CN106179632B - A kind of molecular sieve nanometer wet grinding method made as desiccant wheel - Google Patents
A kind of molecular sieve nanometer wet grinding method made as desiccant wheel Download PDFInfo
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- CN106179632B CN106179632B CN201610554112.0A CN201610554112A CN106179632B CN 106179632 B CN106179632 B CN 106179632B CN 201610554112 A CN201610554112 A CN 201610554112A CN 106179632 B CN106179632 B CN 106179632B
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- grinding
- molecular sieve
- desiccant wheel
- ludox
- wet grinding
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- 239000002808 molecular sieve Substances 0.000 title claims abstract description 46
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 title claims abstract description 45
- 239000002274 desiccant Substances 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000001238 wet grinding Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 47
- 238000000227 grinding Methods 0.000 claims abstract description 42
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 38
- 239000007791 liquid phase Substances 0.000 claims abstract description 23
- 239000000843 powder Substances 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910021536 Zeolite Inorganic materials 0.000 claims abstract description 14
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000010457 zeolite Substances 0.000 claims abstract description 14
- 239000002245 particle Substances 0.000 claims abstract description 12
- 238000003801 milling Methods 0.000 claims abstract description 10
- 239000002002 slurry Substances 0.000 claims abstract description 8
- 230000010148 water-pollination Effects 0.000 claims abstract description 3
- 239000011324 bead Substances 0.000 claims description 9
- 239000002270 dispersing agent Substances 0.000 claims description 9
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 9
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 9
- 239000013530 defoamer Substances 0.000 claims description 7
- 230000007935 neutral effect Effects 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 4
- 239000000693 micelle Substances 0.000 claims description 4
- 239000006193 liquid solution Substances 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 238000001879 gelation Methods 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 238000012546 transfer Methods 0.000 abstract description 4
- 239000006185 dispersion Substances 0.000 abstract description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 abstract 1
- 230000003647 oxidation Effects 0.000 abstract 1
- 238000007254 oxidation reaction Methods 0.000 abstract 1
- 229910052726 zirconium Inorganic materials 0.000 abstract 1
- 238000010521 absorption reaction Methods 0.000 description 4
- 239000000084 colloidal system Substances 0.000 description 4
- 239000000499 gel Substances 0.000 description 4
- 230000008929 regeneration Effects 0.000 description 4
- 238000011069 regeneration method Methods 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 239000003463 adsorbent Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000002594 sorbent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/10—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls with one or a few disintegrating members arranged in the container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/20—Disintegrating members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Silicates, Zeolites, And Molecular Sieves (AREA)
Abstract
The invention discloses a kind of molecular sieve nanometer wet grinding method made as desiccant wheel, selects hydrophily synthetic zeolite to be used as grinding-material after being processed to as molecular sieve powder;Ludox is placed in water and is diffuseed to form after colloidal solution as grinding liquid-phase system;Grinding-material is added in grinding liquid-phase system, the mass fraction of grinding-material is 15%~45%;Selective oxidation zirconium pearl ball is added in grinding liquid-phase system as abrasive media and is ground, and grinding rotating speed is 1500rpm~3000rpm, and milling time is 30min~60min, and drop temperature is 15 DEG C~25 DEG C;Slurry finished product is made in the material of acquisition.Of the invention to be used to make ultra-low dew point desiccant wheel, control molecular sieve powder particle diameter is in sub-micron rank, mass-transfer efficiency raising when realizing even particulate dispersion when technique manufactures and applying.
Description
Technical field
The present invention relates to desiccant wheel production field, more particularly to a kind of molecular sieve nanometer as desiccant wheel making are wet
Method Ginding process.
Background technology
Desiccant wheel is a core component of dehumidifier, it is combined by special ceramics fiber carrier and adsorbent;
Runner both sides are divided into two regions by special sealing device:Processing region and regeneration zone;When the humid air that needs dehumidify
During by the processing region of runner, the water vapour of humid air is adsorbed by the adsorbent of runner, and the dry air wind turbine that is processed is sent
To space to be treated;And the constantly runner that slowly rotates carries and tends to the water vapour of saturation and enter regeneration zone;Renewing zone
The moisture content that the high temperature air being inside reversely blown into adsorb in runner is desorbed, and outdoor is discharged by wind turbine, so that runner recovers
The ability of moisture absorption and complete regenerative process, runner constantly rotates, and above-mentioned dehumidifying and regeneration again and again carry out so that
Ensure the continual and steady dehumidified state of runner.
Ultra-low dew point dehumidifier, refers to the equipment that can provide low-down dew-point temperature (less than -60 DEG C) air.Dew point temperature
Degree, refers to and is keeping reducing unsaturated humid air temperature in the case that humid air water capacity is constant, be down to relative humidity and reach
Corresponding air dry-bulb temperature is known as the dew-point temperature of the nonsaturated air when 100%.The dew-point temperature of air is solely dependent upon
The water capacity of air, when water capacity is constant, dew-point temperature is definite value.At present, ultra-low dew point temperature dehumidifier changes also in research and development
Into the stage.
For the special ultra-low dew point desiccant wheel of ultra-low dew point dehumidifier, it is necessary to which the material of grinding is to remove humid medium, and
The shortcomings of adsorbents such as common activated carbon, aluminium oxide and silica gel are due to regeneration temperature limitation and poor low moisture environments absorption property,
Be not suitable for being used for making low dew point desiccant wheel.Found after multiple material is contrasted, synthetic zeolite-molecular sieve is flourishing due to it
One pore passage structure, still has preferable absorption property in low humidity high temperature, is the ideal material for preparing low dew point desiccant wheel.Exploitation
The molecular sieve nanometer wet grinding technology made as ultra-low dew point desiccant wheel, has broad application prospects.
The content of the invention
Goal of the invention:The object of the present invention is to provide a kind of molecular sieve nanometer wet grinding side made as desiccant wheel
Method, for making ultra-low dew point desiccant wheel, control molecular sieve powder particle diameter is in sub-micron rank, particle when realizing technique manufacture
Mass-transfer efficiency improves during dispersed and application.
Technical solution:A kind of molecular sieve nanometer wet grinding method made as desiccant wheel of the present invention, its
It is characterized in that:Comprise the following steps:
(1) select hydrophily synthetic zeolite be used as molecular sieve powder, by molecular sieve powder be placed in relative humidity be 95% with
On environment in processing 8h~12h after as grinding-material it is stand-by;
(2) the soda acid property of molecular sieve system is directed to, selects corresponding alkalescence or neutral Ludox to be placed in water divergent contour
It is stand-by as grinding liquid-phase system after into colloidal solution;Wherein, Ludox micelle is with small particle 4nm~8nm and conventional particle size
Based on 10nm~15nm, the mass fraction for controlling Ludox is 20%~40%;
(3) grinding-material that step (1) obtains is added in the grinding liquid-phase system of step (2) configuration, control grinding
The mass fraction of material is 15%~45%;
(4) the zirconium oxide bead ball of a diameter of 0.1mm~0.3mm is selected to be added to the grinding of step (3) as abrasive media
It is ground in liquid-phase system;It is 1500rpm~3000rpm to control grinding rotating speed, and milling time is 30min~60min, discharging
Temperature is 15 DEG C~25 DEG C;
(5) defoamer, dispersant and coalescents are added in the material obtained to step (4) and slurry finished product is made.
Wherein, synthetic zeolite is technical grade synthetic zeolite in the step (1), is A types, X-type or y-type zeolite.
Wherein, the particle diameter for the Ludox micelle selected in the step (2) is 10nm~12nm;The quality of Ludox point
Number is 20%~30%.
Wherein, the mass fraction of grinding-material is 20%~30% in the step (3).
Wherein, a diameter of 0.2mm~0.3mm for the zirconium oxide bead ball selected in the step (4);Grinding rotating speed is
2000rpm~2500rpm;Milling time is 30min~40min.
Beneficial effect:Compared with prior art, the present invention has following remarkable advantage:The present invention be directed to ultra-low dew point to remove
Wet runner makes the molecular sieve nanometer wet grinding method specially designed, and control molecular sieve powder particle diameter is in the effective meter level of sub-micro
Not, for manufacturing ultra-low dew point dehumidifier, promote the development of ultra-low dew point dehumidifier, have broad application prospects.Meanwhile profit
Make grinding liquid-phase system with Ludox, make even particulate dispersion, and using its good permeability, caking property, film forming, point
Dissipate the dispersant and adhesive of property and adsorptivity as molecular sieve powder.Moreover, by controlling molecular sieve powder and Ludox to consolidate
Liquid proportional, improves mass-transfer efficiency.
Embodiment
Embodiment 1:
Selecting technical grade A types synthetic zeolite, it is 95% that molecular sieve powder is placed in relative humidity as molecular sieve powder
It is stand-by as grinding-material after processing 8h in environment;Select the alkaline silica sol of a diameter of 4nm to be placed in water and diffuse to form colloid
Stand-by as grinding liquid-phase system after solution, the mass fraction of Ludox is 20%;Grinding-material is added to grinding liquid phase body
In system, the mass fraction of grinding-material is 15%;Select the zirconium oxide bead ball of a diameter of 0.1mm to be added to as abrasive media to grind
It is ground in grinding fluid phase system, grinding rotating speed is 1500rpm, and milling time 60min, drop temperature is 20 DEG C;To acquisition
Material in add defoamer, dispersant and coalescents and slurry finished product be made.
Embodiment 2:
Selecting technical grade X-type synthetic zeolite, it is 97% that molecular sieve powder is placed in relative humidity as molecular sieve powder
It is stand-by as grinding-material after processing 9h in environment;Select the alkaline silica sol of a diameter of 10nm to be placed in water and diffuse to form colloid
Stand-by as grinding liquid-phase system after solution, the mass fraction of Ludox is 30%;Grinding-material is added to grinding liquid phase body
In system, the mass fraction of grinding-material is 25%;Select the zirconium oxide bead ball of a diameter of 0.2mm to be added to as abrasive media to grind
It is ground in grinding fluid phase system, grinding rotating speed is 2000rpm, and milling time 45min, drop temperature is 18 DEG C;To acquisition
Material in add defoamer, dispersant and coalescents and slurry finished product be made.
Embodiment 3:
Selecting technical grade 3A types synthetic zeolite, it is 98% that molecular sieve powder is placed in relative humidity as molecular sieve powder
It is stand-by as grinding-material after processing 10h in environment;Select the neutral Ludox of a diameter of 5nm to be placed in water and diffuse to form colloid
Stand-by as grinding liquid-phase system after solution, the mass fraction of Ludox is 35%;Grinding-material is added to grinding liquid phase body
In system, the mass fraction of grinding-material is 35%;The zirconium oxide bead ball of a diameter of 0.19mm is selected to be added to as abrasive media
It is ground in grinding liquid-phase system, grinding rotating speed is 2500rpm, and milling time 50min, drop temperature is 22 DEG C;To obtaining
Defoamer, dispersant and coalescents are added in the material obtained and slurry finished product is made.
Embodiment 4:
Select technical grade 13X types synthetic zeolite that molecular sieve powder is placed in relative humidity for 95% as molecular sieve powder
Environment in processing 11h after as grinding-material it is stand-by;Select the neutral Ludox of a diameter of 12nm to be placed in water to diffuse to form
Stand-by as grinding liquid-phase system after colloidal solution, the mass fraction of Ludox is 25%;Grinding-material is added to lapping liquid
In phase system, the mass fraction of grinding-material is 27%;The zirconium oxide bead ball of a diameter of 0.22mm is selected to add as abrasive media
Enter into grinding liquid-phase system and be ground, grinding rotating speed is 2800rpm, and milling time 45min, drop temperature is 18 DEG C;
Defoamer, dispersant and coalescents are added into the material of acquisition and slurry finished product is made.
Embodiment 5:
Selecting technical grade Y types synthetic zeolite, it is 97% that molecular sieve powder is placed in relative humidity as molecular sieve powder
It is stand-by as grinding-material after processing 10h in environment;The neutral Ludox of a diameter of 10nm is selected to be placed in water divergent contour plastic
Stand-by as grinding liquid-phase system after liquid solution, the mass fraction of Ludox is 22%;Grinding-material is added to grinding liquid phase
In system, the mass fraction of grinding-material is 23%;The zirconium oxide bead ball of a diameter of 0.15mm is selected to be added as abrasive media
It is ground into grinding liquid-phase system, grinding rotating speed is 2300rpm, and milling time 47min, drop temperature is 19 DEG C;To
Defoamer, dispersant and coalescents are added in the material of acquisition and slurry finished product is made.
Ludox used in the present invention is the glue that the silicon dioxide colloid particulate of 10nm~20nm uniformly diffuses to form in water
Liquid solution, there is sizable specific surface area, has fairly good permeability, and the permeable place of water can be permeated when it, have
Certain viscosity.During Ludox moisture evaporation, colloidal particle is securely attached to body surface, and forming silica between particle combines,
With certain caking property, can not only be formed with specific surface area is big and the gel of uniform pore, but also can dispersed powder.The present invention
Dispersant and bonding i.e. by the use of its good permeability, caking property, film forming, dispersiveness and adsorptivity as molecular sieve powder
Agent.
Molecular sieve powder and Ludox solid-liquid ratio are extremely important during present invention grinding.Ludox content is low, and viscosity is small, glues
Attached force difference, the molecular sieve amount being adhered on base material is few, influences absorption property;Ludox content is high, system viscosity increase, molecular sieve
Disperse in Ludox uneven.In addition, as grinding carries out, system viscosity can gradually increase, and excessive Ludox is easy to cause
Pulp gel.Molecular sieve content is low, and the quantity of sorbent for causing to be adhered on base material is few, and adsorption efficiency is low;And molecular sieve content is high,
Stronger bonding force is needed, and makes substrate deformation, dry linting phenomenon also easily occurs.And excessive molecular sieve is deposited on base material not
It is easily scattered, mass-transfer efficiency can be caused to reduce.So molecular sieve quality fraction about 15%~45%, is advisable with 20%~30%.
Liquid-phase system used in the present invention is Ludox, sensitive to surrounding environment, during grinding material in machine cavity with grinding
Grinding media high velocity impact, high-speed circulating, produces substantial amounts of heat, necessarily causes the lifting suddenly of Ludox temperature, or even can cause
Material gel, this is very unfavorable to subsequent operation.As grinding carries out, material is tapered, and viscosity can increase therewith, heat
The accumulation of amount easily causes material gel plus the lifting of system viscosity, or even blocks machine, it more difficult in progress subsequent operation.Institute
With the present invention uses air-cooled water cooling machine persistently to provide cooling circulating water for sand mill process of lapping.Ensure material drop temperature
Between 15 DEG C~25 DEG C, assist process of lapping to produce heat and scatter and disappear in time, prevent material gelation.
Claims (7)
- A kind of 1. molecular sieve nanometer wet grinding method made as desiccant wheel, it is characterised in that:Comprise the following steps:(1) select hydrophily synthetic zeolite that molecular sieve powder is placed in relative humidity for more than 95% as molecular sieve powder It is stand-by as grinding-material after processing 8h~12h in environment;(2) the soda acid property of molecular sieve system is directed to, selects corresponding alkalescence or neutral Ludox to be placed in water divergent contour plastic It is stand-by as grinding liquid-phase system after liquid solution;Wherein, Ludox micelle with small particle 4nm~8nm and conventional particle size 10nm~ Based on 15nm, the mass fraction for controlling Ludox is 20%~40%;(3) grinding-material that step (1) obtains is added in the grinding liquid-phase system of step (2) configuration, controls grinding-material Mass fraction be 15%~45%;(4) the zirconium oxide bead ball of a diameter of 0.1mm~0.3mm is selected to be added to the grinding liquid phase of step (3) as abrasive media It is ground in system;It is 1500rpm~3000rpm to control grinding rotating speed, and milling time is 30min~60min, drop temperature For 15 DEG C~25 DEG C;(5) defoamer, dispersant and coalescents are added in the material obtained to step (4) and slurry finished product is made.
- 2. the molecular sieve nanometer wet grinding method according to claim 1 made as desiccant wheel, it is characterised in that: Synthetic zeolite is technical grade synthetic zeolite in the step (1), is A types, X-type or y-type zeolite.
- 3. the molecular sieve nanometer wet grinding method according to claim 1 made as desiccant wheel, it is characterised in that: The particle diameter for the Ludox micelle selected in the step (2) is 10nm~12nm;The mass fraction of Ludox for 20%~ 30%.
- 4. the molecular sieve nanometer wet grinding method according to claim 1 made as desiccant wheel, it is characterised in that: The mass fraction of grinding-material is 20%~30% in the step (3).
- 5. the molecular sieve nanometer wet grinding method according to claim 1 made as desiccant wheel, it is characterised in that: A diameter of 0.2mm~the 0.3mm for the zirconium oxide bead ball selected in the step (4);Process of lapping carries out in sand mill.
- 6. the molecular sieve nanometer wet grinding method according to claim 1 made as desiccant wheel, it is characterised in that: The grinding rotating speed of the step (4) is 2000rpm~2500rpm;Milling time is 30min~40min.
- 7. the molecular sieve nanometer wet grinding method according to claim 5 made as desiccant wheel, it is characterised in that: The sand mill persistently provides cooling circulating water by air-cooled water cooling machine and cools down, assist process of lapping produce heat and When scatter and disappear, prevent material gelation.
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CN107552164A (en) * | 2017-09-04 | 2018-01-09 | 无锡普爱德环保科技有限公司 | A kind of molecular sieve nano-milling process |
CN107597301A (en) * | 2017-09-08 | 2018-01-19 | 芜湖悠派护理用品科技股份有限公司 | A kind of zeolite grinds preprocess method |
CN111495517A (en) * | 2020-04-22 | 2020-08-07 | 龙佰四川钛业有限公司 | Hydrolysis scale depolymerization method |
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