CN106208472A - The coil stator of brushless electric machine - Google Patents
The coil stator of brushless electric machine Download PDFInfo
- Publication number
- CN106208472A CN106208472A CN201610645022.2A CN201610645022A CN106208472A CN 106208472 A CN106208472 A CN 106208472A CN 201610645022 A CN201610645022 A CN 201610645022A CN 106208472 A CN106208472 A CN 106208472A
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- China
- Prior art keywords
- stator
- steelframe
- underframe
- annular
- coil
- Prior art date
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- Pending
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- 238000004804 winding Methods 0.000 abstract description 16
- 238000009434 installation Methods 0.000 abstract description 6
- 238000010438 heat treatment Methods 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000004378 air conditioning Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 206010009696 Clumsiness Diseases 0.000 description 1
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
The invention discloses the coil stator of a kind of brushless electric machine, including the first steelframe and the second steelframe, described first steelframe includes annular underframe and the some stators installed for coil, and described stator is perpendicularly fixed at annular underframe surface, and stator prolongs annular underframe and is uniformly distributed;Described second steelframe includes stator and annular notched open loop underframe, described stator is perpendicularly fixed at open loop underframe surface, stator prolongs annular underframe and is uniformly distributed, the stator of described first steelframe and the stator setting interlaced with each other of the second steelframe and contactless.By the fixed mount of single coil winding is split two steelframes, gap is left between the stator of 2 steelframes, stator is fixed for the installation of coil windings, secondly the magnetic field impact that the eddy current in notched open loop underframe can avoid the second steelframe produces, the magnetic field of active set coil winding while reducing weight.
Description
Technical field
The present invention relates to automobile-used water valve, it is the coil stator of a kind of brushless electric machine.
Background technology
Brushless electric machine and brush motor have similarity, also have rotor and a stator, only with the structure phase of brush motor
Instead;The rotor of brush motor is coil windings, is connected with power output shaft, and stator is permanent magnetic steel;The rotor of brushless electric machine is
Permanent magnetic steel, is connected with output shaft together with shell, and stator is winding coil, eliminates brush motor for checker electricity
The commutating brush in magnetic field, therefore referred to as brushless electric machine.
Rely on and change the current wave alternative frequency and waveform being input on brushless motor stator coil, around winding coil
Forming the magnetic field rotated around motor geometry axle center, the permanent magnetic steel on this field drives rotor rotates, and motor just turns
Come.
But fixed mount many employings magnetic conductor of existing brushless electric machine is as the fixed mount of hot-wire coil, and fixed mount is basic
In tubular, and weight is relatively big, causes brushless electric machine clumsiness heavy;The fixed mount of indivedual brushless electric machines uses plastics, can be the biggest
Reduce weight in degree, but reduce magnetic field intensity the most to a certain extent, cause controlling effect relatively low.
Summary of the invention
The goal of the invention of the present invention is the problem not enough in order to solve sealing, it is provided that the coil of a kind of brushless electric machine is fixed
Son, by the fixed mount of single coil winding is split two steelframes, leaves gap, stator between the stator of 2 steelframes
Installation for coil windings is fixed, the magnetic field that the eddy current in secondly notched open loop underframe can avoid the second steelframe produces
Impact, the magnetic field of active set coil winding while reducing weight.
In order to realize foregoing invention purpose, present invention employs techniques below scheme: the coil stator of a kind of brushless electric machine,
Including the first steelframe and the second steelframe, described first steelframe includes annular underframe and the some stators installed for coil, described
Stator is perpendicularly fixed at annular underframe surface, and stator prolongs annular underframe and is uniformly distributed;Described second steelframe includes stator
Open loop underframe notched with annular, described stator is perpendicularly fixed at open loop underframe surface, and it is uniform that stator prolongs annular underframe
Distribution, the stator of described first steelframe and the stator setting interlaced with each other of the second steelframe and contactless.
Preferably, described annular underframe tabular ringwise, open loop underframe is notched annular plate-like, described first steelframe
Stator and the most curved structure of stator of the second steelframe, and the stator of first, second steelframe is respectively positioned on first-class circle
Annular surface in, the stator on described first steelframe be perpendicular to annular underframe surface, the stator on described second steelframe
It is perpendicular to open loop underframe surface.
Preferably, the stator of described first, second steelframe is the most triangular in shape or trapezoidal.
Preferably, described annular underframe is provided with the enlarging avoiding the second steelframe stator contact, and open loop underframe is provided with
Avoid the enlarging of the first steelframe stator contact.
Preferably, described breach is positioned in one of them enlarging of open loop underframe.
Preferably, the stator that described first steelframe and the second steelframe interlock, adjacent stator gap clearance is more than
2mm。
Preferably, the stator that described first steelframe and the second steelframe interlock, adjacent stator gap clearance is less than
2.5mm。
Preferably, the stator on described first steelframe is one-body molded with annular underframe, fixing on described second steelframe
Sheet is one-body molded with open loop underframe, and the thickness of annular underframe is 0.8-1.2mm, the thickness of open loop underframe and the thickness of annular underframe
Identical.
Compared with prior art, have employed the coil stator of the brushless electric machine of technique scheme, there is following useful effect
Really:
Use the coil stator of the brushless electric machine of the present invention, by the fixed mount of single coil winding is split two steel
Frame, leaves gap between the stator of 2 steelframes, stator is fixed for the installation of coil windings, secondly notched open loop
Underframe can avoid the magnetic field impact that the eddy current in the second steelframe produces, active set coil winding while reducing weight
Magnetic field, improves the control effect of coil windings.
Accompanying drawing explanation
Fig. 1 is the structural representation that the present invention is applied in brushless electric machine;
Fig. 2 is the fractionation schematic diagram that the present invention is applied in brushless electric machine;
Fig. 3 is the side view of the coil stator embodiment of brushless electric machine of the present invention;
Fig. 4 is the sectional view in Fig. 3 at A-A;
Fig. 5 is the structural representation of the coil stator embodiment of brushless electric machine of the present invention;
Fig. 6 is the structural representation that the present invention is applied in water-heating valve.
Detailed description of the invention
Along with refrigeration system requirement is increased by people, automobile-used heating, ventilating and air conditioning system increase water valve device
Also will progressively introduce to the market, and i.e. be controlled the keying of warm-air drier temperature damper by micro machine or wire drawing driving lever, make hot engine water
Heat come out by the heat exchanger of warm-air drier and into the car, reach the effect of heating in car.
Heating installation in car is that the heat of the cooling water utilizing electromotor heats, although open summer is cold wind, but hot
The cooling water of heat still can circulate in radiator, namely just produces by boasting equal to after the cold air heating that air-conditioning is produced, that
Wind out certainly will not be the coldest, and consequence is just to increase oil consumption, reduces air-conditioning effect.The effect of this water-heating valve is exactly cold
But the repetend of water flows to beyond air conditioner heat radiator, allows hot water not enter driver's cabin with regard to direct circulation to electromotor, such cold wind
Would not be affected, leaving air temp is the lowest, and air-conditioning effect is all right, the most fuel-efficient.
Race of waiting for bus is hot, does not turn on the aircondition, and only position the coldest for temperature tune blue region, then opens fan, produces by boasting
Wind whether heat?Certainly, after having added water-heating valve, this wind would not be warm, but natural wind.The work of water-heating valve
With being that this.
Coil stator mentioned in the present invention is just in the pump housing of water-heating valve.
The pump housing 4: as depicted in figs. 1 and 2, including blade 400, brushless electric machine and obstruct cover 41, intercepts and is provided with in the middle part of cover 41
" U "-shaped accommodating cylinder 410, accommodating cylinder 410 opening part is provided with sealing ring limit 412.
Brushless electric machine: include that p-m rotor 401 and coil stator, p-m rotor 401 are embedded at accommodating cylinder 410 inwall, line
Delineation sub-set is located at accommodating cylinder 410 outer wall, and blade 400 is fixed on the surface of p-m rotor 401.
It is provided with installation room 51 in pump cover 5, in installation room 51, is provided with the circuit board of electric current, circuit in control coil stator
Plate is attached by electric conductor 6 with coil stator 42.
During use, p-m rotor 401 is positioned in accommodating cylinder 410, is provided with rotating shaft 411, p-m rotor in the middle part of accommodating cylinder 410
401 and/or blade 400 be articulated in rotating shaft 411.
Below in conjunction with the accompanying drawings the present invention is described further.
Coil stator: as shown in Figure 4, including the first steelframe 42A and the second steelframe 42B, the first steelframe 42A and the second steelframe
It is fixing that 42B cooperates for hot-wire coil winding, and produces common magnetic field on two steelframes, increases hot-wire coil pair
The magnetic attraction of p-m rotor.
-the first steelframe 42A: including annular underframe 421 and the some stators 420 installed for coil, stator 420 is vertical
Being fixed on annular underframe 421 surface, stator 420 prolongs annular underframe 421 and is uniformly distributed.
-the second steelframe 42B: including stator 420 and annular notched open loop underframe 422, stator 420 is vertically fixed
In open loop underframe 422 surface, stator 420 prolongs annular underframe 421 and is uniformly distributed, the stator 420 and second of the first steelframe 42A
Stator 420 setting interlaced with each other of steelframe 42B and contactless.
First steelframe 42A is for strengthening the electromagnetic field of hot-wire coil, and its annular underframe 421 uses the annular closed to be i.e. to use
In the magnetic field, magnetic field of coil being concentrated inside steelframe so that it is magnetic strength is more preferable.
Second steelframe 42B is then the structural strength for increasing steelframe, if the underframe in the second steelframe uses closed loop, then
Can form vortex ring in underframe, cancel out each other in the magnetic field forming the annular underframe 421 in the first steelframe 42A, therefore
The open loop underframe 422 of the second steelframe 42B, for carrying open loop structure jaggy, can effectively prevent eddy current from producing.
And the stator on two steelframes is the winding for solenoid, it is crisscross arranged and contactless, also for
Avoid eddy current to produce, and many materials can be saved, effectively reduce weight, make brushless electric machine no longer seem the heaviest.
First, second steelframe and stator thereon all use stalloy, and the ferrum of non-generic or steel, according to common
Steel or ferrum, during using for a long time, iron and steel can be magnetized and become permanent magnet, after causing electric current to magnetize when change direction
Iron and steel reaction relatively slow, therefore use the silicon steel material of demagnetic stack.
The most curved structure of stator 420 of the stator 420 and the second steelframe 42B of the first steelframe 42A, and first,
The stator 420 of two steelframes is respectively positioned in the annular surface with first-class circle, it is simple to the winding of hot-wire coil.
The stator 420 of first, second steelframe is the most triangular in shape or trapezoidal, it is contemplated herein that to owing to stator 420 is in punching
When backfin is curved, its structural strength is compared square the most firm, therefore the stator in the present embodiment uses triangle or trapezoidal.
Annular underframe 421 is provided with the enlarging 423 avoiding the second steelframe 42B stator 420 contact;On open loop underframe 422
It is provided with the enlarging 423 avoiding the first steelframe 42A stator 420 contact.At two, the position of enlarging 423 is just with on another steelframe
Stator position corresponding, it is therefore intended that avoid contact with, thus avoid eddy current to produce, eliminate local circulation magnetic field impact.
Breach 4220 is positioned in one of them enlarging 423 of open loop underframe 422, effectively utilizes space, if breach 4220 is opened
Between two enlargings 423, then structural strength will be substantially reduced.
The stator 420 that first steelframe 42A and the second steelframe 42B is staggered, adjacent stator 420 gap clearance is 2-
2.5mm.Consider that the purpose of gap clearance is to control the structural strength of two steelframes and the impact of stator bending.
If excesssive gap, then stator structural strength is not enough, pliable;If gap is too small, then stator is in bending
Shi Jiyi contacts each other, causes local circulation, it is therefore desirable to taking gap width is 2-2.5mm, and the gap width in the present embodiment is
2.2mm, each side ability is relatively mild.
Stator 420 on first steelframe 42A is one-body molded with annular underframe 421, and stator is stamped to form, the second steelframe
Stator on 42B is also.The thickness of annular underframe 421 is 0.8-1.2mm, and the thickness of annular underframe 421 is also 0.8-
1.2mm, the thickness taking the two in the present embodiment is 1mm.
The thickness of steelframe directly determines the overall weight of coil stator, the thinnest the lightest, it is contemplated that structural strength,
Therefore take 0.8-1.2mm thickness.
The above makes the preferred embodiment of the present invention, for the person of ordinary skill of the art without departing from this
On the premise of bright principle, it is also possible to make some modification and improvement, these also should be regarded as protection scope of the present invention.
Claims (8)
1. the coil stator of a brushless electric machine, it is characterised in that: include the first steelframe (42A) and the second steelframe (42B), described
First steelframe (42A) includes annular underframe (421) and the some stators (420) installed for coil, and described stator (420) hangs down
Directly being fixed on annular underframe (421) surface, stator (420) prolongs annular underframe (421) and is uniformly distributed;
Described second steelframe (42B) includes stator (420) and annular notched open loop underframe (422), described stator
(420) being perpendicularly fixed at open loop underframe (422) surface, stator (420) prolongs annular underframe (421) and is uniformly distributed, and described first
The stator (420) of steelframe (42A) and the stator of the second steelframe (42B) (420) setting interlaced with each other and contactless.
The coil stator of brushless electric machine the most according to claim 1, it is characterised in that: described annular underframe (421) is in ring
Shape tabular, the open loop underframe (422) annular plate-like in band breach (4220), the stator (420) of described first steelframe (42A) and
Stator (420) the most curved structure of the second steelframe (42B), and the stator (420) of first, second steelframe is respectively positioned on same
In annular surface Deng circle, the stator (420) on described first steelframe (42A) is perpendicular to annular underframe (421) surface, described
Stator (420) on second steelframe (42B) is perpendicular to open loop underframe (422) surface.
The coil stator of brushless electric machine the most according to claim 2, it is characterised in that: consolidating of described first, second steelframe
Stator (420) is the most triangular in shape or trapezoidal.
The coil stator of brushless electric machine the most according to claim 3, it is characterised in that: set on described annular underframe (421)
There is the enlarging (423) avoiding the second steelframe (42B) stator (420) to contact;
Open loop underframe (422) is provided with the enlarging (423) avoiding the first steelframe (42A) stator (420) to contact.
The coil stator of brushless electric machine the most according to claim 4, it is characterised in that: described breach (4220) is positioned at open loop
In one of them enlarging (423) of underframe (422).
The coil stator of brushless electric machine the most according to claim 1, it is characterised in that: described first steelframe (42A) and
The stator (420) that two steelframes (42B) are staggered, adjacent stator (420) gap clearance is more than 2mm.
The coil stator of brushless electric machine the most according to claim 6, it is characterised in that: described first steelframe (42A) and
The stator (420) that two steelframes (42B) are staggered, adjacent stator (420) gap clearance is less than 2.5mm.
The coil stator of brushless electric machine the most according to claim 2, it is characterised in that: on described first steelframe (42A)
Stator (420) is one-body molded with annular underframe (421), the stator (420) on described second steelframe (42B) and open loop underframe
(422) one-body molded, the thickness of annular underframe (421) is 0.8-1.2mm, the thickness of open loop underframe (422) and annular underframe
(421) thickness is identical.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610645022.2A CN106208472A (en) | 2016-08-05 | 2016-08-05 | The coil stator of brushless electric machine |
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CN201610645022.2A CN106208472A (en) | 2016-08-05 | 2016-08-05 | The coil stator of brushless electric machine |
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CN106208472A true CN106208472A (en) | 2016-12-07 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2599860Y (en) * | 2003-01-27 | 2004-01-14 | 单庚明 | Speed-reducing claw poler form permasyn motor |
CN201797379U (en) * | 2010-08-20 | 2011-04-13 | 威斯达电器(中山)制造有限公司 | Permanent magnet synchronous motor and bread machine using the same |
CN202334208U (en) * | 2011-11-16 | 2012-07-11 | 宁波威士顿车业有限公司 | Hub power generator for bicycle |
US20160172911A1 (en) * | 2013-05-23 | 2016-06-16 | Mitsubishi Electric Corporation | Rotary electric machine |
CN205864124U (en) * | 2016-08-05 | 2017-01-04 | 林伟 | A kind of coil stator of brushless electric machine |
-
2016
- 2016-08-05 CN CN201610645022.2A patent/CN106208472A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2599860Y (en) * | 2003-01-27 | 2004-01-14 | 单庚明 | Speed-reducing claw poler form permasyn motor |
CN201797379U (en) * | 2010-08-20 | 2011-04-13 | 威斯达电器(中山)制造有限公司 | Permanent magnet synchronous motor and bread machine using the same |
CN202334208U (en) * | 2011-11-16 | 2012-07-11 | 宁波威士顿车业有限公司 | Hub power generator for bicycle |
US20160172911A1 (en) * | 2013-05-23 | 2016-06-16 | Mitsubishi Electric Corporation | Rotary electric machine |
CN205864124U (en) * | 2016-08-05 | 2017-01-04 | 林伟 | A kind of coil stator of brushless electric machine |
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Application publication date: 20161207 |