CN106193661A - An aluminum alloy assembled container house - Google Patents
An aluminum alloy assembled container house Download PDFInfo
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- CN106193661A CN106193661A CN201610732922.0A CN201610732922A CN106193661A CN 106193661 A CN106193661 A CN 106193661A CN 201610732922 A CN201610732922 A CN 201610732922A CN 106193661 A CN106193661 A CN 106193661A
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 43
- 238000009434 installation Methods 0.000 claims description 14
- 239000000945 filler Substances 0.000 claims description 12
- 238000009413 insulation Methods 0.000 claims description 5
- 238000005266 casting Methods 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 4
- 230000007797 corrosion Effects 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000004078 waterproofing Methods 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical group [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
- E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
- E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
- E04H2001/1283—Small buildings of the ISO containers type
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种活动建筑物,特别是涉及一种铝合金拼装式集装箱房。The invention relates to a movable building, in particular to an aluminum alloy assembled container house.
背景技术Background technique
现有技术中,集装箱式房屋由铁件梁柱构成框架,由复合板或铁板构成墙体及屋面,或者由货柜集装箱改建而成。铁件不仅容易锈蚀、使用寿命短,而且自重大、运输成本高。In the prior art, the frame of the container house is composed of iron beams and columns, and the walls and roof are composed of composite boards or iron plates, or are rebuilt from containers. Iron parts are not only easy to rust and have a short service life, but also have a heavy weight and high transportation costs.
现有技术中,集装箱式房屋的楼面板一类是木夹板,防火性能达不到A级;另一类是硅酸钙板、水泥纤维板等,虽然防火为A级,但是材料脆性强,使用中经常破裂;还有一类是水泥铺地板砖,不仅脆性强,而且自重大,不利于运输。In the prior art, one type of floor panels of container houses is wood plywood, and the fire resistance performance cannot reach Class A; the other type is calcium silicate board, cement fiber board, etc. Although the fire protection is Class A, the material is brittle, and the use of There is also a type of cement floor tiles, which are not only brittle, but also heavy, which is not conducive to transportation.
现有技术中,集装箱式房屋的墙板、屋面板、楼面板广泛采用焊接或打钉连接,安装及拆卸均很不方便。In the prior art, wall panels, roof panels, and floor panels of container houses are widely connected by welding or nailing, which is inconvenient to install and disassemble.
现有技术中,集装箱式房屋的屋面防水始终是个难题,没有合理解决。In the prior art, the waterproofing of the roof of the container house is always a difficult problem, and there is no reasonable solution.
发明内容Contents of the invention
本发明针对现有技术的缺陷,提供一种全铝合金集装箱房。该集装箱房的梁柱、墙面板、屋面板、楼面板均为铝合金材质。铝合金不仅外观高端大气,而且极耐腐蚀,自重轻。所述集装箱房的墙面板、屋面板、楼面板均采用卡口式连接,安装及拆除都非常方便快捷。所述集装箱房设计有完整的排水结构,彻底解决防水问题。所述集装箱房的所有材料均为A级防火。Aiming at the defects of the prior art, the present invention provides an all-aluminum alloy container house. The beams and columns, wall panels, roof panels, and floor panels of the container house are all made of aluminum alloy. Aluminum alloy not only has a high-end appearance, but also is extremely corrosion-resistant and light in weight. The wall panels, roof panels, and floor panels of the container house are all connected by bayonet joints, and the installation and removal are very convenient and fast. The container house is designed with a complete drainage structure, which completely solves the problem of waterproofing. All materials of the container house are Class A fireproof.
本发明的技术方案是这样实现的:一种铝合金拼装式集装箱房,包括顶框、底框、角柱、墙面板、屋面板、楼面板和门窗,顶长梁和短梁组合成顶框,底长梁和短梁组合成底框,角柱连接顶框与底框的四角,其特征在于,所述角柱与所述顶框及所述底框之间采用角件连接,所述顶框、底框、角柱、屋面板、楼面板均采用铝合金材料制成,所述屋面板与所述梁之间为插入式连接,所述楼面板与所述梁之间为插入式连接,所述屋面板与屋面板之间及所述墙面板与墙面板之间采用卡口式扣条连接。The technical solution of the present invention is achieved as follows: an aluminum alloy assembled container house, including a top frame, a bottom frame, corner columns, wall panels, roof panels, floor panels and doors and windows, the top long beams and short beams are combined to form a top frame, The bottom long beam and the short beam are combined to form a bottom frame, and the corner posts are connected to the four corners of the top frame and the bottom frame. The bottom frame, corner columns, roof panels, and floor panels are all made of aluminum alloy materials. The roof panel and the beam are plug-in connections, and the floor panels and the beams are plug-in connections. Bayonet-type buckles are used for connection between the roof panels and between the wall panels and the wall panels.
进一步地,墙面板由墙面外板、墙面内板、墙梁连接件及中间保温填充物组合而成,所述墙面外板、墙梁连接件、墙面内板均为铝合金挤压成型;所述屋面板由基板、板梁连接件、填充物及吊顶板组合而成,所述基板、板梁连接件为铝合金挤压成型;所述楼面板由基板、板梁连接件、填充物组合而成,基板、板梁连接件为铝合金挤压成型。除了没有吊顶板,楼面板的结构与屋面板相同。Further, the wall panel is composed of an outer wall panel, an inner wall panel, a wall beam connector and an intermediate thermal insulation filler, and the outer wall panel, the wall beam connector, and the inner wall panel are all extruded aluminum alloys. Compression molding; the roof panel is composed of a base plate, a plate beam connector, filler and a ceiling plate, and the base plate and plate beam connector are extruded from an aluminum alloy; the floor plate is composed of a base plate, a plate beam connector , Filling combination, base plate, plate girder connectors are extruded aluminum alloy. Floor slabs have the same construction as roof slabs, except there is no ceiling slab.
进一步地,所述墙面外板上焊有螺柱,所述墙面内板上开有孔,孔位与所述墙面外板螺柱位置相对应,在所述墙面外板内放入填充物后,再将所述墙面内板扣上,并用螺母固定,相邻两块所述墙面板之间有墙面板扣条。墙梁连接件一侧为圆型截面,安装时插入所述顶长梁及所述底长梁的卡口,所述墙梁连接件的另一侧为方管型截面,并有开孔。Further, studs are welded on the outer panel of the wall, holes are opened on the inner panel of the wall, and the positions of the holes correspond to the positions of the studs on the outer panel of the wall. After the filler is put in, buckle the inner wall panel and fix it with nuts, and there are wall panel buckles between two adjacent wall panels. One side of the wall beam connector has a circular cross-section, which is inserted into the bayonet of the top beam and the bottom beam during installation, and the other side of the wall beam connector is a square tube-shaped cross-section and has an opening.
进一步地,所述基板其长度方向两侧均有叶片状卡口,便于安装扣条,相邻两块所述屋面板之间用扣条连接,所述板梁连接件其一侧为圆型截面,安装时插入所述顶长梁及所述底长梁的卡口,所述板梁连接件的另一侧焊于所述基板的两端,所述基板的下面装保温填充物后再装上吊顶板。Further, there are leaf-shaped bayonets on both sides of the base plate in the length direction, which is convenient for installing buckles, and two adjacent roof panels are connected by buckles, and one side of the plate beam connector is round cross-section, inserted into the bayonet of the top beam and the bottom beam during installation, the other side of the plate beam connector is welded to both ends of the base plate, and the bottom of the base plate is filled with thermal insulation fillers. Install the ceiling tiles.
进一步地,所述顶长梁为铝合金挤压成型,该梁的型腔内有至少一个通长圆孔,所述顶长梁的顶端有一个通长U型槽,用来作为屋面排水沟,所述顶长梁的一侧及下面均有通长开口圆孔,作为所述屋面板及所述墙面板的安装卡口。Further, the top long beam is extruded from aluminum alloy, and there is at least one long round hole in the cavity of the beam, and the top of the top long beam has a long U-shaped groove, which is used as a roof drainage ditch, One side and the lower side of the top long beam have full-length open circular holes, which are used as installation bayonets for the roof panel and the wall panel.
进一步地,所述底长梁为铝合金挤压成型,该梁的型腔内有至少一个通长圆孔,所述底长梁的上下及一侧均有通长开口圆孔,作为所述楼面板及所述墙面板的安装卡口。Further, the long bottom beam is extruded from an aluminum alloy, and there is at least one long round hole in the cavity of the beam, and there are round holes with long openings on the top, bottom and one side of the long bottom beam as the floor. panel and the mounting bayonet of the wall panel.
进一步地,所述短梁为铝合金挤压成型,该梁的型腔内有至少一个通长圆孔,所述短梁的顶端有,叶片状伸出物,用来作为所述屋面板与所述楼面板第一块或最后一块的接口,所述短梁的上面及下面均有通长开口圆孔,作为所述墙面板的安装卡口。Further, the short beam is extruded from an aluminum alloy, and there is at least one long circular hole in the cavity of the beam, and the top of the short beam has a blade-like protrusion, which is used as a joint between the roof panel and the roof panel. The interface of the first or last piece of the floor slab, the upper and lower sides of the short beams have full-length open round holes, which are used as the installation bayonet of the wall slab.
进一步地,所述角柱为铝合金挤压成型,该角柱的型腔中间有一个大的通长圆孔,用来将屋面排水引至地面,所述角柱的型腔内还有至少一个小的通长圆孔,所述角柱的两侧各有一对叶片状伸出物形成卡口,用来安装所述墙面板。Further, the corner post is extruded from aluminum alloy, and there is a large long hole in the middle of the cavity of the corner post, which is used to lead the roof drainage to the ground, and there is at least one small hole in the cavity of the corner post. In the oblong hole, a pair of blade-like protrusions are formed on both sides of the corner post to form a bayonet for installing the wall panel.
进一步地,所述角件为铸造成型,该角件与不同方向的所述梁柱之间采用螺栓连接。所述角件的四个面上各有4个小圆孔,用来安装连接螺栓。所述角件的上下各有一个大圆孔,用来安装排水管。Further, the corner fittings are formed by casting, and bolts are used between the corner fittings and the beams and columns in different directions. Four small round holes are respectively arranged on the four faces of the corner piece, which are used for installing connecting bolts. A large round hole is respectively arranged on the upper and lower sides of the corner fittings for installing drain pipes.
本发明的有益效果为:该集装箱房的梁柱、墙面板、屋面板、楼面板均为铝合金材质。铝合金不仅外观高端大气,而且极耐腐蚀,自重轻。所述集装箱房的墙面板、屋面板、楼面板均采用卡口式连接,安装及拆除都非常方便快捷。所述集装箱房设计有完整的排水结构,彻底解决防水问题。所述集装箱房的所有材料均为A级防火。The beneficial effects of the present invention are: the beams and columns, wall panels, roof panels and floor panels of the container house are all made of aluminum alloy. Aluminum alloy not only has a high-end appearance, but also is extremely corrosion-resistant and light in weight. The wall panels, roof panels, and floor panels of the container house are all connected by bayonet joints, and the installation and removal are very convenient and fast. The container house is designed with a complete drainage structure, which completely solves the problem of waterproofing. All materials of the container house are Class A fireproof.
附图说明Description of drawings
图1集装箱房的立体图。Figure 1 is a perspective view of a container house.
图2墙面板的立体图。Figure 2 Perspective view of the wall panel.
图3是图2 A的局部放大图。Fig. 3 is a partially enlarged view of Fig. 2A.
图4 是图1 B的局部放大图。Fig. 4 is a partially enlarged view of Fig. 1B.
图5是三通排水管角件连接结构图。Fig. 5 is a connection structure diagram of the corner fittings of the three-way drainage pipe.
图6是角件的立体图。Fig. 6 is a perspective view of a corner piece.
图7是屋面板的剖视图。Fig. 7 is a sectional view of a roof panel.
图8 是屋面板的立体图。Fig. 8 is a perspective view of a roof panel.
图9是顶长梁的立体图。Fig. 9 is a perspective view of the top beam.
图10是底长梁的立体图。Fig. 10 is a perspective view of the bottom girder.
图11是短梁的立体图。Figure 11 is a perspective view of a short beam.
图12是角柱的立体图。Fig. 12 is a perspective view of a corner post.
图13是板梁连接件的结构示意图。Fig. 13 is a structural schematic diagram of a plate girder connector.
具体实施方式detailed description
下面结合体具体实施方式对本发明做进一步解释说明。The following will further explain the present invention in conjunction with specific embodiments.
如图1所示,一种铝合金拼装式集装箱房,包括顶框、底框、角柱、屋面板和门窗,顶长梁1和短梁2组合成顶框,底长梁3和短梁2组合成底框,角柱4连接顶框与底框的四角,所述角柱4与所述顶框及所述底框之间采用角件8连接,所述顶框、底框、角柱、屋面板均采用铝合金材料制成,屋面板之间采用卡口式连接。As shown in Figure 1, an aluminum alloy assembled container house includes a top frame, a bottom frame, corner columns, roof panels, and doors and windows. Combined into a bottom frame, the corner posts 4 connect the four corners of the top frame and the bottom frame, and the corner posts 4 are connected with the top frame and the bottom frame by corner fittings 8, and the top frame, bottom frame, corner posts, roof panels They are all made of aluminum alloy, and the roof panels are connected by bayonet.
如图2和图3,所述屋面板根据用途不同分为墙面板5和屋面板7,该墙面板由墙面外板51、墙面内板52、墙梁连接件53及中间保温填充物组合而成,所述墙面外板51、墙梁连接件53、墙面内板52均为铝合金挤压成型,所述屋面板7由基板71、板梁连接件72、填充物及吊顶板组合而成,填充物在基板和吊顶板之间,所述基板、板梁连接件为铝合金挤压成型。As shown in Fig. 2 and Fig. 3, the roof panel is divided into a wall panel 5 and a roof panel 7 according to different uses. The outer wall panel 51, the wall beam connector 53, and the wall inner panel 52 are all extruded from aluminum alloy, and the roof panel 7 is composed of a base plate 71, a plate beam connector 72, a filler and The board is combined, the filler is between the base board and the ceiling board, and the base board and board girder connecting parts are extruded aluminum alloy.
所述墙面外板51上焊有螺柱511,所述墙面内板上开有孔,孔位与所述墙面外板螺柱位置相对应,在所述墙面外板内放入填充物后,再将所述墙面内板扣上,并用螺母固定,相邻两块所述墙面板之间有墙面板扣条6,墙梁连接件53一侧为圆型截面531,安装时插入所述顶长梁及所述底长梁的卡口,所述墙梁连接件的另一侧为方管型截面532,并有开孔533,组装时套在所述墙面外板的螺柱511上,用螺母固定。Studs 511 are welded on the outer wall panel 51, holes are opened on the inner wall panel, and the hole positions correspond to the positions of the studs on the outer wall panel. After the filling, buckle the inner wall panel and fix it with nuts. There is a wall panel buckle 6 between two adjacent wall panels. One side of the wall beam connector 53 is a circular section 531. When inserting into the bayonet of the top long beam and the bottom long beam, the other side of the wall beam connector is a square tube section 532, and has an opening 533, which is set on the outer wall of the wall when assembling On the stud 511, fix with nuts.
所述基板71长度方向两侧均有叶片状卡口711安装扣条,相邻两块所述屋面板之间用扣条6接,所述板梁连接件72一侧为圆型截面721,安装时插入所述顶长梁及所述底长梁的卡口,所述板梁连接件的另一侧焊于所述基板71的两端,所述基板的下面装保温填充物后再装上吊顶板。Both sides of the length direction of the base plate 71 have leaf-shaped bayonet sockets 711 to install buckles, and two adjacent roof panels are connected with buckles 6, and one side of the plate beam connector 72 is a circular section 721, Insert the bayonet sockets of the top long beam and the bottom long beam during installation, the other side of the plate girder connector is welded to the two ends of the base plate 71, the bottom of the base plate is filled with thermal insulation filler and then installed Upper ceiling panels.
如图9所示,所述顶长梁1为铝合金挤压成型,该梁的型腔内有至少一个通长圆孔11,所述顶长梁的顶端有一个通长U型槽12,用来作为屋面排水沟,所述顶长梁的一侧及下面均有通长开口圆孔13,作为所述屋面板及所述墙面板的安装卡口。As shown in Figure 9, the top long beam 1 is extruded from aluminum alloy, and there is at least one long round hole 11 in the cavity of the beam, and there is a long U-shaped groove 12 on the top of the top long beam, which is used for As the roof gutter, one side and the lower side of the top long beam all have a full-length opening circular hole 13, which is used as the installation bayonet of the roof panel and the wall panel.
如图10所示,所述底长梁3为铝合金挤压成型,该梁的型腔内有至少一个通长圆孔31,所述底长梁的上下及一侧均有通长开口圆孔32,作为所述楼面板及所述墙面板的安装卡口。As shown in Figure 10, the long bottom beam 3 is extruded from an aluminum alloy, and there is at least one long round hole 31 in the cavity of the beam, and there are round holes with long openings on the top, bottom and one side of the long bottom beam. 32, used as the installation bayonet of the floor panel and the wall panel.
如图11所示,所述短梁2为铝合金挤压成型,该梁的型腔内有至少一个通长圆孔21,所述短梁的顶端有叶片状伸出物22,用来作为所述屋面板与所述楼面板第一块或最后一块的接口,所述短梁的上面及下面均有通长开口圆孔23,作为所述墙面板的安装卡口。As shown in Figure 11, the short beam 2 is extruded from an aluminum alloy. There is at least one long circular hole 21 in the cavity of the beam. The interface between the roof panel and the first or last piece of the floor panel, the upper and lower sides of the short beams have a full-length opening round hole 23, which is used as the installation bayonet of the wall panel.
如图12所示,所述角柱4为铝合金挤压成型,该角柱的型腔中间有一个大的通长圆孔41,用来将屋面排水引至地面,所述角柱的型腔内还有至少一个小的通长圆孔42,所述角柱的两侧各有一对叶片状伸出物43形成卡口,用来安装所述墙面板。As shown in Figure 12, the corner post 4 is extruded from an aluminum alloy, and there is a large through-long round hole 41 in the middle of the cavity of the corner post, which is used to lead the roof drainage to the ground. There is at least one small through-long circular hole 42, and a pair of blade-like extensions 43 are formed on both sides of the corner post to form a bayonet for installing the wall panel.
如图6所示,所述角件8为铸造成型,所述角件的四个面上开有螺栓孔81,用螺栓将角件与顶长梁、底长梁、短梁或者角柱4连接,根据排水管的形式不同,所述角件上、下两个面开孔或者上、下两个面和左右两侧面中至少一个面开大圆孔82,用来安装排水管。图4是单通排水管,图5是三通排水管的角件的安装结构图。As shown in Figure 6, the corner fittings 8 are formed by casting, and there are bolt holes 81 on the four faces of the corner fittings, and the corner fittings are connected with the top long beam, bottom long beam, short beam or corner post 4 with bolts According to the different forms of the drainpipe, the upper and lower surfaces of the corner piece have holes or at least one of the upper and lower surfaces and the left and right side surfaces has a large round hole 82 for installing the drainpipe. Fig. 4 is a single-way drainage pipe, and Fig. 5 is a diagram of the installation structure of the corner fittings of the three-way drainage pipe.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
Claims (9)
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