CN106180667B - A kind of method for quantitative casting of anode plate - Google Patents
A kind of method for quantitative casting of anode plate Download PDFInfo
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- CN106180667B CN106180667B CN201610709480.8A CN201610709480A CN106180667B CN 106180667 B CN106180667 B CN 106180667B CN 201610709480 A CN201610709480 A CN 201610709480A CN 106180667 B CN106180667 B CN 106180667B
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- 238000005266 casting Methods 0.000 title claims abstract description 156
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000005259 measurement Methods 0.000 claims abstract description 23
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910052802 copper Inorganic materials 0.000 claims abstract description 16
- 239000010949 copper Substances 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 abstract description 19
- 229910052759 nickel Inorganic materials 0.000 abstract description 9
- 239000002184 metal Substances 0.000 abstract description 8
- 229910052751 metal Inorganic materials 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 abstract description 4
- 150000002739 metals Chemical class 0.000 abstract description 3
- 238000005868 electrolysis reaction Methods 0.000 abstract description 2
- 239000011133 lead Substances 0.000 abstract description 2
- 239000011135 tin Substances 0.000 abstract description 2
- WWNBZGLDODTKEM-UHFFFAOYSA-N sulfanylidenenickel Chemical compound [Ni]=S WWNBZGLDODTKEM-UHFFFAOYSA-N 0.000 description 5
- 239000000155 melt Substances 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- 238000007670 refining Methods 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000005864 Sulphur Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005363 electrowinning Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 210000000952 spleen Anatomy 0.000 description 2
- 210000002784 stomach Anatomy 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 239000010405 anode material Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001805 chlorine compounds Chemical group 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D39/00—Equipment for supplying molten metal in rations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
- B22D25/04—Casting metal electric battery plates or the like
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
本发明公开了一种阳极板定量浇铸的方法，属于阳极板浇铸技术领域。所述方法包括：将非接触式测距装置安装于浇铸位置的正上方区域；根据测距装置测量的数据，确定浇铸机上的模具型腔是否到达浇铸位置；当模具型腔到达浇铸位置时，停止浇铸机运行，并向模具型腔中浇铸高温液态阳极熔体；当模具型腔到达浇铸位置，且测量装置测量的数据与浇铸时测距装置测量的数据的差值达到阳极板浇铸厚度预设值时，停止浇铸。本发明通过非接触式测量方式准确控制浇铸模具中阳极熔体的厚度，从而大幅度提高了阳极板浇铸的质量，不仅实现了镍、铜、铅、锡等金属精炼的阳极板的定量浇铸，而且还可适用于其他需要使用浇铸阳极进行电解的金属生产过程。
The invention discloses a method for quantitative casting of anode plates, and belongs to the technical field of anode plate casting. The method includes: installing a non-contact distance measuring device in the area directly above the casting position; determining whether the mold cavity on the casting machine reaches the casting position according to the data measured by the distance measuring device; when the mold cavity reaches the casting position, Stop the casting machine and pour high-temperature liquid anode melt into the mold cavity; when the mold cavity reaches the casting position, and the difference between the data measured by the measuring device and the data measured by the distance measuring device during casting reaches the predetermined thickness of the anode plate casting When the value is set, casting stops. The present invention accurately controls the thickness of the anode melt in the casting mold through non-contact measurement, thereby greatly improving the quality of anode plate casting. It not only realizes quantitative casting of anode plates refined from nickel, copper, lead, tin and other metals, but also It can also be applied to other metal production processes that require the use of cast anodes for electrolysis.
Description
Technical field
It is the present invention relates to positive plate casting technical field, in particular to a kind of to pass through melt in monitoring anode plate mold cavity
The method that thickness change carries out quantitative casting to anode plate.
Background technique
In the production of the electrorefinings such as nickel, copper, lead, tin, crude metal material, anode scrap etc. are subjected to ingredient fusing, then in spy
Shape shape mold in cast anode plate, and with cathode plate intersects placement logical direct current is electrolysed in a cell, on anode
Metal and the active impurity element of Bi Qi oxidation dissolution occurs and enters solution, it is heavy that refined metals element then restores on cathode plate
Product, obtains the higher cathode product of purity.
The continuous oxidation dissolution of metal and other active metals enters solution on anode plate, and inactive element can remain in
On pole plate or part deposits to slot bottom and forms the earth of positive pole.The electrolysis process requirement of reasonable economic indicator is maintained to protect in electrolytic process
A certain amount of anode scrap is stayed to return in smelting furnace together with new raw material melting again, be cast into anode into next electrolysing period.
The uniformity of anode plate is to guarantee that electrorefining processes obtain high quality cathode product, uniform current distribution, low product direct current
An important factor for power consumption and the low anode scrap rate of recovery, and anode plate thickness is one of the main parameter controlled in casting process.
Casting metal melts weight is generally controlled by electronic scale weighing method to carry out quantitative casting to anode at present.
Similar to the electrorefinings such as copper, lead, during vulcanization electronickel refining production metallic nickel, the anode used is containing 75%
Left and right nickel and about 25% sulphur.Nickel sulfide melt viscosity is big, poor fluidity, and casting process is particularly easy to slagging, uses electronics
Scale weighing method not can guarantee the consistency of thickness to control anode plate quality, and effect is bad, and the thickness pair of nickel sulfide anode
The influence for being electrolysed index is even more serious, needs the method using new control anode casting quality.
Summary of the invention
In order to solve the problems, such as that existing electronic scale weighing method control anode plate quality effect is bad, the present invention provides one
The method that kind carries out quantitative casting to anode plate by melt thickness change in monitoring anode plate mold cavity, comprising:
Non-contact distance measurement device is installed on to the area just above of casting position；
According to the data that the range unit measures, determine whether the mold cavity on casting machine reaches the casting position
Set, specifically include: the data measured according to the range unit establish the change curve of measurement distance and time；According to described
Occur indicating in change curve gap between two molds apart from spike, the top edge distance of mold cavity and mold cavity
Bottom surface distance determines that the mold cavity on casting machine reaches the casting position；
When the mold cavity reaches the casting position, stop casting machine operation, and pour into the mold cavity
Cast high-temperature liquid state anode melt；
When the mold cavity reaches the casting position, and the survey when data and casting of measuring device measurement
When the difference of data away from device measurement reaches Thickness of Copper Positive Plate preset value, stop casting；
The Thickness of Copper Positive Plate preset value is calculated by following formula:
Wherein, T is anode melt temperature, γ is anode fusant density, η is anode melt viscosity, δ is casting gate and mold
Height between type chamber, a, b, c and d are constant factor.
The non-contact distance measurement device includes any in laser range finder, ultrasonic range finder and X-ray rangefinder
One kind, or the rangefinder array being made of them.
The method of anode plate quantitative casting provided by the invention accurately controls casting die by non-contact measurement mode
The thickness of Anodic melt, so that the quality of positive plate casting be greatly improved, not only realize to nickel electrowinning anode and
Copper, lead, tin etc. refine the casting of anode, but also the generally applicable Metal Production that other need to be electrolysed using casting anode
Process.The present invention is due to the contactless measurement using separate high temperature, so that the manufacture and control of casting system obtain greatly
Amplitude simplifies, and maintenance cost is greatly reduced, and improves the control precision of Nickel Anode Plate casting significantly.
Detailed description of the invention
Fig. 1 is the operation principle schematic diagram of anode plate quantitative casting provided in an embodiment of the present invention；
Fig. 2 be when the embodiment of the present invention is not cast distance verses time change curve (horizontal axis is the time, the longitudinal axis be away from
From)；
Fig. 3 be when the embodiment of the present invention is cast distance verses time change curve (horizontal axis is the time, the longitudinal axis be away from
From).
Specific embodiment
With reference to the accompanying drawings and examples, technical solution of the present invention is further described.
The embodiment of the present invention continuously measures range unit to die surface or mold cavity using non-contact distance measurement device
The distance change of interior bath surface realizes the quantitative casting to anode plate.As shown in Figure 1, in the casting position 4 of casting machine 1
Area just above installs non-contact distance measurement device 7, for continuously measuring surface 3 or mould type of the range unit 7 to mold 2
The distance of intracavitary bath surface fixed point 4.Range unit 7 includes laser range finder, ultrasonic range finder and X-ray rangefinder
In any one, or the rangefinder array being made of them.When casting die is moved and is not cast, range unit
7 measurement data is distance of the range unit to casting machine top mold surface, the curve which changes over time such as Fig. 2 institute
Show.In Fig. 2, label 9 indicate gap between 7 to two molds of range unit apart from spike, label 10 indicates range unit 7
To the distance of two mold cavity top edges, label 11 indicates range unit 7 to the distance in two type bottom of chamber face of mold, label
12 indicate range unit 7 to the top edge distance between two type chambers of mold.As shown in figure 3, after time τ, mould type
It is aligned in the middle part of chamber with casting gate middle line, starts casting process at this time.When casting, range unit 7 to bath surface is apart from any time
The curve (also referred to as casting line) of variation is indicated by the label 13 in Fig. 3；Casting, (namely anode plate pours for the melt thickness of any time
Cast thickness) it is distance and the distance difference of the point on casting line 13 that label 11 indicates.When melt thickness reaches positive plate casting
Thickness preset value hsWhen (the A point that corresponding diagram 3 is cast on line 13), casting package is lifted, stops casting.Mold cavity on casting machine
With fixed geometry, after the casting thickness of anode plate is distribution accurately controlled, weight, the size of anode plate are also obtained accurately
Control, to realize quantitative casting.
Referring to Fig. 1 and Fig. 3, the process of anode plate quantitative casting provided in an embodiment of the present invention are as follows: when being cast, pour
Casting machine movement, range unit 7 send control system by data line 8 for the distance of real-time measurement；Control system is according to receiving
Data, establish distance-time curve；It is as shown in Figure 3 apart from spike 9 and mold cavity when occurring on distance-time curve
When the distance 10 of top edge, first mold cavity occurs and after time τ, in the middle part of first mold cavity and in casting gate
Line alignment, casting machine stop motion；Casting package 5 injects anode melt 6 into first mold cavity, and range unit 7 is surveyed at this time
The distance of amount is changed by casting line 13；Difference at a distance from measuring when the distance that label 11 indicates is with casting reaches anode plate and pours
Cast thickness preset value hsWhen, casting package is lifted, stops casting, finally obtains first piece of anode plate with a thickness of H；Casting machine followed by
Reforwarding is dynamic, and when the top edge distance 12 between distance-time curve two mold cavities of appearance, second mold cavity goes out
It now and after time τ, is aligned in the middle part of second mold cavity with casting gate middle line, casting machine stop motion, casting package 5 is to the
Anode melt is injected in two mold cavities, the distance that range unit 7 measures at this time is still pressed casting line 13 and changed, when 11 table of label
Difference at a distance from measuring when the distance shown is with casting reaches Thickness of Copper Positive Plate preset value hsWhen, casting package is lifted, is stopped
Casting, finally obtains second piece of anode plate with a thickness of H；Later, casting machine is further continued for moving, and starts the casting of next mold
Process, so circulation are until complete the casting work of all anode melts.It should be understood that due to the casting gate of casting package 5
The mobility for stopping that casting is a dynamic process and liquid melts is lifted, the final casting thickness of anode plate is caused to be greater than sun
Pole plate casting thickness preset value；The final casting thickness H of anode plate is minimum point on the distance that label 11 indicates and casting line 13
The difference of the distance of B.Thickness of Copper Positive Plate preset value hsAccording to formulaTo set, in which: T is
Anode melt temperature, γ anode fusant density, η anode melt viscosity, height of the δ between casting gate and mold cavity；a,b,c
It is constant factor with d, depends on specific anode material and casting process system.It is real below by several typical applications
It applies the quantitative casting process of anode plate is further described.
Embodiment 1: nickel sulfide electrolytic anode plate quantitative casting method
1) laser range finder is installed in 3 meters of the surface of nickel sulfide anode plate casting machine pour point position or more position, it is right
Casting process carries out continuous range measurement, the curve that recording distance changes over time.
2) control casting machine travels forward, and the spike in gap between corresponding mold is first found on distance-time curve, so
After be mold cavity top edge, mold cavity bottom surface platform, until first mold cavity and the centering of casting package casting gate.
3) casting package casting gate is put down in casting machine stop motion, nickel sulfide melt is injected into first mold cavity, directly
Reach Thickness of Copper Positive Plate preset value h to melt thicknesssWhen, casting package is lifted, the sulphur being flowed into first mold cavity
Change nickel melt to reduce rapidly until stopping, completing first piece of positive plate casting.
4) casting machine moves forward to second mold cavity and the casting gate centering of mold, by step 2) and 3) beginning
Second piece of positive plate casting of casting simultaneously is completed to cast.
5) starting casting machine movement repeats step 2), 3) casting with two anode plates in 4) the next mold of progress, directly
To the casting for completing all nickel sulfide anode plates.
Embodiment 2: copper electrolyzing refining anode plate quantitative casting method
1) ultrasonic range finder is installed in 3 meters of the surface of copper anode plate Rotating caster pour point position or more position,
Continuous range measurement, the curve that recording distance changes over time are carried out to casting process.
2) control casting machine rotates forward, the spike in gap between corresponding mold is first found on distance-time curve, so
After be mold cavity top edge, mold cavity bottom surface platform, until mold cavity and the centering of casting package casting gate.
3) casting machine stops operating, and puts down casting package casting gate, and blister copper melt is injected into mold cavity, until melt thickness
Degree reaches Thickness of Copper Positive Plate preset value hsWhen, casting package is lifted, the blister copper melt being flowed into mold cavity is reduced rapidly
Until stopping, positive plate casting is completed.
4) starting casting machine movement, by step 2) and the casting for 3) starting next mold middle-jiao yang, function of the spleen and stomach pole plate, up to completing institute
There is the casting work of blister copper anode plate.
Embodiment 3: electrolytic lead refining anode plate quantitative casting method
1) X-ray rangefinder is installed in 3 meters or more positions right above the pour point position of chloride plate Rotating caster, right
Casting process carries out continuous range measurement, the curve that recording distance changes over time.
2) control casting machine rotates forward, the spike in gap between corresponding mold is first found on distance-time curve, so
After be mold cavity top edge, mold cavity bottom surface platform, until mold cavity and the centering of casting package casting gate.
3) casting machine stops operating, and puts down casting package casting gate, molten bullion is injected into mold cavity, until melt thickness
Degree reaches Thickness of Copper Positive Plate preset value hsWhen, casting package is lifted, the molten bullion being flowed into mold cavity is reduced rapidly
Until stopping, positive plate casting is completed.
4) starting casting machine rotates forward, by step 2) and the casting for 3) starting next mold middle-jiao yang, function of the spleen and stomach pole plate, until completion
The casting work of all lead bullion anodes.
The method of anode plate quantitative casting provided in an embodiment of the present invention, is accurately controlled by non-contact measurement mode and is poured
The thickness of casting mould Anodic melt is not only realized and is used nickel electrowinning so that the quality of positive plate casting be greatly improved
Anode and copper, lead, tin etc. refine the casting of anode, but also the generally applicable gold that other need to be electrolysed using casting anode
Belong to production process.Compared with the quantitative casting that the existing electronic scale weighing generallyd use carries out, due to using non-far from high temperature
Contact measurement method, so that the manufacture and control of casting system are significantly simplified, maintenance cost is greatly reduced, significantly
Improve the control precision of Nickel Anode Plate casting.
Particular embodiments described above has carried out further in detail the purpose of the present invention, technical scheme and beneficial effects
It describes in detail bright, it should be understood that the above is only a specific embodiment of the present invention, is not intended to restrict the invention, it is all
Within the spirit and principles in the present invention, any modification, equivalent substitution, improvement and etc. done should be included in guarantor of the invention
Within the scope of shield.
Claims (2)
1. a kind of method of anode plate quantitative casting, which is characterized in that the described method includes:
Non-contact distance measurement device is installed on to the area just above of casting position；
According to the range unit of range unit measurement to the range data of die surface, the mold on casting machine is determined
Whether type chamber reaches the casting position, specifically includes: according to the range unit of range unit measurement to mold table
The range data in face establishes the change curve of measurement distance and time；Two molds are indicated according to appearance in the change curve
Between gap apart from spike, the bottom surface distance of the top edge distance of mold cavity and mold cavity, determine the mould on casting machine
Tool type chamber reaches the casting position；
When the mold cavity reaches the casting position, stop casting machine operation, and height of casting into the mold cavity
Warm liquid anodes melt；
When the mold cavity reaches the casting position, and the range unit of range unit measurement is to the mold
Melt in the range unit to the mold cavity of the range unit measurement when range data and casting in type bottom of chamber face
When the difference of the range data of surface fixed point reaches Thickness of Copper Positive Plate preset value, stop casting；
The Thickness of Copper Positive Plate preset value is calculated by following formula:
Wherein, T is anode melt temperature, γ is anode fusant density, η is anode melt viscosity, δ is casting gate and mold cavity
Between height, a, b, c and d are constant factor.
2. the method for anode plate quantitative casting as described in claim 1, which is characterized in that the non-contact distance measurement device packet
Include any one in laser range finder, ultrasonic range finder and X-ray rangefinder, or the rangefinder battle array being made of them
Column.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610709480.8A CN106180667B (en) | 2016-08-23 | 2016-08-23 | A kind of method for quantitative casting of anode plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610709480.8A CN106180667B (en) | 2016-08-23 | 2016-08-23 | A kind of method for quantitative casting of anode plate |
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| CN106180667A CN106180667A (en) | 2016-12-07 |
| CN106180667B true CN106180667B (en) | 2019-02-12 |
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| CN113604864A (en) * | 2021-06-29 | 2021-11-05 | 晋西工业集团有限责任公司 | Depth-controllable electrolytic stripping method |
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| JP3039254B2 (en) * | 1994-02-28 | 2000-05-08 | 三菱マテリアル株式会社 | Liquid surface position control device in continuous casting equipment |
| DE19849682C2 (en) * | 1998-10-28 | 2003-03-27 | Abb Patent Gmbh | Process for the automated filling of a mold with liquid metal |
| CN201264081Y (en) * | 2008-09-27 | 2009-07-01 | 鞍钢股份有限公司 | Continuous casting tundish liquid level automatic stable and precise control device |
| CN101920334A (en) * | 2010-08-25 | 2010-12-22 | 中南大学 | A Method of Using Infrared Sensor to Detect the Liquid Level of Melt in Casting Mold |
| CN201922000U (en) * | 2010-12-21 | 2011-08-10 | 南阳汉冶特钢有限公司 | Automatic control device for liquid level of die casting liquid steel |
| CN102441660B (en) * | 2011-12-09 | 2013-07-24 | 浙江大学 | Quantitative casting control system based on ultrasonic array and quantitative casting control method based on same |
| CN102784903A (en) * | 2012-09-11 | 2012-11-21 | 株洲冶炼集团股份有限公司 | Automatic casting device for anode plate |
| WO2014174977A1 (en) * | 2013-04-27 | 2014-10-30 | 国立大学法人山梨大学 | Pouring control method and memory medium storing program to have computer function as pouring control means |
| CN105499549B (en) * | 2015-12-14 | 2017-07-21 | 烟台同泰冶金设备制造有限公司 | A kind of copper anode plate automatic ration casting control system and control method |
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