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CN106179458B - A kind of catalytic cracking catalyst and its preparation method and application - Google Patents

A kind of catalytic cracking catalyst and its preparation method and application Download PDF

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Publication number
CN106179458B
CN106179458B CN201510214228.5A CN201510214228A CN106179458B CN 106179458 B CN106179458 B CN 106179458B CN 201510214228 A CN201510214228 A CN 201510214228A CN 106179458 B CN106179458 B CN 106179458B
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catalytic cracking
weight
cracking catalyst
rare earth
molecular sieve
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CN106179458A (en
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陈振宇
郑金玉
朱玉霞
罗斌
罗一斌
田辉平
杨雪
任飞
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Abstract

The present invention provides a kind of catalytic cracking catalysts and its preparation method and application.On the basis of the total weight of catalytic cracking catalyst, which contains the mesoporous active materials of 1 50 weight %;Mesoporous active materials are with the anhydrous chemical expression of the weight ratio meter of oxide:(0‑0.2)Na2O·(40‑85)Al2O3·(10‑55)SiO2·(0.5‑10)P2O5·(0.5‑10)MxOy, wherein metal M is selected from Mg, one or more in periodic table of elements IIB, IIIB, IVB, VIIB race's elements and lanthanide series rare-earth elements, and y is highest valent state when metal M forms oxide, and the numerical value of x and y makes the chemical valence of M and O balance.It has lower coke selectivity and higher catalytic cracking activity during heavy oil catalytic cracking, and can obtain lower content of sulfur in gasoline and higher yield of gasoline.

Description

A kind of catalytic cracking catalyst and its preparation method and application
Technical field
The present invention relates to a kind of catalytic cracking catalyst, the preparation method of the catalytic cracking catalyst and the catalysis Application of the Cracking catalyst in heavy oil catalytic cracking.
Background technology
Catalytic cracking (FCC) is important crude oil secondary processing process, and very important status is occupied in petroleum refining industry. In catalytic cracking process, heavy end (such as vacuum distillate or the residual oil of more heavy constituent) occurs instead in the presence of a catalyst It answers, is converted into the high value added products such as liquefied gas, gasoline, diesel oil, usually require to live using with high cracking in this process The catalysis material of property.Micro-pore zeolite catalysis material due to excellent shape selective catalysis performance and very high cracking reaction activity, It is widely used in petroleum refining and processing industry.With the increasingly depleted of petroleum resources and wanting for environmental protection etc. It asks, especially crude oil becomes the wilderness demand of growth trend and market to light-end products increasingly again, in PETROLEUM PROCESSING industry more More to pay attention to the deep processing to heavy oil and residual oil.
For improving conversion ratio, enhance heavy oil conversion performance, while reducing further turning for intermediate oil and naphtha Change, traditional micro porous molecular sieve catalysis material shows apparent limitation diffusion since its duct is smaller, to larger raw molecule Effect so that simple micro porous molecular sieve catalysis material is less suitable for splitting for the catalysis of the heavy distillates such as heavy oil and residual oil Change, thus needs using aperture is larger, does not spread limitation to reactant molecule and with the material compared with high cracking activity.Cause This, mesoporous and macropore catalysis material research and development are increasingly valued by people.In addition, in catalytic cracking field, sial material Expect to be widely applied with stronger acid centre and good cracking performance due to it.
CN1565733A discloses a kind of mesoporous silica-alumina material, which has boehmite crystalline phase knot Structure, the anhydrous chemical expression with the weight ratio meter of oxide are:(0-0.3)Na2O·(40-90)Al2O3·(10-60) SiO2, specific surface area 200-400m2/ g, Kong Rongwei 0.5-2.0mL/g, average pore size 8-20nm, most probable pore size 5- 15nm.The preparation of the mesoporous silica-alumina material is without the use of organic formwork agent, and synthesis cost is low, and obtained mesoporous silica-alumina material tool There are high cracking activity and hydrothermal stability, good macromolecular cracking performance is shown in catalytic cracking reaction.
CN1854258A discloses a kind of fluid cracking catalyst, which contains the warp of 3-20 weight % The mesoporous silica-alumina materials of acid processing, which has boehmite crystal phase structure, with the weight ratio meter of oxide Anhydrous chemical expression be:(0-0.3)Na2O·(40-90)Al2O3·(10-60)SiO2, specific surface area 200-400m2/ G, Kong Rongwei 0.5-2.0mL/g, average pore size 8-20nm, most probable pore size 5-15nm.
CN1978593A discloses a kind of Cracking catalyst, and a kind of mesoporous material is contained in the Cracking catalyst, is given an account of The anhydrous compound of Porous materials is formed with the weight ratio meter of oxide as (0-0.3) Na2O·(40-85)Al2O3·(10-55) SiO2·(1-20)MxOy, wherein metal M is selected from the periodic table of elements IIA, IB, IIB, IVB, VB, VIB, VIIB, VIIIB or lanthanum One kind in series rare earth element, the mesoporous material have boehmite crystal phase structure, specific surface area 200-400m2/ g, hole Hold is 0.5-2.0mL/g, average pore size 8-20nm, most probable pore size 5-15nm.The catalyst is used directly for being catalyzed In cracking reaction, under conventional FCC operating conditions, crude oil and heavy oil conversion rate can be not only improved, but also can effectively reduce FCC vapour Oily sulfur content.
CN102078821A discloses a kind of Cracking catalyst of containing mesopore silica-alumina material, wherein the Cracking catalyst by Cracking activity constituent element, clay, binder and mesoporous silica-alumina materials composition, the mesoporous silica-alumina materials have boehmite crystalline phase Structure, the anhydrous chemical expression with the weight ratio meter of oxide are:(0-0.3)Na2O·(40-90)Al2O3·(10-60) SiO2, specific surface area 200-400m2/ g, Kong Rongwei 0.5-2.0mL/g, average pore size 8-20nm, most probable pore size 5- 15nm, the binder are Ludox and/or Aluminum sol.Although the Cracking catalyst and the Conventional catalytic for using boehmite Agent is compared, low, the better advantage of converting crude oil ability with production cost, but its coke selectivity is poor.
Invention content
The purpose of the invention is to provide it is a kind of it is new have lower coke selectivity, higher cracking activity, compared with High yield of gasoline, and can also effectively reduce the catalytic cracking catalyst of FCC (catalytic cracking) content of sulfur in gasoline, described urge The application of the preparation method of fluidized cracking catalysts and the catalytic cracking catalyst in heavy oil catalytic cracking.
For this purpose, according to an aspect of the invention, there is provided a kind of catalytic cracking catalyst, wherein split with the catalysis On the basis of the total weight for changing catalyst, the catalytic cracking catalyst contains the cracking activity constituent element of 1-60 weight %, 1-50 weights Measure the binder of the mesoporous active materials of %, the clay and 1-70 weight % of 1-70 weight %;The mesoporous active materials have Boehmite crystal phase structure is with the anhydrous chemical expression of the weight ratio meter of oxide in the mesoporous active materials:(0- 0.2)Na2O·(40-85)Al2O3·(10-55)SiO2·(0.5-10)P2O5·(0.5-10)MxOy, wherein metal M be selected from Mg, One or more in periodic table of elements IIB, IIIB, IVB, VIIB race's elements and lanthanide series rare-earth elements, y is that metal M is formed Highest valent state when oxide, and the numerical value of x and y makes the chemical valence of M and O balance, and the mesoporous active materials Specific surface area is 200-500m2/ g, Kong Rongwei 0.5-1.5cm3/ g, average pore size 8-18nm;
The cracking activity constituent element contains the Y type molecular sieve containing rare earth of 90-100 weight %, the Y types containing rare earth point Son is screened from the first Y type molecular sieve containing rare earth, the second Y type molecular sieve of Y type molecular sieve and third containing rare earth containing rare earth It is one or more;
Wherein, the preparation method of the described first Y type molecular sieve containing rare earth includes:Under stiring, by the Y types containing rare earth point Son sieve is contacted with silicon tetrachloride, and the temperature of contact is 100-500 DEG C, and the time of stirring is 1-10 hours, the Y types containing rare earth The weight ratio of molecular sieve and silicon tetrachloride is 1:0.05-0.5;
The silica alumina ratio of described second Y type molecular sieve containing rare earth is 5-30:1, initial lattice constant is 2.430- 2.460nm, the content of rare earth on the basis of the total weight of the described second Y type molecular sieve containing rare earth and in terms of oxide is 10- 20 weight %, balance lattice constant and the ratio of initial lattice constant are at least 0.985, wherein the X-ray diffraction analysis molecule Sieve two diffraction peak intensity ratio I for being 12.43 ± 0.06 ° and 11.87 ± 0.06 ° in 2 θ1/I2More than 1;
The preparation method of Y type molecular sieve of the third containing rare earth includes:By super-stable Y molecular sieves and a concentration of 0.01- The acid solution of 2N is with liquid-solid ratio 4-20:1 ratio is sufficiently mixed at 20-100 DEG C, washing, filtering after processing 10-300 minutes, It adds rare-earth salt solution and carries out rare earth ion exchanged, washed, filtered and dried successively after exchange.
According to another aspect of the present invention, the preparation method of the catalytic cracking catalyst, this method packet are additionally provided It includes and is mixed with beating the cracking activity constituent element, mesoporous active materials, clay and binder, it is dry then to carry out spraying successively again Dry, washing, filtering and drying.
In addition, according to a further aspect of the invention, additionally providing the catalytic cracking catalyst in heavy oil catalytic cracking In application.
Catalytic cracking catalyst provided by the invention is by by specific cracking activity constituent element, specific mesoporous active materials It is used cooperatively with clay and binder, increases the content of catalytic cracking catalyst mesoporous, be conducive to the diffusion of heavy oil macromolecular And cracking, the catalytic cracking catalyst, can not only during heavy oil catalytic cracking especially suitable for heavy oil catalytic cracking Lower coke selectivity and higher catalytic cracking activity are shown, but also lower content of sulfur in gasoline can be obtained, and Higher yield of gasoline.
Other features and advantages of the present invention will be described in detail in subsequent specific embodiment part.
Description of the drawings
Attached drawing is to be used to provide further understanding of the present invention, an and part for constitution instruction, with following tool Body embodiment is used to explain the present invention together, but is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is the X-ray diffraction spectrogram of the mesoporous active materials obtained by preparation example 1.
Specific implementation mode
The specific implementation mode of the present invention is described in detail below.It should be understood that described herein specific Embodiment is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
The present invention provides a kind of catalytic cracking catalysts, wherein using the total weight of the catalytic cracking catalyst as base Standard, the catalytic cracking catalyst contain mesoporous active materials, the 1- of the cracking activity constituent element of 1-60 weight %, 1-50 weight % The binder of the clay and 1-70 weight % of 70 weight %;The mesoporous active materials have boehmite crystal phase structure, institute The anhydrous chemical expression for stating the weight ratio meter in mesoporous active materials with oxide is:(0-0.2)Na2O·(40-85) Al2O3·(10-55)SiO2·(0.5-10)P2O5·(0.5-10)MxOy, wherein metal M be selected from Mg, periodic table of elements IIB, One or more in IIIB, IVB, VIIB race element and lanthanide series rare-earth elements, y is highest when metal M forms oxide Valent state, and the numerical value of x and y makes the chemical valence of M and O balance, and the specific surface area of the mesoporous active materials is 200- 500m2/ g, Kong Rongwei 0.5-1.5cm3/ g, average pore size 8-18nm;
The cracking activity constituent element contains the Y type molecular sieve containing rare earth of 90-100 weight %, the Y types containing rare earth point Son is screened from the first Y type molecular sieve containing rare earth, the second Y type molecular sieve of Y type molecular sieve and third containing rare earth containing rare earth It is one or more;
Wherein, the preparation method of the described first Y type molecular sieve containing rare earth includes:Under stiring, by the Y types containing rare earth point Son sieve is contacted with silicon tetrachloride, and the temperature of contact is 100-500 DEG C, and the time of stirring is 1-10 hours, the Y types containing rare earth The weight ratio of molecular sieve and silicon tetrachloride is 1:0.05-0.5;
The silica alumina ratio of described second Y type molecular sieve containing rare earth is 5-30:1, initial lattice constant is 2.430- 2.460nm, the content of rare earth on the basis of the total weight of the described second Y type molecular sieve containing rare earth and in terms of oxide is 10- 20 weight %, balance lattice constant and the ratio of initial lattice constant are at least 0.985, wherein the X-ray diffraction analysis molecule Sieve two diffraction peak intensity ratio I for being 12.43 ± 0.06 ° and 11.87 ± 0.06 ° in 2 θ1/I2More than 1;
The preparation method of Y type molecular sieve of the third containing rare earth includes:By super-stable Y molecular sieves and a concentration of 0.01- The acid solution of 2N is with liquid-solid ratio 4-20:1 ratio is sufficiently mixed at 20-100 DEG C, washing, filtering after processing 10-300 minutes, It adds rare-earth salt solution and carries out rare earth ion exchanged, washed, filtered and dried successively after exchange.
In the present invention, the specific surface area, Kong Rong and average pore size are all made of nitrogen absorption under low temperature-desorption method and are surveyed Fixed, used instrument is the physical and chemical adsorption instrument ASAP2400 of Micro meritics companies of the U.S..
According to above-mentioned catalytic cracking catalyst provided by the invention, it is preferable that with oxide in the mesoporous active materials The anhydrous chemical expression of weight ratio meter be:(0.06-0.17)Na2O·(49.5-74.5)Al2O3·(15.3-45.6) SiO2·(0.6-7.5)P2O5·(2.5-8.5)MxOy
According to above-mentioned catalytic cracking catalyst provided by the invention, it is preferable that with the gross weight of the catalytic cracking catalyst On the basis of amount, the catalytic cracking catalyst contains the mesopore activity of the cracking activity constituent element of 10-50 weight %, 5-40 weight % The binder of material, the clay of 10-60 weight % and 10-60 weight %, the content control of above-mentioned each component is preferred at this The catalytic cracking catalyst enabled in range has better comprehensive performance.
According to above-mentioned catalytic cracking catalyst provided by the invention, it is preferable that the specific surface area of the mesoporous active materials For 300-450m2/ g, Kong Rongwei 0.7-1.2cm3/ g, average pore size 10-15nm.
According to above-mentioned catalytic cracking catalyst provided by the invention, it is preferable that the metal M be selected from IIB, IIIB, IVB, When VIIB races metal, one or more mixing preferably in Zn, Y, Ti, Mn, the mixing such as Ti of the various metals The mixing of mixing, Mn and Zn with Mn.When the metal M is selected from lanthanide series rare-earth elements, preferably lanthanum, cerium or containing lanthanum and cerium Mischmetal.According to above-mentioned catalytic cracking catalyst provided by the invention, preferably metal M is in Mg, Zn, Y, Ti, Mn, La and Ce One or more mixing.
According to above-mentioned catalytic cracking catalyst provided by the invention, wherein mesoporous active materials be referred to prior art into Prepared by row, it is preferable that the mesoporous active materials are to be prepared by the method comprising the following steps in the present invention:
(1) silicon source and aqueous slkali are obtained into rubber cement room temperature is at 85 DEG C and plastic, control plastic pH value are 7-11 Liquid;
(2) according to SiO2:Al2O3=1:Silicon source is added into the plastic slurries in the weight ratio of (0.6-9), room temperature extremely It is aged 1-5 hours at 90 DEG C, obtains the first solid sediment;
(3) by first solid sediment and ammonium salt or acid solution contact treatment, sodium oxide content is obtained by filtration and is less than 0.3% the second solid sediment;
(4) by the second solid sediment, phosphorus source and metal M compounds, according to P2O5:MxOy:Second solid sediment Sediment butt=(0.005-0.1):(0-0.05):(0.005-0.1):1 weight ratio contact treatment, and by product of contact It is dry, wherein the metal M is in Mg, periodic table of elements IIB, IIIB, IVB, VIIB race's elements and lanthanide series rare-earth elements It is one or more.
Specifically, the silicon source described in above-mentioned steps (1) can be the existing various substances that can be converted into aluminium oxide, For example, can be selected from one or more in aluminum nitrate, aluminum sulfate and aluminium chloride.
The alkaline solution described in above-mentioned steps (1) can be the existing various substances that alkalinity is presented, for example, can select From one or more in ammonium hydroxide, sodium hydroxide solution, potassium hydroxide solution and sodium aluminate solution.Wherein, the alkalinity is molten The concentration of liquid can be the conventional selection of this field, and therefore not to repeat here.
The silicon source described in above-mentioned steps (2) can be the existing various substances that can be converted into silica, for example, can With one in waterglass, sodium metasilicate, tetramethoxy-silicane, tetraethoxy-silicane, tetrapropoxy-silicane, four butoxy silicon and silica Kind is a variety of.
The present invention is not to limiting the method that first solid sediment is contacted with ammonium salt particularly in above-mentioned steps (3) It is fixed, for example, may include by the first solid sediment by its sediment butt:Ammonium salt:H2O=1:(0.1-1):The weight of (5-30) Amount than in room temperature to swapping at 100 DEG C.Wherein, the number of the contact can be 1-3 times, and each time of contact can be with 0.5-1 hours, the content of sodium oxide molybdena was less than subject to 0.3 weight % in the solid product that should specifically make.
In addition, the type of the ammonium salt described in above-mentioned steps (3) can be the conventional selection of this field, for example, can select From one or more in ammonium chloride, ammonium sulfate, ammonium nitrate, ammonium carbonate and ammonium hydrogen carbonate.
The present invention is not special to the method for contacting first solid sediment with acid solution in above-mentioned steps (3) Ground limits, for example, may include by first solid sediment by its sediment butt:Acid:H2O=1:(0.03-0.3):(5- 30) weight ratio is in room temperature to exchanging at least 0.2 hour at 100 DEG C.
In addition, the type of the acid solution described in above-mentioned steps (3) can be the conventional selection of this field, it is usually inorganic Acid, for example, the acid in the acid solution can be selected from one or more in sulfuric acid, hydrogen chloride and nitric acid.
It can be with by the contact treatment process of the compound of the second solid sediment, phosphorus source and metal M in above-mentioned steps (4) There are many mode, for example, it is following a), b), c), d) any one of process:
A) second solid sediment is pressed into its sediment butt:H2O=1:The weight ratio of (5-20) is mixed with water beats Slurry, then the compound of phosphorus source and metal M is added sequentially in above-mentioned slurries, in room temperature to contact treatment at 90 DEG C at least 0.2 Hour, preferably contact treatment 0.2-5 hours, more preferable contact treatment 0.5-3 hours, after filtering washing at 100 DEG C -150 DEG C It is 10-20 hours dry;
B) second solid sediment is pressed into its sediment butt:H2O=1:The weight ratio of (5-20) is mixed with water beats Slurry, then phosphorus source is added in above-mentioned slurries, in room temperature to contact treatment at 90 DEG C at least 0.2 hour, preferably contact treatment It 0.2-5 hours, more preferable contact treatment 0.5-3 hours, is directly mixed in proportion with the compound of metal M after filtering, grinding is equal It is 10-20 hours dry at 100 DEG C -150 DEG C after even;
C) second solid sediment is pressed into its sediment butt:H2O=1:The weight ratio of (5-20) is mixed with water beats Slurry, then the compound of phosphorus source and the first metal M is added in above-mentioned slurries, room temperature to contact treatment at 90 DEG C at least 0.2 hour, preferably contact treatment 0.2-5 hours more preferable contact treatment 0.5-3 hours, obtain third solid precipitation after filtering Object, then third solid sediment is directly mixed with second of metal M, 10-20 is dried after grinding uniformly at 100 DEG C -150 DEG C Hour, wherein the compound and the compound of second of metal M of the first metal M is identical or different;
D) second solid sediment is directly mixed with phosphorus source and metal M compounds in proportion, grinding uniformly after It is 10-20 hours dry at 100 DEG C -150 DEG C.
In aforesaid way c), compound for the first metal M and included in the compound of second of metal M There is no particular/special requirements for the dosage of specific material and material, as long as enabling to second solid sediment and phosphorus source and gold The compound for belonging to M, is finally according to P2O5MxOy:The sediment butt of second solid sediment=(0.005-0.1): (0.005-0.1):1 weight ratio mixing.
Further, optionally, the preparation method of the mesoporous active materials can also include roasting desciccate, institute State roasting condition generally include calcination temperature can be 500-700 DEG C, roasting time can be 1-4 hours.
The type of phosphorus source described in above-mentioned steps (4) can be the conventional selection of this field, for example, phosphoric acid can be selected from It is one or more in ammonium, diammonium hydrogen phosphate, ammonium dihydrogen phosphate and phosphoric acid.
The compound of metal M described in above-mentioned steps (4) can be any one water-soluble compound.
The compound of metal M described in above-mentioned steps (4) is nitrate, sulfate or the chloride of metal M.For example, It magnesium source can be selected from one or more in magnesium nitrate, magnesium chloride and magnesium sulfate.
According to catalytic cracking catalyst provided by the invention, the Y type molecular sieve containing rare earth is selected from the first Y containing rare earth It is one or more in the Y type molecular sieve of Y type molecular sieve and third containing rare earth of type molecular sieve, second containing rare earth, it is preferably selected from The described first Y type molecules of Y type molecular sieve, the described second Y type molecular sieve and the third containing rare earth containing rare earth containing rare earth At least two in sieve.
The specific preparation method of described first Y type molecular sieve containing rare earth is referred to CN1683244A, especially wherein Embodiment 5,6 and 8.
In the present invention, the specific descriptions of the described second Y type molecular sieve containing rare earth are referred to CN101081369A.Institute That states that the second Y type molecular sieve containing rare earth can be prepared according to the conventional method obtains, and specific preparation method can also reference CN101081369A, embodiment 1-5 especially therein.
The specific preparation method of Y type molecular sieve of the third containing rare earth is referred to CN1958452A, especially wherein Embodiment 1-6.
According to catalytic cracking catalyst provided by the invention, the cracking activity constituent element can also contain MFI structure molecule It sieves, is with the anhydrous chemical composition expression formula of the molar ratio computing of oxide in the MFI structure molecular sieve:(0.01-0.25) RE2O3·(0.005-0.02)Na2O·Al2O3·(0.2-1)P2O5·(35-120)SiO2, the molecular sieve is to n-hexane and hexamethylene The absorption weight ratio of alkane is 4-5:1.Preferably, on the basis of the total weight of the cracking activity constituent element, the cracking activity group The MFI structure molecular sieve of Y type molecular sieve and 0.1-10 weight % containing rare earth of the member containing 90-99.9 weight %;It is highly preferred that The cracking activity constituent element contains the MFI structure molecular sieve of the Y type molecular sieve and 1-6 weight % containing rare earth of 94-99 weight %.
The specific descriptions of the MFI structure molecular sieve are referred to CN1147420A.The MFI structure molecular sieve can root It is obtained according to prepared by conventional method, specific preparation method can also be with reference to CN1147420A, embodiment especially therein 1-6。
The clay can be the existing various clays that can be used in catalytic cracking catalyst, for example, can be selected from Kaolin, halloysite, montmorillonite, diatomite, galapectite, saponite, rectorite, sepiolite, attapulgite, hydrotalcite and swollen Moisten one or more of soil.
The binder can be the existing various binders that can be used in catalytic cracking catalyst, for example, can be with Selected from one or more of Ludox, Aluminum sol and boehmite.
In addition, the catalytic cracking catalyst can also contain additional rare earth.The additional rare earth is urged described in preparation It is formed by rare earth chloride additionally is added during fluidized cracking catalysts.It is described in the catalytic cracking catalyst Additional rare earth is usually with rare earth oxide (RE2O3) form exist.Using the dry weight of the catalytic cracking catalyst as base The content of standard, the additional rare earth in terms of rare earth oxide can be 0-3 weight %, preferably 0.5-2 weight %.Wherein, Rare earth element in the additional rare earth refers to the various conventional rare earth elements involved in catalytic cracking catalyst field, such as Can be lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium etc..
The preparation method of catalytic cracking catalyst provided by the invention includes by above-mentioned cracking activity constituent element, mesopore activity material Material, clay and binder are mixed with beating, and are then spray-dried, washed, filtered and dried successively again.In addition, being urged when described When fluidized cracking catalysts also contain additional rare earth, the preparation method of catalytic cracking catalyst provided by the invention further includes will be described Rare earth chloride and the cracking activity constituent element, mesoporous active materials, clay and binder are mixed together mashing, then again successively into Row spray drying, washing, filtering and drying.
According to the preparation method of catalytic cracking catalyst provided by the invention, by the cracking activity constituent element, mesopore activity Material, clay and binder and the rare earth chloride selectively contained are mixed with beating and subsequent spray drying, washing, mistake Filter and drying, the implementation of these processes can be used conventional method and implement, their specific implementation method for example exists Have in CN1916166A, CN1098130A, CN1362472A, CN1727442A, CN1132898C and CN1727445A detailed Description, be introduced into together in the present invention here by reference.Typically also, after the spray drying, before washing, The preparation method of the catalytic cracking catalyst also typically includes the step of being roasted Spray dried products.The roasting It can be 500-700 DEG C that condition, which generally includes calcination temperature, and roasting time can be 1-4 hours.
In addition, the application the present invention also provides above-mentioned catalytic cracking catalyst in heavy oil catalytic cracking.
The present invention will be described in detail by way of examples below.
The raw material used in following preparation example, comparison preparation example, embodiment and comparative example is as follows:
Hydrochloric acid is produced by Beijing Chemical Plant, pure, a concentration of 36 weight % of chemistry;
Sodium silicate is commercially available, SiO2A concentration of 26.0 weight %, modulus 3.2;
Kaolin is Kaolin of Suzhou Products, and solid content is 74.0 weight %;
Boehmite is Shandong Aluminum Plant's industrial products, and solid content is 62.0 weight %;
Aluminum sol is Sinopec catalyst asphalt in Shenli Refinery product, Al2O3Content is 21.5 weight %;
First Y type molecular sieve containing rare earth is made according to the method in CN1683244A embodiments 5;
Second Y type molecular sieve containing rare earth is made according to the method in CN101081369A embodiments 1;
Y type molecular sieve of the third containing rare earth is made according to the method in CN1958452A embodiments 1;
MFI structure molecular sieve is made according to the method in CN1147420A embodiments 1;
Rare earth chloride is purchased from Xitu Hi-Tech skill limited liability company of Baogang, and rare earth element therein is La and Ce.
In following embodiment and comparative example:
Specific surface area, Kong Rong and average pore size are all made of nitrogen absorption under low temperature-desorption method and are measured, and used instrument is The physical and chemical adsorption instrument ASAP2400 of Micro meritics companies of the U.S..Na in mesoporous active materials2O、Al2O3、SiO2、 P2O5, MgO and metal oxide (MxOy) content with x-ray fluorescence method measure (referring to《(RIPP is real for petrochemical analysis method Proved recipe method)》, Yang Cui is surely equal to be compiled, and Science Press, nineteen ninety publishes).
Preparation example 1
The preparation example is for illustrating phosphorus provided by the invention, metal-modified mesoporous silica-alumina material and preparation method thereof.
(1) first by a concentration of 90gAl2O3The Al of/L2(SO4)3Solution is placed in beaker, by a concentration of 25wt.% under stirring Ammonium hydroxide is added, until system pH=10.0, it is 40 DEG C to keep gelling temperature, collects metering plastic slurries;(2) under agitation According to SiO2:Al2O3=1:A concentration of 60gSiO is added into plastic slurries for 3 weight ratio2The waterglass of/L is warming up to 80 DEG C Ageing 1 hour, obtains the first solid sediment;(3) first solid sediment is pressed into its sediment butt:HCl:H2O= 1:0.08:12 weight ratio exchanges 30 minutes at 50 DEG C, and filtering washing obtains the second solid that sodium oxide content is less than 0.3% Sediment;(4) the second solid sediment is pressed into its sediment butt:H2O=1:10 weight ratio is mixed with beating with water, and is pressed P2O5:MgO:TiO2:Sediment butt=0.075 of second solid sediment:0.017:0.012:1 weight ratio sequentially adds Ammonium phosphate, magnesium nitrate and titanium sulfate react 2 hours at 60 DEG C, after filtering washing at 120 DEG C dry 10 hours up to this The phosphorus provided, metal-modified mesoporous silica-alumina material are provided.It is denoted as A-1.
A-1 has structure of similar to thin diaspore, and X-ray diffraction spectrogram is the same as feature shown in Fig. 1;Its elementary analytical chemistry forms For 0.08Na2O·74.2Al2O3·15.3SiO2·7.3P2O5·1.5MgO·1.0TiO2;Specific surface area 455m2/ g, Kong Rong 1.24cm3/ g, average pore size 10.9nm.
Preparation example 2
The preparation example is for illustrating phosphorus provided by the invention, metal-modified mesoporous silica-alumina material and preparation method thereof.
(1) with a concentration of 90gAl2O3The Al of/L2(SO4)3Solution and a concentration of 102gAl2O3/ L, Crater corrosion are 2.5 NaAlO2Solution is reaction raw materials, using cocurrent plastic mode, mixing plastic is carried out under being vigorously stirred, control system temperature is 40 DEG C, system pH=10.5 collects metering plastic slurries;(2) under stiring according to SiO2:Al2O3=1:1.2 weight ratio at A concentration of 100gSiO is added in rubber cement liquid2The waterglass of/L is warming up to 70 DEG C and is aged 2 hours, obtains the first solid sediment; (3) first solid sediment is pressed into its sediment butt:HCl:H2O=1:0.08:15 weight ratio exchanges at 60 DEG C 30 minutes, filtering washing obtained the second solid sediment that sodium oxide content is less than 0.3%;(4) P is pressed2O5:TiO2:MnO2:The Sediment butt=0.015 of two solid sediments:0.035:0.049:1 weight ratio is by the second solid sediment and di(2-ethylhexyl)phosphate Hydrogen ammonium, titanium sulfate and manganese chloride are mixed, 15 hours dry at 120 DEG C after grinding uniformly, are roasted 4 hours then at 600 DEG C Up to phosphorus provided by the invention, metal-modified mesoporous silica-alumina material.It is denoted as A-2.
A-2 has boehmite crystal phase structure, and X-ray diffraction spectrogram is the same as feature shown in Fig. 1;Its elementary analytical chemistry Group becomes 0.17Na2O·55.1Al2O3·34.4SiO2·1.5P2O5·3.5TiO2·4.9MnO2;Specific surface area 312m2/ g, Hole holds 0.87cm3/ g, average pore size 11.1nm.
Preparation example 3
The preparation example is for illustrating phosphorus provided by the invention, metal-modified mesoporous silica-alumina material and preparation method thereof.
(1) with a concentration of 90gAl2O3The Al of/L2(SO4)3The ammonium hydroxide of solution and a concentration of 24wt.% are reaction raw materials, are adopted With cocurrent plastic mode, it is vigorously stirred lower by Al2(SO4)3Solution and ammonium hydroxide carry out mixing plastic, and control system temperature is 50 DEG C, System pH=9.5 collects metering plastic slurries;(2) and under agitation according to SiO2:Al2O3=1:1.8 weight ratio to A concentration of 60gSiO is added in plastic slurries2The waterglass of/L is warming up to 60 DEG C and is aged 3 hours, obtains the first solid sediment; (3) first solid sediment is pressed into its sediment butt:Ammonium salt:H2O=1:1:It is small that 12 weight ratio exchanges 1 at 60 DEG C When, filtering washing obtains the second solid sediment that sodium oxide content is less than 0.3%;(4) precipitation of the second solid sediment is pressed Object butt:H2O=1:The second solid sediment of gained is mixed with beating by 10 weight ratio with water, and presses P2O5:Y2O3:Second solid Sediment butt=0.038 of sediment:0.032:Phosphoric acid is added in 1 weight ratio and yttrium nitrate solution is mixed, then at 70 It is reacted 2 hours at DEG C, 15 hours is dried at 120 DEG C up to phosphorus provided by the invention, metal-modified mesoporous after filtering washing Silica-alumina material.It is denoted as A-3.
A-3 has boehmite crystal phase structure, and X-ray diffraction spectrogram is the same as feature shown in Fig. 1;Its elementary analytical chemistry Group becomes 0.12Na2O·65.4Al2O3·27.2SiO2·3.7P2O5·3.1Y2O3;Specific surface area 418m2/ g, Kong Rong 1.09cm3/ g, average pore size 10.4nm.
Preparation example 4
The preparation example is for illustrating phosphorus provided by the invention, metal-modified mesoporous silica-alumina material and preparation method thereof.
(1) by a concentration of 102gAl2O3/ L, Crater corrosion 2.5NaAlO2Solution is placed in beaker, will be a concentration of under stirring 90gAl2O3The Al of/L2(SO4)3It is added, until system pH=8.5, it is 40 DEG C to keep gelling temperature, collects metering plastic slurries; (2) according to SiO under stirring2:Al2O3=1:A concentration of 100gSiO is added into plastic slurries for 2.1 weight ratio2The water glass of/L Glass is warming up to 70 DEG C and is aged 2 hours, obtains the first solid sediment;(3) the first solid sediment is pressed into its sediment butt: NH4Cl:H2O=1:1:10 weight ratio exchanges 1 hour at 60 DEG C, and filtering washing obtains the of sodium oxide content less than 0.3% Two solid sediments;(4) the second solid sediment is pressed into its sediment butt:H2O=1:8 weight ratio is mixed with beating with water, And press P2O5:MgO:TiO2:MnO2:ZnO:Sediment butt=0.012 of second solid sediment:0.01:0.012:0.012: 0.01:Phosphoric acid, magnesium nitrate, titanium sulfate, manganese chloride and zinc nitrate is added in 1 weight ratio, is reacted 2 hours at 70 DEG C, filters 10 hours are dried up to phosphorus provided by the invention, metal-modified mesoporous silica-alumina material at 120 DEG C after washing.It is denoted as A-4.
A-4 has structure of similar to thin diaspore, and X-ray diffraction spectrogram is the same as feature shown in Fig. 1;Its elementary analytical chemistry forms For 0.06Na2O·68.2Al2O3·26.1SiO2·1.1P2O5·0.9MgO·1.1TiO2·1.2MnO2·0.8ZnO;Compare table Area 408m2/ g, hole hold 1.03cm3/ g, average pore size 10.1nm.
Preparation example 5
The preparation example is for illustrating phosphorus provided by the invention, metal-modified mesoporous silica-alumina material and preparation method thereof.
(1) a concentration of 90gAl is used2O3The Al of/L2(SO4)3Solution and a concentration of 102gAl2O3/ L, Crater corrosion are 2.5 NaAlO2Solution is reaction raw materials, using cocurrent plastic mode, mixing plastic is carried out under being vigorously stirred, control system temperature is 35 DEG C, system pH=9.5 collects metering plastic slurries, and (2) are under stiring according to SiO2:Al2O3=1:1 weight ratio is at rubber cement A concentration of 60gSiO is added in liquid2The waterglass of/L is warming up to 70 DEG C and is aged 1 hour, obtains the first solid sediment;(3) mistake After drainage is washed, by the sediment butt of the first solid sediment:Ammonium salt:H2O=1:1:10 weight ratio and NH4Cl and deionization Water mixes, and ion exchange is carried out at 55 DEG C and obtains the second solid sediment that sodium oxide content is less than 0.3%;(4) by second Solid sediment reslurry, and press MgO:Sediment butt=0.025 of second solid sediment:Nitre is added in 1 weight ratio Sour magnesium reacts 1 hour at 65 DEG C, filters simultaneously 10 hours dry in 120 DEG C, obtains third solid sediment;It is heavy by third solid The sediment butt of starch:P2O5:La2O3=1:0.007:0.010 weight ratio is by drying sample and phosphoric acid and lanthanum chloride solution Mixing, it is 10 hours dry in 120 DEG C after grinding uniformly, change up to phosphorus provided by the invention, metal within 2 hours then at 550 DEG C of roastings The mesoporous silica-alumina material of property.It is denoted as A-5.
A-5 has boehmite phase structure, and X-ray diffraction spectrogram is the same as feature shown in Fig. 1;Its elementary analytical chemistry Group becomes 0.13Na2O·49.8Al2O3·45.6SiO2·0.7P2O5·2.5MgO·1.0La2O3;Specific surface area 360m2/ g, Hole holds 0.93cm3/ g, average pore size 10.3nm.
Preparation example 6
The preparation example is for illustrating phosphorus provided by the invention, metal-modified mesoporous silica-alumina material and preparation method thereof.
(1) by a concentration of 90gAl2O3The Al of/L2(SO4)3Solution is placed in beaker, is added with stirring a concentration of 25wt.% Ammonium hydroxide, until system pH=9.0, it is 40 DEG C to keep gelling temperature, collects metering plastic slurries;(2) it presses under agitation According to SiO2:Al2O3=1:A concentration of 60gSiO is added into plastic slurries for 3 weight ratio2The waterglass of/L, be warming up to 60 DEG C it is old Change 2 hours, obtains the first solid sediment;(3) first solid sediment is pressed into its sediment butt:HCl:H2O=1: 0.08:10 weight ratio exchanges 1 hour at 50 DEG C, and filtering washing obtains Na2Second solid of the O content less than 0.3% precipitates Object;(4) by the second solid sediment reslurry and by the sediment butt of the second solid sediment:P2O5=1:0.6 weight It than being mixed with phosphoric acid, is stirred 1 hour at 70 DEG C, filters and 10 hours dry in 120 DEG C, obtain third solid sediment;It will Obtained third solid sediment and rare earth chloride (containing lanthanide-indueed shift) solution, by the precipitation of third solid sediment Object butt:RE2O3=1:5.5 weight ratio with mix, it is 10 hours dry in 120 DEG C after grinding uniformly, it is small then at 550 DEG C of roastings 2 When up to phosphorus provided by the invention, metal-modified mesoporous silica-alumina material.It is denoted as A-6.
A-6 has typical boehmite crystal phase structure, and X-ray diffraction spectrogram is the same as feature shown in Fig. 1;Its element point Analysis chemical composition is 0.11Na2O·72.4Al2O3·21.2SiO2·0.6P2O5·5.3RE2O3;Specific surface area 396m2/ g, hole Hold 0.96cm3/ g, average pore size 9.7nm.
Preparation example 7
The preparation example is for illustrating phosphorus provided by the invention, metal-modified mesoporous silica-alumina material and preparation method thereof.
(1) a concentration of 90gAl is used2O3The Al of/L2(SO4)3Solution and a concentration of 102gAl2O3/ L, Crater corrosion 2.5 NaAlO2Solution is reaction raw materials, using cocurrent plastic mode, mixing plastic is carried out under being vigorously stirred, control system temperature is 35 DEG C, system pH=9.5, metering plastic slurries are collected, (2) are under stiring according to SiO2:Al2O3=1:1.3 weight ratio at A concentration of 60gSiO is added in rubber cement liquid2The waterglass of/L is warming up to 70 DEG C and is aged 2 hours, obtains the first solid sediment; (3) after filtering washing, by the sediment butt of the first solid sediment:Ammonium salt:H2O=1:1:15 weight ratio and NH4It Cl and goes Ionized water mixes, and ion exchange is carried out at 65 DEG C and obtains the second solid sediment that sodium oxide content is less than 0.3%;(4) it presses P2O5:MgO:Sediment butt=0.015 of second solid sediment:0.035:1 weight ratio is by the second solid sediment and phosphorus Sour and magnesium nitrate is mixed, 10 hours dry at 120 DEG C after grinding uniformly, and 2 hours are roasted then at 600 DEG C up to the present invention The phosphorus of offer, metal-modified mesoporous silica-alumina material.It is denoted as A-7.
A-7 has structure of similar to thin diaspore, and X-ray diffraction spectrogram is the same as feature shown in Fig. 1;Its elementary analytical chemistry forms For 0.16Na2O·55.4Al2O3·38.1SiO2·1.5P2O5·3.5MgO;Specific surface area 329m2/ g, hole hold 0.88cm3/ g, Average pore size 10.7nm.
Compare preparation example 1
The comparison preparation example is for illustrating mesoporous silica-alumina material and preparation method thereof.
Mesoporous silica-alumina material is prepared according to the method for preparation example 1, unlike, do not include step (4), but directly by the Mesoporous silica-alumina material of the product obtained after two solid sediments are 10 hours dry at 120 DEG C as reference, is denoted as DA-1.
DA-1 has structure of similar to thin diaspore, X-ray diffraction spectrogram similar to A-1;Its elementary analytical chemistry group becomes 0.19Na2O·81.9Al2O3·16.7SiO2;Specific surface area 514m2/ g, hole hold 1.45cm3/ g, average pore size 11.3nm.
Compare preparation example 2
The comparison preparation example is for illustrating mesoporous silica-alumina material of P Modification and preparation method thereof.
Prepare mesoporous silica-alumina material according to the method for preparation example 1, unlike, be added without in step (4) magnesium nitrate and Titanium sulfate;The second solid sediment is pressed into its sediment butt:H2O=1:10 weight ratio is mixed with beating with water, and is pressed P2O5:Sediment butt=0.075 of second solid sediment:Ammonium phosphate is added in 1 weight ratio, and it is small that 2 are reacted at 60 DEG C When, the mesoporous silica-alumina material of the product that is obtained after dry 10 hours at 120 DEG C after filtering washing as the P Modification of reference is remembered For DA-2.
DA-2 has structure of similar to thin diaspore, X-ray diffraction spectrogram similar to A-1;Its elementary analytical chemistry group becomes 0.08Na2O·76.6Al2O3·15.8SiO2·7.3P2O5;Specific surface area 469m2/ g, hole hold 1.31cm3/ g, average pore size 11.0nm。
Compare preparation example 3
The comparison preparation example is for illustrating metal-modified mesoporous silica-alumina material and preparation method thereof.
Mesoporous silica-alumina material is prepared according to the method for preparation example 1, unlike, it is added without ammonium phosphate in step (4);I.e. The second solid sediment of gained is pressed into its sediment butt:H2O=1:10 weight ratio is mixed with beating with water, and presses MgO:TiO2: Sediment butt=0.017 of second solid sediment:0.012:Magnesium nitrate and titanium sulfate is added in 1 weight ratio, then at 60 DEG C Lower reaction 2 hours, metal-modified mesoporous of the product obtained after 10 hours dry at 120 DEG C after filtering washing as reference Silica-alumina material is denoted as DA-3.
DA-3 has structure of similar to thin diaspore, X-ray diffraction spectrogram similar to A-1;Its elementary analytical chemistry group becomes 0.08Na2O·77.2Al2O3·15.9SiO2·1.5MgO·1.0TiO2;Specific surface area 496m2/ g, hole hold 1.38cm3/ g is put down Equal aperture 11.2nm.
Embodiment 1
The embodiment is for illustrating catalytic cracking catalyst provided by the invention and preparation method thereof.
The boehmite of 20 parts by weight in terms of butt is mixed with beating with deionized water, and is added into obtained slurries Enter hydrochloric acid peptization, acid-aluminum ratio (weight ratio) is 0.20:1, then by temperature rise to 65 DEG C be acidified 1 hour, be then separately added into The slurries (solid content be 25 weight %) of 28 parts by weight kaolin clay of butt meter, 13 parts by weight in terms of butt Aluminum sol and Slurries (the solid content of the phosphorus of 10 parts by weight in terms of butt prepared by preparation example 1, metal-modified mesoporous silica-alumina material A-1 For 18 weight %), it stirs 20 minutes, the described second Y containing rare earth of 29 parts by weight in terms of butt is added thereto again later Type molecular sieve pulp (solid content is 35 weight %) continues spray drying after stirring and microspherical catalyst is made.Then by the microballoon Catalyst roasts 1 hour at 500 DEG C, then (NH is used at 60 DEG C4)2SO4Solution washs (wherein, (NH4)2SO4:Microballoon is catalyzed Agent:H2O=0.05:1:10) to Na2O content be less than 0.25 weight %, then eluted and filtered with deionized water, later then at It is dried at 110 DEG C, obtains catalytic cracking catalyst C1, wherein on the basis of the total weight of the catalytic cracking catalyst C1, institute State mesoporous active materials containing 10 weight % in catalytic cracking catalyst C1, the Y type molecular sieve containing rare earth of 29 weight %, 28 The Al of the kaolin of weight %, 33 weight %2O3Binder.
Comparative example 1
The comparative example is for illustrating catalytic cracking catalyst of reference and preparation method thereof.
Catalytic cracking catalyst is prepared according to the method for embodiment 1, unlike, phosphorus, the metal that will be prepared by preparation example 1 Modified mesoporous silica-alumina material A-1 is replaced with the mesoporous silica-alumina material DA-1 prepared by comparison preparation example 1 of identical weight part, is obtained To reference catalytic cracking catalyst CB1, wherein on the basis of the total weight of the reference catalytic cracking catalyst CB1, the ginseng Than mesoporous silica-alumina material, 29 weight % containing 10 weight % in catalytic cracking catalyst CB1 the Y type molecular sieve containing rare earth, The Al of the kaolin of 28 weight %, 33 weight %2O3Binder.
Comparative example 2
The comparative example is for illustrating catalytic cracking catalyst of reference and preparation method thereof.
Catalytic cracking catalyst is prepared according to the method for embodiment 1, unlike, phosphorus, the metal that will be prepared by preparation example 1 The mesoporous silica-alumina material DA- of the P Modification prepared by comparison preparation example 2 of modified mesoporous silica-alumina material A-1 identical weight parts 2 replace, and obtain reference catalytic cracking catalyst CB2, wherein using the total weight of the reference catalytic cracking catalyst CB2 as base Standard, the Y containing rare earth of the mesoporous silica-alumina material containing 10 weight %, 29 weight % in the reference catalytic cracking catalyst CB2 The Al of type molecular sieve, the kaolin of 28 weight %, 33 weight %2O3Binder.
Comparative example 3
The comparative example is for illustrating catalytic cracking catalyst of reference and preparation method thereof.
Catalytic cracking catalyst is prepared according to the method for embodiment 1, unlike, phosphorus, the metal that will be prepared by preparation example 1 The metal-modified mesoporous silica-alumina material prepared by comparison preparation example 3 of modified mesoporous silica-alumina material A-1 identical weight parts DA-3 is replaced, and obtains reference catalytic cracking catalyst CB3, wherein the total weight with the reference catalytic cracking catalyst CB3 is Benchmark, the mesoporous silica-alumina material containing 10 weight % in the reference catalytic cracking catalyst CB3,29 weight % containing rare earth The Al of Y type molecular sieve, the kaolin of 28 weight %, 33 weight %2O3Binder.
Comparative example 4
The comparative example is for illustrating catalytic cracking catalyst of reference and preparation method thereof.
Catalytic cracking catalyst is prepared according to the method for embodiment 1, unlike, it is added without phosphorus, metal-modified mesoporous Silica-alumina material A-1, and the kaolin of phosphorus, the identical dry weights of metal-modified mesoporous silica-alumina material A-1 is substituted, joined Than catalytic cracking catalyst CB4, wherein on the basis of the total weight of the reference catalytic cracking catalyst CB4, the reference is urged The kaolin of the Y type molecular sieve containing rare earth, 38 weight % containing 29 weight % in fluidized cracking catalysts CB4,33 weight % Al2O3Binder.
Embodiment 2
The embodiment is for illustrating catalytic cracking catalyst provided by the invention and preparation method thereof.
20 parts by weight kaolin clay in terms of butt are mixed with beating with deionized water, add 20 parts by weight in terms of butt Boehmite, and into obtained slurries be added hydrochloric acid peptization, acid-aluminum ratio (weight) be 0.20:1, then temperature is risen to 65 DEG C are acidified 1 hour, be then separately added into the Aluminum sol of 5 parts by weight in terms of butt, 30 parts by weight in terms of butt by making The slurries (solid content is 20 weight %) of phosphorus, metal-modified mesoporous silica-alumina material A-2 prepared by standby example 2, are stirred 20 minutes, it The described first Y type molecular sieve containing rare earth that 13 parts by weight in terms of butt are added thereto again afterwards, 10 weight in terms of butt The mixing slurry of the Y type molecular sieve of the third containing rare earth of part and the MFI structure molecular sieve of 2 parts by weight in terms of butt Liquid (solid content is 35 weight %) continues spray drying after stirring and microspherical catalyst is made.Then by the microspherical catalyst 500 It is roasted 1 hour at DEG C, then uses (NH at 60 DEG C4)2SO4Solution washs (wherein, (NH4)2SO4:Microspherical catalyst:H2O= 0.05:1:10) to Na2O content is less than 0.25 weight %, is then eluted and is filtered with deionized water, dried at 110 DEG C later It is dry, obtain catalytic cracking catalyst C2, wherein on the basis of the total weight of the catalytic cracking catalyst C2, the catalysis is split Change mesoporous active materials containing 30 weight % in catalyst C2, the Y type molecular sieve containing rare earth of 23 weight %, 2 weight % The Al of MFI structure molecular sieve, the kaolin of 20 weight %, 25 weight %2O3Binder.
Embodiment 3
The embodiment is for illustrating catalytic cracking catalyst provided by the invention and preparation method thereof.
28 parts by weight kaolin clay in terms of butt are mixed with beating with deionized water, add 30 parts by weight in terms of butt Boehmite, and into obtained slurries be added hydrochloric acid peptization, acid-aluminum ratio (weight) be 0.20:1, then temperature is risen to 65 DEG C be acidified 1 hour, be then separately added into 20 parts by weight in terms of butt the phosphorus prepared by preparation example 3, it is metal-modified in The slurries (solid content is 25 weight %) of hole silica-alumina material A-3, stir 20 minutes, are added 15 in terms of butt thereto again later The described second Y type molecules containing rare earth of the described first Y type molecular sieve containing rare earth of parts by weight and 5 parts by weight in terms of butt The mixed serum (solid content is 35 weight %) of sieve and the re chloride of 2 parts by weight in terms of rare earth oxide, continue Microspherical catalyst is made in spray drying after stirring.Then the microspherical catalyst is roasted 1 hour at 500 DEG C, then at 60 DEG C With (NH4)2SO4Solution washs (wherein, (NH4)2SO4:Microspherical catalyst:H2O=0.05:1:10) to Na2O content is less than 0.25 Weight % is then eluted and is filtered with deionized water, is dried at 110 DEG C later, and catalytic cracking catalyst C3 is obtained, In, contain 20 weight %'s on the basis of the total weight of the catalytic cracking catalyst C3, in the catalytic cracking catalyst C3 The Al of mesoporous active materials, the Y type molecular sieve containing rare earth of 20 weight %, the kaolin of 28 weight %, 30 weight %2O3It bonds Agent, 2 weight % rare earth oxide.
Embodiment 4
The embodiment is for illustrating catalytic cracking catalyst provided by the invention and preparation method thereof.
By the kaolin of 40 parts by weight in terms of butt with the Aluminum sol of 15 parts by weight in terms of butt and in terms of butt The phosphorus prepared by preparation example 4 of 15 parts by weight, metal-modified mesoporous silica-alumina material A-4 slurries (solid content is 20 weights Amount %) it is mixed with beating, it stirs 120 minutes, described second that 15 parts by weight in terms of butt are added thereto again later contains rare earth Y type molecular sieve and the mixed serums of Y type molecular sieve of the third containing rare earth of 15 parts by weight in terms of butt (solid content is 35 weight %), continue spray drying after stirring and microspherical catalyst is made.Then the microspherical catalyst is roasted to 1 at 500 DEG C small When, then (NH is used at 60 DEG C4)2SO4Solution washs (wherein, (NH4)2SO4:Microspherical catalyst:H2O=0.05:1:10) to Na2O Content is less than 0.25 weight %, is then eluted and is filtered with deionized water, dried at 110 DEG C later, obtain catalytic cracking Catalyst C4, wherein on the basis of the total weight of the catalytic cracking catalyst C4, contain in the catalytic cracking catalyst C4 The mesoporous active materials of 15 weight %, the Y type molecular sieve containing rare earth of 30 weight %, the kaolin of 40 weight %, 15 weight % Al2O3Binder.
Embodiment 5
The embodiment is for illustrating catalytic cracking catalyst provided by the invention and preparation method thereof.
(1) Ludox is prepared:
1.7L hydrochloric acid is diluted with 8.0kg decationized Y sieve water, by 7.7kg sodium silicates 8.0kg decationized Y sieve water It is diluted, the sodium silicate diluted is slowly added in above-mentioned hydrochloric acid weak solution under stirring, obtains SiO2A concentration of 7.8 weight Measure %, the Ludox that pH value is 2.8.
(2) catalytic cracking catalyst is prepared:
The kaolin of 10 parts by weight in terms of butt, stirring are added in the above-mentioned Ludox of 20 parts by weight in terms of butt The phosphorus of 40 parts by weight in terms of butt prepared by preparation example 5, the slurries of metal-modified mesoporous silica-alumina material A-5 are added after 1h (solid content is 18 weight %) is mixed with beating, and described first that 10 parts by weight in terms of butt are added thereto again later contains rare earth Y type molecular sieve, 10 parts by weight in terms of butt the described second Y type molecular sieve containing rare earth and 10 parts by weight in terms of butt Y type molecular sieve slurries (solid content be 30 weight %s) of the third containing rare earth, after continuing stirring spray drying microballoon is made Catalyst.Then the microspherical catalyst is used to (NH at 60 DEG C4)2SO4Solution washs (wherein, (NH4)2SO4:Microspherical catalyst: H2O=0.05:1:10) to Na2O content is less than 0.25 weight %, is then eluted and is filtered with deionized water, later then at 110 DEG C Lower drying, obtains catalytic cracking catalyst C5, wherein described to urge on the basis of the total weight of the catalytic cracking catalyst C5 The Y type molecular sieve containing rare earth, 10 weights of mesoporous active materials, 30 weight % containing 40 weight % in fluidized cracking catalysts C5 Measure the kaolin of %, the SiO of 20 weight %2Binder.
Embodiment 6
The embodiment is for illustrating catalytic cracking catalyst provided by the invention and preparation method thereof.
The boehmite of 18 parts by weight in terms of butt is mixed with beating with deionized water, and is added into obtained slurries Enter hydrochloric acid peptization, acid-aluminum ratio (weight) is 0.20:1, temperature is then risen to 65 DEG C and is acidified 1 hour, is then separately added into dry The slurries (solid content be 25 weight %) of 30 parts by weight kaolin clay of base meter, 7 parts by weight in terms of butt Aluminum sol and with Slurries (the solid content 18 of the phosphorus of 5 parts by weight of butt meter prepared by preparation example 6, metal-modified mesoporous silica-alumina material A-6 Weight %), it stirs 20 minutes, the described first Y types containing rare earth point of 18 parts by weight in terms of butt is added thereto again later (solid content is 35 weights to the mixed serum of son sieve and the described second Y type molecular sieve containing rare earth of 22 parts by weight in terms of butt Measure %), continue spray drying after stirring and microspherical catalyst is made.Then the microspherical catalyst is roasted 1 hour at 500 DEG C, (NH is used at 60 DEG C again4)2SO4Solution washs (wherein, (NH4)2SO4:Microspherical catalyst:H2O=0.05:1:10) to Na2O contains Amount is less than 0.25 weight %, is then eluted and is filtered with deionized water, dried at 110 DEG C later, obtained catalytic cracking and urge Agent C6, wherein on the basis of the total weight of the catalytic cracking catalyst C6, contain 5 in the catalytic cracking catalyst C6 The mesoporous active materials of weight %, the Y type molecular sieve containing rare earth of 40 weight %, the kaolin of 30 weight %, 25 weight % Al2O3Binder.
Embodiment 7
The embodiment is for illustrating catalytic cracking catalyst provided by the invention and preparation method thereof.
Catalytic cracking catalyst is prepared according to the method for embodiment 1, unlike, phosphorus, the metal that will be prepared by preparation example 1 The phosphorus prepared by preparation example 7, metal-modified mesoporous silica-alumina material A- of modified mesoporous silica-alumina material A-1 identical weight parts 7 replace, and obtain catalytic cracking catalyst C7, wherein on the basis of the total weight of the catalytic cracking catalyst C7, the catalysis The Y type molecular sieve containing rare earth, the 28 weight % of mesoporous active materials, 29 weight % containing 10 weight % in Cracking catalyst C7 Kaolin, 33 weight % Al2O3Binder.
Embodiment 8-14
Embodiment 8-14 is used to illustrate the test of catalytic cracking catalyst performance provided by the invention.
Respectively by the catalytic cracking catalyst C1-C7 of above-mentioned preparation agings 17 under conditions of 800 DEG C, 100% water vapour Hour, it is filled in later in small fixed flowing bed ACE devices (being purchased from KTI companies of the U.S.), amount of fill is respectively 9g.So Afterwards, reaction temperature be 500 DEG C, air speed 16h-1, agent weight of oil ratio be 6:Feedstock oil shown in table 1 is carried out under conditions of 1 Catalytic cracking reaction, reaction result are listed in table 2 and table 3.Wherein, coke selectivity refers to the ratio of coke yield and conversion ratio.
Comparative example 5-8
Comparative example 5-8 is used to illustrate the test of the catalytic cracking catalyst performance of reference.
Catalytic cracking reaction is carried out to feedstock oil according to the method for embodiment 8-14, unlike, catalytic cracking is catalyzed Agent C1-C7 uses catalytic cracking catalyst CB1, CB2, CB3 and CB4 of the reference of identical weight part to substitute respectively, reaction result row In table 2.
Table 1
Table 2
Table 3
The result of table 2 and table 3 illustrates, compared with identical with zeolite content but catalyst CB4 without mesoporous active materials, this The catalyst that invention provides can be obviously improved the selectivity of coke, and content of sulfur in gasoline is greatly lowered, while also have higher Cracking activity;But use catalyst CB1 phase without phosphorus and metal-modified mesoporous active materials identical as each component content Than the coke yield of catalyst provided by the invention reduces, and coke selectivity is obviously improved, and content of sulfur in gasoline is big Amplitude reduction;Compared with the catalyst CB2 of mesoporous active materials that are identical with each component content but using P Modification, the present invention provides The content of sulfur in gasoline of catalyst be greatly lowered;It is identical as each component content but using metal-modified mesoporous active materials Catalyst CB3 is compared, and the coke yield of catalyst provided by the invention reduces, and coke selectivity is obviously improved, and Also have the effect of preferably reducing content of sulfur in gasoline.
It can be seen that catalytic cracking catalyst provided by the invention can not only show during heavy oil catalytic cracking Go out better coke selectivity and higher catalytic cracking activity, but also higher yield of gasoline and lower vapour can be obtained Oily sulfur content.
The preferred embodiment of the present invention has been described above in detail, still, during present invention is not limited to the embodiments described above Detail can carry out a variety of simple variants to technical scheme of the present invention within the scope of the technical concept of the present invention, this A little simple variants all belong to the scope of protection of the present invention.
It is further to note that specific technical features described in the above specific embodiments, in not lance In the case of shield, it can be combined by any suitable means.In order to avoid unnecessary repetition, the present invention to it is various can The combination of energy no longer separately illustrates.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally The thought of invention, it should also be regarded as the disclosure of the present invention.

Claims (19)

1. a kind of catalytic cracking catalyst, which is characterized in that described to urge on the basis of the total weight of the catalytic cracking catalyst Fluidized cracking catalysts contain the cracking activity constituent element of 1-60 weight %, the mesoporous active materials of 1-50 weight %, 1-70 weight % Clay and 1-70 weight % binder;There is the mesoporous active materials boehmite crystal phase structure, the mesoporous to live It is with the anhydrous chemical expression of the weight ratio meter of oxide in property material:(0-0.2)Na2O·(40-85)Al2O3·(10- 55)SiO2·(0.5-10)P2O5·(0.5-10)MxOy, wherein metal M is selected from Mg, the periodic table of elements IIB, IIIB, IVB, VIIB It is one or more in race's element and lanthanide series rare-earth elements, highest valent state when y is metal M formation oxides, and x With the numerical value of y the chemical valence of M and O is balanced, and the specific surface area of the mesoporous active materials is 200-500m2/ g, Kong Rong For 0.5-1.5cm3/ g, average pore size 8-18nm;
The cracking activity constituent element contains the Y type molecular sieve containing rare earth of 90-100 weight %, the Y type molecular sieve containing rare earth One in the first Y type molecular sieve containing rare earth, the second Y type molecular sieve of Y type molecular sieve and third containing rare earth containing rare earth Kind is a variety of;
Wherein, the preparation method of the described first Y type molecular sieve containing rare earth includes:Under stiring, by the Y type molecular sieve containing rare earth It is contacted with silicon tetrachloride, the temperature of contact is 100-500 DEG C, and the time of contact is 1-10 hours, the Y type molecules containing rare earth The weight ratio of sieve and silicon tetrachloride is 1:0.05-0.5;
The silica alumina ratio of described second Y type molecular sieve containing rare earth is 5-30:1, initial lattice constant is 2.430-2.460nm, with Content of rare earth on the basis of the total weight of described second Y type molecular sieve containing rare earth and in terms of oxide is 10-20 weight %, is put down The ratio of weighing apparatus lattice constant and initial lattice constant is at least 0.985, wherein the X-ray diffraction analysis molecular sieve is in 2 θ 12.43 ± 0.06 ° and 11.87 ± 0.06 ° of two diffraction peak intensity ratio I1/I2More than 1;
The preparation method of Y type molecular sieve of the third containing rare earth includes:By super-stable Y molecular sieves and a concentration of 0.01-2N Acid solution is with liquid-solid ratio 4-20:1 ratio is sufficiently mixed at 20-100 DEG C, washing, filtering after processing 10-300 minutes, then is added Enter rare-earth salt solution and carry out rare earth ion exchanged, is washed, filtered and dried successively after exchange.
2. catalytic cracking catalyst according to claim 1, wherein using the total weight of the catalytic cracking catalyst as base Standard, the catalytic cracking catalyst contain the cracking activity constituent element of 10-50 weight %, 5-40 weight % mesoporous active materials, The binder of the clay and 10-60 weight % of 10-60 weight %.
3. catalytic cracking catalyst according to claim 1, wherein the specific surface area of the mesoporous active materials is 300- 450m2/ g, Kong Rongwei 0.7-1.2cm3/ g, average pore size 10-15nm.
4. catalytic cracking catalyst according to claim 1, wherein the metal M is Mg, Zn, Y, Ti, Mn, La and Ce In one or more mixing.
5. according to the catalytic cracking catalyst described in any one of claim 1-4, wherein the mesoporous active materials according to Following methods are prepared:
(1) silicon source and aqueous slkali are obtained into plastic slurries room temperature is at 85 DEG C and plastic, control plastic pH value are 7-11;
(2) according to SiO2:Al2O3=1:Silicon source is added into the plastic slurries in the weight ratio of (0.6-9), in room temperature to 90 DEG C Lower ageing 1-5 hours, obtains the first solid sediment;
(3) by first solid sediment and ammonium salt or acid solution contact treatment, sodium oxide content is obtained by filtration and is less than 0.3 weight Measure the second solid sediment of %;
(4) by second solid sediment, the compound of phosphorus source and metal M, according to P2O5:MxOy:The second solid precipitation The sediment butt of object=(0.005-0.1):(0.005-0.1):1 weight ratio contact treatment, and product of contact is dried.
6. catalytic cracking catalyst according to claim 5, wherein silicon source described in step (1) is selected from aluminum nitrate, sulfuric acid It is one or more in aluminium and aluminium chloride;The alkaline solution is selected from ammonium hydroxide, sodium hydroxide solution, potassium hydroxide solution and inclined aluminium It is one or more in acid sodium solution.
7. catalytic cracking catalyst according to claim 5, wherein silicon source described in step (2) is selected from waterglass, silicic acid It is one or more in sodium, tetramethoxy-silicane, tetraethoxy-silicane, tetrapropoxy-silicane, four butoxy silicon and silica.
8. catalytic cracking catalyst according to claim 5, wherein in step (3) will first solid sediment and The process of ammonium salt contact treatment is by the first solid sediment obtained by step (2) by its sediment butt:Ammonium salt:H2O=1: (0.1-1):The weight ratio of (5-30) in room temperature to exchanging at 100 DEG C, until sodium oxide content is less than 0.3 weight in solid sediment Measure %.
9. catalytic cracking catalyst according to claim 5, wherein ammonium salt described in step (3) is selected from ammonium chloride, sulfuric acid It is one or more in ammonium, ammonium nitrate, ammonium carbonate and ammonium hydrogen carbonate.
10. catalytic cracking catalyst according to claim 5, wherein in step (3) will first solid sediment and The process of acid solution contact treatment is by the first solid sediment obtained by step (2) by its sediment butt:Acid:H2O=1: (0.03-0.30):The weight ratio of (5-30) is in room temperature at least exchanging 0.2 hour at 100 DEG C.
11. catalytic cracking catalyst according to claim 5, wherein the acid in acid solution described in step (3) is selected from sulphur It is one or more in acid, hydrochloric acid and nitric acid.
12. catalytic cracking catalyst according to claim 5, wherein in step (4) by second solid sediment, The contact treatment process of phosphorus source and the compound of metal, selected from it is following a), b), c), d) during one kind:
A) second solid sediment is pressed into its sediment butt:H2O=1:The weight ratio of (5-20) is mixed with beating with water, then The compound of phosphorus source and metal M is added sequentially in above-mentioned slurries, in room temperature to contact treatment at 90 DEG C at least 0.2 hour, It is 10-20 hours dry at 100 DEG C -150 DEG C after filtering washing;
B) second solid sediment is pressed into its sediment butt:H2O=1:The weight ratio of (5-20) is mixed with beating with water, then Phosphorus source is added in above-mentioned slurries, in room temperature to contact treatment at 90 DEG C at least 0.2 hour, directly with metal M's after filtering Compound mixes in proportion, 10-20 hours dry at 100 DEG C -150 DEG C after grinding uniformly;
C) second solid sediment is pressed into its sediment butt:H2O=1:The weight ratio of (5-20) is mixed with beating with water, then The compound of phosphorus source and the first metal M is added in above-mentioned slurries, it is small to contact treatment at 90 DEG C at least 0.2 in room temperature When, third solid sediment is obtained after filtering, then third solid sediment is directly mixed with the compound of second of metal M, It is 10-20 hours dry at 100 DEG C -150 DEG C after grinding uniformly, wherein the compound of the first metal M and second of gold medal The compound for belonging to M is identical or different;
D) the second solid sediment is directly mixed with phosphorus source and the compound of metal M in proportion, grinding uniformly after 100 DEG C- It is 10-20 hours dry at 150 DEG C.
13. catalytic cracking catalyst according to claim 5, wherein after the drying steps described in step (4), also wrap It includes and roasts gained desciccate 1-4 hours at 500 DEG C -700 DEG C.
14. catalytic cracking catalyst according to claim 5, wherein phosphorus source described in step (4) is selected from ammonium phosphate, phosphorus It is one or more in sour hydrogen diammonium, ammonium dihydrogen phosphate and phosphoric acid.
15. catalytic cracking catalyst according to claim 5, wherein the compound of metal M is water-soluble in step (4) Compound.
16. catalytic cracking catalyst according to claim 5, wherein the compound of the metal M described in step (4) is Nitrate, sulfate or the chloride of metal M.
17. according to the catalytic cracking catalyst described in any one of claim 1-4, wherein the cracking activity constituent element is also Containing MFI structure molecular sieve, with the anhydrous chemical composition expression formula of the molar ratio computing of oxide in the MFI structure molecular sieve For:(0.01-0.25)RE2O3·(0.005-0.02)Na2O·Al2O3·(0.2-1)P2O5·(35-120)SiO2, the molecular sieve Absorption weight ratio to n-hexane and hexamethylene is 4-5:1.
18. the preparation method of the catalytic cracking catalyst described in any one of claim 1-17, this method includes will be described Cracking activity constituent element, mesoporous active materials, clay and binder are mixed with beating, and are then spray-dried, are washed successively again, mistake Filter and drying.
19. application of the catalytic cracking catalyst described in any one of claim 1-17 in heavy oil catalytic cracking.
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