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CN106181043A - A kind of welding method improving hybrid Laser-Arc Welding process stability - Google Patents

A kind of welding method improving hybrid Laser-Arc Welding process stability Download PDF

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CN106181043A
CN106181043A CN201610842690.4A CN201610842690A CN106181043A CN 106181043 A CN106181043 A CN 106181043A CN 201610842690 A CN201610842690 A CN 201610842690A CN 106181043 A CN106181043 A CN 106181043A
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welding
laser
arc
gas
temperature
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CN106181043B (en
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雷正龙
黎炳蔚
倪隆昌
吴世博
卢楠楠
陈彦宾
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Harbin Institute of Technology Shenzhen
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/346Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups B23K5/00 - B23K25/00, e.g. in combination with resistance welding
    • B23K26/348Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups B23K5/00 - B23K25/00, e.g. in combination with resistance welding in combination with arc heating, e.g. TIG [tungsten inert gas], MIG [metal inert gas] or plasma welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/60Preliminary treatment

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)
  • Arc Welding In General (AREA)

Abstract

一种提高激光‑电弧复合焊接过程稳定性的焊接方法,它涉及材料加工工程领域,本发明对保护气体进行低温处理,并在电弧焊枪一侧附加单独的旁轴保护气,其轴线方向指向激光作用点及其上方,即焊接时产生光致等离子体处,实现提高所述焊接过程的稳定性。本发明的方法焊接效率高,抑制气孔及热裂纹,提高力学性能,提高长焊缝焊接稳定性。

A welding method for improving the stability of the laser-arc hybrid welding process, which relates to the field of material processing engineering. The invention performs low-temperature treatment on the shielding gas, and adds a separate side-axis shielding gas on one side of the arc welding torch, and its axis direction points to the laser The point of action and above, that is, the place where the photoplasma is generated during welding, achieves an increase in the stability of the welding process. The method of the invention has high welding efficiency, suppresses pores and thermal cracks, improves mechanical properties, and improves long welding seam welding stability.

Description

一种提高激光-电弧复合焊接过程稳定性的焊接方法A Welding Method for Improving the Stability of Laser-Arc Hybrid Welding Process

技术领域technical field

本发明涉及材料加工工程领域,具体涉及一种提高激光-电弧复合焊接过程稳定性的焊接方法。The invention relates to the field of material processing engineering, in particular to a welding method for improving the stability of a laser-arc hybrid welding process.

背景技术Background technique

激光-电弧复合焊接是在上世纪70年代末期,由英国学者W.M.Steen最先提出并进行试验的。它将激光和电弧两种热源相结合,克服单热源的不足,从而获得增大能量利用率、提高焊接过程稳定性的效果。采用激光-电弧复合热源焊接,具有焊接速度快、焊缝熔深大、热输入低、变形小等优点,从而达到低成本、高效率、高适应性的效果。尤其适合中厚板焊接。Laser-arc hybrid welding was first proposed and tested by British scholar W.M.Steen in the late 1970s. It combines two heat sources, laser and electric arc, to overcome the deficiency of a single heat source, so as to obtain the effects of increasing energy utilization and improving the stability of the welding process. Laser-arc composite heat source welding has the advantages of fast welding speed, large weld penetration, low heat input, and small deformation, so as to achieve the effects of low cost, high efficiency, and high adaptability. Especially suitable for medium and thick plate welding.

目前,采用激光-电弧复合焊接时存在以下一些问题:At present, the following problems exist when laser-arc hybrid welding is used:

(1)激光-电弧复合焊接存在“能量有限增强”现象,即存在一个匹配范围,当激光与电弧复合焊接时,只有在一定的电流范围内,激光与电弧相互作用有增强的效果,否则,复合焊接效果甚至差于单激光焊接;(1) There is a phenomenon of "limited energy enhancement" in laser-arc hybrid welding, that is, there is a matching range. When laser and arc hybrid welding, only within a certain current range, the interaction between laser and arc has an enhanced effect, otherwise, The effect of hybrid welding is even worse than that of single laser welding;

(2)当采用激光-电弧复合焊接时,尤其是采用激光-GMA电弧复合焊接时,对复合焊接一次焊透深度要求较大,激光功率的需求较高,增大了激光器的成本,且当激光功率很大时,激光等离子体的反作用力会严重阻碍GMA焊接熔滴过渡,造成GMA熔滴过渡困难,熔滴过渡不稳;(2) When using laser-arc hybrid welding, especially when laser-GMA arc hybrid welding is used, the requirements for the penetration depth of hybrid welding are relatively large, and the demand for laser power is high, which increases the cost of the laser, and when When the laser power is high, the reaction force of the laser plasma will seriously hinder the transfer of the GMA welding droplet, making the transfer of the GMA droplet difficult and unstable;

(3)当采用激光-电弧复合焊接进行打底焊接,由于电弧被坡口侧壁吸引,造成两侧大面积熔化,后续焊接过程中可能造成气孔、未熔合等缺陷;(3) When laser-arc hybrid welding is used for backing welding, since the arc is attracted by the side wall of the groove, a large area of both sides is melted, and defects such as pores and lack of fusion may be caused during the subsequent welding process;

(4)由于激光功率较大,在焊接过程中等离子体累积效应增加,容易导致激光有效功率减少,在焊缝后部背面余高迅速减少甚至出现未焊透的现象;(4) Due to the high laser power, the plasma cumulative effect increases during the welding process, which easily leads to a decrease in the effective power of the laser, and the reinforcement at the back of the weld is rapidly reduced or even incomplete penetration occurs;

(5)在厚板焊接时,由于等离子体作用,等离子体对激光能量有一定损耗,因此,激光焊接能量输入较大,导致焊接应力及焊接变形量较大,热影响区晶粒容易长大及脆化。(5) When welding thick plates, due to the action of plasma, the plasma has a certain loss of laser energy. Therefore, the input of laser welding energy is large, resulting in large welding stress and welding deformation, and the grains in the heat-affected zone are easy to grow. and embrittlement.

从以上可以看出,在激光-电弧复合焊接过程中,激光等离子体是影响复合焊接过程稳定性及其焊接效果的关键因素。It can be seen from the above that in the laser-arc hybrid welding process, laser plasma is a key factor affecting the stability of the hybrid welding process and its welding effect.

目前,关于复合焊接过程中抑制激光等离子体,提高焊接过程稳定性的方法有更换保护气种类、调整焊接参数及外加机械力、磁场等。如专利CN201310039463.4提出了一种外加高频磁场的激光-TIG电弧旁轴复合焊接方法及装置,专利CN201320057081.X提出了一种一种外加高频磁场的激光-TIG电弧同轴复合焊接装置,专利CN201320198864.X提出了一种外加高频磁场的激光熔化极电弧旁轴复合焊接装置,但以上均是对电弧进行改善,以提高复合焊接效果,对激光的抑制措施较少。At present, methods for suppressing laser plasma in the process of hybrid welding and improving the stability of the welding process include changing the type of shielding gas, adjusting welding parameters, and applying mechanical force and magnetic field. For example, patent CN201310039463.4 proposes a laser-TIG arc paraxial composite welding method and device with external high-frequency magnetic field, and patent CN201320057081.X proposes a laser-TIG arc coaxial composite welding device with external high-frequency magnetic field , Patent CN201320198864.X proposes a laser melting electrode arc paraxial composite welding device with external high-frequency magnetic field, but the above are all improvements to the arc to improve the hybrid welding effect, and there are few suppression measures for the laser.

基于此,本发明提出了一种抑制激光等离子体提高复合焊接过程稳定性的新方法——一种提高激光-电弧复合焊接过程稳定性的焊接方法。Based on this, the present invention proposes a new method for suppressing laser plasma and improving the stability of the hybrid welding process—a welding method for improving the stability of the laser-arc hybrid welding process.

发明内容Contents of the invention

本发明旨在针对激光-MIG复合焊接中存在的问题,而提供一种低温气体保护激光-电弧复合焊接方法。The invention aims at the problems existing in laser-MIG hybrid welding, and provides a low-temperature gas shielded laser-arc hybrid welding method.

本发明在常规激光-电弧复合焊接的基础上,对焊接保护气送气装置进行改进具体实现方式包括:On the basis of conventional laser-arc hybrid welding, the present invention improves the welding shielding gas delivery device. The specific implementation methods include:

(1)将普通的塑料送气管线改为绝热保温的低温气体输送管线,直接使用绝热气瓶内的低温气体。(1) Change the ordinary plastic gas supply pipeline into a heat-insulated low-temperature gas pipeline, and directly use the low-temperature gas in the heat-insulated gas cylinder.

(2)或使用其他装置对气体进行冷却如使用制冷机/冷风机对保护气瓶及输气管线进行冷却,可使保护气温度由室温降低至零下五十度左右;使用冷却浴(所能提供的温度范围通常为13至-196℃)对保护气瓶进行冷却,达到更低温度。(2) Or use other devices to cool the gas. For example, use a refrigerator/cooler to cool the protective gas cylinder and gas pipeline, which can reduce the temperature of the protective gas from room temperature to about minus 50 degrees; use a cooling bath (as far as possible) Offered in a temperature range of typically 13 to -196°C) to cool the shielding gas cylinder to lower temperatures.

(3)在电弧焊枪一侧附加单独的旁轴保护气,其轴线方向指向激光作用点及其上方,即焊接时产生光致等离子体处,如图1所示。(3) A separate paraxial shielding gas is added to one side of the arc welding torch, and its axis direction points to the laser action point and above, that is, the place where photoinduced plasma is generated during welding, as shown in Figure 1.

本发明的一种提高激光-电弧复合焊接过程稳定性的焊接方法,它是按照以下步骤进行的:A kind of welding method that improves laser-arc hybrid welding process stability of the present invention, it is to carry out according to the following steps:

步骤一:焊接前,将待焊工件的待焊接部位加工成V型坡口、U型坡口或Y型坡口,并对加工后的坡口及两侧表面进行打磨和清洗,将打磨或清洗后的待焊工件固定在焊接工装夹具上;Step 1: Before welding, process the parts to be welded into V-shaped grooves, U-shaped grooves or Y-shaped grooves, and grind and clean the processed grooves and the surfaces on both sides. After cleaning, the workpiece to be welded is fixed on the welding fixture;

步骤二:利用夹具将激光头与电弧焊枪以及旁轴保护气喷嘴刚性固定;Step 2: Use the fixture to rigidly fix the laser head, the arc welding torch and the side-axis shielding gas nozzle;

步骤三:设置焊接工艺参数:Step 3: Set welding process parameters:

打底焊:离焦量为﹣3~﹢3mm,激光功率为3000~8000W,电弧电流为100~200A,激光电弧间距为3~5mm,焊接速度为0.6~2m/min;焊枪保护气采用纯Ar气或CO2与Ar混合气,保护气流量为20~40L/min,保护气温度为-30℃~-160℃,旁轴保护气采用Ar气,流量为15~30L/min,温度为-50℃~-160℃;Bottom welding: the defocus amount is ﹣3~﹢3mm, the laser power is 3000~8000W, the arc current is 100~200A, the laser arc distance is 3~5mm, the welding speed is 0.6~2m/min; the welding torch shielding gas adopts pure Ar gas or the mixed gas of CO 2 and Ar, the protective gas flow rate is 20~40L/min, the protective gas temperature is -30℃~-160℃, the side shaft protective gas is Ar gas, the flow rate is 15~30L/min, the temperature is -50℃~-160℃;

填充焊:离焦量为﹣3~﹢3mm,激光功率为400~800W,电弧电流为200~400A,激光电弧间距为2~5mm,焊接速度为50~600mm/min,焊枪保护气采用Ar气,流量为10~20L/min,保护气温度为-30℃~-160℃;旁轴保护气采用Ar气,流量为15~30L/min,温度为-50℃~-160℃;Filler welding: the defocus amount is ﹣3~﹢3mm, the laser power is 400~800W, the arc current is 200~400A, the laser arc spacing is 2~5mm, the welding speed is 50~600mm/min, and the welding torch shielding gas adopts Ar gas , the flow rate is 10~20L/min, the protective gas temperature is -30℃~-160℃; the side shaft protective gas is Ar gas, the flow rate is 15~30L/min, and the temperature is -50℃~-160℃;

步骤四:在实际焊接过程中,采用机器人集成系统控制焊接工艺参数,首先电弧起弧,然后电弧稳定1~2s后,激光器控制发出激光,最后控制机器人使得激光工作头和焊枪共同运动完成焊接过程。Step 4: In the actual welding process, the robot integrated system is used to control the welding process parameters. First, the arc starts, and then the arc stabilizes for 1 to 2 seconds, and the laser is controlled to emit laser light. Finally, the robot is controlled to make the laser working head and welding torch move together to complete the welding process. .

本发明相比于传统的激光-电弧焊接主要有以下几点优势:Compared with traditional laser-arc welding, the present invention mainly has the following advantages:

1、焊接效率提高,由于保护气的强冷却效应,电弧明显收缩、电流密度提高,熔深增加而熔宽减小,可采用较小坡口进行焊接,尤其在中厚板焊接时,进一步压缩电弧,减少侧壁熔化。同时,对电弧焊枪进行冷却,降低了钨极烧损/避免焊枪过热,可连续较长时间进行大规范作业;1. The welding efficiency is improved. Due to the strong cooling effect of the shielding gas, the arc shrinks significantly, the current density increases, the penetration depth increases and the fusion width decreases. Smaller grooves can be used for welding, especially when welding medium and thick plates, further compression arc, reducing sidewall melting. At the same time, the arc welding torch is cooled to reduce the burning of the tungsten electrode/avoid the overheating of the welding torch, and can carry out large-scale and standardized operations for a long time;

2、抑制气孔及热裂纹,由于熔池冷却速度提高,有利于抑制常规激光-电弧复合焊时熔合线位置易产生的冶金型气孔以及焊缝中心热裂纹,减少焊接缺陷;2. Inhibit pores and thermal cracks. Due to the increased cooling rate of the molten pool, it is beneficial to inhibit the metallurgical pores and thermal cracks in the center of the weld that are easy to occur at the fusion line during conventional laser-arc hybrid welding, and reduce welding defects;

3、提高力学性能,在较大的冷却速度下,焊缝晶粒细化,柱状晶方向有所变化,同时由于焊接热输入减少,接头软化现象有所改善,提高焊接接头的综合力学性能。3. Improve the mechanical properties. At a higher cooling rate, the weld grains are refined and the direction of the columnar grains is changed. At the same time, due to the reduction of welding heat input, the softening phenomenon of the joints is improved, and the comprehensive mechanical properties of the welded joints are improved.

4、提高长焊缝焊接稳定性,由于旁轴保护气可有效抑制激光等离子体,保证在进行长焊缝焊接时焊缝整体成形良好。4. Improve the welding stability of the long weld seam. Since the side-axis shielding gas can effectively suppress the laser plasma, it ensures that the overall weld seam is well formed when the long weld seam is welded.

附图说明Description of drawings

图1为本发明的旁轴保护气示意图;Fig. 1 is the schematic diagram of side shaft shielding gas of the present invention;

图2为实施例2焊接20mm厚低碳钢的宏观金相图;Fig. 2 is the macroscopic metallographic diagram of embodiment 2 welding 20mm thick low carbon steel;

图3为实施例1焊接20mm厚低碳钢的宏观金相图;Fig. 3 is the macroscopic metallographic diagram of embodiment 1 welding 20mm thick low carbon steel;

图4为实施例2焊接20mm厚低碳钢的焊接热影响区图;Fig. 4 is the welding heat-affected zone figure of embodiment 2 welding 20mm thick low carbon steel;

图5为实施例1焊接20mm厚低碳钢的焊接热影响区图;Fig. 5 is the welding heat-affected zone figure of embodiment 1 welding 20mm thick low carbon steel;

图6为实施例2进行打底焊接时的焊缝背面形貌图;Fig. 6 is the topographic view of the back of the weld seam when the bottoming welding is carried out in embodiment 2;

图7为实施例1进行打底焊接时的焊缝背面形貌图;Fig. 7 is the topographic view of the back of the weld seam when the bottoming welding is carried out in embodiment 1;

图8为实施例3焊接6.6mm厚高强钢的宏观金相图。Fig. 8 is a macroscopic metallographic diagram of welding 6.6 mm thick high-strength steel in Example 3.

具体实施方式detailed description

具体实施方式一:本实施方式的一种提高激光-电弧复合焊接过程稳定性的焊接方法,它是按照以下步骤进行的:Specific embodiment one: a kind of welding method that improves the stability of laser-arc hybrid welding process of the present embodiment, it is carried out according to the following steps:

步骤一:焊接前,将待焊工件的待焊接部位加工成V型坡口、U型坡口或Y型坡口,并对加工后的坡口及两侧表面进行打磨和清洗,将打磨或清洗后的待焊工件固定在焊接工装夹具上;Step 1: Before welding, process the parts to be welded into V-shaped grooves, U-shaped grooves or Y-shaped grooves, and grind and clean the processed grooves and the surfaces on both sides. After cleaning, the workpiece to be welded is fixed on the welding fixture;

步骤二:利用夹具将激光头与电弧焊枪以及旁轴保护气喷嘴刚性固定;Step 2: Use the fixture to rigidly fix the laser head, the arc welding torch and the side-axis shielding gas nozzle;

步骤三:设置焊接工艺参数:Step 3: Set welding process parameters:

打底焊:离焦量为﹣3~﹢3mm,激光功率为3000~8000W,电弧电流为100~200A,激光电弧间距为3~5mm,焊接速度为0.3~3m/min;焊枪保护气采用纯Ar气或CO2与Ar混合气,保护气流量为20~40L/min,保护气温度为-30℃~-160℃,旁轴保护气采用Ar气,流量为15~30L/min,温度为-50℃~-160℃;Bottom welding: the defocus amount is ﹣3~﹢3mm, the laser power is 3000~8000W, the arc current is 100~200A, the laser arc distance is 3~5mm, and the welding speed is 0.3~3m/min; the welding gun shielding gas adopts pure Ar gas or CO2 and Ar mixed gas, the protective gas flow rate is 20~40L/min, the protective gas temperature is -30℃~-160℃, and the side shaft protective gas is Ar gas, the flow rate is 15~30L/min, and the temperature is - 50℃~-160℃;

填充焊:离焦量为﹣3~﹢3mm,激光功率为400~800W,电弧电流为200~400A,激光电弧间距为2~5mm,焊接速度为50~800mm/min,焊枪保护气采用Ar气,流量为10~20L/min,保护气温度为-30℃~-160℃;旁轴保护气采用Ar气,流量为15~30L/min,温度为-50℃~-160;Filler welding: the defocus amount is ﹣3~﹢3mm, the laser power is 400~800W, the arc current is 200~400A, the laser arc distance is 2~5mm, the welding speed is 50~800mm/min, and the welding torch shielding gas adopts Ar gas , the flow rate is 10~20L/min, the protective gas temperature is -30℃~-160℃; the side shaft protective gas is Ar gas, the flow rate is 15~30L/min, and the temperature is -50℃~-160℃;

步骤四:在实际焊接过程中,采用机器人集成系统控制焊接工艺参数,首先电弧起弧,然后电弧稳定1~2s后,激光器控制发出激光,最后控制机器人使得激光工作头和焊枪共同运动完成焊接过程。Step 4: In the actual welding process, the robot integrated system is used to control the welding process parameters. First, the arc starts, and then the arc stabilizes for 1 to 2 seconds, and the laser is controlled to emit laser light. Finally, the robot is controlled to make the laser working head and welding torch move together to complete the welding process. .

本实施方式在打底焊和填充焊过程中,如果需要送丝,则送丝速度均为2~6m/min。In this embodiment, in the process of backing welding and filling welding, if wire feeding is required, the wire feeding speed is 2-6 m/min.

本实施方式在附加旁轴保护气的激光-MAG复合焊接中,激光器可以采用CO2气体激光器、YAG固体激光器、半导体激光器,其中以采用光纤传输的YAG固体激光器最佳,因为其更加高效和环保;焊机可以采用型号MV4000的福尼斯TIG焊机,最大焊接电流400A;福尼斯公司TPS4000的MIG/MAG焊机,电流调节范围为3-400A,电压调节范围为14.2-34V;根据需求均可实现脉冲焊接。其他设备包括,1台KUKA机器人,焊接过程中工艺参数的调整通过KUKA机器人编程实现;1台福尼斯送丝机,以保证焊丝精确送进。In this embodiment, in the laser-MAG hybrid welding with additional paraxial shielding gas, the laser can use CO2 gas laser, YAG solid-state laser, semiconductor laser, among which the YAG solid-state laser with optical fiber transmission is the best, because it is more efficient and environmentally friendly ;The welding machine can use the model MV4000 Fronius TIG welding machine, the maximum welding current is 400A; the MIG/MAG welding machine of Fronius TPS4000, the current adjustment range is 3-400A, and the voltage adjustment range is 14.2-34V; Realize pulse welding. Other equipment includes 1 KUKA robot, the adjustment of process parameters during the welding process is realized through KUKA robot programming; 1 Fronius wire feeder to ensure accurate feeding of welding wire.

具体实施方式二:本实施方式与具体实施方式一不同的是:待焊工件为钢、铝或钛合金。其它与具体实施方式一相同。Embodiment 2: This embodiment is different from Embodiment 1 in that: the workpiece to be welded is steel, aluminum or titanium alloy. Others are the same as in the first embodiment.

具体实施方式三:本实施方式与具体实施方式一不同的是:打底焊过程中焊枪保护气采用CO2与Ar混合气为是按任意比混合的。其它与具体实施方式一相同。Embodiment 3: The difference between this embodiment and Embodiment 1 is that the torch shielding gas is mixed with CO 2 and Ar in any ratio during back welding. Others are the same as in the first embodiment.

具体实施方式四:本实施方式与具体实施方式一不同的是:打底焊过程中焊枪保护气采用CO2与Ar混合气,保护气的温度为0℃~-40℃。其它与具体实施方式一相同。Embodiment 4: The difference between this embodiment and Embodiment 1 is that the shielding gas of the torch is CO 2 and Ar mixed gas during the bottom welding process, and the temperature of the shielding gas is 0°C to -40°C. Others are the same as in the first embodiment.

具体实施方式五:本实施方式与具体实施方式一不同的是:打底焊过程中焊枪保护气采用CO2与Ar混合气,保护气的温度为0℃~-30℃。其它与具体实施方式一相同。Embodiment 5: This embodiment is different from Embodiment 1 in that: the shielding gas of the torch is CO 2 and Ar mixed gas in the root welding process, and the temperature of the shielding gas is 0°C to -30°C. Others are the same as in the first embodiment.

具体实施方式六:本实施方式与具体实施方式一不同的是:打底焊过程中焊枪保护气采用CO2与Ar混合气,保护气的温度为0℃~-20℃。其它与具体实施方式一相同。Embodiment 6: This embodiment is different from Embodiment 1 in that: the shielding gas of the torch is CO 2 and Ar mixed gas during the root welding process, and the temperature of the shielding gas is 0°C to -20°C. Others are the same as in the first embodiment.

具体实施方式七:本实施方式与具体实施方式一不同的是:打底焊过程中焊枪保护气采用CO2与Ar混合气,保护气的温度为0℃~-10℃。其它与具体实施方式一相同。Embodiment 7: The difference between this embodiment and Embodiment 1 is that the shielding gas of the welding torch adopts CO 2 and Ar mixed gas during the bottom welding process, and the temperature of the shielding gas is 0°C to -10°C. Others are the same as in the first embodiment.

具体实施方式八:本实施方式与具体实施方式一不同的是:打底焊过程中焊枪保护气温度为-50℃~-160℃。其它与具体实施方式一相同。Embodiment 8: This embodiment is different from Embodiment 1 in that: the temperature of the shielding gas of the torch during the back welding process is -50°C to -160°C. Others are the same as in the first embodiment.

具体实施方式九:本实施方式与具体实施方式一不同的是:打底焊过程中焊枪保护气温度为-50℃~-120℃。其它与具体实施方式一相同。Embodiment 9: This embodiment is different from Embodiment 1 in that: the temperature of the shielding gas of the welding torch is -50° C. to -120° C. during root pass welding. Others are the same as in the first embodiment.

具体实施方式十:本实施方式与具体实施方式一不同的是:打底焊过程中焊枪保护气温度为-50℃~-100℃。其它与具体实施方式一相同。Embodiment 10: This embodiment is different from Embodiment 1 in that: the temperature of the shielding gas of the welding torch is -50° C. to -100° C. during the root pass welding process. Others are the same as in the first embodiment.

具体实施方式十一:本实施方式与具体实施方式一不同的是:打底焊过程中焊枪保护气温度为-50℃~-80℃。其它与具体实施方式一相同。Embodiment 11: This embodiment is different from Embodiment 1 in that: the temperature of the shielding gas of the welding torch is -50° C. to -80° C. during the root pass welding process. Others are the same as in the first embodiment.

具体实施方式十二:本实施方式与具体实施方式一不同的是:打底焊过程中焊枪保护气温度为-50℃~-70℃。其它与具体实施方式一相同。Embodiment 12: This embodiment is different from Embodiment 1 in that: the temperature of the shielding gas of the welding torch is -50° C. to -70° C. during the root pass welding process. Others are the same as in the first embodiment.

具体实施方式十三:本实施方式与具体实施方式一不同的是:打底焊过程中旁轴保护气温度为-80℃~-120℃。其它与具体实施方式一相同。Specific Embodiment Thirteen: The difference between this embodiment and specific embodiment 1 is that the temperature of the side-axis shielding gas is -80°C to -120°C during the bottom welding process. Others are the same as in the first embodiment.

具体实施方式十四:本实施方式与具体实施方式一不同的是:打底焊过程中旁轴保护气温度为-80℃~-160℃。其它与具体实施方式一相同。Embodiment 14: The difference between this embodiment and Embodiment 1 is that the temperature of the side-axis shielding gas is -80° C. to -160° C. during the back welding process. Others are the same as in the first embodiment.

具体实施方式十五:本实施方式与具体实施方式一不同的是:打底焊过程中旁轴保护气温度为-80℃~-120℃。其它与具体实施方式一相同。Embodiment 15: The difference between this embodiment and Embodiment 1 is that the temperature of the side-axis shielding gas is -80°C to -120°C during the back welding process. Others are the same as in the first embodiment.

具体实施方式十六:本实施方式与具体实施方式一不同的是:打底焊过程中旁轴保护气温度为-80℃~-100℃。其它与具体实施方式一相同。Embodiment 16: This embodiment is different from Embodiment 1 in that: the temperature of the side-axis shielding gas is -80°C to -100°C during the bottom welding process. Others are the same as in the first embodiment.

具体实施方式十七:本实施方式与具体实施方式一不同的是:填充焊过程中焊枪保护气温度为-50℃~-160℃。其它与具体实施方式一相同。Embodiment 17: This embodiment is different from Embodiment 1 in that: the temperature of the welding torch shielding gas during the filling welding process is -50°C to -160°C. Others are the same as in the first embodiment.

具体实施方式十八:本实施方式与具体实施方式一不同的是:填充焊过程中焊枪保护气温度为-50℃~-140℃。其它与具体实施方式一相同。Embodiment 18: This embodiment differs from Embodiment 1 in that: the temperature of the welding torch shielding gas during the filling welding process is -50°C to -140°C. Others are the same as in the first embodiment.

具体实施方式十九:本实施方式与具体实施方式一不同的是:填充焊过程中焊枪保护气温度为-50℃~-120℃。其它与具体实施方式一相同。Embodiment 19: The difference between this embodiment and Embodiment 1 is that the temperature of the shielding gas of the torch during the filling welding process is -50°C to -120°C. Others are the same as in the first embodiment.

具体实施方式二十:本实施方式与具体实施方式一不同的是:填充焊过程中焊枪保护气温度为-50℃~-100℃。其它与具体实施方式一相同。Embodiment 20: This embodiment is different from Embodiment 1 in that: the temperature of the welding torch shielding gas during the filling welding process is -50°C to -100°C. Others are the same as in the first embodiment.

具体实施方式二十一:本实施方式与具体实施方式一不同的是:填充焊过程中焊枪保护气温度为-50℃~-80℃。其它与具体实施方式一相同。Embodiment 21: This embodiment is different from Embodiment 1 in that: the temperature of the torch shielding gas during the filling welding process is -50°C to -80°C. Others are the same as in the first embodiment.

具体实施方式二十二:本实施方式与具体实施方式一不同的是:填充焊过程中旁轴保护气温度为-80℃~-160℃。其它与具体实施方式一相同。Embodiment 22: This embodiment is different from Embodiment 1 in that: the temperature of the side-axis shielding gas during the filling welding process is -80°C to -160°C. Others are the same as in the first embodiment.

具体实施方式二十三:本实施方式与具体实施方式一不同的是:填充焊过程中旁轴保护气温度为-80℃~-140℃。其它与具体实施方式一相同。Embodiment 23: This embodiment is different from Embodiment 1 in that: the temperature of the side-axis shielding gas during the filler welding process is -80°C to -140°C. Others are the same as in the first embodiment.

具体实施方式二十四:本实施方式与具体实施方式一不同的是:填充焊过程中旁轴保护气温度为-80℃~-120℃。其它与具体实施方式一相同。Embodiment 24: This embodiment is different from Embodiment 1 in that the temperature of the side-axis shielding gas during the filler welding process is -80°C to -120°C. Others are the same as in the first embodiment.

具体实施方式二十五:本实施方式与具体实施方式一不同的是:填充焊过程中旁轴保护气温度为-80℃~-100℃。其它与具体实施方式一相同。Embodiment 25: This embodiment is different from Embodiment 1 in that: the temperature of the side-axis shielding gas during the filler welding process is -80°C to -100°C. Others are the same as in the first embodiment.

本发明内容不仅限于上述各实施方式的内容,其中一个或几个具体实施方式的组合同样也可以实现发明的目的。The content of the present invention is not limited to the content of the above-mentioned embodiments, and a combination of one or several specific embodiments can also achieve the purpose of the invention.

通过以上实施例验证本发明的有益效果:Verify beneficial effect of the present invention by above embodiment:

分别利用本发明的方法及常规激光-MIG复合焊接方法进行20mm厚低碳钢对接焊缝的打底焊。具体实验方法如下:The method of the present invention and the conventional laser-MIG composite welding method are respectively used to carry out root welding of the 20mm thick low carbon steel butt weld. The specific experimental method is as follows:

实施例1Example 1

采用本发明方法进行20mm厚低碳钢对接焊缝的打底焊,具体过程如下:Adopt the inventive method to carry out the bottom welding of 20mm thick low carbon steel butt weld, concrete process is as follows:

步骤一:焊接前,根据板厚,将待焊工件的待焊接部位加工成Y型坡口,钝边厚度为10mm,坡口角度为20℃,并对加工后的坡口及两侧表面进行打磨或清洗,将打磨或清洗后的待焊工件固定在焊接工装夹具上;Step 1: Before welding, according to the thickness of the plate, process the part to be welded into a Y-shaped groove, the thickness of the blunt edge is 10mm, and the angle of the groove is 20°C, and the processed groove and the surfaces on both sides are processed. Grinding or cleaning, fixing the workpiece to be welded after grinding or cleaning on the welding fixture;

步骤二:利用特制夹具将激光头与MIG焊枪(旁轴保护气喷嘴)刚性固定;Step 2: Rigidly fix the laser head and the MIG welding torch (side-axis shielding gas nozzle) with a special fixture;

步骤三:设置焊接工艺参数:Step 3: Set welding process parameters:

离焦量为-2mm,激光功率6500W,电弧电流140A,激光电弧间距3mm,焊接速度1.2m/min。焊枪保护气采用Ar气,流量在25L/min,-60℃,旁轴保护气采用Ar气,流量在25L/min,温度设置为-83℃。The defocus amount is -2mm, the laser power is 6500W, the arc current is 140A, the laser arc distance is 3mm, and the welding speed is 1.2m/min. The shielding gas of the torch is Ar gas, the flow rate is 25L/min, -60°C, the shielding gas of the side shaft is Ar gas, the flow rate is 25L/min, and the temperature is set at -83°C.

步骤四:在实际焊接过程中,采用机器人集成系统控制焊接工艺参数,首先MIG电弧起弧,然后电弧稳定1~2s,然后激光器控制发出激光,最后控制机器人使得激光工作头和MIG焊枪共同运动完成焊接过程。Step 4: In the actual welding process, the robot integrated system is used to control the welding process parameters. First, the MIG arc starts, then the arc stabilizes for 1-2 seconds, then the laser is controlled to emit laser light, and finally the robot is controlled so that the laser working head and the MIG welding torch move together to complete welding process.

实施例2Example 2

采用常规方法进行20mm厚低碳钢对接焊缝的打底焊,具体过程如下:Use the conventional method to carry out root welding of 20mm thick low carbon steel butt weld, the specific process is as follows:

步骤一:焊接前,根据板厚,将待焊工件的待焊接部位加工成U型坡口,钝边厚度为10mm,坡口角度为20℃,并对加工后的坡口及两侧表面进行打磨或清洗,将打磨或清洗后的待焊工件固定在焊接工装夹具上;Step 1: Before welding, according to the thickness of the plate, process the part to be welded into a U-shaped groove, the thickness of the blunt edge is 10mm, and the angle of the groove is 20°C, and the processed groove and the surfaces on both sides are processed. Grinding or cleaning, fixing the workpiece to be welded after grinding or cleaning on the welding fixture;

步骤二:利用特制夹具将激光头与MIG焊枪刚性固定;Step 2: Use a special fixture to rigidly fix the laser head and the MIG welding torch;

步骤三:设置焊接工艺参数:Step 3: Set welding process parameters:

离焦量为-2mm,激光功率6500W,电弧电流140A,激光电弧间距3mm,焊接速度1.2m/min;焊枪保护气采用Ar气,流量在30L/min,室温(20℃);The defocus amount is -2mm, the laser power is 6500W, the arc current is 140A, the laser arc distance is 3mm, and the welding speed is 1.2m/min; the welding torch shielding gas uses Ar gas, the flow rate is 30L/min, room temperature (20°C);

步骤四:在实际焊接过程中,采用机器人集成系统控制焊接工艺参数,首先MIG电弧起弧,然后电弧稳定1~2s,然后激光器控制发出激光,最后控制机器人使得激光工作头和MIG焊枪共同运动完成焊接过程。Step 4: In the actual welding process, the robot integrated system is used to control the welding process parameters. First, the MIG arc starts, then the arc stabilizes for 1-2 seconds, then the laser is controlled to emit laser light, and finally the robot is controlled so that the laser working head and the MIG welding torch move together to complete welding process.

图2至图5分别为采用常规激光-MIG复合焊接及本发明方法进行打底焊时的焊缝截面形貌,可以看出当采用本方法进行打底焊时,可一次焊透10mm的钝边,且焊接过程稳定,熔滴过渡行为良好,均匀一致,侧壁熔化量减少,无明显的不良缺陷。同时电弧区及热影响区范围减小,如图4和图5所示。Fig. 2 to Fig. 5 are the welding seam cross-sectional morphology when adopting conventional laser-MIG hybrid welding and the method of the present invention to carry out bottom welding respectively, it can be seen that when adopting this method to carry out bottom welding, the blunt surface of 10 mm can be penetrated at one time. Edge, and the welding process is stable, the droplet transfer behavior is good, uniform, the amount of sidewall melting is reduced, and there are no obvious bad defects. At the same time, the range of the arc zone and heat-affected zone is reduced, as shown in Figure 4 and Figure 5.

图6和图7分别为采用常规激光-MIG复合焊接及本发明方法进行打底焊接时的焊缝背面形貌,可以看出,常规方法焊接时由于激光等离子体迅速增长,导致焊缝后部未熔透,而相似功率采用本方法时,焊接过程稳定,背面熔透均匀,能量衰减不明显。Fig. 6 and Fig. 7 are respectively adopting conventional laser-MIG hybrid welding and the appearance of the back of the weld seam when the method of the present invention is used for bottoming welding. It can be seen that due to the rapid growth of laser plasma during conventional welding, the back of the weld No penetration, but similar power adopts this method, the welding process is stable, the back penetration is uniform, and the energy attenuation is not obvious.

实施例3Example 3

采用本发明方法进行6.6mm厚高强钢对接焊缝,具体过程如下:Adopt the method of the present invention to carry out 6.6mm thick high-strength steel butt weld, concrete process is as follows:

步骤一:焊接前,根据板厚,将待焊工件的待焊接部位加工成Y型坡口,钝边厚度为3mm,坡口角度为45℃,并对加工后的坡口及两侧表面进行打磨或清洗,将打磨或清洗后的待焊工件固定在焊接工装夹具上;Step 1: Before welding, according to the thickness of the plate, process the part to be welded into a Y-shaped groove, the thickness of the blunt edge is 3mm, and the angle of the groove is 45°C, and the processed groove and the surfaces on both sides are processed. Grinding or cleaning, fixing the workpiece to be welded after grinding or cleaning on the welding fixture;

步骤二:利用特制夹具将激光头与TIG焊枪(旁轴保护气喷嘴)刚性固定;Step 2: Use a special fixture to rigidly fix the laser head and TIG welding torch (side-axis shielding gas nozzle);

步骤三:设置焊接工艺参数:Step 3: Set welding process parameters:

离焦量为-2mm,激光功率3400W,电弧电流140A,激光电弧间距3mm,焊接速度800mm/min。焊枪保护气采用Ar气,流量在25L/min,-60℃,旁轴保护气采用Ar气,流量在25L/min,温度设置为-83℃,送丝速度2.5m/min。The defocus amount is -2mm, the laser power is 3400W, the arc current is 140A, the laser arc distance is 3mm, and the welding speed is 800mm/min. The shielding gas of the torch is Ar gas, the flow rate is 25L/min, -60°C, the shielding gas of the side shaft is Ar gas, the flow rate is 25L/min, the temperature is set to -83°C, and the wire feeding speed is 2.5m/min.

填充焊:离焦量为﹢2mm,激光功率为800W,电弧电流为260A,激光电弧间距为3mm,焊接速度为600mm/min,焊枪保护气采用Ar气,流量为20L/min,保护气温度为-30℃;旁轴保护气采用Ar气,流量为15L/min,温度为-60℃,送丝速度4m/min;Filler welding: the defocus amount is ﹢2mm, the laser power is 800W, the arc current is 260A, the laser arc distance is 3mm, the welding speed is 600mm/min, the welding torch shielding gas is Ar gas, the flow rate is 20L/min, and the shielding gas temperature is -30°C; Ar gas is used as the protective gas for the side shaft, the flow rate is 15L/min, the temperature is -60°C, and the wire feeding speed is 4m/min;

步骤四:在实际焊接过程中,采用机器人集成系统控制焊接工艺参数,首先MIG电弧起弧,然后电弧稳定1~2s后,然后激光器控制发出激光,最后控制机器人使得激光工作头和TIG焊枪共同运动完成焊接过程。Step 4: In the actual welding process, the robot integrated system is used to control the welding process parameters. First, the MIG arc starts, and then the arc stabilizes for 1 to 2 seconds, then the laser is controlled to emit laser light, and finally the robot is controlled to make the laser working head and TIG welding torch move together Complete the welding process.

本实施例焊接6.6mm厚高强钢的金相图如图8所示。The metallographic diagram of welding 6.6 mm thick high-strength steel in this embodiment is shown in FIG. 8 .

本实施例的方法具有以下优势:The method of this embodiment has the following advantages:

1、焊接效率提高,由于保护气的强冷却效应,电弧明显收缩、电流密度提高,熔深增加而熔宽减小,可采用较小坡口进行焊接,尤其在中厚板焊接时,进一步压缩电弧,减少侧壁熔化。同时,对电弧焊枪进行冷却,降低了钨极烧损/避免焊枪过热,可连续较长时间进行大规范作业;1. The welding efficiency is improved. Due to the strong cooling effect of the shielding gas, the arc shrinks significantly, the current density increases, the penetration depth increases and the fusion width decreases. Smaller grooves can be used for welding, especially when welding medium and thick plates, further compression arc, reducing sidewall melting. At the same time, the arc welding torch is cooled to reduce the burning of the tungsten electrode/avoid the overheating of the welding torch, and can carry out large-scale and standardized operations for a long time;

2、抑制气孔及热裂纹,由于熔池冷却速度提高,有利于抑制常规激光-电弧复合焊时熔合线位置易产生的冶金型气孔以及焊缝中心热裂纹,减少焊接缺陷;2. Inhibit pores and thermal cracks. Due to the increased cooling rate of the molten pool, it is beneficial to inhibit the metallurgical pores and thermal cracks in the center of the weld that are easy to occur at the fusion line during conventional laser-arc hybrid welding, and reduce welding defects;

3、提高力学性能,在较大的冷却速度下,焊缝晶粒细化,柱状晶方向有所变化,同时由于焊接热输入减少,接头软化现象有所改善,提高焊接接头的综合力学性能。3. Improve the mechanical properties. At a higher cooling rate, the weld grains are refined and the direction of the columnar grains is changed. At the same time, due to the reduction of welding heat input, the softening phenomenon of the joints is improved, and the comprehensive mechanical properties of the welded joints are improved.

4、提高长焊缝焊接稳定性,由于旁轴保护气可有效抑制激光等离子体,保证在进行长焊缝焊接时焊缝整体成形良好。4. Improve the welding stability of the long weld seam. Since the side-axis shielding gas can effectively suppress the laser plasma, it ensures that the overall weld seam is well formed when the long weld seam is welded.

Claims (10)

1. the welding method improving laser-arc hybrid welding in industry process stability, it is characterised in that it is according to following step Suddenly carry out:
Step one: before welding, is processed into double V-groove, U-shaped groove or Y type groove by the position to be welded of workpiece to be welded, and to adding Groove and both side surface after work are polished and clean, and the workpiece to be welded after polishing or cleaning is fixed on welding tool setup On;
Step 2: utilize fixture to protect gas jets to rigidly fix with arc welding gun and paraxonic laser head;
Step 3: welding condition is set:
Backing welding: defocusing amount is 3~3mm, laser power is 3000~8000W, and arc current is 100~200A, laser electricity Arc spacing is 3~5mm, and speed of welding is 0.6~2m/min;Welding gun protection gas uses pure Ar gas or CO2With Ar gaseous mixture, protection Throughput is 20~40L/min, protection temperature be-30 DEG C~-160 DEG C, paraxonic protection gas employing Ar gas, flow be 15~ 30L/min, temperature is-50 DEG C~-160 DEG C;
Fill weldering: defocusing amount is 3~3mm, and laser power is 400~800W, and arc current is 200~400A, laser-arc Spacing is 2~5mm, and speed of welding is 50~600mm/min, and welding gun protection gas uses Ar gas, and flow is 10~20L/min, protects Protect temperature and be-30 DEG C~-160 DEG C;Paraxonic protection gas use Ar gas, flow is 15~30L/min, temperature be-50 DEG C~- 160℃;
Step 4: during actual welding, uses robot integrated system to control welding condition, first Arc, Then arc stability 1~2s, laser control sends laser, finally controls robot and laser work head and welding gun are transported jointly Move welding process.
A kind of welding method improving laser-arc hybrid welding in industry process stability the most according to claim 1, its feature It is that workpiece to be welded is steel, aluminum or titanium alloy.
A kind of welding method improving laser-arc hybrid welding in industry process stability the most according to claim 1, its feature During being backing welding, welding gun protection gas uses CO2It is to be mixed by any ratio with Ar gaseous mixture.
4. according to a kind of welding method improving laser-arc hybrid welding in industry process stability described in claim 1 or 3, its During being characterised by backing welding, welding gun protection gas uses CO2With Ar gaseous mixture, the temperature of protection gas is 0 DEG C~-40 DEG C.
A kind of welding method improving laser-arc hybrid welding in industry process stability the most according to claim 1, its feature During being backing welding, welding gun protection temperature is-50 DEG C~-160 DEG C.
A kind of welding method improving laser-arc hybrid welding in industry process stability the most according to claim 5, its feature During being backing welding, welding gun protection temperature is-80 DEG C~-120 DEG C.
A kind of welding method improving laser-arc hybrid welding in industry process stability the most according to claim 1, its feature During being backing welding, paraxonic protection temperature is-80 DEG C~-120 DEG C.
A kind of welding method improving laser-arc hybrid welding in industry process stability the most according to claim 7, its feature During being backing welding, paraxonic protection temperature is-80 DEG C~-100 DEG C.
A kind of welding method improving laser-arc hybrid welding in industry process stability the most according to claim 1, its feature During being to fill weldering, welding gun protection temperature is-50 DEG C~-120 DEG C.
A kind of welding method improving laser-arc hybrid welding in industry process stability the most according to claim 1, it is special Levy paraxonic protection temperature during being to fill weldering and be-80 DEG C~-120 DEG C.
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CN107283060A (en) * 2017-06-07 2017-10-24 广东省焊接技术研究所(广东省中乌研究院) A kind of laser-arc is combined multi-pass welding method
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CN113210869A (en) * 2021-04-25 2021-08-06 江苏通宇钢管集团有限公司 Efficient titanium alloy laser-electric arc composite heat source pipeline welding process
CN113798677A (en) * 2021-09-14 2021-12-17 江苏科技大学 Welding method of duplex stainless steel and titanium alloy
CN113798677B (en) * 2021-09-14 2024-02-27 江苏科技大学 Welding method of duplex stainless steel and titanium alloy
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