CN106166565A - Tensioner for rolling equipment - Google Patents
Tensioner for rolling equipment Download PDFInfo
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- CN106166565A CN106166565A CN201610325768.5A CN201610325768A CN106166565A CN 106166565 A CN106166565 A CN 106166565A CN 201610325768 A CN201610325768 A CN 201610325768A CN 106166565 A CN106166565 A CN 106166565A
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- 238000005096 rolling process Methods 0.000 title claims abstract description 55
- 238000001514 detection method Methods 0.000 claims abstract description 24
- 238000003801 milling Methods 0.000 claims abstract 12
- 239000002184 metal Substances 0.000 claims description 49
- 238000010276 construction Methods 0.000 claims description 2
- 230000002441 reversible effect Effects 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims 2
- 230000003247 decreasing effect Effects 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005098 hot rolling Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 230000005355 Hall effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/48—Tension control; Compression control
- B21B37/50—Tension control; Compression control by looper control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/48—Tension control; Compression control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
- B21B38/06—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring tension or compression
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/14—Guiding, positioning or aligning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2265/00—Forming parameters
- B21B2265/02—Tension
- B21B2265/06—Interstand tension
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Force Measurement Appropriate To Specific Purposes (AREA)
- Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
- Control Of Metal Rolling (AREA)
- Metal Rolling (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种用于轧制设备的张紧装置,所述张紧装置用于检测并调节条或金属板在两个相邻的轧机之间的中间机架区段中的张力。The invention relates to a tensioning device for a rolling installation for detecting and adjusting the tension of a strip or sheet metal in an intermediate stand section between two adjacent rolling mills.
背景技术Background technique
张紧装置是已知的,用于置于两个相邻的轧机之间的中间位置的金属板的热轧设备,以检测并调节加工中的条或金属板在中间机架区段中所受到的张力。Tensioning devices are known for hot-rolling equipment for sheet metal placed in an intermediate position between two adjacent rolling stands to detect and adjust the tension of the strip or sheet metal being processed in the intermediate stand section. under tension.
为了赋予产品所需的特性并且达到高的质量标准,监测条或金属板的张力。In order to impart the desired properties to the product and to achieve high quality standards, the tension of the strip or sheet metal is monitored.
例如,已知例如条或板的外形和平面度的特性取决于在整个轧制过程中,特别是条或板未被直接支撑的中间机架区段中维持的适当且恒定的张力值。For example, it is known that properties such as profile and flatness of a strip or plate depend on maintaining a proper and constant tension value throughout the rolling process, especially in intermediate stand sections where the strip or plate is not directly supported.
已知张紧装置包括张紧辊,该张紧辊安装在支撑上并且布置成在两个相邻的轧机之间的中间机架区段中与条或板接触。Tensioning devices are known comprising tensioning rollers mounted on supports and arranged in contact with the strip or plate in the intermediate stand section between two adjacent rolling mills.
可以驱动张紧辊以便相对于检测的张力值与条或板相互作用,从而作用在具有支撑的位于轴线上的液压马达。The tension roller can be driven to interact with the strip or plate relative to the sensed tension value, acting on an on-axis hydraulic motor with support.
通过安装成靠近张紧辊的测力传感器检测条或金属板的张力值。The tension value of the strip or metal plate is detected by a load cell mounted close to the tension roller.
可替代地,通过读取液压命令设备的位置和/或压力可以获得条或金属板的张力值。Alternatively, strip or sheet tension values may be obtained by reading the position and/or pressure of hydraulic command devices.
已知类型的用于轧制设备的张紧装置的典型缺点是它们要求大的安装空间,这显著影响一个轧机与下一个轧机之间的距离。A typical disadvantage of known types of tensioning devices for rolling installations is that they require a large installation space, which significantly affects the distance between one rolling stand and the next.
前一种张紧装置引起的一个缺点在于轧机之间大的距离导致条或金属板在工作期间温度下降,这对热轧步骤造成相当大的缺陷,并且会在后续的轧制道次之前要求操作以恢复温度。One disadvantage caused by the former tensioning device is that the large distance between the rolling stands leads to a drop in temperature of the strip or sheet during operation, which creates considerable drawbacks for the hot rolling step and would require Operate to restore temperature.
另一个随之引起的缺点在于,与在更高温度执行的相同步骤所要求的能量相比,需要更多能量来对条或金属板执行相同的加工。Another attendant disadvantage is that more energy is required to perform the same processing on a strip or sheet metal than would be required to perform the same step at a higher temperature.
另一个缺点在于,支撑接触元件并使其运动的设备的活动件之间产生滑动摩擦:这种摩擦引起过早磨损以及张紧装置的动作中的低效和不精确。Another disadvantage consists in the creation of sliding friction between the movable parts of the equipment supporting and moving the contact elements: this friction causes premature wear and inefficiencies and inaccuracies in the action of the tensioning device.
JP62156013描述了一种具有接触辊的张紧装置,该接触辊布置在具有大体垂直的轴线的液压缸的轴的端部,张力检测元件(在这种具体情况下是测力传感器)布置在改液压缸下方。JP62156013 describes a tensioning device with a contact roller arranged at the end of the shaft of a hydraulic cylinder with a substantially vertical axis, the tension sensing element (in this particular case a load cell) arranged in a modified Below the hydraulic cylinder.
在此方案中,接触辊/液压缸的组合直接作用在测力传感器上,可能对其造成破坏并且引起测量的不精确。In this solution, the contact roller/hydraulic cylinder combination acts directly on the load cell, potentially damaging it and causing measurement inaccuracies.
US 5,718,138描述了一种具有接触辊的张紧装置,该接触辊与连接至液压缸的轴的支撑臂关联上,以便限定接触辊相对于条或金属板的放置平面的所需高度。US 5,718,138提供了检测条的张力的两种方法,第一种方法使用与张紧装置大体关联上的测力传感器,并且第二种方法使用液压缸的压力值。US 5,718,138 describes a tensioning device with a contact roller associated with a support arm connected to the shaft of a hydraulic cylinder in order to define the desired height of the contact roller relative to the plane of laying of the strip or sheet metal. US 5,718,138 provides two methods of detecting the tension of the strip, the first using a load cell generally associated with the tensioning device and the second using the pressure value of a hydraulic cylinder.
因此,需要使用于轧制设备的张紧装置完美,改张紧装置能够克服现有技术的至少一个缺点。Therefore, there is a need to perfect a tensioning device for a rolling plant which overcomes at least one of the disadvantages of the prior art.
具体地讲,本发明的一个目的是获得一种张紧装置,该张紧装置安装在中间机架区段中,允许比已知的张紧装置减小两个相邻的轧机之间的距离,以便使加工中的条或金属板的温度降低减小到最小。In particular, an object of the present invention is to obtain a tensioning device, which is installed in the middle stand section, allowing to reduce the distance between two adjacent rolling mills compared to known tensioning devices , in order to minimize the temperature drop of the strip or sheet metal being processed.
因此,本发明的一个目的是获得一种紧凑且不笨重的张紧装置。It is therefore an object of the present invention to obtain a tensioning device that is compact and not bulky.
本发明的另一个目的是获得一种精确切可靠的张紧装置,并且在该张紧装置中减小活动件滑动引起的摩擦。Another object of the present invention is to obtain a precise and reliable tensioning device and in which the friction caused by the sliding of the mobile parts is reduced.
本发明的另一个目的是改善张紧装置的测量元件的可及性,以便进行维护步骤。Another object of the invention is to improve the accessibility of the measuring elements of the tensioning device for maintenance procedures.
本发明的另一个目的涉及当张紧装置的张紧辊磨损或破损时无需在测量元件附近操作的情况下将其更换的可能性。Another object of the invention relates to the possibility of replacing the tensioning roller of the tensioning device when it is worn or broken without having to work in the vicinity of the measuring cell.
本发明的另一个目的是将测量元件定位在远离条或金属板活动的区域,原因是,由于测量元件是敏感元件,所以测量元件应当优选地放置在屏蔽振动和灰尘的地方。Another object of the invention is to locate the measuring element away from the area where the bar or metal plate moves, since, since the measuring element is a sensitive element, it should preferably be placed shielded from vibrations and dust.
此外,本发明的一个目的是提供一种简单且经济的张紧装置。Furthermore, it is an object of the invention to provide a simple and economical tensioning device.
本申请人已经设计、测试并实施了本发明来克服现有技术水平的缺点,并获得了这些和其他目的和优点。The applicants have designed, tested and implemented the present invention to overcome the disadvantages of the state of the art and to obtain these and other objects and advantages.
发明内容Contents of the invention
在独立权利要求中阐述并表征了本发明,而从属权利要求描述了本发明的其他特征或者主要创新点的变型。The invention is set forth and characterized in the independent claims, while the dependent claims describe other characteristics of the invention or variants to the main innovative point.
根据上述目的,提供了一种用于包括至少一个轧机的轧制设备的张紧装置。According to the above objects, a tensioning device for a rolling installation comprising at least one rolling mill is provided.
根据本发明,所述张紧装置包括接触装置,所述接触装置设置有:至少一个张紧辊,所述张紧辊被配置成停靠在条或金属板上并且使其处于张力状态下;至少一个致动元件,用于驱动所述接触装置,并且使其与所述条或金属板接触;以及至少一个检测装置,用于测量所述接触装置所受到的力以及因此所述条或金属板的张力。According to the invention, said tensioning device comprises a contact device provided with: at least one tensioning roller configured to rest on the strip or metal plate and to place it in tension; at least an actuating element for driving said contact means and bringing it into contact with said strip or metal plate; and at least one detection means for measuring the force to which said contact means and thus said strip or metal plate tension.
根据本发明,所述接触装置、所述致动元件和所述接触装置布置成依次堆叠,以便限定所述张紧装置的列类型的主要延伸,以此方式获得具有非常有限的侧向延伸的紧凑的张紧装置,例如,以允许使轧制设备的两个相邻的轧机定位成彼此靠近。According to the invention, said contact means, said actuating element and said contact means are arranged stacked one behind the other, so as to define the main extension of the column type of said tensioning means, in this way obtaining a very limited lateral extension A compact tensioner, for example, to allow positioning of two adjacent rolling stands of a rolling plant close to each other.
根据另一个特征,所述接触装置布置在可围绕轴线旋转的支撑元件上,该轴线处于与条或金属板的放置和/或进给平面基本上平行的平面上。According to another feature, said contact means are arranged on a support element rotatable about an axis in a plane substantially parallel to the plane of laying and/or feeding of the strip or sheet metal.
根据本发明的一种构想,所述致动元件可以是根据其最大尺寸垂直布置的线性执行器,因此在使用期间布置成与所述条或金属板的放置及进给平面基本上垂直。According to one concept of the invention, said actuating element may be a linear actuator arranged vertically according to its largest dimension, thus during use substantially perpendicular to the plane of laying and feeding of said strip or metal plate.
根据一种变型,所述致动元件在使用期间限定相对于所述条或金属板的垂线除零之外的角度。According to a variant, said actuating element defines, during use, an angle other than zero with respect to the perpendicular of said strip or metal plate.
根据本发明的一种构想,所述张紧装置包括至少一个控制装置,所述至少一个控制装置被配置成从所述检测装置接收有关在两个相邻的轧机之间在一个方向和/或另一个方向上前进的所述金属带或金属板的作用在所述张紧辊上的张力值的信号。According to an aspect of the present invention, the tensioning device comprises at least one control device configured to receive from the detection device information about the tension between two adjacent rolling mills in one direction and/or A signal of the value of the tension on the tension roller of the metal strip or sheet advancing in the other direction.
所述控制装置因此适用于将所述张力值的信号与预定值进行比较,并且如果不同,就驱动所述接触装置,例如,使其在顺时针或逆时针方向上旋转,以便保持所述条或金属板的张力值基本上等于最佳值。The control means are thus adapted to compare the signal of the tension value with a predetermined value and, if different, to drive the contact means, for example, to rotate it in a clockwise or anticlockwise direction, in order to hold the strip Or the tension value of the metal plate is substantially equal to the optimum value.
还提供了一种轧制设备,所述轧制设备包括至少两个轧机,根据本发明的至少一个张紧装置插设在所述至少两个轧机之间。There is also provided a rolling installation comprising at least two rolling mills, between which at least one tensioning device according to the invention is interposed.
附图说明Description of drawings
参照附图作为非限制性实例给出的一些实施例的以下描述会明白本发明的这些和其他特征。These and other features of the invention will become apparent from the following description of some embodiments given as non-limiting examples with reference to the accompanying drawings.
图1是根据本文所述的实施例的用于轧制设备的张紧装置处于第一运行条件下的侧视图;Figure 1 is a side view of a tensioning device for a rolling plant in a first operating condition according to embodiments described herein;
图2是根据本文所述的实施例的用于轧制设备的张紧装置处于第二运行条件下的侧视图;Figure 2 is a side view of a tensioning device for a rolling plant in a second operating condition according to embodiments described herein;
图3示出了图1中用于轧制设备的张紧装置的III-III的剖视图。Fig. 3 shows a sectional view III-III of the tensioning device for rolling equipment in Fig. 1 .
为了便于理解,在可能的情况下使用相同的附图标记以标识附图中完全相同的元件。应当理解的是,一个实施例的元件和特征在无需进一步澄清的情况下可以便捷地并入其他实施例中。To facilitate understanding, the same reference numbers have been used, where possible, to identify identical elements in the drawings. It should be understood that elements and features of one embodiment can be readily incorporated into other embodiments without further clarification.
具体实施方式detailed description
我们现在将详细描述本发明的多个实施例,附图中示出了这些实施例的一个或多个实例。每个实例通过说明本发明的方式提供,并且不得理解成其限制。例如,就此程度而言示出或描述为一个实施例的一部分的特征可以应用于其他实施例或与其相关以产生另一个实施例。应当理解的是,本发明应当包括所有这些修改和变型。We will now describe in detail embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. Each example is provided by way of illustration of the invention, and should not be construed as a limitation thereof. For example, features illustrated or described to the extent that they are part of one embodiment can be applied to or related to other embodiments to yield a further embodiment. It should be understood that the present invention should include all such modifications and variations.
在描述这些实施例之前,我们还必须澄清,本说明书并不使其申请限于使用附图在以下描述中描述的部件的构造和布置的细节。本说明书可以提供其他实施例并且可以按照多种其他方式获得或执行。我们还必须澄清,本文使用的短语和术语仅仅是为了描述的目的,并且不得视为限制。Before describing these embodiments, we must also clarify that this specification does not limit its application to the details of construction and arrangement of the components described in the following description using the accompanying drawings. The description is capable of other embodiments and of being obtained or carried out in various other ways. We must also clarify that the phrases and terms used herein are for descriptive purposes only and should not be considered limiting.
参照图1,该图用于描述在轧制设备11中使用的张紧装置10的示例的实施例,该张紧装置用于检测金属带15根据相应的箭头的方向在进给方向F1上在两个轧机46之间前进的金属带15的张力值。Referring to FIG. 1 , this figure is used to describe an exemplary embodiment of a tensioning device 10 used in a rolling plant 11 for detecting the movement of a metal strip 15 in the feed direction F1 according to the directions of the corresponding arrows. The tension value of the metal strip 15 advancing between the two rolling mills 46 .
根据一些变型,在反向机架的情况下,金属带15可以根据相应的箭头的方向在进给方向F1和与F1相反的进给方向F2上在两个轧机46之间前进。According to some variants, in the case of reverse stands, the metal strip 15 can advance between the two rolling mills 46 in the direction of feed F1 and in the direction of feed F2 opposite to F1 according to the directions of the corresponding arrows.
根据一些变型,轧制设备11可以包括多个轧机46。According to some variants, the rolling installation 11 may comprise a plurality of rolling mills 46 .
根据可行的变型,张紧装置10可以安装在两个相邻的轧机46之间。According to a possible variant, the tensioning device 10 can be installed between two adjacent rolling mills 46 .
根据其他变型,张紧装置10可以安装在每对相邻的轧机46之间。According to other variants, the tensioning device 10 may be installed between each pair of adjacent rolling mills 46 .
根据一些变型,如使用图1所述,两个轧机46可以都包括分别布置在由至少一个导板44的上表面标识的平面下方和上方的下工作辊50和上工作辊52,在工作期间,金属带15在导板上行进并且工作辊50、52直接挤压导板。According to some variants, as described using FIG. 1 , both rolling mills 46 may comprise lower and upper work rolls 50 and 52 respectively arranged below and above the plane identified by the upper surface of at least one guide plate 44 , during operation, The metal belt 15 travels on the guide bar and the work rolls 50, 52 press the guide bar directly.
下工作辊50和上工作辊52可以是例如圆柱形形状,在与进给方向F1和/或F2垂直的方向上具有椭圆形延伸。The lower work roll 50 and the upper work roll 52 may be, for example, cylindrical in shape with an elliptical extension in a direction perpendicular to the feed directions F1 and/or F2.
根据一些其他的变型,两个轧机46还可以都包括下支撑辊54和上支撑辊56,这两个棍分别布置在下工作辊50下方和上工作辊52上方以在金属带15轧制期间限制金属带的弯曲。According to some other variants, both rolling mills 46 may also include lower back-up rolls 54 and upper back-up rolls 56, which are respectively arranged below the lower work roll 50 and above the upper work roll 52 to limit the rolling of the metal strip 15 during rolling. Bend of the metal strip.
下支撑辊54和上支撑辊56可以是圆柱形形状,在与进给方向F1和/或F2垂直的方向上具有椭圆形延伸。The lower support roller 54 and the upper support roller 56 may be cylindrical in shape with an elliptical extension in a direction perpendicular to the feed direction F1 and/or F2.
下支撑辊54的布置可以设置成与下工作辊50正切,并且上支撑辊56的布置可以设置成与上工作辊52正切。The lower backup rolls 54 may be arranged tangentially to the lower work rolls 50 and the upper backup rolls 56 may be arranged to be tangent to the upper work rolls 52 .
此外,下支撑辊54和上支撑辊56可以具有比下工作辊50和上工作辊52更大的大小和质量。In addition, the lower backup roll 54 and the upper backup roll 56 may have a larger size and mass than the lower work roll 50 and the upper work roll 52 .
下支撑辊54和上支撑辊56可以在与进给方向F1和/或F2垂直的垂直轴线X的方向上活动到更靠近相应的下工作辊50和上工作辊52,并且更靠近金属带15的放置/进给平面,以克服轧制循环引起的磨损现象。The lower support roll 54 and the upper support roll 56 are movable closer to the respective lower work roll 50 and upper work roll 52 and closer to the metal strip 15 in the direction of the vertical axis X perpendicular to the feed directions F1 and/or F2 Placement/feeding plane to overcome wear phenomenon caused by rolling cycle.
根据一些变型,如使用图1所述,张紧装置10可以定位在例如两个轧机46之间的中间位置。According to some variants, as described using FIG. 1 , the tensioning device 10 may be positioned, for example, in an intermediate position between two rolling mills 46 .
张紧装置10可以包括接触装置13、致动元件26和检测装置17。The tensioning device 10 may comprise a contact device 13 , an actuation element 26 and a detection device 17 .
根据一些变型,接触装置13在非活动位置可以布置在至少一个导板44下方,所述导板在金属带15被加工时支撑金属带。According to some variants, the contact means 13 may be arranged in the inactive position below at least one guide plate 44 supporting the metal strip 15 while it is being processed.
我们在这里必须澄清,通过“非活动位置”,我们的意思是张紧装置10在致动元件26未被驱动(即,致动元件没有展开)时所处的位置,这大体对应于接触装置13未从下方抵靠在金属带15上的情形。We have to clarify here that by "inactive position" we mean the position in which the tensioning device 10 is when the actuating element 26 is not actuated (i.e. the actuating element is not deployed), which generally corresponds to the contact means 13 does not rest on the metal strip 15 from below.
导板44还限定金属带15在两个轧机46之间的放置和进给平面。The guide plate 44 also defines the laying and feeding plane of the metal strip 15 between the two rolling mills 46 .
至少一个导板44可以根据接触装置13具有合适大小的中断,该中断在使用时,即,当其旋转时,至少等于接触装置的体积,以便允许其使金属带15受到张力作用,从而穿过所述中断。At least one guide plate 44 may have an interruption of suitable size according to the contact device 13, which in use, i.e. when it is rotated, is at least equal to the volume of the contact device in order to allow it to put the metal strip 15 under tension so as to pass through it. interrupted.
接触装置13可以围绕旋转轴Z旋转,该旋转轴处于与金属带15的放置及进给平面大体平行的平面上并且具有与金属带15的进给方向F1和/或F2基本上垂直的方向。The contact device 13 is rotatable about an axis of rotation Z lying in a plane substantially parallel to the placement and feeding plane of the metal strip 15 and having a direction substantially perpendicular to the feeding direction F1 and/or F2 of the metal strip 15 .
根据一些变型,接触装置13可以包括张紧辊12和支撑元件14。According to some variants, the contact device 13 may comprise a tension roller 12 and a support element 14 .
张紧辊12可以是圆柱形形状,在与旋转轴Z基本上平行的方向上具有椭圆形延伸。The tension roller 12 may be cylindrical in shape with an elliptical extension in a direction substantially parallel to the axis of rotation Z.
此外,张紧辊12可以具有与旋转轴Z基本上平行的旋转轴。Furthermore, the tension roller 12 may have an axis of rotation substantially parallel to the axis Z of rotation.
根据一些变型,支撑元件14设置成支撑张紧辊12并且可以直接安装在轧机46的支撑支柱58上。According to some variants, the support element 14 is arranged to support the tension roll 12 and may be mounted directly on the support strut 58 of the rolling mill 46 .
根据一些其他的变型,支撑元件14可以安装在专用的支撑结构上,改支撑结构不同于轧机46的支撑支柱58。According to some other variants, the support element 14 may be mounted on a dedicated support structure, different from the support columns 58 of the rolling mill 46 .
根据可行的实施例,第一枢转装置可以使支撑元件14围绕旋转轴Z旋转以使张紧辊12与金属带15接触。According to a possible embodiment, the first pivot means can rotate the support element 14 about the axis of rotation Z to bring the tensioning roller 12 into contact with the metal strip 15 .
根据一些其他的变型,支撑元件14也可以连接至连接板19。According to some other variants, the support element 14 can also be connected to the connection plate 19 .
此外,连接板19可以依次连接至轧机46的支撑支柱58,并且由附连元件42夹持。Furthermore, the connecting plate 19 may in turn be connected to the support strut 58 of the rolling mill 46 and be clamped by the attachment element 42 .
根据一些可行的实施例,连接板19可以安装在不同于轧机46的支撑支柱58的专用支撑结构上。According to some possible embodiments, the connection plate 19 may be mounted on a dedicated support structure different from the support columns 58 of the rolling mill 46 .
接触装置13可以在其停靠在下机械挡块18的最大孔的最小下点处于第一“非活动”位置(参见图1),并且在其停靠在上机械挡块20的最大孔的最大上点处于至少第二位置,如以下更加详细地所解释的。The contact device 13 can be in a first "inactive" position (see FIG. 1 ) at its minimum lower point resting on the largest hole of the lower mechanical stop 18 and at its maximum upper point resting on the largest hole of the upper mechanical stop 20 In at least a second position, as explained in more detail below.
根据一些变型,接触装置13还可以包括安装在旋转轴Z中心的第一位置变换器22,该变换器即时检测接触装置13的位置并且因此还可以检测张紧辊12的位置。According to some variants, the contact device 13 may also comprise a first position transducer 22 mounted in the center of the axis of rotation Z, which detects the position of the contact device 13 and thus also the tension roller 12 instantaneously.
第一位置变换器22可以是例如角度位置或旋转位置变换器,例如,角度编码器或旋转式编码器,特别是例如,测转速编码器、相对或增量编码器或绝对编码器。The first position transducer 22 may be, for example, an angular or rotational position transducer, such as an angular encoder or a rotary encoder, in particular such as a tachometric encoder, a relative or incremental encoder or an absolute encoder.
根据一些变型,致动元件26可以在内侧包括布置在其轴向的第二位置变换器23。According to some variants, the actuating element 26 may comprise on the inside a second position transducer 23 arranged in its axial direction.
致动元件26内侧的第二位置变换器23的定位允许从“非活动”位置检测致动元件26的偏差,并且因此检测接触装置13的位置,因此以及张紧辊12的位置。The positioning of the second position transducer 23 inside the actuating element 26 allows detection of the deflection of the actuating element 26 and thus the position of the contact device 13 and thus of the tension roller 12 from the “inactive” position.
根据一些可行的实施例,张紧装置10可以包括第一位置变换器22和第二位置变换器23以检测接触装置13的位置。According to some feasible embodiments, the tensioning device 10 may include a first position transducer 22 and a second position transducer 23 to detect the position of the contact device 13 .
根据一些变型,接触装置13可以连接至致动元件26。According to some variants, the contact means 13 may be connected to the actuation element 26 .
如本文所述的实施例中使用的致动元件26,在单个致动元件的情况下以及在几个专用致动元件的情况下,可以包括对应的驱动构件。The actuation element 26 as used in the embodiments described herein may comprise corresponding drive members in the case of a single actuation element as well as in the case of several dedicated actuation elements.
驱动构件可以选自由以下各项组成的组:电动马达、气动马达、液压活塞、压电执行器。通常,如结合本文所述的实施例所用的执行器可以是具有内在线性运动或者被构造成将圆形运动转换成线性运动的执行器。这种转换通常通过选自由以下各项组成的组的机构类型来完成:丝杠执行器,如螺套丝杠、滚珠丝杠执行器和滚柱丝杠执行器,或轮和轴,例如滚筒、齿轮、滑轮或轴,执行器,如起重索、绞盘、齿条和小齿轮组、链传动、皮带传动、具有刚性链和刚性带的执行器。The drive member may be selected from the group consisting of: electric motor, air motor, hydraulic piston, piezoelectric actuator. In general, actuators as used in connection with embodiments described herein may be actuators that have inherent linear motion or that are configured to convert circular motion to linear motion. This conversion is usually accomplished with a mechanism type selected from the group consisting of: screw actuators, such as nut screws, ball screw actuators, and roller screw actuators, or wheels and shafts, such as roller , gears, pulleys or shafts, actuators such as hoisting ropes, winches, rack and pinion sets, chain drives, belt drives, actuators with rigid chains and rigid belts.
有利地,致动元件26可以是线性执行器。Advantageously, the actuating element 26 can be a linear actuator.
致动元件26可以包括套筒28以及被构造成在套筒28内侧滑动的轴29。The actuation element 26 may include a sleeve 28 and a shaft 29 configured to slide inside the sleeve 28 .
此外,致动元件26可以在与由垂直轴X标识的方向基本上平行的方向上位于接触装置13下方。Furthermore, the actuation element 26 can be located below the contact device 13 in a direction substantially parallel to the direction indicated by the vertical axis X. As shown in FIG.
根据一些可行的变型,致动元件26可以安装成相对于由垂直轴X标识的方向倾斜一定角度。According to some possible variants, the actuation element 26 may be mounted at an angle relative to the direction identified by the vertical axis X.
仅仅作为非限制性实例,致动元件26可以相对于垂直轴X标识的方向在-35°与+35°之间倾斜。Merely as a non-limiting example, the actuation element 26 may be tilted between -35° and +35° with respect to the direction identified by the vertical axis X.
根据一些变型,致动元件26可以设置有第一端30和第二端32,其中第一端30可以与轴29的远端部分对应,而第二端32可以与套筒28的远端部分对应。According to some variations, the actuating element 26 may be provided with a first end 30 and a second end 32, wherein the first end 30 may correspond to the distal portion of the shaft 29 and the second end 32 may correspond to the distal portion of the sleeve 28. correspond.
根据一些变型,致动元件26可以通过作用在致动元件26的中心线上的振荡销(oscillating pin)连接。According to some variants, the actuating element 26 may be connected by an oscillating pin acting on the center line of the actuating element 26 .
通过使轴29的第一端30枢转到支撑元件14可以完成接触装置13与致动元件26之间的连接。The connection between the contact means 13 and the actuation element 26 is accomplished by pivoting the first end 30 of the shaft 29 to the support element 14 .
根据一些变型,致动元件26可以安装成通过第二端32连接至检测装置17。According to some variants, the actuation element 26 may be mounted so as to be connected to the detection means 17 via the second end 32 .
此外,检测装置17可以在与垂直轴X所标识的方向基本上平行的方向上位于致动元件6的下方。Furthermore, the detection means 17 may be located below the actuation element 6 in a direction substantially parallel to the direction marked by the vertical axis X.
根据一些可行的变型,检测装置17可以位于致动元件26下方,使得两个部件未完美对齐,即,使得两者之间形成一定的倾斜角度,当检测装置17检测金属带15的张力值时检测装置考虑到该倾斜。According to some possible variants, the detection device 17 may be located below the actuating element 26 so that the two parts are not perfectly aligned, i.e. so that a certain angle of inclination is formed between them, when the detection device 17 detects the tension value of the metal strip 15 The detection device takes this tilt into account.
根据一些可行的实施例,检测装置17可以包括连接元件34、传感器装置38和支撑架40。According to some possible embodiments, the detection device 17 may comprise a connection element 34 , a sensor device 38 and a support frame 40 .
根据其他可行的实施例,检测装置17还可以包括支撑板37。According to other feasible embodiments, the detection device 17 may further include a support plate 37 .
通过使第二端32枢转到连接元件34可以完成致动元件26与检测装置17之间的连接。The connection between the actuation element 26 and the detection means 17 can be done by pivoting the second end 32 to the connection element 34 .
根据一些变型,连接元件34设置成可旋转并且直接安装在轧机46的支撑支柱58上。According to some variants, the connecting element 34 is arranged rotatably and mounted directly on the support column 58 of the rolling mill 46 .
根据一些可行的实施例,连接元件34可以安装在不同于轧机46的支撑支柱58的专用支撑结构上。According to some possible embodiments, the connection element 34 may be mounted on a dedicated support structure different from the support columns 58 of the rolling mill 46 .
根据一些其他的变型,连接元件34可以相对于第二枢转装置所连接上的支撑板37依次旋转。According to some other variants, the connecting element 34 can in turn be rotated relative to the support plate 37 to which the second pivot means are connected.
此外,支撑板37可以连接至轧机46的支撑支柱58,并且由附连元件42夹持。Furthermore, the support plate 37 may be connected to a support column 58 of the rolling mill 46 and clamped by the attachment element 42 .
根据一些可行的实施例,支撑板37可以安装在不同于轧机46的支撑支柱58的专用支撑结构上。According to some possible embodiments, the support plate 37 may be mounted on a dedicated support structure different from the support columns 58 of the rolling mill 46 .
连接元件34可以围绕与旋转轴Z平行并且因此与进给方向F1和/或F2垂直的旋转轴旋转。The connecting element 34 is rotatable about an axis of rotation parallel to the axis of rotation Z and thus perpendicular to the feed directions F1 and/or F2 .
根据一些变型,在连接元件34下方,在与垂直轴X所标识的方向平行的方向上,传感器装置38可以定位成测量由于至少工作辊50、52和张紧辊12的牵引动作而作用在金属带15上的张力。According to some variants, below the connecting element 34, in a direction parallel to the direction indicated by the vertical axis X, the sensor device 38 may be positioned to measure Tension on belt 15.
根据一些可行的变型,传感器装置38可以位于连接元件34下方,使得两个元件未完美对齐,即,使得两者之间形成一定的倾斜角度,当传感器装置38检测金属带15的张力值时传感器装置考虑到该倾斜。According to some possible variants, the sensor device 38 can be located below the connecting element 34 so that the two elements are not perfectly aligned, i.e. so that a certain angle of inclination is formed between them, when the sensor device 38 detects the tension value of the metal strip 15 the sensor The device takes this tilt into account.
传感器装置38可以由支撑架40支撑并且通过附连元件42与其稳定连接上。The sensor device 38 can be supported by a support frame 40 and can be stably connected thereto via an attachment element 42 .
支撑架40可以在与垂直轴X所标识的方向平行的方向上位于传感器装置38下方。The support frame 40 may be located below the sensor device 38 in a direction parallel to the direction indicated by the vertical axis X. As shown in FIG.
根据一些变型,支架40可以通过附连元件42连接至支撑板37。According to some variants, bracket 40 may be connected to support plate 37 by means of attachment elements 42 .
可替代地,支撑架40可以直接连接至轧机46的支撑支柱58,并且通过附连元件42夹持。Alternatively, the support frame 40 may be directly connected to the support columns 58 of the rolling mill 46 and clamped by the attachment elements 42 .
根据一些可行的实施例,支撑架40可以安装在不同于轧机46的支撑支柱58的专用支撑结构上。According to some possible embodiments, the support frame 40 may be mounted on a dedicated support structure different from the support columns 58 of the rolling mill 46 .
在作为非限制性实例提供的一些实施例中,传感器装置38可以包括一个或多个传感器以检测由于金属带15上的工作辊50、52和张紧辊12牵引引起的张力所造成的致动元件26施加在其上的力。In some embodiments, provided as non-limiting examples, sensor assembly 38 may include one or more sensors to detect actuation due to tension on metal belt 15 caused by work rolls 50 , 52 and tension roll 12 traction. The force exerted by the element 26 on it.
这里应当指出的是,如本文所述的实施例中使用的传感器装置38中包括的一个或多个传感器可以是选自由以下各项组成的组的至少一个传感器元件:It should be noted here that the one or more sensors included in the sensor arrangement 38 as used in embodiments described herein may be at least one sensor element selected from the group consisting of:
-力传感器或变换器,如测力传感器,例如具有伸长计的测力传感器、液压或静水测力传感器、压电测力传感器、振动电线测力传感器或电容测力传感器;- force sensors or transducers, such as load cells, for example load cells with extensometers, hydraulic or hydrostatic load cells, piezoelectric load cells, vibrating wire load cells or capacitive load cells;
-压力传感器或变换器,例如,通常用于收集力以测量由施加在区域上的力引起的变形或偏差的电子式传感器,如具有压阻式引伸计的传感器、电容式传感器、电磁传感器、压电传感器和光学传感器或电位传感器。- pressure sensors or transducers, e.g. electronic sensors typically used to collect force to measure deformation or deflection caused by a force applied to an area, such as sensors with piezoresistive extensometers, capacitive sensors, electromagnetic sensors, Piezoelectric sensors and optical or potentiometric sensors.
应当理解的是,根据传感器装置38的具体布置,传感器装置还可以包括至少一个压力传感器和至少一个力传感器,例如,测力传感器。It should be understood that, depending on the specific arrangement of the sensor device 38, the sensor device may also include at least one pressure sensor and at least one force sensor, eg a load cell.
根据本文所述的实施例的不同实施方式,施加在传感器装置38上的力可以通过使用引伸计、压电元件、压电电阻元件、霍尔效应元件等的一个或多个测力传感器、一个或多个压力传感器或一个或多个其他的传感器检测。由此,必须认为压力是每单位面积上施加的力,使得根据一个或多个传感器是否设置成压力传感器或力传感器或测力传感器,有可能需要考虑转换。According to various implementations of the embodiments described herein, the force exerted on the sensor assembly 38 may be measured by one or more load cells using extensometers, piezoelectric elements, piezoresistive elements, Hall effect elements, etc., a or multiple pressure sensors or one or more other sensor detection. Thus, pressure must be considered as force applied per unit area, so that depending on whether one or more sensors are provided as pressure sensors or force sensors or load cells, conversions may need to be considered.
根据一些可行的实施例,还可以设置控制装置24,该控制装置被配置成从检测装置17接收与金属带15的张力值有关的信号,改金属带作用在张紧辊12上,并且布置成在两个相邻的轧机46之间前进。According to some feasible embodiments, a control device 24 can also be provided, which is configured to receive a signal from the detection device 17 related to the tension value of the metal strip 15, the metal strip acts on the tension roller 12, and is arranged to Advances between two adjacent rolling mills 46 .
此外,控制装置24适用于将所述信号的值与预定的最佳值进行比较,并且逆动地命令接触装置13在一个方向或另一个方向上旋转,以便减小或增大在张紧辊12上输送的金属带15所施加的压力,以便保持保持金属带15的张力值基本上等于最佳值。Furthermore, the control means 24 are adapted to compare the value of said signal with a predetermined optimum value and reversibly command the rotation of the contact means 13 in one direction or the other in order to reduce or increase the pressure on the tension roller. 12, the applied pressure of the metal strip 15 conveyed so as to keep the tension value of the metal strip 15 equal to the optimal value substantially.
根据一些其他变型,如参照图2所述,张紧装置10设置在接触装置13从“非活动”位置旋转一定角度使得其停靠在上机械挡块20上的第二运行状态下。因此,0与涉及最大孔的位置有关的值之间所包括的角度分别标识“非活动”位置与后者之间的所有中间位置。According to some other variants, as described with reference to FIG. 2 , the tensioning device 10 is provided in a second operating state in which the contact device 13 is rotated by an angle from the “inactive” position so that it rests on the upper mechanical stop 20 . Thus, angles comprised between 0 and the value relating to the position involving the largest hole identify all intermediate positions between the "inactive" position and the latter, respectively.
根据一些变型,再次参照图2所述,致动元件26的轴29当其相对于接触装置13可以确保的其他位置处于最大可行行程时发现其自身处于这种条件下。According to some variants, described again with reference to FIG. 2 , the shaft 29 of the actuating element 26 finds itself in this condition when it is at the maximum possible travel relative to the other positions that the contact means 13 can ensure.
根据驱动致动元件26所用的力,因此产生具有相同的方向和相同的强度但是由于金属带15在张力作用下产生反作用力而感觉相反的力。Depending on the force with which the actuating element 26 is driven, a force is thus generated that has the same direction and the same strength but feels opposite due to the counterforce produced by the metal strip 15 under tension.
传感器装置38测量该力,并且如果该力与预定力不同,控制装置24就发送信号以使接触装置13旋转预定角度或者使致动元件26移动一定行程。The sensor means 38 measure this force, and if the force differs from the predetermined force, the control means 24 sends a signal to rotate the contact means 13 by a predetermined angle or to move the actuating element 26 by a certain stroke.
有利地,张紧辊12与金属带15之间的接触点可以设置在两个相邻的轧机46之间的几乎中心,使得致动元件26受到尽可能与进给方向F1和/或F2垂直并且因此尽可能与垂直轴X平行的反作用力。这使得传感器装置38执行的测量在恒定的发生条件下可重复。Advantageously, the point of contact between the tension roller 12 and the metal strip 15 can be arranged almost centrally between two adjacent rolling mills 46, so that the actuating element 26 is subjected to a force perpendicular to the feed direction F1 and/or F2 as far as possible. And thus a reaction force as parallel as possible to the vertical axis X. This makes the measurements performed by the sensor device 38 repeatable under constant occurrence conditions.
根据一些变型,如参照图3所述,张紧装置10可以包括至少一个接触装置13、至少一个致动元件26(例如两个)和至少一个检测装置17(例如两个),所述至少一个接触装置继而可以包括至少一个张紧辊12和至少一个支撑元件14(例如两个)。According to some variants, as described with reference to FIG. 3 , the tensioning device 10 may comprise at least one contact device 13 , at least one actuation element 26 (for example two) and at least one detection device 17 (for example two), the at least one The contact device may then comprise at least one tension roller 12 and at least one support element 14 (eg two).
根据一些其他变型,如果张紧装置10包括例如一个张紧辊12、两个支撑元件14、两个致动元件26和两个检测装置17,那么支撑元件14、致动元件26和检测装置17可以根据张紧辊12的椭圆形延伸的远端部分进行有利地布置。According to some other variants, if the tensioning device 10 comprises, for example, one tensioning roller 12, two support elements 14, two actuation elements 26 and two detection means 17, then the support element 14, the actuation elements 26 and the detection means 17 The arrangement can advantageously be made according to the elliptical extension of the distal end portion of the tensioning roller 12 .
使用两个检测装置17可以使检测稍微不同于控制装置24可以处理并且调解的金属带15的张力值,从而导致进一步细化张紧装置10的追溯调整。The use of two detection means 17 makes it possible to detect slightly different tension values of the metal strip 15 than the control means 24 can process and adjust, resulting in a further refinement of the retrospective adjustment of the tensioning means 10 .
显然在不脱离本发明的技术领域和范围的情况下可以对上述张紧装置10进行修改和/或增设。It is obvious that modifications and/or additions may be made to the tensioning device 10 described above without departing from the technical field and scope of the present invention.
还应当清楚,尽管参照一些具体实例描述了本发明,但是本领域技术人员应当必定能够获得张紧装置10的许多其他等效形式,从而使权利要求中阐述的所有特征并且因此10全部都在籍此限定的保护范围内。It should also be clear that although the invention has been described with reference to some specific examples, those skilled in the art will surely be able to obtain many other equivalents for the tensioning device 10, so that all the features set forth in the claims and therefore 10 are all hereby within the limited scope of protection.
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CN116536850A (en) * | 2023-05-11 | 2023-08-04 | 郑州豫力无纺布有限公司 | High-speed hot rolling mill for non-woven fabrics |
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CN114571523B (en) * | 2022-04-08 | 2023-12-19 | 河北钛通滤清器有限公司 | Filter paper cutting machine capable of adaptively adjusting tension of paper tape |
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MX374255B (en) | 2025-03-05 |
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