hydrophobic performance, and then improve the durability against pollution of coating.Therefore, resistance to Dirty Graphene coating can not only make non-gaseous matter that stickiness is stronger along slanting baffle and deflection plate to reactor lower part flowing with It is easy to collect, moreover it is possible to improving slanting baffle and the decay resistance of deflection plate and anti-pollution characteristic, minimizing slanting baffle and deflection plate are more Change frequency, it is simple to the cleaning of equipment and use, extend the use cycle of slanting baffle and deflection plate.
What deserves to be explained is, implement to make resistant Graphene coating in the present invention be more easy to and there is above-mentioned performance, below Table 1 shows the several concrete formula of the resistant Graphene coating of the present invention, is worth explanatorily, poly-carbonic acid disclosed below Several formula of ester material are intended merely to be better described the present invention, and are not limited to the present invention.
Table 1:
Note: in above-mentioned, in parts by weight, numerical value represents parts by weight to component.
Through inspection, have with slanting baffle and deflection plate according to the resistant Graphene coating that the formula shown in table 1 prepares Adhesive strength well, the proportion at 25 DEG C reaches 1.8g/cm3, viscosity reaches 1.1Pa s, and coating surface defines nanometer layer Thin film and difficult drop-off, have excellent surface oleophobic and hydrophobicity, and coating coefficient of friction is relatively low, and weatherability is good, it is easy to clear Wash.
Furthermore, in order to make the conical disc 7 of the present invention that gas-liquid separation is better achieved, division board 8 is tightly connected In the bottom of cavity 1, one end of conical disc 7 lowest calibre and liquid outlet adapter 301 seamless link on low head 3, conical disc 7 One end of maximum caliber and division board 8 seamless link.
Furthermore, it is contemplated that in the liquid of collection or containing a small amount of organic solvent and other corrosive goodses Matter, in order to improve resistance to corrosion and beneficially the collecting of liquid of conical disc 7, the inwall of conical disc 7 is provided with one layer of polytetrafluoroethyl-ne Alkene layer, the resistance of liquid is reduced by conical disc 7, and liquid is more easy to flow downward along conical disc 7 collect, furthermore, poly- The thickness of tetrafluoroethene layer is 75-150 μm, preferably 80 μm.
Furthermore, in order to make cooling medium that its function can be better achieved, the spout of cooling nozzle 802 is towards chamber The inwall of body, its angle of inclination is 0 °-90 °, and its concrete angle of inclination determines according to practical situation, it is contemplated that the cooling after inclination The nozzle 802 impact on the cooling medium impact strength of ejection, the angle of inclination of cooling nozzle 802 is preferably selected at 10 °-15 ° Between, preferably 10 °, so that cooling medium preferably can produce impact to the swirl gas formed.
Furthermore, when tangentially being entered the gas of cavity 1 by gas inlet pipe 4, its centrifugal rotation direction is identical Time, the centrage of cooling nozzle 802 and the intersection point of cavity 1 inwall are positioned at the lower section of gas inlet pipe 4, and distance gas inlet pipe 4-10cm, after cooling medium forms impact to cavity 1, cooling medium can come to bleeding around, and then increases and eddy current gas The contact area of body, beneficially cooling medium preferably absorb heat and swirl gas cause disturbance be blended.
Furthermore, it is contemplated that the local punching that cavity 1 inwall is caused by the cooling medium of cooling nozzle 802 ejection Hit, the spout of cooling nozzle 802 with the form of oblique tangent line towards cavity 1 inwall, cooling medium in the way of helical disk liter with Cavity 1 contact internal walls, so can be greatly decreased the impact of cooling medium, its principle and the air inlet principle of above-mentioned middle gas inlet pipe Identical.
As another alternative, when cool down nozzle 802 be not the form with oblique tangent line towards cavity 1 inwall time, cold But the centrage of nozzle 802 is provided with shock plate with the point of intersection of cavity 1 inwall, and shock plate is fixedly connected on the inwall of cavity 1, Shock plate is for buffering the impact that cavity 1 is caused by cooling medium.
Furthermore, in order to make the liquid of formation preferably separate with gas and make liquid preferably collect, taper The inwall of dish 7 is the inclined wall shunk towards lowest calibre direction, and inclined wall is provided with inclined-plane annular stepped.Inclined-plane annular step The setting of ladder can make gas and liquid preferably separate, make liquid downstream and under, gas then spirals rising.
Furthermore, it is contemplated that conical disc 7 and division board 8 can be by bigger pressure, and conical disc and division board are equal Employing makrolon material is made, and makrolon material is made up of the raw material of following weight portion: Merlon 1000-2000 part, Acrylate 9-12 part, polyacrylic acid 3-7 part, dimethicone 5-8 part, Nano titanium dioxide 15-20 part, inorfil 9- 13 parts.The preparation method of described makrolon material comprises the following steps:
Step 1, by polyacrylic acid, dimethicone, Nano titanium dioxide, inorfil be blended mediate 20-25min, then Send into double screw extruder pelletize and obtain A material;
Step 2, dried Merlon is added thermic molten condition, add acrylate, be uniformly mixed, send into double spiral shell Bar extruder pelletize, obtains B material;
Step 3, by A material and B material add double screw extruder melt extrude after carry out successively wire drawing, be dried, pelletize, to obtain final product;Its In, the feeding section temperature of double screw extruder is 190-230 DEG C, and melt zone temperature is 230-265 DEG C, and homogenizing zone temperature is 265- 315℃。
In order to further illustrate the makrolon material of the present invention, table 2 shows the makrolon material of the present invention Several concrete formula, are worth explanatorily, and several formula of makrolon material disclosed below are intended merely to preferably say The bright present invention, and it is not limited to the present invention.
Table 2:
Note: in above-mentioned, in parts by weight, numerical value represents parts by weight to component.
The makrolon material prepared by the formula shown in table 2, compared to the stainless steel material often used, the present invention's Makrolon material light weight is inexpensive, it is easy to molding, processes and uses, and easy installation and removal can reach 3 months to change once, adapts to Property is stronger.
Being worth explanatorily, in the present invention, cooling medium can be low temperature nitrogen, low-temperature carbon dioxide, cold drying sky Gas or be other noble gases, such as argon, wherein, cooling medium is preferably low temperature nitrogen, and the temperature range of described low temperature is- Between 10-15 DEG C, 0-5 DEG C optimal.
As the preferred embodiment of the present invention, gas inlet pipe is towards cavity lower tangential oblique cutting, the inclination of its horizontal plane Angle is 5 °-30 °.By centrifugal rotation and the acceleration down that gives, make waste gas and ozone in time rotating against, be more easy to depart from Wall and to chamber central flow, the most not only create a further reduction the impact strength of waste gas and ozone, also extend ozone With the upward stroke of waste gas, waste gas and ozone is made to obtain being fully contacted reaction further.
As the preferred embodiment of the present invention, air outlet connecting shaft flow type fan, liquid outlet adapter connects waste water and processes Device.By the air inducing effect of axial fan, the waste gas after process can be made to discharge outside cavity in time, be beneficial to the most suitable Profit is carried out, and then realizes processing waste gas uninterruptedly.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention Any amendment, equivalent and the improvement etc. made within god and principle, should be included within the scope of the present invention.

Claims (9)

1. an ozone mixing reactor, including cavity, it is characterised in that the side of cavity is provided with several gas inlet pipe, Described gas inlet pipe is eccentric tangential inclining tube, and in cavity, the top of gas inlet pipe is downwardly inclined at least provided with one Slanting baffle, the top of slanting baffle, along the axis direction of cavity, it is interval with some deflection plates, slanting baffle and deflection plate successively Cantilever end decurvation forms hook part, and hook part forms local eddy currents for making gas and changes the flow direction of gas.
2. ozone mixing reactor as claimed in claim 1, it is characterised in that slanting baffle and deflection plate surface spraying have resistant Graphene coating, resistant Graphene coating is made up of the raw material of following weight portion: vinylite 40-45 part, modified graphene 2-6 part, mica powder 5-7 part, Cu and its oxides powder 10-15 part, butyl acetate 18-30 part, silicon carbide powder 2-5 part, point Powder 1-2 part and levelling agent 0.5-1 part.
3. ozone mixing reactor as claimed in claim 2, it is characterised in that the preparation method of resistant Graphene coating includes Following steps:
Step 1, by Graphene that thickness is 10-20nm, proportion relation for 1:80 in mass ratio is blended in stirring with dehydrated alcohol In device and be sufficiently stirred for, the silane coupler being subsequently adding 0.6wt% stirs, then mixture is put into ultrasonic emulsification divides Dissipate device fully dispersed, finally take out mixture and put into drying in baking oven, obtaining modified graphene, standby;
Step 2, vinylite and dispersant B YK-ATU will be had to add in reactor, then with blender with 800r/min's Blending ingredients is stirred, until being uniformly dispersed, obtaining base material by rotating speed;
Step 3, in the base material that step 2 obtains, it is sequentially added into modified graphene, mica powder, silicon carbide powder, copper and oxidation thereof Thing powder, is subsequently adding butyl acetate, is sufficiently stirred for compound with blender, and mixing speed is 1000r/min, until It is uniformly dispersed, obtains initial point;
Step 4, by levelling agent BYK-355 add step 3 initial point in, obtain uncured after being uniformly dispersed with dispersion machine Coating, pumps in the storage tank of air gun by uncured coating, is then sprayed on processed oblique respectively with air gun Baffle plate and the surface of deflection plate, stand to coating levelling, and at 140 DEG C, vacuum bakeout film-forming, is incubated the most again 10min, after cooling to room temperature with the furnace and get final product.
4. ozone mixing reactor as claimed in claim 1 or 2, it is characterised in that the inwall of cavity is arranged with two tiltedly Baffle plate, leaves spacing between the hook part of slanting baffle.
5. ozone mixing reactor as claimed in claim 1 or 2, it is characterised in that the lower end of the hook part of deflection plate and phase Adjacent deflection plate contact, is distributed some passages in hook part.
6. ozone mixing reactor as claimed in claim 1 or 2, it is characterised in that gas inlet pipe is towards cavity lower tangential Oblique cutting, the inclination angle of its horizontal plane is 5 °-30 °.
7. ozone mixing reactor as claimed in claim 1 or 2, it is characterised in that set between gas inlet pipe and slanting baffle Having several projections, projection is fixedly connected on the inwall of cavity.
8. ozone mixing reactor as claimed in claim 7, it is characterised in that the face that projection is connected with cavity inner wall is Pedicellus et Pericarpium Trapae Shape, the center of projection bulges formation cambered surface.
9. ozone mixing reactor as claimed in claim 1 or 2, it is characterised in that cavity upper end is tightly connected with air-out The upper cover of mouth, cavity lower end is tightly connected with liquid outlet adapter and the low head of cooling vent adapter, and air outlet connects axial flow Formula blower fan, liquid outlet adapter connects wastewater treatment equipment.
CN201610812752.7A 2016-09-09 2016-09-09 A kind of ozone mixing reactor Pending CN106215656A (en)

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