CN106197623A - A kind of positive displacement high-pressure flowmeter based on weight method demarcates hydraulic system and experimental technique - Google Patents
A kind of positive displacement high-pressure flowmeter based on weight method demarcates hydraulic system and experimental technique Download PDFInfo
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- 238000002474 experimental method Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000006073 displacement reaction Methods 0.000 title abstract description 6
- 238000005303 weighing Methods 0.000 claims abstract description 56
- 239000003921 oil Substances 0.000 claims description 97
- 230000005540 biological transmission Effects 0.000 claims description 58
- 239000002828 fuel tank Substances 0.000 claims description 25
- 239000007788 liquid Substances 0.000 claims description 14
- 238000001914 filtration Methods 0.000 claims description 11
- 238000012360 testing method Methods 0.000 claims description 10
- 239000002283 diesel fuel Substances 0.000 claims description 5
- 239000000839 emulsion Substances 0.000 claims description 5
- 239000010720 hydraulic oil Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000005336 cracking Methods 0.000 claims description 2
- 239000012530 fluid Substances 0.000 description 6
- 239000004020 conductor Substances 0.000 description 3
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F25/00—Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
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Abstract
本发明公开了一种基于称重法的容积式高压流量计标定液压系统及实验方法;本发明的实验装置的液压系统由泵源组件、称重法流量计标定系统组件组成。通过调节直动溢流阀的开启压力,来完成不同压力下的流量计K系数标定;通过调节高压柱塞变量泵的排量,来完成流量计在不同流量下的K系数标定;通过更换液压系统的介质,来完成不同粘度的流量计K系数标定。本发明的液压系统和实验方法可以完成不同压力、不同流量、不同粘度的流量计K系数标定。仪表厂商可以利用本液压系统和实验方法,对每个出厂的流量计给出不同压力、不同流量、不同粘度的流量计K系数标定值,用户可以根据自己实际的液压系统来确定流量计的K系数,这样可以提高流量计的精度。
The invention discloses a volumetric high-pressure flowmeter calibration hydraulic system based on a weighing method and an experimental method; the hydraulic system of the experimental device of the invention is composed of a pump source component and a weighing method flowmeter calibration system component. By adjusting the opening pressure of the direct-acting relief valve, the K coefficient calibration of the flowmeter under different pressures is completed; by adjusting the displacement of the high-pressure plunger variable pump, the K coefficient calibration of the flowmeter under different flow rates is completed; by changing the hydraulic pressure The medium of the system is used to complete the calibration of the K coefficient of the flowmeter with different viscosities. The hydraulic system and the experimental method of the invention can complete the calibration of K coefficients of the flowmeters with different pressures, different flow rates and different viscosities. Instrument manufacturers can use this hydraulic system and experimental method to give the calibration value of the K coefficient of the flowmeter for each factory flowmeter with different pressures, different flows, and different viscosities. Users can determine the K coefficient of the flowmeter according to their actual hydraulic system. coefficient, which can improve the accuracy of the flowmeter.
Description
技术领域technical field
本发明涉及一种基于称重法的高压容积式流量计标定液压系统及实验方法,尤其涉及容积式流量计标定的技术领域。The invention relates to a weighing method-based high-pressure volumetric flowmeter calibration hydraulic system and an experimental method, in particular to the technical field of volumetric flowmeter calibration.
背景技术Background technique
容积式流量计,又称定排量流量计,简称PD流量计,在流量仪表中是精度最高的一类。它利用机械测量元件把流体连续不断地分割成单个已知的体积部分,根据测量室逐次重复地充满和排放该体积部分流体的次数来测量流体体积总量。容积式流量计的标定通常采用体积法和称重法两类,一般的容积式流量计标定系统都是标定低压流量计,对于高压容积式流量计的标定目前还没有一套很好的解决办法。Volumetric flowmeter, also known as fixed displacement flowmeter, or PD flowmeter for short, is the most accurate type of flowmeter. It uses mechanical measuring elements to continuously divide the fluid into a single known volume, and measures the total volume of the fluid according to the number of times the measuring chamber is filled and discharged with the volume of fluid. The calibration of volumetric flowmeters usually adopts volume method and weighing method. The general volumetric flowmeter calibration system is to calibrate low-pressure flowmeters. There is no good solution for the calibration of high-pressure volumetric flowmeters. .
针对以上这些情况,本发明设计了“一种基于称重法的高压容积式流量计标定液压系统及实验方法”,该发明能够完成以下容积式流量计的标定实验:(1)不同粘度的液体介质容积式流量计的标定实验;(2)不同压力下容积式流量计的标定实验;(3)不同流量下的容积式流量计的标定实验。本发明的液压系统还设计了自循环过滤系统。For above these situations, the present invention has designed " a kind of high-pressure volumetric flowmeter calibration hydraulic system and experimental method based on weighing method ", and this invention can finish the calibration experiment of following volumetric flowmeter: (1) the liquid of different viscosities Calibration experiment of medium volumetric flowmeter; (2) Calibration experiment of volumetric flowmeter under different pressures; (3) Calibration experiment of volumetric flowmeter under different flow rates. The hydraulic system of the present invention is also designed with a self-circulating filter system.
发明内容Contents of the invention
齿轮流量计工作原理是当有液体通过齿轮流量计时,齿轮会随液体流动而转动,把流体的流量信号转换为齿轮的转速信号,然后通过非接触式齿轮转速传感器提取流量计齿轮的转速信号,再把转速信号变换成流量计的流量信号。由于转速传感器与齿轮流量计的被测齿轮之间,隔着流量计的壳体(不导磁),被测齿轮可以是导磁材料制作,也可以是非导磁材料制作,如果是非导磁制作的齿轮,就需要在该齿轮的端面加工有一定数量的孔,然后在孔里装入导磁材料。当流量通过流量计时,流量计里的齿轮就会转动,当导磁体经过齿轮转速传感器时,齿轮转速传感器就会有高电平出现,通过统计单位时间内齿轮转速传感器出现的高电平数,就能计算出通过该流量计的流量。The working principle of the gear flowmeter is that when a liquid passes through the gear flowmeter, the gear will rotate with the flow of the liquid, convert the flow signal of the fluid into the speed signal of the gear, and then extract the speed signal of the flowmeter gear through the non-contact gear speed sensor. Then the rotational speed signal is transformed into the flow signal of the flowmeter. Since the speed sensor and the measured gear of the gear flowmeter are separated by the casing of the flowmeter (non-magnetic), the measured gear can be made of magnetically conductive materials or non-magnetically conductive materials. If it is made of non-magnetically conductive A certain number of holes need to be processed on the end face of the gear, and then a magnetic material is loaded into the holes. When the flow passes through the flowmeter, the gear in the flowmeter will rotate. When the magnetic conductor passes through the gear speed sensor, the gear speed sensor will have a high level. By counting the number of high levels of the gear speed sensor in a unit time, The flow through the flowmeter can be calculated.
对于低压的齿轮流量计,可以将角度编码器装在齿轮流量计的一个齿轮输出轴上,进而通过角度编码器来测量流量计的齿轮转速来获得该低压流量计的流量,目前这种技术已经成熟,但对于高压容积式流量计来说,流量计的进口、出口都是高压油,如想用角度编码器的方式来测量流量计的齿轮转速,就必须在齿轮流量计的齿轮输出轴上加装高压旋转密封,这样就会产生很大的压力损耗,所以,高压齿轮流量计的齿轮转速不能用角度编码器的方式来测量,只能采取非接触式的测量方式。对于高压液压系统来说,由于系统压力高,流速快,被测液体进入油箱后会产生大量气泡,所以不能用体积法进行标定。For a low-pressure gear flowmeter, an angle encoder can be installed on a gear output shaft of the gear flowmeter, and then the flow rate of the low-pressure flowmeter can be obtained by measuring the gear speed of the flowmeter through the angle encoder. At present, this technology has been Mature, but for high-pressure volumetric flowmeters, the inlet and outlet of the flowmeter are high-pressure oil. If you want to use an angle encoder to measure the gear speed of the flowmeter, you must use it on the gear output shaft of the gear flowmeter. Adding a high-pressure rotary seal will cause a large pressure loss. Therefore, the gear speed of the high-pressure gear flowmeter cannot be measured by an angle encoder, but can only be measured by a non-contact method. For the high-pressure hydraulic system, due to the high system pressure and fast flow rate, a large number of air bubbles will be generated after the measured liquid enters the tank, so the volume method cannot be used for calibration.
本发明设计了一种基于称重法的高压容积式流量计的K系数标定的液压系统和实验方法,该发明可以完成容积式流量计在不同压力下的K系数标定,用户可以根据被测液压系统的实际压力来确定流量计的K系数,这样做的目的是可以提高流量计的精度,同时该测量方法还给出了在全压力下的容积式高压流量计的K系数计算方法;本发明还可以根据流体介质粘度的不同,进行不同流体介质下的容积式流量计K系数标定。The present invention designs a hydraulic system and experimental method for calibrating the K coefficient of the high-pressure volumetric flowmeter based on the weighing method. The invention can complete the calibration of the K coefficient of the volumetric flowmeter under different pressures. The actual pressure of the system is used to determine the K coefficient of the flowmeter. The purpose of doing this is to improve the accuracy of the flowmeter. At the same time, the measurement method also provides a calculation method for the K coefficient of the volumetric high-pressure flowmeter under full pressure; the present invention It is also possible to calibrate the K coefficient of the positive displacement flowmeter under different fluid media according to the difference in viscosity of the fluid media.
本发明解决其技术问题采用的技术方案是:The technical scheme that the present invention solves its technical problem adopts is:
该液压系统由一种基于称重法的容积式高压流量计标定液压系统由泵源组件(101)、称重法流量计标定系统组件(102)组成;泵源组件(101)由三通截止阀1(18)、堵头1(63)、油箱组件(206)、高压柱塞变量泵(2)、过滤器1(24)、高压管式过滤器组件1(202)、安全阀1(6)、管式单向阀1(16)、机械压力表(34)、三通截止阀1(18)、数显压力传感器1(29)组成,其中高压管式过滤器组件1(202)由单向阀1(50)、过滤器1(51)、压差开关1(52)、电源1(53)、指示灯1(54)组成,油箱组件(206)由油箱(1)、空气过滤器(28)、液温液位计(35)、液压传输介质(65)组成;称重法流量计标定系统(102)由软管1(37)、软管2(38)、流量计1(11)、转速传感器1(43)、数据线1(59)、数据采集卡1(60)、数据线2(61)、电脑1(62)、数显压力传感器2(33)、直动溢流阀(9)、称重油箱(22)、电子称(23)、三通截止阀2(19)、管式单向阀2(17)、齿轮泵(3)、高压管式过滤器组件2(201)、油箱组件(206)组成;高压管式过滤器组件2(201)由单向阀2(45)、过滤器2(46)、压差开关2(47)、电源2(49)、指示灯2(48)组成。The hydraulic system is composed of a volumetric high-pressure flowmeter calibration hydraulic system based on the weighing method. The hydraulic system is composed of a pump source assembly (101) and a weighing method flowmeter calibration system assembly (102); the pump source assembly (101) is closed by a three-way Valve 1 (18), plug 1 (63), oil tank assembly (206), high-pressure plunger variable pump (2), filter 1 (24), high-pressure pipe filter assembly 1 (202), safety valve 1 ( 6), consisting of a pipe check valve 1 (16), a mechanical pressure gauge (34), a three-way stop valve 1 (18), and a digital display pressure sensor 1 (29), of which the high pressure pipe filter assembly 1 (202) It consists of check valve 1 (50), filter 1 (51), differential pressure switch 1 (52), power supply 1 (53), indicator light 1 (54), and the fuel tank assembly (206) consists of fuel tank (1), air Filter (28), liquid temperature and level gauge (35), hydraulic transmission medium (65); weighing method flowmeter calibration system (102) consists of hose 1 (37), hose 2 (38), flowmeter 1 (11), speed sensor 1 (43), data line 1 (59), data acquisition card 1 (60), data line 2 (61), computer 1 (62), digital display pressure sensor 2 (33), direct Dynamic overflow valve (9), weighing oil tank (22), electronic scale (23), three-way stop valve 2 (19), pipe check valve 2 (17), gear pump (3), high-pressure pipe filter The filter assembly 2 (201) and the fuel tank assembly (206); the high-pressure pipe filter assembly 2 (201) consists of a check valve 2 (45), a filter 2 (46), a differential pressure switch 2 (47), a power supply 2 (49), indicator lamp 2 (48) form.
通过调节直动溢流阀(9)的开启压力,来完成不同压力下的流量计K系数标定;通过调节高压柱塞变量泵(2)的排量,来完成流量计在不同流量下的K系数标定;通过更换液压系统的介质,来完成不同粘度的流量计K系数标定。By adjusting the opening pressure of the direct-acting relief valve (9), the calibration of the K coefficient of the flowmeter under different pressures is completed; by adjusting the displacement of the high-pressure plunger variable pump (2), the K coefficient of the flowmeter under different flow rates is completed. Coefficient calibration; by changing the medium of the hydraulic system, the K coefficient calibration of flowmeters with different viscosities can be completed.
本发明与背景技术相比,具有的有益效果是:Compared with the background technology, the present invention has the beneficial effects of:
本发明的液压系统和实验方法可以完成不同压力、不同流量、不同粘度的流量计K系数标定。容积式制造厂商可以利用本液压系统和实验方法,对每个出厂的流量计给出不同压力、不同流量、不同粘度的流量计K系数标定值,用户可以根据自己实际的液压系统来确定流量计的K系数,这样可以提高流量计的精度。The hydraulic system and the experimental method of the invention can complete the calibration of K coefficients of the flowmeters with different pressures, different flow rates and different viscosities. Volumetric manufacturers can use this hydraulic system and experimental methods to give the flowmeter K coefficient calibration values of different pressures, different flows, and different viscosities for each flowmeter shipped from the factory. Users can determine the flowmeter according to their actual hydraulic system. The K factor, which can improve the accuracy of the flowmeter.
该液压系统及实验方法的液压传输介质(65)可以为粘度系数不同的液压油、柴油、乳化液和水;该液压系统及实验方法还能实现对液压系统的液压传输介质(65)的自动循环过滤;本发明为高压容积式流量计的K系数标定提供了设计依据。The hydraulic transmission medium (65) of the hydraulic system and the experimental method can be hydraulic oil, diesel oil, emulsion and water with different viscosity coefficients; the hydraulic system and the experimental method can also automatically realize the hydraulic transmission medium (65) of the hydraulic system. Circulation filtration; the invention provides a design basis for the calibration of the K coefficient of the high-pressure positive displacement flowmeter.
附图说明Description of drawings
下面结合附图和实例对本发明做进一步说明。The present invention will be further described below in conjunction with accompanying drawings and examples.
图1是本发明的泵源组件(101)的液压原理图。Fig. 1 is a hydraulic schematic diagram of the pump source assembly (101) of the present invention.
图2是本发明的称重法流量计标定系统组件(102)的液压原理图。Figure 2 is a hydraulic schematic diagram of the gravimetric flowmeter calibration system assembly (102) of the present invention.
在图1、图2中,1.油箱、2.高压柱塞变量泵、3.齿轮泵、9.直动溢流阀、11.流量计1、16.管式单向阀1、17.管式单向阀2、18.三通截止阀1、19.三通截止阀2、22.称重油箱、23.电子称、24.过滤器1、6.安全阀1、28.空气过滤器、29.数显压力传感器1、33.数显压力传感器2、34.机械压力表、35.液温液位计、37.软管1、38.软管2、43.转速传感器1、45.单向阀2、46.过滤器2、47.压差开关2、48.指示灯2、49.电源2、50.单向阀1、51.过滤器1、52.压差开关1、53.电源1、54.指示灯1、59.数据线1、60.数据采集卡1、61.数据线2、62.电脑1、63.堵头1、65.液压传输介质、101.泵源组件、102.称重法流量计标定系统组件、201.高压管式过滤器组件2、202.高压管式过滤器组件1、206.油箱组件、In Fig. 1 and Fig. 2, 1. oil tank, 2. high-pressure plunger variable pump, 3. gear pump, 9. direct-acting relief valve, 11. flow meter 1, 16. pipe check valve 1, 17. Pipe check valve 2, 18. Three-way stop valve 1, 19. Three-way stop valve 2, 22. Weighing oil tank, 23. Electronic scale, 24. Filter 1, 6. Safety valve 1, 28. Air filter Device, 29. Digital display pressure sensor 1, 33. Digital display pressure sensor 2, 34. Mechanical pressure gauge, 35. Liquid temperature and level gauge, 37. Hose 1, 38. Hose 2, 43. Speed sensor 1, 45. Check valve 2, 46. Filter 2, 47. Differential pressure switch 2, 48. Indicator light 2, 49. Power supply 2, 50. Check valve 1, 51. Filter 1, 52. Differential pressure switch 1 , 53. Power supply 1, 54. Indicator light 1, 59. Data line 1, 60. Data acquisition card 1, 61. Data line 2, 62. Computer 1, 63. Plug 1, 65. Hydraulic transmission medium, 101. Pump source component, 102. Gravimetric flowmeter calibration system component, 201. High pressure tube filter component 2, 202. High pressure tube filter component 1, 206. Fuel tank component,
具体实施方式detailed description
如图1、2所示,一种基于称重法的容积式高压流量计标定液压系统,该液压系统由泵源组件(101)、称重法流量计标定系统组件(102)组成;泵源组件(101)由三通截止阀1(18)、堵头1(63)、油箱组件(206)、高压柱塞变量泵(2)、过滤器1(24)、高压管式过滤器组件1(202)、安全阀1(6)、管式单向阀1(16)、机械压力表(34)、三通截止阀1(18)、数显压力传感器1(29)组成,其中高压管式过滤器组件1(202)由单向阀1(50)、过滤器1(51)、压差开关1(52)、电源1(53)、指示灯1(54)组成,油箱组件(206)由油箱(1)、空气过滤器(28)、液温液位计(35)、液压传输介质(65)组成;称重法流量计标定系统(102)由软管1(37)、软管2(38)、流量计1(11)、转速传感器1(43)、数据线1(59)、数据采集卡1(60)、数据线2(61)、电脑1(62)、数显压力传感器2(33)、直动溢流阀(9)、称重油箱(22)、电子称(23)、三通截止阀2(19)、管式单向阀2(17)、齿轮泵(3)、高压管式过滤器组件2(201)、油箱组件(206)组成;高压管式过滤器组件2(201)由单向阀2(45)、过滤器2(46)、压差开关2(47)、电源2(49)、指示灯2(48)组成;As shown in Figures 1 and 2, a volumetric high-pressure flowmeter calibration hydraulic system based on the weighing method is composed of a pump source assembly (101) and a weighing method flowmeter calibration system assembly (102); the pump source The assembly (101) consists of a three-way stop valve 1 (18), a plug 1 (63), an oil tank assembly (206), a high-pressure plunger variable pump (2), a filter 1 (24), and a high-pressure pipe filter assembly 1 (202), a safety valve 1 (6), a pipe check valve 1 (16), a mechanical pressure gauge (34), a three-way stop valve 1 (18), and a digital display pressure sensor 1 (29). Type filter assembly 1 (202) is made up of one-way valve 1 (50), filter 1 (51), differential pressure switch 1 (52), power supply 1 (53), indicator light 1 (54), fuel tank assembly (206 ) consists of a fuel tank (1), an air filter (28), a liquid temperature gauge (35), and a hydraulic transmission medium (65); the gravimetric flowmeter calibration system (102) consists of a hose 1 (37), soft Pipe 2 (38), flow meter 1 (11), speed sensor 1 (43), data line 1 (59), data acquisition card 1 (60), data line 2 (61), computer 1 (62), digital display Pressure sensor 2 (33), direct-acting relief valve (9), weighing oil tank (22), electronic scale (23), three-way stop valve 2 (19), pipe check valve 2 (17), gear pump (3), high-pressure tubular filter assembly 2 (201), fuel tank assembly (206); high-pressure tubular filter assembly 2 (201) consists of check valve 2 (45), filter 2 (46), pressure Composed of switch 2 (47), power supply 2 (49), and indicator light 2 (48);
过滤器1(24)的a口与油箱组件(206)相连通,过滤器1(24)的b口与高压柱塞变量泵(2)的a口相连通;高压柱塞变量泵(2)的b口与高压管式过滤器1(202)的a口相连通;高压管式过滤器1(202)的b口分别与管式单向阀1(16)的a口、机械压力表(34)的a口、安全阀1(6)的P口相连通;安全阀1(6)的T口与油箱组件(206)相连通;管式单向阀1(16)的b口分别与数显压力传感器1(29)的a口、三通截止阀1(18)的a口相连通;三通截止阀1(18)的b口与软管1(37)的b口相连通;软管1(37)的a口与流量计1(11)的b口相连通;流量计1(11)的a口与软管2(38)的b口相连通、软管2(38)的a口分别与直动溢流阀(9)的P口、数显压力传感器2(33)的a口相连通;直动溢流阀(9)的T口与称重油箱(22)的b口相连通;称重油箱(22)a口与三通截止阀2(19)的a口相连通;三通截止阀2(19)的c口分别与油箱组件(206)、管式单向阀2(17)的a口相连通;三通截止阀2(19)的b口分别与齿轮泵(3)的a口、管式单向阀2(17)的b口相连通;齿轮泵(3)的b口与高压管式过滤器2(201)的a口相连通;高压管式过滤器2(201)的b口与油箱组件(206)相连通;空气过滤器(28)安装在油箱(1)上;液温液位计(35)安装在油箱(1)的内壁上;称重油箱(22)放在电子称(23)的称重面上;安装在流量计1(11)上的转速传感器1(43)将转速信号通过数据线1(59)、高速数据采集卡1(60)、数据线2(61)连接到电脑1(62);当三通截止阀1(18)手把位于位置B时,三通截止阀1(18)的a油路和c油路相连通;三通截止阀1(18)的c油路由堵头1(63)堵住,作为其他液压试验系统的备用液压源;当三通截止阀1(18)手把位于位置A时,三通截止阀1(18)的a油路和b油路相连通;当三通截止阀2(19)手把位于位置A时,三通截止阀2(19)的a油路和b油路相连通;当三通截止阀2(19)手把位于位置B时,三通截止阀2(19)的b油路和c油路相连通;高压管式过滤器组件1(202)的功能是使过滤经过其a口到b口的液压传输介质(65),若过滤器1(51)发生堵塞,液压传输介质(65)将经过旁路的单向阀1(50)回到油箱组件(206),同时触发压差开关1(52)使得指示灯发光警报;若过滤器没有堵塞,液压传输介质(65)由高压管式过滤器组件2(201)的a口进入,从高压管式过滤器组件2(201)b口流出,若过滤器发生堵塞,液压传输介质(65)将经过旁路的单向阀2(45),同时触发压差开关2(47)使得指示灯2(48)使得指示灯发光警报。The port a of the filter 1 (24) is connected with the oil tank assembly (206), the port b of the filter 1 (24) is connected with the port a of the high-pressure plunger variable pump (2); the high-pressure plunger variable pump (2) The b port of the high pressure tubular filter 1 (202) is connected with the a port of the high pressure tubular filter 1 (202); the b port of the high pressure tubular filter 1 (202) is respectively connected with the a port of the tubular check valve 1 (16), the mechanical pressure gauge ( 34) port a and the P port of the safety valve 1 (6) are connected; the T port of the safety valve 1 (6) is connected with the oil tank assembly (206); the b port of the pipe check valve 1 (16) is respectively connected with The a port of the digital display pressure sensor 1 (29) is connected with the a port of the three-way stop valve 1 (18); the b port of the three-way stop valve 1 (18) is connected with the b port of the hose 1 (37); Port a of hose 1 (37) is connected to port b of flow meter 1 (11); port a of flow meter 1 (11) is connected to port b of hose 2 (38), and hose 2 (38) port a of the direct-acting relief valve (9) and port a of the digital display pressure sensor 2 (33) are respectively connected; port T of the direct-acting relief valve (9) is connected to the The b port is connected; the a port of the weighing oil tank (22) is connected with the a port of the three-way stop valve 2 (19); the c port of the three-way stop valve 2 (19) is connected with the fuel tank assembly (206), the pipe type single Port a of valve 2 (17) is connected; port b of three-way stop valve 2 (19) is respectively connected with port a of gear pump (3) and port b of pipe check valve 2 (17); Port b of the pump (3) communicates with port a of the high-pressure tubular filter 2 (201); port b of the high-pressure tubular filter 2 (201) communicates with the fuel tank assembly (206); the air filter (28) Installed on the oil tank (1); the liquid temperature level meter (35) is installed on the inner wall of the oil tank (1); the weighing oil tank (22) is placed on the weighing surface of the electronic scale (23); installed on the flow meter 1 The rotational speed sensor 1 (43) on (11) connects the rotational speed signal to computer 1 (62) by data line 1 (59), high-speed data acquisition card 1 (60), data line 2 (61); 1(18) When the handle is at position B, the a oil circuit and c oil circuit of the three-way stop valve 1(18) are connected; the c oil circuit of the three-way stop valve 1(18) is blocked by the plug 1(63) , as a backup hydraulic source for other hydraulic test systems; when the handle of the three-way stop valve 1 (18) is at position A, the a and b oil circuits of the three-way stop valve 1 (18) are connected; When the handle of valve 2 (19) is at position A, the a oil circuit and b oil circuit of the three-way stop valve 2 (19) are connected; when the handle of the three-way stop valve 2 (19) is at position B, the three-way cut-off The b oil circuit and c oil circuit of valve 2 (19) are connected; the function of the high-pressure pipe filter assembly 1 (202) is to filter the hydraulic transmission medium (65) passing through its port a to port b, if the filter 1 (51) is blocked, the hydraulic transmission medium (65) will return to the oil tank assembly (206) through the bypass check valve 1 (50), and trigger the differential pressure switch 1 (52) at the same time to indicate The light gives an alarm; if the filter is not blocked, the hydraulic transmission medium (65) enters through port a of the high-pressure tubular filter assembly 2 (201) and flows out from the port b of the high-pressure tubular filter assembly 2 (201). When blockage occurs, the hydraulic transmission medium (65) will pass through the bypass check valve 2 (45), and simultaneously trigger the differential pressure switch 2 (47) so that the indicator light 2 (48) will cause the indicator light to light up for alarm.
所述的一种基于称重法的容积式高压流量计标定液压系统,其特征在于:该液压系统包括液压传输介质(65)的自过滤循环系统;(1)将三通截止阀2(19)手把调到位置A,启动齿轮泵(3),称重油箱(22)内的液压传输介质(65)经过三通截止阀2(19)、齿轮泵(3)、高压管式过滤器2(201)进入油箱组件(206),在回油的同时,对液压传输介质进行过滤;(2)将三通截止阀2(19)手把调到位置B,启动齿轮泵(3),液压传输介质(65)由油箱组件(206)经过三通截止阀2(19)、齿轮泵(3)、高压管式过滤器组件2(201)再次回到油箱组件(206);开启自循环过滤系统3小时,完成对液压传输介质(65)的过滤。The described hydraulic system for calibrating a volumetric high-pressure flowmeter based on weighing method is characterized in that: the hydraulic system includes a self-filtering circulation system of a hydraulic transmission medium (65); (1) the three-way shut-off valve 2 (19 ) handle to position A, start the gear pump (3), the hydraulic transmission medium (65) in the weighing oil tank (22) passes through the three-way stop valve 2 (19), the gear pump (3), the high-pressure pipe filter 2 (201) enters the oil tank assembly (206), and filters the hydraulic transmission medium while returning oil; (2) adjust the handle of the three-way stop valve 2 (19) to position B, and start the gear pump (3), The hydraulic transmission medium (65) is returned to the oil tank assembly (206) from the oil tank assembly (206) through the three-way stop valve 2 (19), the gear pump (3), and the high-pressure pipe filter assembly 2 (201); the self-circulation Filtration system 3 hours, complete the filtration of hydraulic transmission medium (65).
所述的一种基于称重法的容积式高压流量计标定液压系统,其特征在于:液压传输介质(65)为粘度系数不同的液压油、柴油、乳化液和水。The hydraulic system for calibrating a volumetric high-pressure flowmeter based on weighing method is characterized in that: the hydraulic transmission medium (65) is hydraulic oil, diesel oil, emulsion and water with different viscosity coefficients.
一种基于称重法的容积式高压流量计标定的实验方法,该实验方法的液压系统由泵源组件(101)、称重法流量计标定系统组件(102)组成;泵源组件(101)由三通截止阀1(18)、堵头1(63)、油箱组件(206)、高压柱塞变量泵(2)、过滤器1(24)、高压管式过滤器组件1(202)、安全阀1(6)、管式单向阀1(16)、机械压力表(34)、三通截止阀1(18)、数显压力传感器1(29)组成,其中高压管式过滤器组件1(202)由单向阀1(50)、过滤器1(51)、压差开关1(52)、电源1(53)、指示灯1(54)组成,油箱组件(206)由油箱(1)、空气过滤器(28)、液温液位计(35)、液压传输介质(65)组成;称重法流量计标定系统(102)由软管1(37)、软管2(38)、流量计1(11)、转速传感器1(43)、数据线1(59)、数据采集卡1(60)、数据线2(61)、电脑1(62)、数显压力传感器2(33)、直动溢流阀(9)、称重油箱(22)、电子称(23)、三通截止阀2(19)、管式单向阀2(17)、齿轮泵(3)、高压管式过滤器组件2(201)、油箱组件(206)组成;高压管式过滤器组件2(201)由单向阀2(45)、过滤器2(46)、压差开关2(47)、电源2(49)、指示灯2(48)组成;An experimental method for calibrating a volumetric high-pressure flowmeter based on a weighing method. The hydraulic system of the experimental method is composed of a pump source assembly (101) and a gravimetric flowmeter calibration system assembly (102); the pump source assembly (101) It consists of a three-way stop valve 1 (18), a plug 1 (63), an oil tank assembly (206), a high-pressure plunger variable pump (2), a filter 1 (24), a high-pressure pipe filter assembly 1 (202), It consists of a safety valve 1 (6), a tubular check valve 1 (16), a mechanical pressure gauge (34), a three-way stop valve 1 (18), and a digital display pressure sensor 1 (29), among which the high-pressure tubular filter assembly 1 (202) is made up of check valve 1 (50), filter 1 (51), differential pressure switch 1 (52), power supply 1 (53), indicator light 1 (54), and fuel tank assembly (206) is made up of fuel tank ( 1), air filter (28), liquid temperature and level gauge (35), hydraulic transmission medium (65); weighing method flowmeter calibration system (102) consists of hose 1 (37), hose 2 (38 ), flowmeter 1 (11), speed sensor 1 (43), data line 1 (59), data acquisition card 1 (60), data line 2 (61), computer 1 (62), digital display pressure sensor 2 ( 33), direct-acting overflow valve (9), weighing oil tank (22), electronic scale (23), three-way stop valve 2 (19), pipe check valve 2 (17), gear pump (3), High-pressure pipe filter assembly 2 (201) and oil tank assembly (206); high-pressure pipe filter assembly 2 (201) consists of check valve 2 (45), filter 2 (46), pressure differential switch 2 (47 ), power supply 2 (49), indicator light 2 (48) to form;
过滤器1(24)的a口与油箱组件(206)相连通,过滤器1(24)的b口与高压柱塞变量泵(2)的a口相连通;高压柱塞变量泵(2)的b口与高压管式过滤器1(202)的a口相连通;高压管式过滤器1(202)的b口分别与管式单向阀1(16)的a口、机械压力表(34)的a口、安全阀1(6)的P口相连通;安全阀1(6)的T口与油箱组件(206)相连通;管式单向阀1(16)的b口分别与数显压力传感器1(29)的a口、三通截止阀1(18)的a口相连通;三通截止阀1(18)的b口与软管1(37)的b口相连通;软管1(37)的a口与流量计1(11)的b口相连通;流量计1(11)的a口与软管2(38)的b口相连通、软管2(38)的a口分别与直动溢流阀(9)的P口、数显压力传感器2(33)的a口相连通;直动溢流阀(9)的T口与称重油箱(22)的b口相连通;称重油箱(22)a口与三通截止阀2(19)的a口相连通;三通截止阀2(19)的c口分别与油箱组件(206)、管式单向阀2(17)的a口相连通;三通截止阀2(19)的b口分别与齿轮泵(3)的a口、管式单向阀2(17)的b口相连通;齿轮泵(3)的b口与高压管式过滤器2(201)的a口相连通;高压管式过滤器2(201)的b口与油箱组件(206)相连通;空气过滤器(28)安装在油箱(1)上;液温液位计(35)安装在油箱(1)的内壁上;称重油箱(22)放在电子称(23)的称重面上;安装在流量计1(11)上的转速传感器1(43)将转速信号通过数据线1(59)、高速数据采集卡1(60)、数据线2(61)连接到电脑1(62);当三通截止阀1(18)手把位于位置B时,三通截止阀1(18)的a油路和c油路相连通;三通截止阀1(18)的c油路由堵头1(63)堵住,作为其他液压试验系统的备用液压源;当三通截止阀1(18)手把位于位置A时,三通截止阀1(18)的a油路和b油路相连通;当三通截止阀2(19)手把位于位置A时,三通截止阀2(19)的a油路和b油路相连通;当三通截止阀2(19)手把位于位置B时,三通截止阀2(19)的b油路和c油路相连通;高压管式过滤器组件1(202)的功能是使过滤经过其a口到b口的液压传输介质(65),若过滤器1(51)发生堵塞,液压传输介质(65)将经过旁路的单向阀1(50)回到油箱组件(206),同时触发压差开关1(52)使得指示灯发光警报;若过滤器没有堵塞,液压传输介质(65)由高压管式过滤器组件2(201)的a口进入,从高压管式过滤器组件2(201)b口流出,若过滤器发生堵塞,液压传输介质(65)将经过旁路的单向阀2(45),同时触发压差开关2(47)使得指示灯2(48)使得指示灯发光警报;The port a of the filter 1 (24) is connected with the oil tank assembly (206), the port b of the filter 1 (24) is connected with the port a of the high-pressure plunger variable pump (2); the high-pressure plunger variable pump (2) The b port of the high pressure tubular filter 1 (202) is connected with the a port of the high pressure tubular filter 1 (202); the b port of the high pressure tubular filter 1 (202) is respectively connected with the a port of the tubular check valve 1 (16), the mechanical pressure gauge ( 34) port a and the P port of the safety valve 1 (6) are connected; the T port of the safety valve 1 (6) is connected with the oil tank assembly (206); the b port of the pipe check valve 1 (16) is respectively connected with The a port of the digital display pressure sensor 1 (29) is connected with the a port of the three-way stop valve 1 (18); the b port of the three-way stop valve 1 (18) is connected with the b port of the hose 1 (37); Port a of hose 1 (37) is connected to port b of flow meter 1 (11); port a of flow meter 1 (11) is connected to port b of hose 2 (38), and hose 2 (38) port a of the direct-acting relief valve (9) and port a of the digital display pressure sensor 2 (33) are respectively connected; port T of the direct-acting relief valve (9) is connected to the The b port is connected; the a port of the weighing oil tank (22) is connected with the a port of the three-way stop valve 2 (19); the c port of the three-way stop valve 2 (19) is connected with the fuel tank assembly (206), the pipe type single Port a of valve 2 (17) is connected; port b of three-way stop valve 2 (19) is respectively connected with port a of gear pump (3) and port b of pipe check valve 2 (17); Port b of the pump (3) communicates with port a of the high-pressure tubular filter 2 (201); port b of the high-pressure tubular filter 2 (201) communicates with the fuel tank assembly (206); the air filter (28) Installed on the oil tank (1); the liquid temperature level meter (35) is installed on the inner wall of the oil tank (1); the weighing oil tank (22) is placed on the weighing surface of the electronic scale (23); installed on the flow meter 1 The rotational speed sensor 1 (43) on (11) connects the rotational speed signal to computer 1 (62) by data line 1 (59), high-speed data acquisition card 1 (60), data line 2 (61); 1(18) When the handle is at position B, the a oil circuit and c oil circuit of the three-way stop valve 1(18) are connected; the c oil circuit of the three-way stop valve 1(18) is blocked by the plug 1(63) , as a backup hydraulic source for other hydraulic test systems; when the handle of the three-way stop valve 1 (18) is at position A, the a and b oil circuits of the three-way stop valve 1 (18) are connected; When the handle of valve 2 (19) is at position A, the a oil circuit and b oil circuit of the three-way stop valve 2 (19) are connected; when the handle of the three-way stop valve 2 (19) is at position B, the three-way cut-off The b oil circuit and c oil circuit of valve 2 (19) are connected; the function of the high-pressure pipe filter assembly 1 (202) is to filter the hydraulic transmission medium (65) passing through its port a to port b, if the filter 1 (51) is blocked, the hydraulic transmission medium (65) will return to the oil tank assembly (206) through the bypass check valve 1 (50), and trigger the differential pressure switch 1 (52) at the same time to indicate The light gives an alarm; if the filter is not blocked, the hydraulic transmission medium (65) enters through port a of the high-pressure tubular filter assembly 2 (201) and flows out from the port b of the high-pressure tubular filter assembly 2 (201). When blockage occurs, the hydraulic transmission medium (65) will pass through the bypass check valve 2 (45), and simultaneously trigger the differential pressure switch 2 (47) so that the indicator light 2 (48) will cause the indicator light to emit light and give an alarm;
通过记录进入称重油箱(22)的液压传输介质(65)的重量和时间,可计算出单位时间内流过流量计1(11)的重量;流量计仪表系数称为K系数,流量计1(11)与K系数的关系式为:K=N/Q,当液压传输介质(65)通过流量计1(11)时,带动流量计1(11)内的齿轮转动,通过安装在流量计1(11)上的转速传感器1(43),得到单位时间内的计量脉冲数N;Q为单位时间内通过流量计1(11)的流量,试验开始时,利用直动溢流阀(9)的压力调节旋钮来调节直动溢流阀(9)的开启压力Pi,其中Pi为:0、4、8、12、16、20、24、28、31.5(MPa),先进行特定Pi、特定流量Qj的K系数标定;设定高压柱塞变量泵(2)的一个流量值Qj,其中Qj可调定为10、20、30、40、50(L/min),记录电子称(23)上称重油箱(22)内油液的初始重量G1(kg),启动实验,记录液压传输介质(65)通过流量计1(11)的时间t和电子称(23)显示的重量G2(kg),得到t时间内流过流量计1(11)的液压传输介质(65)的重量ΔG,ΔG=G2—G1(kg),当液压传输介质(65)的密度为ρ(kg/L)时,得到t时间内通过流量计1(11)的体积ΔV为:ΔV=ΔG/ρ(L),通过该流量计的流量Q为:Q=ΔV/t(L/min)=ΔG/(ρ*t);从而得到给定压力、给定流量下的K系数为:K=N/Q=N*ρ*t/ΔG,具体实验方法如下:By recording the weight and time of the hydraulic transmission medium (65) entering the weighing oil tank (22), the weight flowing through the flow meter 1 (11) per unit time can be calculated; the meter coefficient of the flow meter is called the K coefficient, and the flow meter 1 (11) The relationship with K coefficient is: K=N/Q, when the hydraulic transmission medium (65) passes through the flow meter 1 (11), it drives the gear in the flow meter 1 (11) to rotate, and passes through the The rotational speed sensor 1 (43) on 1 (11) obtains the metering pulse number N per unit time; Q is the flow rate passing through the flow meter 1 (11) per unit time. ) to adjust the cracking pressure P i of the direct-acting relief valve (9), where P i is: 0, 4, 8, 12, 16, 20, 24, 28, 31.5 (MPa). Calibration of P i and K coefficient of specific flow Q j ; set a flow value Q j of the high-pressure plunger variable pump (2), where Q j can be adjusted to 10, 20, 30, 40, 50 (L/min) , record the initial weight G 1 (kg) of the oil in the weighing oil tank (22) on the electronic scale (23), start the experiment, record the time t and the electronic scale ( 23) The displayed weight G 2 (kg), obtain the weight ΔG of the hydraulic transmission medium (65) flowing through the flowmeter 1 (11) within t time, ΔG=G 2 -G 1 (kg), when the hydraulic transmission medium ( When the density of 65) is ρ(kg/L), the volume ΔV passing through the flowmeter 1 (11) within t time is: ΔV=ΔG/ρ(L), and the flow Q passing through the flowmeter is: Q=ΔV /t(L/min)=ΔG/(ρ*t); thus the K coefficient under a given pressure and a given flow rate is obtained: K=N/Q=N*ρ*t/ΔG, the specific experimental method is as follows:
Kijz,下标i表示流量计1(11)在压力Pi进行标定,下标j表示流量计1(11)在流量Qj下进行标定,下标z表示重复的试验次数,z=1~3;首先保持压力Pi、流量Qj不变,重复试验三次,取其平均值,得到压力为Pi,流量为Qj条件下的仪表系数Kij;同理可得,在系统压力Pi不变的情况下,做不同流量Qj下的流量标定试验,得到不同流量下的五个仪表系数Ki1,Ki2,Ki3,Ki4,Ki5,并取其平均值为得到同一压力,不同流量下的Ki系数;再接着重复以上实验步骤,得到九个不同压力条件下的K系数K1,K2,K3,K4,K5,K6,K7,K8,K9,Kimax=max(Ki),i=1~9,Kimin=min(Ki),i=1~9,进而得到流量计1(11)的仪表系数K: K ijz , the subscript i indicates that the flowmeter 1 (11) is calibrated at the pressure P i , the subscript j indicates that the flowmeter 1 (11) is calibrated at the flow rate Q j , the subscript z indicates the number of repeated tests, z=1 ~3; first keep the pressure P i and flow Q j constant, repeat the test three times, and take the average value, The instrument coefficient K ij under the condition of pressure P i and flow Q j is obtained; similarly, when the system pressure P i is constant, the flow calibration test under different flow Q j is done, and the flow rate under different flow is obtained Five meter coefficients K i1 , K i2 , K i3 , K i4 , K i5 , and take their average value as Get K i coefficients under the same pressure and different flow rates; then repeat the above experimental steps to get K coefficients K 1 , K 2 , K 3 , K 4 , K 5 , K 6 , K 7 under nine different pressure conditions, K 8 , K 9 , K imax =max(K i ), i=1~9, K imin =min(K i ), i=1~9, and then get the instrument factor K of flowmeter 1 (11):
所述的一种基于称重法的容积式高压流量计标定的实验方法,其特征在于:该实验方法包括液压传输介质(65)的自过滤循环系统;(1)将三通截止阀2(19)手把调到位置A,启动齿轮泵(3),称重油箱(22)内的液压传输介质(65)经过三通截止阀2(19)、齿轮泵(3)、高压管式过滤器2(201)进入油箱组件(206),在回油的同时,对液压传输介质进行过滤;(2)将三通截止阀2(19)手把调到位置B,启动齿轮泵(3),液压传输介质(65)由油箱组件(206)经过三通截止阀2(19)、齿轮泵(3)、高压管式过滤器组件2(201)再次回到油箱组件(206);开启自循环过滤系统3小时,完成对液压传输介质(65)的过滤。A kind of experimental method of the volumetric high-pressure flowmeter calibration based on the weighing method is characterized in that: the experimental method includes a self-filtering circulation system of the hydraulic transmission medium (65); (1) the three-way shut-off valve 2 ( 19) Adjust the handle to position A, start the gear pump (3), the hydraulic transmission medium (65) in the weighing oil tank (22) passes through the three-way stop valve 2 (19), the gear pump (3), and the high-pressure pipe filter The device 2 (201) enters the oil tank assembly (206), and filters the hydraulic transmission medium while returning the oil; (2) Adjust the handle of the three-way stop valve 2 (19) to position B, and start the gear pump (3) , the hydraulic transmission medium (65) returns to the oil tank assembly (206) again from the oil tank assembly (206) through the three-way stop valve 2 (19), the gear pump (3), and the high-pressure pipe filter assembly 2 (201); Circulate the filtration system for 3 hours to complete the filtration of the hydraulic transmission medium (65).
所述的一种基于称重法的容积式高压流量计标定的实验方法,其特征在于:该实验方法的液压传输介质(65)为粘度系数不同的液压油、柴油、乳化液和水。The experimental method for calibrating a volumetric high-pressure flowmeter based on the weighing method is characterized in that: the hydraulic transmission medium (65) of the experimental method is hydraulic oil, diesel oil, emulsion and water with different viscosity coefficients.
所述的一种基于称重法的容积式高压流量计标定的实验方法,其特征在于:根据液压传输介质(65)的介质的不同,该实验方法能完成不同介质粘度流量计1(11)的K系数标定实验。The described experimental method of volumetric high-pressure flowmeter calibration based on the weighing method is characterized in that: according to the difference of the medium of the hydraulic transmission medium (65), the experimental method can complete different medium viscosity flowmeters 1 (11) K-factor calibration experiment.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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