CN106180191A - A kind of wire and rod continuous casting billet is exempted to heat and is directly rolled system and method - Google Patents
A kind of wire and rod continuous casting billet is exempted to heat and is directly rolled system and method Download PDFInfo
- Publication number
- CN106180191A CN106180191A CN201610783622.5A CN201610783622A CN106180191A CN 106180191 A CN106180191 A CN 106180191A CN 201610783622 A CN201610783622 A CN 201610783622A CN 106180191 A CN106180191 A CN 106180191A
- Authority
- CN
- China
- Prior art keywords
- continuous casting
- slab
- roller
- wire
- roller table
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009749 continuous casting Methods 0.000 title claims abstract description 80
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000005096 rolling process Methods 0.000 claims abstract description 87
- 238000005266 casting Methods 0.000 claims abstract description 52
- 238000005520 cutting process Methods 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 238000010008 shearing Methods 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 238000001816 cooling Methods 0.000 claims description 29
- 229910000831 Steel Inorganic materials 0.000 claims description 27
- 239000010959 steel Substances 0.000 claims description 27
- 239000007921 spray Substances 0.000 claims description 15
- 238000005507 spraying Methods 0.000 claims description 9
- 238000006243 chemical reaction Methods 0.000 claims description 5
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000011218 segmentation Effects 0.000 claims 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000003801 milling Methods 0.000 claims 1
- 238000012163 sequencing technique Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 25
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 239000000498 cooling water Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000004321 preservation Methods 0.000 description 5
- 230000009467 reduction Effects 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000003303 reheating Methods 0.000 description 2
- 230000008521 reorganization Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
- B21B1/466—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a non-continuous process, i.e. the cast being cut before rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/124—Accessories for subsequent treating or working cast stock in situ for cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/124—Accessories for subsequent treating or working cast stock in situ for cooling
- B22D11/1246—Nozzles; Spray heads
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
本发明提供一种线棒材连铸坯免加热直轧系统及方法,包括依次紧密设置的连铸机、快速液压剪、切后辊道、铸坯流汇聚辊道、运输热送辊道和线棒材轧机;所述铸坯流汇聚辊道将每一流上的铸坯汇聚到运输热送辊道上,所述切后辊道与铸坯流汇聚辊道之间设置有用于阻挡铸坯进入和放行的闸门机构。本发明连铸机高效连铸,铸坯拉出温度高,形状规整,温度损失小,铸坯剪断快速,铸坯起始温度高。通过闸门机构,剪断的铸坯依次有序进入高速铸坯流汇聚辊道,操作简便,易组织生产。铸坯到轧机入口温度高,可免加热直接轧制,对轧机损伤小。
The invention provides a heating-free direct rolling system and method for continuous casting slabs of wire and rod, which includes a continuous casting machine, a rapid hydraulic shear, a post-cutting roller table, a slab flow converging roller table, a transport hot-feeding roller table and Wire and bar rolling mill; the slab flow converging roller table gathers the slab on each stream to the conveying hot delivery roller table, and a set is provided between the cut-off roller table and the slab flow converging roller table to prevent the slab from entering and release gate mechanism. The continuous casting machine of the invention has the advantages of high-efficiency continuous casting, high casting billet drawing temperature, regular shape, small temperature loss, rapid casting billet shearing, and high casting billet initial temperature. Through the gate mechanism, the sheared slabs enter the high-speed slab flow converging roller table sequentially, which is easy to operate and easy to organize production. The temperature at the entrance of the slab to the rolling mill is high, so it can be rolled directly without heating, and the damage to the rolling mill is small.
Description
技术领域technical field
本发明属于金属连铸及轧制技术领域,具体涉及一种线棒材连铸坯免加热直轧系统及方法。The invention belongs to the technical field of metal continuous casting and rolling, and in particular relates to a heating-free direct rolling system and method for continuous casting billets of wire and rod.
背景技术Background technique
目前线棒材的生产工艺多为:钢水经连铸结晶器及二冷段后冷却凝固后由拉矫机矫直拉出铸坯,铸坯经火焰定尺切割后由切后辊道和输送辊道送入到出坯区。需要热送的铸坯经翻钢机,移钢机,分钢机送至热送辊道直接送到轧钢进加热炉;需要下线的铸坯经翻钢机,移钢机,分钢机送至翻钢冷床进行冷却,然后铸坯收集台架收集吊车下线堆存。热送到轧钢加热炉的铸坯一般温度在500-600℃的范围内,这一温度的铸坯是无法进行直接轧制的,需要加热炉再加热到1040-1140℃才能轧制。下线的铸坯一般会堆存自然冷却到常温,再送至轧钢经加热炉加热后轧制。这一生产流程的缺陷在于:高温铸坯因后续工序长而冷却,再加热造成大量的能源耗费,即使是热装热送,仍然需要加热,同样也耗费了大量的能源;轧钢加热炉的建设投资,日常维护,材料消耗等也将耗费巨大的经济投入和生产成本,并增加了碳排放。At present, the production process of wire and bar is mostly: the molten steel is cooled and solidified by the continuous casting crystallizer and the secondary cooling section, and then straightened by the drawing and leveling machine to pull out the cast slab, and the cast slab is cut to length by flame and then conveyed by the cutting roller table and The roller table is sent to the blanking area. The casting slabs that need to be hot-sent are sent to the hot-sending roller table through the steel turning machine, steel transfer machine, and steel separator, and are directly sent to the rolling steel into the heating furnace; Send it to the steel turning cooling bed for cooling, and then the slab collection platform is collected by the crane and stacked off the assembly line. The temperature of the slab sent to the steel rolling heating furnace is generally in the range of 500-600°C. The slab at this temperature cannot be rolled directly. It needs to be reheated to 1040-1140°C in the heating furnace before rolling. The off-line cast slabs are generally stored and naturally cooled to room temperature, and then sent to rolling steel to be heated in a heating furnace and then rolled. The defect of this production process is that: the high-temperature casting slab is cooled due to the long follow-up process, and reheating causes a lot of energy consumption. Even if it is hot charging and hot delivery, it still needs to be heated, which also consumes a lot of energy; the construction of the steel rolling heating furnace Investment, daily maintenance, material consumption, etc. will also consume huge economic input and production costs, and increase carbon emissions.
为了避免上述现象的发生,采用直送直接轧制技术是一种十分稳妥且灵活的措施。直送直接轧制技术的核心是:铸坯不经加热炉直接轧制,轧钢开轧温度在常规轧制和低温轧制之间,终轧温度和常规轧制温度相差不大,快速运输,提升铸坯到轧机的温度,缩短连铸机到轧机的时间,保证轧机的开轧温度在合理区间。In order to avoid the occurrence of the above phenomenon, adopting the direct rolling technology is a very safe and flexible measure. The core of the direct rolling technology is: the billet is rolled directly without the heating furnace, the rolling start temperature is between conventional rolling and low temperature rolling, the final rolling temperature is not much different from the conventional rolling temperature, fast transportation, lifting The temperature from the casting slab to the rolling mill shortens the time from the continuous casting machine to the rolling mill to ensure that the starting temperature of the rolling mill is within a reasonable range.
连铸坯切断后高速送至轧机,铸坯未经加热处理,其表面温度比常规轧制开轧温度低,但是铸坯中心温度比表面温度高得多,易于变形深透,同时还有利于铸坯内部缺陷的压合和消除,粗轧阶段内部高温区向外扩散,产生均温作用,使表面温度上升,促进内部质量的改善。The continuous casting slab is cut and sent to the rolling mill at high speed. The slab has not been heated, and its surface temperature is lower than the conventional rolling start temperature, but the center temperature of the slab is much higher than the surface temperature, which is easy to deform and penetrate deeply. The pressing and elimination of the internal defects of the billet, the outward diffusion of the internal high temperature area in the rough rolling stage, produce a uniform temperature effect, increase the surface temperature, and promote the improvement of the internal quality.
申请号为201020160403.X的中国专利公开了一种型材、棒材无头轧制的柔性衔接装置,根据专利所述,其提供了三种形式的柔性连接装置:一种是由软压下辊系构成;一种是有大压下轧机构成;一种是有上述软压下辊系与大压下轧机共同构成,选择三种形式中的一种安装在结晶器与常规轧机组之间。该专利在连铸机和轧机之间设置了压下设备,渐次压缩铸坯的断面尺寸以增大铸坯到轧钢的速度,从而实现连铸与轧钢的无缝连接和柔性衔接,缩短了流程和生产线长度。由于该技术中没有铸坯切断的过程,一般只能实现单流生产。对于线棒材生产来说,单流生产线产量过低,如若采用多流生产时,每一流都要对应配相应的轧机组,会造成投资过大,现场生产组织管理不便等问题。The Chinese patent with the application number 201020160403.X discloses a flexible connection device for endless rolling of profiles and bars. According to the patent, it provides three types of flexible connection devices: one is made of soft pressing rollers One is composed of a large reduction rolling mill; the other is composed of the above-mentioned soft reduction roll system and a large reduction rolling mill, and one of the three forms is selected to be installed between the crystallizer and the conventional rolling mill. In this patent, a reduction device is set between the continuous casting machine and the rolling mill, and the section size of the slab is gradually compressed to increase the speed from the slab to the rolled steel, so as to realize the seamless connection and flexible connection between the continuous casting and the rolled steel, shortening the process and line length. Since there is no slab cutting process in this technology, generally only single-strand production can be realized. For wire and bar production, the output of a single-strand production line is too low. If multi-strand production is adopted, each stream must be equipped with a corresponding rolling unit, which will cause problems such as excessive investment and inconvenient on-site production organization and management.
申请号为201010185485.8的中国专利公开了一种利用钢水余热生产型材棒材的连铸连轧方法,根据专利所述,其提供了一种工艺流程,从钢水冶炼,控温连铸,整流连轧,连续剪切或卷取,冷却,精整大包到入库。该发明克服了现有工艺存在的浪费能源,多次切头,全部二次加热和每段产生一根短尺的问题,节约了能源,减少了损耗。但该技术对单流或者双流连铸机是较为合适的,对于多流连铸机,轧机机组的量将非常庞大,且不易操作和生产管理组织。The Chinese patent with the application number 201010185485.8 discloses a continuous casting and rolling method for producing profiles and bars by utilizing the waste heat of molten steel. Cutting or coiling, cooling, finishing bales to storage. The invention overcomes the problems of energy waste, multiple head cutting, all reheating and one short ruler in each section existing in the prior art, and saves energy and reduces loss. However, this technology is more suitable for single-strand or double-strand continuous casting machines. For multi-strand continuous casting machines, the number of rolling mill units will be very large, and it is not easy to operate and organize production management.
申请号为201310475792.3的中国专利申请公开了一种直接轧制生产长型材的方法,根据专利所述,该方法包括连铸机,出坯辊道,保温过渡台架,感应加热装置和轧机等设备。该发明虽然改良了原有长型材生产过程中对连铸坯料进行加热炉加热的方式,但采用感应加热仍然存在设备投资高,生产消耗电能大,燃烧,氧化烧损等问题。The Chinese patent application with the application number 201310475792.3 discloses a method for producing long profiles by direct rolling. According to the patent, the method includes continuous casting machine, billet roller table, thermal insulation transition stand, induction heating device and rolling mill and other equipment . Although this invention improves the original way of heating the continuous casting billet in the furnace during the production process of long profiles, there are still problems such as high investment in equipment, large power consumption in production, combustion, and oxidation loss when using induction heating.
申请号为201220380196.8的中国专利公开了一种生产长材的连铸连轧装置,根据专利所述,该装置包括连铸机,切割机后紧密地依次连接有辊底式加热炉,横移装置和能实现低温轧制的轧机。该发明专利虽然将传统加热炉改为辊底式加热炉,但是其只能对铸坯下表面进行加热,极易造成铸坯温度不均匀,因此还需要建设补充加热炉,增加了工序,增大了设备投资和能源消耗。The Chinese patent application number 201220380196.8 discloses a continuous casting and rolling device for producing long products. According to the patent, the device includes a continuous casting machine, a roller hearth heating furnace is closely connected to the cutting machine, and a traverse device And a rolling mill capable of low temperature rolling. Although the invention patent changes the traditional heating furnace into a roller hearth heating furnace, it can only heat the lower surface of the slab, which can easily cause the temperature of the slab to be uneven. Therefore, it is necessary to build a supplementary heating furnace, which increases the process and increases Large equipment investment and energy consumption.
申请号为201320582646.6的中国专利公开了一种无加热低温直接轧制小方坯生产钢筋的装置,根据专利所述,连铸机为多流连铸机,每流出口设置出坯辊道,出坯辊道的末端设有可横向调配坯料的调配装置,在横移台架与出坯辊道相对的一侧设有若干条轧线,出坯辊道和输送辊道均设有保温罩。该专利虽然取消了加热炉,但该装置采用连铸坯多排并行,在由横向调配装置分钢后单流送入热送辊道的方式,会造成进入热送辊道的连铸坯等待时间过程而降温,并且由于需要横移分钢,也增加了连铸坯的冷却时间。本质上来说,该装置与目前常用的热送热装技术没有本质的区别,连铸坯温降过大,无法满足轧机轧制的要求。The Chinese patent application number 201320582646.6 discloses a device for producing steel bars by directly rolling billets at low temperature without heating. The end of the billet roller table is equipped with a blending device that can adjust the billets horizontally. On the side opposite to the billet roller table, there are several rolling lines. The billet roller table and the conveying roller table are equipped with heat preservation covers. Although the patent cancels the heating furnace, the device uses multiple rows of continuous casting slabs in parallel. After the steel is divided by the horizontal allocation device, a single flow is sent to the hot delivery roller table, which will cause the continuous casting slabs entering the hot delivery roller table to wait. The temperature is lowered in the process of time, and the cooling time of the continuous casting slab is also increased due to the need to traverse the steel. Essentially, this device is not fundamentally different from the currently commonly used hot-feeding and hot-charging technology, and the temperature drop of the continuous casting slab is too large to meet the rolling requirements of the rolling mill.
申请号为201420728124.7的中国专利公开了一种用于生产棒线材和型材的连铸-直接轧制装置,根据专利所述,其提供了一种连铸-连轧装置,包括连铸机,铸坯切割装置及切后辊道,快速保温辊道及轧钢生产线。快速保温辊道的辊道宽度从连铸机向轧钢生产线的方向上逐渐缩小至容纳单根铸坯通过,该辊道上设有多个热金属探测器和高温计,保温装置设置于快速保温辊道前或轧钢生产线前。该专利虽然采用了阶梯式的出坯方式,也取消了传统的加热炉,也采用了多流并单流的衔接辊道并采用保温措施,但是并未对连铸机本身拉速和二冷控制进行改良,同时也未对铸坯割断或剪断时间提出要求,因为铸坯切断的地方才是铸坯免加热直接轧制的起始温度,如果铸坯起始温度都不高,那就谈不上免加热直轧(开轧铸坯表面温度>850℃)。另外,靠阶梯出坯方式的前提是连铸必须稳定顺行,而且中间只能靠控制拉速来控制铸坯的依次送出,这样的操作难度非常大,不易于现场生产。The Chinese patent application number 201420728124.7 discloses a continuous casting-direct rolling device for producing rods, wires and profiles. According to the patent, it provides a continuous casting-rolling device, including a continuous casting machine, a casting Billet cutting device and roller table after cutting, fast heat preservation roller table and steel rolling production line. The width of the roller table of the fast heat preservation roller table is gradually reduced from the continuous casting machine to the steel rolling production line to accommodate a single slab to pass through. There are multiple hot metal detectors and pyrometers on the roller table, and the heat preservation device is set on the fast heat insulation roller. In front of the road or in front of the steel rolling line. Although this patent adopts a stepwise billet discharge method, cancels the traditional heating furnace, and adopts a multi-flow and single-flow connecting roller table and adopts heat preservation measures, it does not affect the casting speed and secondary cooling of the continuous casting machine itself. The control is improved, and there is no requirement for the cutting of the slab or the shearing time, because the place where the slab is cut is the starting temperature of the slab for direct rolling without heating. If the starting temperature of the slab is not high, then the Do not apply heat-free direct rolling (the surface temperature of the rolling slab > 850 ℃). In addition, the premise of the step-by-step billet discharge method is that the continuous casting must be stable and forward, and the casting billets can only be sent out sequentially by controlling the casting speed in the middle. Such an operation is very difficult and not easy to produce on site.
发明内容Contents of the invention
鉴于以上所述现有技术的不足,本发明的目的在于提供一种线棒材连铸坯免加热直轧系统,最大程度地提高铸坯切断时的温度,缩短铸坯从连铸到轧钢的时间,减少铸坯在输送过程中的温度损失。In view of the deficiencies of the prior art described above, the purpose of the present invention is to provide a heating-free direct rolling system for continuous casting of wire and rod, which can maximize the temperature when the slab is cut, and shorten the time from continuous casting to rolling of the slab. time to reduce the temperature loss of the slab during transportation.
为实现上述目的及其他相关目的,本发明技术方案如下:In order to achieve the above-mentioned purpose and other related purposes, the technical solution of the present invention is as follows:
一种线棒材连铸坯免加热直轧系统,包括依次紧密设置的连铸机、快速液压剪、切后辊道、铸坯流汇聚辊道、运输热送辊道和线棒材轧机;所述铸坯流汇聚辊道将每一流上的铸坯汇聚到运输热送辊道上。A heating-free direct rolling system for continuous casting billets of wire and rods, comprising a continuous casting machine, a rapid hydraulic shear, a roller table after cutting, a roller table for converging billets, a conveying hot delivery roller table, and a wire and rod rolling mill arranged closely in sequence; The slab stream converging roller table converges the slab on each stream to the conveying hot delivery roller table.
采用上述结构,连铸机采用小半径高拉速连铸机,具有半径小,冶金长度短,高拉速的特点,通常半径小于9m;在小半径高拉速连铸机下游紧密设置快速液压剪,最大限度缩小拉矫机与快速液压剪的距离,提高铸坯剪断时的温度;快速液压剪在线同步剪断连铸铸坯,快捷方便,剪断速度快,剪断成功率高,设备故障率低,剪断切口规整不影响铸坯轧制,常规的火焰切割需要一两分钟时间,而快速液压剪只需要几秒钟时间,缩短了剪切时间,减少了温降。同时铸坯在切后辊道区域也是多流铸坯排在一起,并汇聚到铸坯流汇聚辊道,可以使铸坯降温缓慢,减少温度损失,保证后续轧制时的温度。With the above structure, the continuous casting machine adopts a small-radius high-speed casting machine, which has the characteristics of small radius, short metallurgical length, and high casting speed. Usually, the radius is less than 9m; a fast hydraulic pressure is installed closely downstream of the small-radius high-speed casting machine. Shearing minimizes the distance between the tension leveler and the fast hydraulic shear, and increases the temperature of the slab when it is sheared; the fast hydraulic shear cuts the continuous casting slab synchronously online, which is fast and convenient, with fast shearing speed, high shearing success rate and low equipment failure rate , The regular shearing cut does not affect the rolling of the slab. The conventional flame cutting takes one or two minutes, but the fast hydraulic shearing only takes a few seconds, which shortens the shearing time and reduces the temperature drop. At the same time, in the area of the roller table after cutting, the slabs are also lined up with multiple strands and converged to the slab flow converging roller table, which can slow down the temperature of the slabs, reduce the temperature loss, and ensure the temperature during subsequent rolling.
进一步,所述铸坯流汇聚辊道呈上游宽下游窄的喇叭状状。可将每一流上的铸坯高速汇聚到运输热送辊道上,铸坯高速汇聚,不打滑,不卡阻。Further, the billet flow converging roller table is in the shape of a trumpet with a wide upstream and a narrow downstream. The casting slabs on each flow can be converged on the conveying hot roller table at high speed, and the casting slabs can be gathered at high speed without slipping or jamming.
进一步,所述切后辊道与铸坯流汇聚辊道之间设置有用于阻挡铸坯进入和放行的闸门机构。Further, a gate mechanism for blocking the entry and release of the slab is provided between the post-cutting roller table and the slab flow converging roller table.
进一步,闸门升起时可阻挡铸坯进入铸坯流汇聚辊道,降下时放行所在流的铸坯进入铸坯流汇聚辊道,起到铸坯输运依次有序调节的作用。Furthermore, when the gate is raised, it can prevent the slab from entering the slab flow converging roller table, and when it is lowered, the slab in the flow is allowed to enter the slab flow converging roller table, so as to play the role of orderly adjustment of the slab transportation.
进一步,所述闸门机构为采用液压或气压驱动的升降挡板。Further, the gate mechanism is a lifting baffle driven by hydraulic pressure or pneumatic pressure.
进一步,所述连铸机半径为6m-9m。Furthermore, the radius of the continuous casting machine is 6m-9m.
进一步,所述连铸机拉速大于3.5m/min;所述切后辊道、运输热送辊道为变频或非变频辊道。Further, the casting speed of the continuous casting machine is greater than 3.5m/min; the post-cutting roller table and the conveying hot delivery roller table are variable frequency or non-frequency variable roller tables.
进一步,高拉速连铸机上设置有冷却喷淋装置,包括喷淋机构以及作为固定支架的进水主管,所述进水主管位于铸流的内弧侧,所述喷淋机构安装在进水主管上,并与进水主管连通;所述进水主管沿铸流弧线方向分为多个分段,分段布置便于更换维护;每一所述分段上下两端均设置有进水口。每一个分段为一个喷淋区,每个区采用上下进水口同时通水的方式,避免冷却水上下分布不均。Further, the high-speed continuous casting machine is equipped with a cooling spray device, including a spray mechanism and a water inlet main pipe as a fixed bracket. On the main pipe, it is connected with the water inlet pipe; the water inlet pipe is divided into several sections along the arc direction of the casting stream, and the section arrangement is convenient for replacement and maintenance; each section is provided with water inlets at the upper and lower ends. Each section is a spray area, and each area adopts the method of passing water through the upper and lower water inlets at the same time to avoid uneven distribution of cooling water up and down.
采用上述结构,连铸机发生漏钢等事故时对支架损坏小,不影响连铸机重新组织生产,安装拆卸方便,固定支架同时也是进水主管,自带水冷效果,不易变形。With the above-mentioned structure, the damage to the bracket is small when the continuous casting machine has steel leakage and other accidents, and it does not affect the reorganization of production of the continuous casting machine.
进一步,所述喷淋机构为喷嘴环组,所述喷嘴环组所在平面与铸流垂直,且铸流由喷嘴环组中间穿过,该喷嘴环组通过连接管与进水主管连接,喷嘴环组上安装有多个喷嘴。Further, the spraying mechanism is a nozzle ring group, the plane where the nozzle ring group is located is perpendicular to the casting strand, and the casting strand passes through the middle of the nozzle ring group, the nozzle ring group is connected to the main water inlet through a connecting pipe, and the nozzle ring Multiple nozzles are mounted on the group.
进一步,所述喷嘴环组呈八边形结构,包括交替连接的4根长管和4根短管,靠近内弧侧的长管通过连接管与进水主管连接,所述喷嘴安装在短管上。Further, the nozzle ring group has an octagonal structure, including 4 long pipes and 4 short pipes connected alternately. The long pipes near the inner arc side are connected to the water inlet main pipe through the connecting pipe, and the nozzles are installed on the short pipes. superior.
进一步,所述短管与长管的夹角为120°。Furthermore, the included angle between the short tube and the long tube is 120°.
进一步,所述喷嘴环组呈由8根等长的喷管构成八边形结构,所述喷嘴间隔安装在喷管上,所述喷管通过连接管与进水主管连接。Further, the nozzle ring group is an octagonal structure composed of 8 nozzles of equal length, the nozzles are installed on the nozzles at intervals, and the nozzles are connected to the water inlet main pipe through a connecting pipe.
进一步,所述喷嘴与喷嘴环组螺纹连接,所述连接管与进水主管和喷嘴环组插接。Further, the nozzle is threadedly connected to the nozzle ring set, and the connecting pipe is inserted into the water inlet main pipe and the nozzle ring set.
结构简单,喷嘴环组易于安装和拆卸,组件整体性,集成性程度高,实现了喷嘴的快速更换。The structure is simple, the nozzle ring group is easy to install and disassemble, the components are integrated and highly integrated, and the rapid replacement of the nozzle is realized.
进一步,所述喷嘴的孔径大于等于2mm。适用水质范围广,不易堵塞,喷嘴雾化效果好,喷射速度快。Further, the hole diameter of the nozzle is greater than or equal to 2mm. It is suitable for a wide range of water quality, not easy to be blocked, the nozzle atomization effect is good, and the spraying speed is fast.
本发明同时提供一种线棒材连铸坯免加热直轧方法,采用上述的一种线棒材连铸坯免加热直轧系统,连铸机生产出来的铸坯经快速液压剪切割后由切后辊道送至铸坯流汇聚辊道,铸坯流汇聚辊道与切后辊道之间设置闸门机构,根据铸坯到达的先后顺序进行放行,铸坯经铸坯流汇聚辊道高速汇聚到运输热送辊道,并由运输热送辊道将铸坯单流地快速输送到轧机进行免加热轧制。The present invention also provides a heating-free direct rolling method for continuous casting slabs of wire and rod. The above-mentioned heating-free direct rolling system for continuous casting slabs of wire and rods is adopted, and the casting slabs produced by the continuous casting machine are cut by rapid hydraulic shearing. It is sent from the cut roller table to the slab flow converging roller table, and a gate mechanism is set between the slab flow converging roller table and the cut roller table, and the slabs are released according to the order in which they arrive, and the slabs pass through the slab flow converging roller table The high speed is converged to the hot conveying roller table, and the billet is quickly transported to the rolling mill in a single stream by the hot conveying roller table for heat-free rolling.
进一步,所述连铸机半径为6m-9m;拉速大于3.5m/min;通过连铸机二次冷却系统控制铸坯切割前温度大于980℃,剪切后的高温铸坯经过高速汇聚和输送送至轧钢轧制过程中,温度损失控制在小于50℃范围内。通过高拉速和高速辊道缩短输送时间,减少温降;铸坯在出坯辊道之后多根成组地输送,也可以减少温度损失,保证轧制质量。Further, the radius of the continuous casting machine is 6m-9m; the casting speed is greater than 3.5m/min; the temperature of the slab before cutting is controlled by the secondary cooling system of the continuous casting machine to be greater than 980°C, and the high-temperature slab after shearing undergoes high-speed convergence and During the delivery to the steel rolling process, the temperature loss is controlled within the range of less than 50°C. The conveying time is shortened by high casting speed and high-speed roller table, and the temperature drop is reduced; the cast slabs are conveyed in groups after the billet roller table, which can also reduce temperature loss and ensure rolling quality.
高拉速连铸机配备高拉速结晶器,拉速大于3.5m/min,配备高效二次冷却系统,保证铸坯切割前温度大于980℃,铸坯外形规整,表面质量优良。高拉速结晶器具有低阻力腔型结构,高效冷却水缝,铜管独特角部结构以保证铸坯在结晶器内的均匀冷却和出结晶器铸坯坯壳厚度。高效二次冷却系统具有优化设计二冷段及喷嘴布置,高效二次冷却水配水制度,以保证铸坯均匀冷却及铸坯出二冷密闭室时的温度。最大限度缩小拉矫机与快速液压剪的距离,提高铸坯剪断时的温度。The high casting speed continuous casting machine is equipped with a high casting speed crystallizer, the casting speed is greater than 3.5m/min, and is equipped with an efficient secondary cooling system to ensure that the temperature of the billet before cutting is greater than 980°C, the shape of the billet is regular, and the surface quality is excellent. The high-speed casting mold has a low-resistance cavity structure, high-efficiency cooling water slots, and a unique corner structure of the copper tube to ensure uniform cooling of the slab in the mold and the thickness of the shell of the slab out of the mold. The high-efficiency secondary cooling system has an optimized design of the secondary cooling section and nozzle layout, and an efficient secondary cooling water distribution system to ensure uniform cooling of the slab and the temperature when the slab exits the secondary cooling airtight chamber. Minimize the distance between the tension leveler and the fast hydraulic shear, and increase the temperature when the slab is sheared.
如上所述,本发明的有益效果是:As mentioned above, the beneficial effects of the present invention are:
小半径高拉速连铸机高效连铸,铸坯拉出温度高,形状规整,温度损失小,铸坯剪断快速,铸坯起始温度高。高温连铸坯出拉矫机后经快速切割,不同流上的铸坯高速依次汇聚到热送辊道并高速运输到轧钢车间,坯料不经加热直接轧制,该方式铸坯汇聚运输过程中温降极小,操作简便,易组织生产。轧钢铸坯到站温度高,可免加热直接轧制,对轧机损伤小。本发明最大程度地提高了铸坯切断时的温度,最大程度地缩短了铸坯从连铸到轧钢的时间,最大程度地减少了铸坯在输送过程中的温度和热量损失,充分利用连铸坯冶金热能,大大地减少了铸坯在输送过程中节约能源消耗,提高成材率,节约金属消耗,缩短了生产周期,并且简化生产工艺流程,减少厂房面积和运输设备,节约生产费用和基建投资,提高了产品质量。通过冷却喷淋装置,避免了传统方坯二冷喷淋条上喷嘴喷水量上小下大的不均匀问题,防止了漏钢事故对喷淋系统的损坏;喷嘴环组拆装方便,快捷,定位准确,大大节省维修时间,改善了维修操作人员的劳动强度;最大程度地提高了方坯连铸机的作业率,铸坯冷却均匀,改善了铸坯质量,为方坯高拉速提供了保证,实现了高效高产。Small-radius high-speed continuous casting machine for high-efficiency continuous casting, high billet drawing temperature, regular shape, small temperature loss, fast shearing of billet, and high initial temperature of billet. The high-temperature continuous casting slabs are quickly cut after leaving the tension leveling machine, and the slabs on different streams are converged to the hot-feeding roller table at high speed and transported to the rolling workshop at high speed. The slabs are directly rolled without heating. The drop is extremely small, the operation is simple, and the production is easy to organize. The rolled steel slab arrives at a high temperature, so it can be rolled directly without heating, and the damage to the rolling mill is small. The invention maximizes the temperature when the slab is cut, shortens the time from continuous casting to rolling of the slab to the greatest extent, reduces the temperature and heat loss of the slab during transportation to the greatest extent, and makes full use of continuous casting Billet metallurgical heat energy greatly reduces the energy consumption of casting billets in the transportation process, improves the finished product rate, saves metal consumption, shortens the production cycle, simplifies the production process, reduces the workshop area and transportation equipment, and saves production costs and infrastructure investment , Improved product quality. Through the cooling spray device, it avoids the problem of uneven water spray volume of nozzles on the traditional billet secondary cooling spray bar, and prevents the damage to the spray system caused by steel breakout accidents; the nozzle ring group is convenient and quick to disassemble , accurate positioning, greatly saving maintenance time, improving the labor intensity of maintenance operators; maximally improving the operating rate of the billet continuous casting machine, uniform cooling of the billet, improving the quality of the billet, and providing high-speed casting for the billet Guaranteed to achieve high efficiency and high yield.
附图说明Description of drawings
图1为本发明线棒材连铸坯高速直送直轧系统布置结构的俯视图;Fig. 1 is the top view of the arrangement structure of the high-speed direct-feeding direct-rolling system of the continuous casting billet of wire and rod of the present invention;
图2为本发明线棒材连铸坯高速直送直轧系统布置结构的主视图;Fig. 2 is the front view of the arrangement structure of the high-speed direct-feeding direct-rolling system for the continuous casting billet of wire and rod of the present invention;
图3为本发明冷却喷淋装置的结构示意图;Fig. 3 is the structural representation of cooling spray device of the present invention;
图4为本发明的喷嘴环组的结构示意图;Fig. 4 is the structural representation of the nozzle ring group of the present invention;
图5为本发明喷嘴环组的另一结构示意图。Fig. 5 is another structural schematic diagram of the nozzle ring set of the present invention.
零件标号说明Part number description
1 小半径高拉速连铸机1 Small radius high casting speed continuous casting machine
2 快速液压剪2 fast hydraulic shears
3 切后辊道3 roller table after cutting
4 闸门机构4 gate mechanism
5 高速铸坯流汇聚辊道5 High-speed slab flow converging roller table
6 高速运输热送辊道6 High-speed transport hot roller table
7 线棒材轧机7-wire bar mill
11 铸流11 Strand
12 进水主管12 Inlet supervisor
13 喷嘴环组13 nozzle ring set
131 长管131 long tube
132 短管132 short tube
133 喷嘴133 Nozzles
134 喷管134 nozzle
14 连接管14 connecting tube
15 进水口15 water inlet
具体实施方式detailed description
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The implementation of the present invention will be illustrated by specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
实施例Example
如图1和图2所示,一种线棒材连铸坯免加热直轧系统,主要是用于线棒材的生产过程中,包括依次紧密设置的小半径高拉速连铸机1、快速液压剪2、切后辊道3、高速铸坯流汇聚辊道5、高速运输热送辊道6和线棒材轧机7;切后辊道3与高速铸坯流汇聚辊道5之间设置有用于阻挡铸坯进入和放行的闸门机构4,闸门升起时可阻挡铸坯进入高速铸坯流汇聚辊道5,降下时放行所在流的铸坯进入铸坯流汇聚辊道,起到铸坯输运依次有序调节的作用。铸坯高拉速拉出后,高温铸坯按一定定尺剪切后进入切后辊道3,闸门机构4根据先到先送原则依次将铸坯放行进入高速铸坯流汇聚辊道5,铸坯高速汇聚到高速运输热送辊道6上输送到线棒材轧机7进行免加热轧制。As shown in Figure 1 and Figure 2, a heating-free direct rolling system for continuous casting of wire and rod is mainly used in the production process of wire and rod, including small-radius high-speed continuous casting machines 1, Rapid hydraulic shear 2, post-cutting roller table 3, high-speed slab flow converging roller table 5, high-speed transport hot-feeding roller table 6, and wire and bar rolling mill 7; There is a gate mechanism 4 for blocking the entry and release of the slab. When the gate is raised, it can prevent the slab from entering the high-speed slab flow converging roller table 5. When it is lowered, the slab in the current flow is released to enter the slab flow converging roller table. The role of orderly regulation of slab transportation. After the slab is pulled out at a high speed, the high-temperature slab is cut to a certain length and enters the post-cutting roller table 3, and the gate mechanism 4 sequentially releases the slab to enter the high-speed slab flow converging roller table 5 according to the first-come-first-served principle. The billets are gathered at high speed on the high-speed conveying hot roller table 6 and transported to the wire and bar mill 7 for heat-free rolling.
其中,小半径高拉速连铸机1半径为6m-9m;配备高拉速结晶器,拉速大于3.5m/min。高拉速结晶器具有低阻力腔型结构,高效冷却水缝,铜管独特角部结构以保证铸坯在结晶器内的均匀冷却和出结晶器铸坯坯壳厚度。配备冷却系统,保证铸坯切割前温度大于980℃,铸坯外形规整,表面质量优良。在小半径高拉速连铸机1下游紧密设置快速液压剪2,最大限度缩小拉矫机与快速液压剪2的距离,提高铸坯剪断时的温度;快速液压剪2在线同步剪断连铸铸坯,快捷方便,剪断速度快,剪断成功率高,设备故障率低,剪断切口规整不影响铸坯轧制,常规的火焰切割需要一两分钟时间,而快速液压剪2只需要几秒钟时间,缩短了剪切时间,减少了温降。Among them, the small-radius high-speed continuous casting machine 1 has a radius of 6m-9m; it is equipped with a high-speed casting mold, and the casting speed is greater than 3.5m/min. The high-speed casting mold has a low-resistance cavity structure, high-efficiency cooling water slots, and a unique corner structure of the copper tube to ensure uniform cooling of the slab in the mold and the thickness of the shell of the slab out of the mold. Equipped with a cooling system to ensure that the temperature of the slab before cutting is greater than 980°C, the shape of the slab is regular, and the surface quality is excellent. Install fast hydraulic shears 2 closely downstream of small-radius high-speed casting machine 1, minimize the distance between the tension leveler and fast hydraulic shears 2, and increase the temperature when the slab is sheared; fast hydraulic shears 2 online synchronous shear continuous casting billet, fast and convenient, fast shearing speed, high shearing success rate, low equipment failure rate, regular shearing incision does not affect casting billet rolling, conventional flame cutting takes one or two minutes, while fast hydraulic shear 2 only takes a few seconds , shorten the shearing time and reduce the temperature drop.
其中切后辊道3为高速辊道,采用变频或非变频,可高速将铸坯送到送到高速铸坯流汇聚辊道5。高速铸坯流汇聚辊道5组呈喇叭装,由上游至下游逐渐变窄,可将每一流上的铸坯高速汇聚到高速运输热送辊道6上,铸坯高速汇聚,不打滑,不卡阻。高速运输热送辊道6为高速辊道,可采用变频或非变频,铸坯进入该辊道后高速将铸坯输送至轧钢车间进行轧制。Wherein the post-cut roller table 3 is a high-speed roller table, adopts frequency conversion or non-frequency conversion, and can send the slab to the high-speed slab flow converging roller table 5 at high speed. The 5 sets of high-speed slab converging roller tables are installed in horns, gradually narrowing from upstream to downstream, and can gather the slabs on each flow to the high-speed transportation hot delivery roller table 6 at high speed, so that the slabs converge at high speed without slipping or stuck. The high-speed transport hot-feeding roller table 6 is a high-speed roller table, which can adopt frequency conversion or non-frequency conversion. After the billet enters the roller table, the billet is transported to the rolling workshop at high speed for rolling.
铸坯在切后辊道3区域是多根排在一起,将铸坯成组地送入高速铸坯流汇聚辊道5的过程中以及在高速铸坯流汇聚辊道5上铸坯也是多根成组,这样可以使铸坯降温缓慢,减少温度损失,保证后续轧制时的温度。In the area of the roller table 3 after cutting, multiple billets are arranged together, and there are many billets in the process of feeding the billets into the high-speed billet flow converging roller table 5 and on the high-speed billet flow converging roller table 5. The roots are grouped, which can slow down the cooling of the slab, reduce the temperature loss, and ensure the temperature of the subsequent rolling.
本例中闸门机构4优选为采用液压或气压驱动的升降挡板,便于远程操作控制。其中切后辊道3、高速铸坯流汇聚辊道5、高速运输热送辊道6均为高速辊道,速度可控制在30-100m/min。In this example, the gate mechanism 4 is preferably a lifting baffle driven by hydraulic pressure or air pressure, which is convenient for remote operation and control. Among them, the post-cutting roller table 3, the high-speed slab flow converging roller table 5, and the high-speed transport hot-feeding roller table 6 are all high-speed roller tables, and the speed can be controlled at 30-100m/min.
本发明以提高拉速,提高铸坯出连铸机温度为根本;剪切后的高温铸坯经过高速汇聚和输送送至轧钢轧制,整个过程温度损失控制在小于50℃范围内。The present invention is based on increasing the casting speed and increasing the temperature of the slab exiting the continuous casting machine; the high-temperature slab after shearing is gathered and transported at a high speed and sent to rolling, and the temperature loss in the whole process is controlled within the range of less than 50°C.
进一步如图3和图4所示,其中小半径高拉速连铸机1上设置有冷却喷淋装置,其包括喷淋机构和进水主管12,本例中进水主管12同时作为固定支架支撑喷淋机构,关键在于:进水主管12位于铸流11的内弧侧,喷淋机构用于对铸坯进行二次冷却,其安装在进水主管12上,并与进水主管12连通。As further shown in Figures 3 and 4, the small-radius high-speed continuous casting machine 1 is provided with a cooling spray device, which includes a spray mechanism and a water inlet main pipe 12. In this example, the water inlet main pipe 12 serves as a fixed bracket at the same time The key to supporting the spraying mechanism is that the water inlet main pipe 12 is located on the inner arc side of the casting stream 11, and the spraying mechanism is used for secondary cooling of the slab, which is installed on the water inlet main pipe 12 and communicated with the water inlet main pipe 12 .
由于进水主管12位于内弧侧,连铸机发生漏钢等事故时对进水主管12损坏小,不影响连铸机重新组织生产,安装拆卸方便,固定支架同时也是进水主管12,自身能够进行冷却,不易变形。Since the water inlet main pipe 12 is located on the inner arc side, the damage to the water inlet main pipe 12 is small when accidents such as steel leakage occur in the continuous casting machine, which does not affect the reorganization of production of the continuous casting machine, and is easy to install and disassemble. Capable of cooling and not easily deformed.
进一步,进水主管12沿铸流11弧线方向分为多个分段,每一进水主管12分段上下两端均设置有进水口15。分段布置,当某一分段出现问题时,便于单个分段拆下维修或更换,不用将整个机构都拆下或更换。每一个分段为一个喷淋区,每个区采用上下进水口15同时通水的方式,避免冷却水上下分布不均。Further, the water inlet main pipe 12 is divided into multiple sections along the arc direction of the casting strand 11, and each water inlet main pipe 12 section is provided with water inlets 15 at both upper and lower ends. Arranged in sections, when a problem occurs in a certain section, it is convenient for a single section to be removed for maintenance or replacement without dismantling or replacing the entire mechanism. Each segment is a spraying area, and each area adopts the mode of passing water through the upper and lower water inlets 15 at the same time, so as to avoid uneven distribution of cooling water up and down.
进一步如图4所示,喷淋机构为喷嘴环组13,喷嘴环组13所在平面与铸流11垂直,喷嘴环组13沿铸坯流向由密到稀分布,且铸流11由喷嘴环组13中间穿过,喷嘴环组13上安装有多个喷嘴133,喷嘴环组13呈八边形结构,包括交替连接的4根长管131和4根短管122,靠近内弧侧的两根长管131通过Y型的连接管14与进水主管12连接,连接管14分两条通道与长管131连通,以保证出水均匀性,喷嘴133安装在短管122上,所述短管122与长管131的夹角为120°。As further shown in Figure 4, the spray mechanism is a nozzle ring group 13, the plane where the nozzle ring group 13 is located is perpendicular to the casting strand 11, the nozzle ring group 13 is distributed from dense to thin along the strand flow direction, and the casting strand 11 is formed by the nozzle ring group 13 passes through the middle, and multiple nozzles 133 are installed on the nozzle ring group 13. The nozzle ring group 13 has an octagonal structure, including four long tubes 131 and four short tubes 122 connected alternately, and two tubes near the inner arc side The long pipe 131 is connected to the water inlet main pipe 12 through a Y-shaped connecting pipe 14, and the connecting pipe 14 is divided into two channels to communicate with the long pipe 131 to ensure the uniformity of the water outlet. The nozzle 133 is installed on the short pipe 122, and the short pipe 122 The included angle with the long pipe 131 is 120°.
如图5所示,喷嘴环组还可以由等长的8根喷管134构成,形成正八边形结构,连接管14同样为Y型,分两路与喷管134连接,喷嘴133安装在其中四个喷管134上,间隔布置,相邻喷管134的夹角为120°。As shown in Figure 5, the nozzle ring group can also be composed of eight nozzle pipes 134 of equal length to form a regular octagonal structure. The connecting pipe 14 is also Y-shaped, and is connected to the nozzle pipes 134 in two ways, and the nozzle 133 is installed in it. The four nozzles 134 are arranged at intervals, and the angle between adjacent nozzles 134 is 120°.
进一步地,为了便于喷嘴环组13的安装和拆卸,喷嘴133与喷嘴环组13螺纹连接,连接管14与进水主管12和喷嘴环组13插接。所述插接即可采用常用的公母接头对接的方式,结构简单,喷嘴环组13易于安装和拆卸,组件整体性、集成性程度高,实现了喷嘴133的快速更换。喷嘴133的孔径大于等于2mm。适用水质范围广,不易堵塞,喷嘴133雾化效果好,喷射速度快。Further, in order to facilitate the installation and disassembly of the nozzle ring set 13 , the nozzle 133 is threadedly connected with the nozzle ring set 13 , and the connecting pipe 14 is inserted into the water inlet main pipe 12 and the nozzle ring set 13 . The plug-in connection can adopt the commonly used butt joint method of male and female joints, the structure is simple, the nozzle ring group 13 is easy to install and disassemble, and the components have a high degree of integrity and integration, which realizes the rapid replacement of the nozzle 133 . The hole diameter of the nozzle 133 is greater than or equal to 2 mm. It is suitable for a wide range of water quality and is not easy to be blocked. The nozzle 133 has a good atomization effect and a fast spraying speed.
上述喷淋装置最大程度地提高了方坯连铸机的作业率,铸坯冷却均匀,改善了铸坯质量;避免了传统方坯二冷喷淋条上喷嘴喷水量上小下大不均匀的问题及漏钢事故对喷淋系统造成损坏的问题;结构简单,喷嘴环组13拆装方便,快捷,定位准确,可以大大节省维修时间,改善了维修操作人员的劳动强度;固定支架和进水主管12固定于内弧侧,不易变形,不受漏钢事故影响,寿命增大。固定支架自带水冷不易变形,寿命长。为方坯高拉速提供了保证,实现了高效高产的目的。The above-mentioned spraying device improves the operating rate of the billet continuous casting machine to the greatest extent, and the billet is cooled evenly, which improves the quality of the billet; avoids the unevenness of the nozzle water spray volume on the traditional billet secondary cooling spray bar. and the problem of damage to the sprinkler system caused by steel leakage accidents; the structure is simple, the disassembly and assembly of the nozzle ring group 13 is convenient, fast, and the positioning is accurate, which can greatly save maintenance time and improve the labor intensity of maintenance operators; The water main pipe 12 is fixed on the inner arc side, is not easily deformed, is not affected by steel leakage accidents, and has a longer service life. The fixed bracket comes with water cooling, which is not easy to deform and has a long service life. It provides a guarantee for the high casting speed of the billet and realizes the purpose of high efficiency and high production.
本发明同时提供一种线棒材连铸坯免加热直轧方法,采用上述的一种线棒材连铸坯免加热直轧系统,连铸机生产出来的铸坯经快速液压剪2切割后由切后辊道3送至铸坯流汇聚辊道,铸坯流汇聚辊道与切后辊道3之间设置闸门机构4,根据铸坯到达的先后顺序进行放行,铸坯经铸坯流汇聚辊道高速汇聚到运输热送辊道,并由运输热送辊道将铸坯单流地快速输送到轧机进行免加热轧制。The present invention also provides a heating-free direct rolling method for continuous casting slabs of wire and rod. The above-mentioned heating-free direct rolling system for continuous casting slabs of wire and rods is adopted, and the casting slabs produced by the continuous casting machine are cut by rapid hydraulic shears 2. It is sent from the cut roller table 3 to the slab flow converging roller table, and the gate mechanism 4 is set between the slab flow converging roller table and the cut roller table 3, and the slabs are released according to the order in which they arrive, and the slabs pass through the slab flow The converging roller table converges to the hot conveying roller table at high speed, and the billet is quickly transported to the rolling mill in a single stream by the hot conveying roller table for heating-free rolling.
所述小半径高拉速连铸机1半径为6m-9m;配备高拉速结晶器,拉速大于3.5m/min;通过连铸机二次冷却系统控制铸坯切割前温度大于980℃,剪切后的高温铸坯经过高速汇聚和输送送至轧钢轧制过程中,温度损失控制在小于50℃范围内。通过高拉速和高速辊道缩短输送时间,减少温降;铸坯在出坯辊道之后多根成组地输送,也可以减少温度损失,保证轧制质量。The small-radius high-speed casting machine 1 has a radius of 6m-9m; it is equipped with a high-speed crystallizer, and the casting speed is greater than 3.5m/min; the temperature before cutting the slab is controlled to be greater than 980°C through the secondary cooling system of the continuous casting machine, The sheared high-temperature slab is gathered and transported at high speed to the steel rolling process, and the temperature loss is controlled within the range of less than 50°C. The conveying time is shortened by high casting speed and high-speed roller table, and the temperature drop is reduced; the cast slabs are conveyed in groups after the billet roller table, which can also reduce temperature loss and ensure rolling quality.
与现有技术相比,本发明具有以下技术优点:Compared with the prior art, the present invention has the following technical advantages:
1、小半径高拉速连铸机高效连铸,拉坯速度快,铸坯拉出温度高,形状规整,温度损失小,铸坯剪断快速,铸坯起始温度高。1. The small-radius high-speed continuous casting machine has high-efficiency continuous casting, fast casting speed, high casting temperature, regular shape, small temperature loss, fast shearing of casting blank, and high casting blank starting temperature.
2、剪断铸坯依次有序进入高速铸坯流汇聚辊道,操作简便,易组织生产。2. The sheared slabs are sequentially entered into the high-speed slab flow converging roller table, which is easy to operate and easy to organize production.
3、铸坯到轧机入口温度高,可免加热直接轧制,对轧机损伤小。3. The temperature at the entrance of the billet to the rolling mill is high, so it can be rolled directly without heating, and the damage to the rolling mill is small.
任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610783622.5A CN106180191B (en) | 2016-08-31 | 2016-08-31 | A kind of wire and rod continuous casting billet exempts from heating and directly rolls system and method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610783622.5A CN106180191B (en) | 2016-08-31 | 2016-08-31 | A kind of wire and rod continuous casting billet exempts from heating and directly rolls system and method |
Publications (2)
Publication Number | Publication Date |
---|---|
CN106180191A true CN106180191A (en) | 2016-12-07 |
CN106180191B CN106180191B (en) | 2018-09-25 |
Family
ID=58087333
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610783622.5A Active CN106180191B (en) | 2016-08-31 | 2016-08-31 | A kind of wire and rod continuous casting billet exempts from heating and directly rolls system and method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN106180191B (en) |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107008750A (en) * | 2017-04-20 | 2017-08-04 | 中冶南方工程技术有限公司 | The long material continuous casting and rolling production line of binary channels and its production method |
CN107497852A (en) * | 2017-09-30 | 2017-12-22 | 四川德胜集团钒钛有限公司 | A kind of steel exempt from heating rolling system and method |
CN107671120A (en) * | 2017-09-29 | 2018-02-09 | 四川德胜集团钒钛有限公司 | A kind of continuous casting and rolling production line |
CN107695100A (en) * | 2017-09-29 | 2018-02-16 | 四川德胜集团钒钛有限公司 | A kind of steel exempt from heating and directly roll system and method |
CN108356076A (en) * | 2018-01-18 | 2018-08-03 | 河钢股份有限公司承德分公司 | A kind of continuous casting billet milling method |
CN108435798A (en) * | 2018-06-20 | 2018-08-24 | 陈明友 | A kind of milling train |
CN109158565A (en) * | 2018-10-15 | 2019-01-08 | 中冶华天工程技术有限公司 | A kind of continuous casting billet is quickly heat-fed process and device |
CN109702162A (en) * | 2019-03-06 | 2019-05-03 | 山东钢铁股份有限公司 | A continuous casting machine and its slab surface cleaning device |
CN110421002A (en) * | 2019-07-08 | 2019-11-08 | 江苏煌明能源科技有限公司 | Bar Wire Product is without heating furnace continuous casting direct-rolling process |
CN112122343A (en) * | 2020-09-09 | 2020-12-25 | 山西云时代太钢信息自动化技术有限公司 | Quick direct-feeding system platform for small-section casting blank |
CN115338280A (en) * | 2022-07-18 | 2022-11-15 | 广西钢铁集团有限公司 | A heating-free direct-feeding direct-rolling production method for billets |
CN116140573A (en) * | 2022-12-20 | 2023-05-23 | 中冶赛迪工程技术股份有限公司 | Billet discharge system and method for billet continuous casting machine |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201008954Y (en) * | 2007-03-15 | 2008-01-23 | 马鞍山钢铁股份有限公司 | Secondary cooling device of billet conticaster |
CN201427180Y (en) * | 2009-07-13 | 2010-03-24 | 唐山钢铁股份有限公司 | Secondary cooling device on lower port of mold |
CN201432087Y (en) * | 2009-06-11 | 2010-03-31 | 山东省新纪元冶金设备有限公司 | Two-cold-chamber additional condenser section |
CN102950267A (en) * | 2011-08-31 | 2013-03-06 | 扬州宏诚冶金设备有限公司 | Spraying device for continuous casting |
CN203076552U (en) * | 2013-01-23 | 2013-07-24 | 新疆八一钢铁股份有限公司 | Modified crystallizer foot roller frame |
CN104550237A (en) * | 2014-11-28 | 2015-04-29 | 中冶南方工程技术有限公司 | Continuous casting-direct rolling device for producing rod wire and section bar and method |
CN105414184A (en) * | 2015-12-15 | 2016-03-23 | 中冶南方工程技术有限公司 | Turning roller path for direct rolling of multi-strand continuous casting slab |
CN205437083U (en) * | 2015-12-24 | 2016-08-10 | 四川德胜集团钒钛有限公司 | Two cold shower systems of continuous casting |
CN205988958U (en) * | 2016-08-31 | 2017-03-01 | 中冶赛迪工程技术股份有限公司 | A kind of wire and rod continuous casting billet is exempted from heating and is directly rolled system |
-
2016
- 2016-08-31 CN CN201610783622.5A patent/CN106180191B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201008954Y (en) * | 2007-03-15 | 2008-01-23 | 马鞍山钢铁股份有限公司 | Secondary cooling device of billet conticaster |
CN201432087Y (en) * | 2009-06-11 | 2010-03-31 | 山东省新纪元冶金设备有限公司 | Two-cold-chamber additional condenser section |
CN201427180Y (en) * | 2009-07-13 | 2010-03-24 | 唐山钢铁股份有限公司 | Secondary cooling device on lower port of mold |
CN102950267A (en) * | 2011-08-31 | 2013-03-06 | 扬州宏诚冶金设备有限公司 | Spraying device for continuous casting |
CN203076552U (en) * | 2013-01-23 | 2013-07-24 | 新疆八一钢铁股份有限公司 | Modified crystallizer foot roller frame |
CN104550237A (en) * | 2014-11-28 | 2015-04-29 | 中冶南方工程技术有限公司 | Continuous casting-direct rolling device for producing rod wire and section bar and method |
CN105414184A (en) * | 2015-12-15 | 2016-03-23 | 中冶南方工程技术有限公司 | Turning roller path for direct rolling of multi-strand continuous casting slab |
CN205437083U (en) * | 2015-12-24 | 2016-08-10 | 四川德胜集团钒钛有限公司 | Two cold shower systems of continuous casting |
CN205988958U (en) * | 2016-08-31 | 2017-03-01 | 中冶赛迪工程技术股份有限公司 | A kind of wire and rod continuous casting billet is exempted from heating and is directly rolled system |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107008750B (en) * | 2017-04-20 | 2019-10-11 | 中冶南方工程技术有限公司 | Bilateral road length material continuous casting and rolling production line and its production method |
CN107008750A (en) * | 2017-04-20 | 2017-08-04 | 中冶南方工程技术有限公司 | The long material continuous casting and rolling production line of binary channels and its production method |
CN107671120A (en) * | 2017-09-29 | 2018-02-09 | 四川德胜集团钒钛有限公司 | A kind of continuous casting and rolling production line |
CN107695100A (en) * | 2017-09-29 | 2018-02-16 | 四川德胜集团钒钛有限公司 | A kind of steel exempt from heating and directly roll system and method |
CN107497852A (en) * | 2017-09-30 | 2017-12-22 | 四川德胜集团钒钛有限公司 | A kind of steel exempt from heating rolling system and method |
CN108356076A (en) * | 2018-01-18 | 2018-08-03 | 河钢股份有限公司承德分公司 | A kind of continuous casting billet milling method |
CN108435798A (en) * | 2018-06-20 | 2018-08-24 | 陈明友 | A kind of milling train |
CN109158565A (en) * | 2018-10-15 | 2019-01-08 | 中冶华天工程技术有限公司 | A kind of continuous casting billet is quickly heat-fed process and device |
CN109702162A (en) * | 2019-03-06 | 2019-05-03 | 山东钢铁股份有限公司 | A continuous casting machine and its slab surface cleaning device |
CN110421002A (en) * | 2019-07-08 | 2019-11-08 | 江苏煌明能源科技有限公司 | Bar Wire Product is without heating furnace continuous casting direct-rolling process |
CN112122343A (en) * | 2020-09-09 | 2020-12-25 | 山西云时代太钢信息自动化技术有限公司 | Quick direct-feeding system platform for small-section casting blank |
CN115338280A (en) * | 2022-07-18 | 2022-11-15 | 广西钢铁集团有限公司 | A heating-free direct-feeding direct-rolling production method for billets |
CN115338280B (en) * | 2022-07-18 | 2025-03-11 | 广西钢铁集团有限公司 | A method for producing square billets by direct delivery and rolling without heating |
CN116140573A (en) * | 2022-12-20 | 2023-05-23 | 中冶赛迪工程技术股份有限公司 | Billet discharge system and method for billet continuous casting machine |
Also Published As
Publication number | Publication date |
---|---|
CN106180191B (en) | 2018-09-25 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN106180191B (en) | A kind of wire and rod continuous casting billet exempts from heating and directly rolls system and method | |
CN106180192B (en) | A kind of wire and rod continuous casting billet high speed direct sending directly rolls system and method | |
CN205988958U (en) | A kind of wire and rod continuous casting billet is exempted from heating and is directly rolled system | |
CN205988959U (en) | A kind of wire and rod continuous casting billet high speed direct sending directly rolls system | |
CN110116135B (en) | Endless rolling production method for rod and wire products | |
CN104550237B (en) | For producing the continuous casting-Direct Rolling device and method of Bar Wire Product and section bar | |
CN103480647B (en) | A kind of device and production method thereof of producing reinforcing bar without heating low temperature Direct Rolling small billet | |
CN106269868A (en) | Long product rolling production line and production technology thereof | |
CN209520198U (en) | A kind of wire and rod continuous casting and rolling production line | |
CN102274864B (en) | Ultrafast cooling technology-based cooling-after-rolling system | |
CN107695100A (en) | A kind of steel exempt from heating and directly roll system and method | |
CN111112328A (en) | Energy-saving device and method for producing long steel by calendering smelting waste heat | |
CN109158565A (en) | A kind of continuous casting billet is quickly heat-fed process and device | |
CN106077091A (en) | Low energy consumption hot continuous casting blank Direct Rolling shaped steel Bar Wire Product production method | |
CN102764762A (en) | Continuous casting and rolling device and method for producing long products | |
CN105522008B (en) | A kind of high-efficiency air cooling device | |
CN205926594U (en) | Rolling production line of long material | |
CN103406372A (en) | Method and device for cooling high-speed wire rod through air-mist mixed control | |
CN204338571U (en) | For the production of the continuous casting-Direct Rolling device of Bar Wire Product and section bar | |
CN105772667A (en) | Slab corner cleaning device and method | |
CN203750993U (en) | Integrated inclined and longitudinal rolling anchor rod rolling mill | |
CN211990254U (en) | Energy-saving device for producing long steel by calendering smelting waste heat | |
CN108213107A (en) | A kind of device and method for producing wide specification limit round steel | |
CN202667242U (en) | Continuous casting and rolling device for producing long products | |
CN204449245U (en) | Slab bight cleaning device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |