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CN106195464B - A bamboo winding composite pressure pipe - Google Patents

A bamboo winding composite pressure pipe Download PDF

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Publication number
CN106195464B
CN106195464B CN201610736362.6A CN201610736362A CN106195464B CN 106195464 B CN106195464 B CN 106195464B CN 201610736362 A CN201610736362 A CN 201610736362A CN 106195464 B CN106195464 B CN 106195464B
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bamboo
layer
composite
winding
pressure pipe
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CN106195464A (en
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叶柃
孙元平
林训良
王成华
项甜甜
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China Railway Construction Bamboo Winding Development Co ltd
Zhonglin Xinzhou Bamboo Winding Development Co ltd
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Zhejiang Xinzhou Bamboo Based Composites Technology Co Ltd
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Abstract

The invention discloses a kind of bamboos to wind composite pressure pipe; it successively includes liner layer (1), functional layer and external protection (5) that the bamboo winds composite pressure pipe along caliber direction from inside to outside; wherein; functional layer includes that at least two layers of bamboo winding composite layer and at least one layer of insulating layer (3), adjacent any two bamboo winds and be provided with insulating layer (3) between composite layer;It includes multilayer thin bamboo strips used for weaving layer that any one bamboo, which winds composite layer, and thin bamboo strips used for weaving layer is entwined by thin bamboo strips used for weaving;Any one insulating layer (3) is insulation carpet veneer;External protection (5) is the coating of anti-corrosion and waterproof.The present invention to crucial pipeline parietal layer structure, insulating layer by being specifically arranged parameter etc. and improving, so that bamboo winding composite pressure pipe had both had good heat insulating effect, there is high intensity again, can be used as pressure pipeline applied to various fluids (including liquids and gases) transmission field.

Description

A kind of bamboo winding composite pressure pipe
Technical field
The invention belongs to composite pressure pipeline related fieldss, wind composite pressure pipe, the bamboo more particularly, to a kind of bamboo Winding composite pressure pipe has high heat insulation effect, is particularly suitable for the application environment for needing to keep the temperature or area.
Background technique
Bamboo wood material is reproducible green material, recently as the increasingly mature of bamboo composite pressure pipe the relevant technologies (for example, Chinese patent literature CN105546230A, CN101571213A, CN202327397U), bamboo multiple tube is as a kind of energy Enough bear certain pressure pipeline, can generally be substituted in the occasions such as water supply and sewage work, petrochemical industry anti-corrosion polyvinyl chloride pipe, Polyethylene pipe, glass reinforced plastic pipe, FRP sand tube etc., have a good application prospect.
In the adiabatic heat-insulation requirement of engineering of the pipelines such as petroleum, chemical industry, space flight, military affairs, central heating, central air-conditioning, municipal administration Use utilidor.It is influenced in low temperature environment, such as northeast by high latitude, there are many deep Frozen Areas, to avoid low temperature ring Border induces pipeline breaking (since volume expansion makes frost crack pipe after such as water-ice jelly), and pipeline is generally required with heat insulating ability;Separately Outside, in southern area of China, although winter temperature is higher, there are still the possibility of the extreme weather conditions of severe cold, and severe cold Weather equally can also induce the breakage of the piping outside the house (especially water-supply-pipe), influence normally to produce, live.Traditional insulating tube Road is all using pressure pipeline+insulating layer+outside protective pipe " tube-in-tube " mode, and insulating layer is that physics connects with inside and outside pipeline Touching plays passiveness to heat preservation in addition, currently used inside and outside pipe material (such as steel metal material) thermal coefficient itself is big Effect, affects the heat insulation effect of utilidor.
Summary of the invention
Aiming at the above defects or improvement requirements of the prior art, the purpose of the present invention is to provide a kind of bamboos to wind compound pressure Solenoid, wherein by the way that its crucial pipeline parietal layer structure, insulating layer are specifically arranged parameter etc. and are improved, with prior art phase The poor problem than can effectively solve the problem that utilidor heat insulation effect, and the intensity of the utilidor is high, and pressure rating is reachable 1.6MPa, ring stiffness is up to 15000N/m2
To achieve the above object, according to the present invention provides a kind of bamboos to wind composite pressure pipe, which is characterized in that the bamboo twines Around composite pressure pipe along caliber direction from inside to outside successively including liner layer (1), functional layer and external protection (5), wherein described Functional layer includes at least two layers of bamboo winding composite layer and at least one layer of insulating layer (3), and bamboo winding described in adjacent any two is multiple It closes and is provided with the insulating layer (3) between layer;
Any one of bamboo winding composite layer includes multilayer thin bamboo strips used for weaving layer, and the thin bamboo strips used for weaving layer is entwined by thin bamboo strips used for weaving;
Any one of insulating layer (3) is insulation carpet veneer.
As present invention further optimization, any one of insulating layer (3) is felt insulation winding layer;Preferably, For any one of insulating layer (3) being arranged between the winding composite layer of bamboo described in adjacent any two, the insulation It is compound that felt winds around adjacent with the insulating layer (3) and inside bamboo winding composite pressure pipe bamboo winding On the outside of layer, and wound in adjacent with the insulating layer (3) and outside bamboo winding composite pressure pipe the bamboo Composite layer closely surrounds.
As present invention further optimization, composite layer is wound for any one of bamboo, which winds in composite layer Each thin bamboo strips used for weaving layer between pass through adhesive be bonded.
As present invention further optimization, the thickness of any one of bamboo winding composite layer is not less than 4mm;It is any one The thickness of a insulating layer (3) is not more than 50mm.
As present invention further optimization, the bamboo winding composite layer is two layers, and the insulating layer (3) is one layer, point Composite pressure Ji not be wound close to the bamboo winding composite layer inside bamboo winding composite pressure pipe and close to the bamboo Bamboo winding composite layer outside pipe is that interior bamboo winds composite layer (2) and outer bamboo winds composite layer (4), then the interior bamboo winding Composite layer (2) with a thickness of 4~30mm, the insulating layer (3) with a thickness of 2~50mm, outer bamboo winding composite layer (4) With a thickness of 4~50mm.
As present invention further optimization, the liner layer (1) is to utilize glass fibre knitting felt and unsaturation simultaneously Polyester resin is formed by winding the glass fibre knitting felt;
Alternatively, the liner layer (1) is simultaneously using bamboo fiber nonwovens and unsaturated polyester resin, by described in winding Bamboo fiber nonwovens molding;
Alternatively, the liner layer (1) is to be to utilize glass fibre knitting felt, bamboo fiber nonwovens and unsaturated polyester (UP) simultaneously Resin is formed by winding the glass fibre knitting felt and the bamboo fiber nonwovens.
As present invention further optimization, the external protection (5) is the coating of anti-corrosion and waterproof;Preferably, the painting Uvioresistant additive is also added in layer.
As present invention further optimization, the insulation carpet veneer is aerogel heat-insulating carpet veneer.
Contemplated above technical scheme through the invention, compared with prior art, due to winding composite pressure pipe to bamboo The specific setting parameter of internal insulating layer improves, and making heat insulation layer structure and other structural pipe walls, (especially bamboo winding is tied Structure) effect is matched, so that bamboo winding composite pressure pipe had not only had good heat insulating effect, but also there is high intensity, The pressure rating of pipeline reaches 15000N/m up to 1.6MPa, ring stiffness2, can be used as pressure pipeline applied to various fluids (packet Include liquids and gases) transmission field.Bamboo winding composite pressure pipe in the present invention uses interlayer structure, by adjacent any Insulating layer is set between two bamboo winding composite layers, and the thickness of the thickness and bamboo winding composite layer to insulating layer is controlled System so that bamboo winding composite pressure pipe had not only had high intensity, but also has good thermal insulation property, the thermal conductivity of pipeline entirety It can be down to 0.01W/ (m2K), good heat-insulation effect.
Bamboo winding composite pressure pipe in the present invention is similar to traditional bamboo winding composite pressure pipe, is to wind shape by thin bamboo strips used for weaving At bamboo winding composite layer (bamboo wind composite layer inside each thin bamboo strips used for weaving layer between by adhesive bonding), using thin bamboo strips used for weaving elasticity with And the strength characteristics of bamboo fibre vascular bundle, make the bamboo to be formed winding composite layer that there is high shock resistance, intensity is high.To have For one interlayer structure of two layers of bamboo winding composite layer and one layer of heat preservation layer, bamboo winding composite layer can directly wind setting and exist The external of liner layer forms interior bamboo winding composite layer, and felt insulation (e.g., aerogel heat-insulating felt) then winds around interior bamboo winding The external of composite layer forms insulating layer, and another layer of bamboo winding composite layer (that is, outer bamboo winds composite layer) then continues through and closely twine Around the outside that the insulating layer is arranged in;Since thin bamboo strips used for weaving raw material has elasticity, the felt insulation of insulating layer only can be by simply winding just It is fixed between two layers of bamboo winding composite layer, and keeps good the thickness uniformity.Due to insulating layer and bamboo winding composite layer that This is arranged by way of being closely wound, so that the good integrity of bamboo winding composite pressure pipe, can be further ensured that this The thermal insulation property and strength character of bamboo winding composite pressure pipe.Further, since bamboo winding composite layer itself thermal coefficient is low, lead to Cross it is cooperating therewith using the felt insulation of the low an order of magnitude of thermal coefficient so that the bamboo winding composite pressure pipeline in fluid thermal Loss is smaller, can play good insulation effect.
To sum up, the bamboo in the present invention winds composite pressure pipe, has high heat insulating ability, and intensity is high, is able to satisfy conventional Pressure pipeline application demand (such as water-supply-pipe), the Applicable temperature range which winds composite pressure pipe is -50 DEG C~100 DEG C, It is particularly suitable for the application environment for needing to keep the temperature or area and heat insulating work.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of bamboo winding composite pressure pipe in the present invention.
The meaning of each appended drawing reference is as follows in figure: 1 is liner layer, and 2 wind composite layer for interior bamboo, and 3 be insulating layer, and 4 be outer Bamboo winds composite layer, and 5 be external protection (such as corrosion-inhibiting coating).
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.As long as in addition, technical characteristic involved in the various embodiments of the present invention described below Not constituting a conflict with each other can be combined with each other.
Bamboo winding composite pressure pipe in the present invention has high heat preservation property, enables to wind composite pressure by the bamboo The fluid heat loss of pipeline transmission is small, is highly suitable for the application environment for needing to keep the temperature or area.
As shown in Figure 1, the bamboo winding composite pressure pipe in the present invention successively includes liner layer along caliber direction from inside to outside 1, functional layer and external protection 5, wherein the functional layer includes at least two layers of bamboo winding composite layer and at least one layer of insulating layer 3, phase Insulating layer 3 is provided between adjacent any two bamboo winding composite layer;
It includes multilayer thin bamboo strips used for weaving layer that any one bamboo, which winds composite layer, and thin bamboo strips used for weaving layer is entwined by thin bamboo strips used for weaving;With existing bamboo Winding technology is similar, winds composite layer for any one bamboo, passes through between each thin bamboo strips used for weaving layer in bamboo winding composite layer Common bamboo winding adhesive, such as amino resins gluing agent can be used in adhesive bonding, adhesive.
Any one insulating layer 3 is to be insulated carpet veneer (as aerogel heat-insulating carpet veneer has good thermo-insulation properties);
External protection 5 is the coating of anti-corrosion and waterproof;As needed, it may further be enriched with uvioresistant in external protection 5 to add Add agent, to have anti-ultraviolet function;
In addition, liner layer 1 can be while using glass fibre knitting felt and unsaturated polyester resin, infiltrated by winding The glass fibre knitting felt of unsaturated polyester resin forms;Glass fibre knitting felt can be by bamboo fiber nonwovens replacing whole or portion Divide substitution.
Insulating layer 3 is preferably entwined using felt insulation;Composite layer is wound for adjacent any two bamboo is arranged in Between any one insulating layer 3, felt insulation wind around it is adjacent with the insulating layer 3 and close to bamboo wind composite pressure pipe On the outside of internal bamboo winding composite layer, and by outside adjacent with the insulating layer 3 and close bamboo winding composite pressure pipe Bamboo winding composite layer closely surrounds.
Embodiment 1
As shown in Figure 1, the bamboo in the present embodiment 1 winds composite pressure pipe, which, which winds composite pressure pipe, has two layers of bamboo Composite layer and one layer of heat preservation layer 3 are wound, remembers in two layers of bamboo winding composite layer to be interior bamboo inside bamboo winding composite pressure pipe Composite layer 2 is wound, another winds the outer bamboo outside composite pressure pipe close to bamboo and winds composite layer 4, including insulating layer 3 is then arranged Bamboo winds between composite layer 2 and outer bamboo winding composite layer 4 (an i.e. corresponding interlayer structure).
Interior bamboo winding composite layer 2 with a thickness of 4mm~30mm, insulating layer 3 with a thickness of 2mm~50mm, outer bamboo winding is multiple Close layer 4 with a thickness of 4mm~50mm;In addition, the thickness of interior bamboo winding composite layer 2 is preferably 4mm, the thickness of insulating layer 3 can The thickness of preferably 10mm, outer bamboo winding composite layer 4 are preferably 10mm.
Correspondingly, bamboo winding composite pressure pipe can be prepared using following methods:
It is liner layer production first, it is Wrapping formed on mold using glass fibre knitting felt and unsaturated polyester resin, The diameter of the mold can adjust according to actual needs;The preparation of the liner layer can refer to existing bamboo coiled composite tube liner layer Preparation process, can also individually be wound using bamboo fiber nonwovens, or use glass fibre knitting felt and bamboo fiber nonwovens Common winding etc., within 5mm, diameter (such as internal diameter) can divide the thickness control of the liner layer within the scope of 150~1500mm Cloth.
Then, after liner layer solidification (that is, after unsaturated polyester resin curing degree is met the requirements), outside liner layer Wind functional layer;The functional layer consists of three parts, along bamboo winding composite pressure pipeline radial direction from the inside to the outside successively Composite layer, insulating layer, outer bamboo are wound for interior bamboo and winds composite layer, wherein interior bamboo winding composite layer and outer bamboo winding composite layer are equal For bamboo wind composite layer, can refer to existing bamboo winding process, can be used identical raw material (such as thin bamboo strips used for weaving and amino resins) and Winding process;The thickness of interior bamboo winding composite layer is can be controlled within 30mm, and the thickness of outer bamboo winding composite layer is can be controlled in Within 50mm;Insulating layer uses felt insulation, preferably aerogel heat-insulating felt, which is also to be wrapped in interior bamboo using canoe The outside of composite layer is wound, in addition, being not necessarily to sprinkling resin adhesive when winding the insulating layer, only the independent wound insulation felt of need is Can, the thickness control of the insulating layer is within 50mm.
Finally, can be modified as needed to the pipe shaft after being cured, (solidifying can be in the solidification of resin adhesive routine At a temperature of carry out, such as 80 DEG C;Pre-shaping step is optional step), then carry out the production of corrosion-inhibiting coating;In addition, the anti-corrosion applies Layer can also add uvioresistant additive, it is made to have anti-ultraviolet effect.
The structure sheaf of bamboo winding composite pressure pipe of the present invention is in interlayer structure, and insulating layer is sandwiched in adjacent 2 bamboos winding Between composite layer (e.g., interior bamboo winding composite layer 2 and outer bamboo wind composite layer 4) (for total insulating layer number more than or equal to 2 Situation can be only adjacent with 1 layer of bamboo winding composite layer, that is, the outermost layer insulating layer is wrapped in this for outermost insulating layer Layer bamboo winding composite layer outside on, can not by other bamboos wind composite layer surround, at this point, outermost layer insulating layer can be used as The other modes such as knitting are fixed), which is at least 1, be can also be used multiple;Insulating layer uses aerogel heat-insulating felt, Aerogel heat-insulating felt density is 0.16g/cm3, thermal coefficient only has 0.015W/ (m2K), light-weight, in -50 DEG C~100 DEG C areas Between have good heat insulation, the mutual cooperation (such as thickness parameter cooperates) of composite layer is wound by insulating layer and bamboo so that Bamboo winding composite pressure pipe had not only had good heat insulating effect, but also had high intensity, can be used as pressure pipeline application In various fluids (including liquids and gases) transmission field.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, not to The limitation present invention, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should all include Within protection scope of the present invention.

Claims (7)

1.一种竹缠绕复合压力管,其特征在于,该竹缠绕复合压力管沿管径方向由内到外依次包括内衬层(1)、功能层和外保护层(5),其中,所述功能层包括至少两层竹缠绕复合层和至少一层保温层(3),相邻的任意两个所述竹缠绕复合层之间均设置有所述保温层(3);1. a bamboo winding composite pressure pipe, is characterized in that, this bamboo winding composite pressure pipe comprises inner lining layer (1), functional layer and outer protective layer (5) successively along the pipe diameter direction from inside to outside, wherein, all The functional layer comprises at least two bamboo winding composite layers and at least one thermal insulation layer (3), and the thermal insulation layer (3) is provided between any two adjacent bamboo winding composite layers; 任意一个所述竹缠绕复合层均包括多层竹篾层,所述竹篾层均由竹篾缠绕而成;Any one of the bamboo winding composite layers includes multiple layers of bamboo strips, and the bamboo strip layers are all formed by winding bamboo strips; 任意一个所述保温层(3)均为绝热毡层;Any one of the thermal insulation layers (3) is a thermal insulation felt layer; 任意一个所述保温层(3)均为绝热毡缠绕层;对于设置在相邻的任意两个所述竹缠绕复合层之间的任意一个所述保温层(3),所述绝热毡紧密缠绕在与该保温层(3)相邻、且靠近所述竹缠绕复合压力管内部的所述竹缠绕复合层的外部上,并被在与该保温层(3)相邻、且靠近所述竹缠绕复合压力管外部的所述竹缠绕复合层紧密包围;Any one of the thermal insulation layers (3) is a thermal insulation felt winding layer; for any one of the thermal insulation layers (3) arranged between any two adjacent bamboo winding composite layers, the thermal insulation blanket is tightly wound On the outside of the bamboo winding composite layer adjacent to the thermal insulation layer (3) and close to the inside of the bamboo winding composite pressure pipe, and being placed adjacent to the thermal insulation layer (3) and adjacent to the bamboo The bamboo winding composite layer outside the winding composite pressure pipe is tightly surrounded; 对于任意一个所述竹缠绕复合层,该竹缠绕复合层内的各个所述竹篾层之间均通过胶黏剂粘接。For any one of the bamboo winding composite layers, each bamboo stripe layer in the bamboo winding composite layer is bonded by an adhesive. 2.如权利要求1所述竹缠绕复合压力管,其特征在于,任意一个所述竹缠绕复合层的厚度不小于4mm;任意一个所述保温层(3)的厚度不大于50mm。2. The bamboo-wound composite pressure pipe according to claim 1, wherein the thickness of any one of the bamboo-wound composite layers is not less than 4mm; the thickness of any one of the described thermal insulation layers (3) is not more than 50mm. 3.如权利要求1所述竹缠绕复合压力管,其特征在于,所述竹缠绕复合层为两层,所述保温层(3)为一层,分别记靠近所述竹缠绕复合压力管内部的所述竹缠绕复合层、以及靠近所述竹缠绕复合压力管外部的所述竹缠绕复合层为内竹缠绕复合层(2)和外竹缠绕复合层(4),则所述内竹缠绕复合层(2)的厚度为4mm~30mm,所述保温层(3)的厚度为2mm~50mm,所述外竹缠绕复合层(4)的厚度为4mm~50mm。3. Bamboo winding composite pressure pipe as claimed in claim 1, is characterized in that, described bamboo winding composite layer is two layers, and described thermal insulation layer (3) is one layer, and is marked respectively close to the inside of described bamboo winding composite pressure pipe The described bamboo winding composite layer and the bamboo winding composite layer close to the outside of the bamboo winding composite pressure pipe are the inner bamboo winding composite layer (2) and the outer bamboo winding composite layer (4), then the inner bamboo winding The thickness of the composite layer (2) is 4 mm to 30 mm, the thickness of the thermal insulation layer (3) is 2 mm to 50 mm, and the thickness of the outer bamboo winding composite layer (4) is 4 mm to 50 mm. 4.如权利要求1所述竹缠绕复合压力管,其特征在于,所述内衬层(1)是同时利用玻璃纤维针织毡和不饱和聚酯树脂,通过缠绕所述玻璃纤维针织毡成型;4. The bamboo wound composite pressure pipe according to claim 1, wherein the inner lining layer (1) is formed by winding the glass fiber knitted felt and unsaturated polyester resin simultaneously by using the glass fiber knitted felt; 或者,所述内衬层(1)是同时利用竹纤维无纺布和不饱和聚酯树脂,通过缠绕所述竹纤维无纺布成型;Alternatively, the inner lining layer (1) is formed by winding the bamboo fiber non-woven fabric by using the bamboo fiber non-woven fabric and the unsaturated polyester resin at the same time; 或者,所述内衬层(1)为是同时利用玻璃纤维针织毡、竹纤维无纺布和不饱和聚酯树脂,通过缠绕所述玻璃纤维针织毡和所述竹纤维无纺布成型。Alternatively, the inner lining layer (1) is formed by winding the glass fiber knitted felt and the bamboo fiber nonwoven by simultaneously using the glass fiber knitted felt, the bamboo fiber non-woven fabric and the unsaturated polyester resin. 5.如权利要求1所述竹缠绕复合压力管,其特征在于,所述外保护层(5)为防腐且防水的涂层。5. The bamboo-wound composite pressure pipe according to claim 1, wherein the outer protective layer (5) is an anti-corrosion and waterproof coating. 6.如权利要求5所述竹缠绕复合压力管,其特征在于,所述涂层中还添加有抗紫外线添加剂。6. The bamboo-wound composite pressure pipe according to claim 5, wherein an anti-ultraviolet additive is also added in the coating. 7.如权利要求1所述竹缠绕复合压力管,其特征在于,所述绝热毡层为气凝胶绝热毡层。7 . The bamboo wound composite pressure pipe according to claim 1 , wherein the heat insulating felt layer is an aerogel heat insulating felt layer. 8 .
CN201610736362.6A 2016-08-26 2016-08-26 A bamboo winding composite pressure pipe Active CN106195464B (en)

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CN107300045A (en) * 2017-08-30 2017-10-27 西南石油大学 A kind of composite strengthening Winding pressure pipe
CN107504289A (en) * 2017-10-06 2017-12-22 西南石油大学 Brown skin bamboo chip winds composite pressure pipe
CN108278424A (en) * 2018-02-09 2018-07-13 安徽华奇管业有限公司 A kind of resistance to bean curd stick of antibacterial with bell socket winds composite pressure pipe
CN109571689A (en) * 2018-11-21 2019-04-05 鑫竹海(山东)管道制造有限公司 A kind of compound rain sewage pipe production technology of bamboo winding
CN111928021A (en) * 2020-07-14 2020-11-13 山东方大新材料科技有限公司 Novel oil field heat preservation inside lining composite pipe
CN118194418B (en) * 2024-05-17 2024-08-06 浙江数智交院科技股份有限公司 Design method and system of bamboo winding composite pipe culvert under highway load effect

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