CN106158859A - Semiconductor device and manufacturing method thereof - Google Patents
Semiconductor device and manufacturing method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于半导体制造领域,尤其涉及一种半导体器件及其制造方法。The invention belongs to the field of semiconductor manufacturing, and in particular relates to a semiconductor device and a manufacturing method thereof.
背景技术Background technique
随着半导体器件的高度集成,MOSFET沟道长度不断缩短,一系列在MOSFET长沟道模型中可以忽略的效应变得愈发显著,甚至成为影响器件性能的主导因素,这种现象统称为短沟道效应。短沟道效应会恶化器件的电学性能,如造成栅极阈值电压下降、功耗增加以及信噪比下降等问题。With the high integration of semiconductor devices, the channel length of MOSFET continues to shorten, and a series of effects that can be ignored in the long channel model of MOSFET become more and more significant, and even become the dominant factor affecting the performance of the device. This phenomenon is collectively called short channel road effect. The short channel effect will deteriorate the electrical performance of the device, such as causing a decrease in the gate threshold voltage, an increase in power consumption, and a decrease in the signal-to-noise ratio.
目前,提出了UT-SOI(Ultra Thin-SOI,超薄绝缘体上硅)器件和FinFET(鳍式场效应晶体管)器件,来解决短沟道效应。然而,UT-SOI的成本极高,且存在自加热问题,且随着集成度的提高,UT-SOI器件的制造越来越不易。对于FinFET器件,有效的提高了驱动电流,然而,随着集成度的提高,鳍越来越薄,在制造过程中容易坍塌,无法进一步实现小型化,同时,为了进一步提高器件的迁移率,会引入新的沟道材料,而在集成电路的制造工艺中,需要对NMOS和PMOS集成不同的沟道材料来分别提高他们的迁移率,如何实现不同沟道材料的集成是目前器件制造工艺的一个挑战。At present, UT-SOI (Ultra Thin-SOI, ultra-thin silicon-on-insulator) device and FinFET (fin field effect transistor) device are proposed to solve the short channel effect. However, the cost of UT-SOI is extremely high, and there is a problem of self-heating, and with the improvement of integration, the manufacture of UT-SOI devices is becoming more and more difficult. For FinFET devices, the driving current is effectively increased. However, as the integration level increases, the fins become thinner and thinner, which is easy to collapse during the manufacturing process and cannot be further miniaturized. At the same time, in order to further improve the mobility of the device, it will be Introduce new channel materials, and in the manufacturing process of integrated circuits, it is necessary to integrate different channel materials for NMOS and PMOS to improve their mobility respectively. How to realize the integration of different channel materials is one of the current device manufacturing processes. challenge.
发明内容Contents of the invention
本发明的目的在于克服现有技术中的不足,提供一种半导体器件及其制造方法。The object of the present invention is to overcome the deficiencies in the prior art and provide a semiconductor device and a manufacturing method thereof.
为实现上述目的,本发明的技术方案为:To achieve the above object, the technical solution of the present invention is:
一种半导体器件,包括:A semiconductor device comprising:
衬底;Substrate;
衬底上的第一支撑层和第二支撑层;a first support layer and a second support layer on the substrate;
第一支撑层的一侧壁上的第一纳米线,以及第二支撑层的一侧壁上的第二纳米线,其中,第一纳米线和第二纳米线具有不同的沟道材料,第一纳米线和第二纳米线沿与衬底垂直方向依次交替设置。The first nanowire on the sidewall of the first support layer, and the second nanowire on the sidewall of the second support layer, wherein the first nanowire and the second nanowire have different channel materials, and the first nanowire and the second nanowire have different channel materials. The first nanowire and the second nanowire are arranged alternately along the direction perpendicular to the substrate.
可选的,第一支撑层和第二支撑层为一体的第一介质层,第一纳米线和第二纳米线分别形成在第一介质层的两个相对的侧面上。Optionally, the first support layer and the second support layer are an integrated first dielectric layer, and the first nanowires and second nanowires are respectively formed on two opposite sides of the first dielectric layer.
可选的,所述第一支撑层为第一背栅绝缘层,第二支撑层为第二背栅绝缘层,第一背栅绝缘层和第二背栅绝缘层之间形成有公共背栅。Optionally, the first supporting layer is a first back gate insulating layer, the second supporting layer is a second back gate insulating layer, and a common back gate is formed between the first back gate insulating layer and the second back gate insulating layer. .
可选的,还包括形成于衬底中的第一掺杂区,公共背栅形成在第一掺杂区之上。Optionally, a first doped region formed in the substrate is further included, and the common back gate is formed on the first doped region.
可选的,所述第一支撑层为第一背栅绝缘层,第二支撑层为第二背栅绝缘层,还包括:第一背栅绝缘层的另一侧壁上的第一背栅,第二背栅绝缘层的另一侧壁上的第二背栅,第一背栅和第二背栅之间的第一隔离。Optionally, the first supporting layer is a first back gate insulating layer, the second supporting layer is a second back gate insulating layer, and further includes: a first back gate on the other side wall of the first back gate insulating layer , the second back gate on the other side wall of the second back gate insulating layer, and the first isolation between the first back gate and the second back gate.
可选的,还包括形成于衬底中的第一阱区和第二阱区,第一背栅形成在第一阱区之上,第二背栅形成在第二阱区之上。Optionally, it further includes a first well region and a second well region formed in the substrate, the first back gate is formed on the first well region, and the second back gate is formed on the second well region.
可选的,第一纳米线的材料包括:Si、Ge、SiGe或三五族化合物半导体材料,第二纳米线的材料包括:SiGe、Ge或三五族化合物半导体材料。Optionally, the material of the first nanowire includes: Si, Ge, SiGe or a III-V compound semiconductor material, and the material of the second nanowire includes: SiGe, Ge or a III-V compound semiconductor material.
本发明还提供了一种半导体器件的制造方法,包括:The present invention also provides a method for manufacturing a semiconductor device, comprising:
提供衬底;provide the substrate;
在衬底上形成第一沟道材料和第二沟道材料依次层叠的交替叠层;forming alternate stacks in which the first channel material and the second channel material are sequentially stacked on the substrate;
在所述交替叠成中形成沟槽,沟槽两侧分别为第一堆叠和第二堆叠;A groove is formed in the alternate stacking, and the two sides of the groove are respectively the first stack and the second stack;
在沟槽的相对的侧壁上分别形成第一支撑层和第二支撑层;forming a first support layer and a second support layer on opposite sidewalls of the trench;
在第一堆叠中形成仅包括第一沟道材料的第一纳米线,以及在第二堆叠中形成仅包括第二沟道材料的第二纳米线。First nanowires including only the first channel material are formed in the first stack, and second nanowires including only the second channel material are formed in the second stack.
可选的,在沟槽的相对的侧壁上分别形成第一支撑层和第二支撑层的步骤包括:在沟槽中填充第一介质材料层,形成一体的第一支撑层和第二支撑层。Optionally, the step of respectively forming the first support layer and the second support layer on the opposite side walls of the trench includes: filling the trench with a first dielectric material layer to form an integrated first support layer and second support layer layer.
可选的,还包括:Optionally, also include:
形成覆盖第一纳米线和第二纳米线的伪栅堆叠;forming a dummy gate stack covering the first nanowire and the second nanowire;
覆盖伪栅堆叠两侧,以形成层间介质层;Covering both sides of the dummy gate stack to form an interlayer dielectric layer;
去除伪栅堆叠以及第一介质材料层;removing the dummy gate stack and the first dielectric material layer;
形成替代栅极。Form a replacement gate.
可选的,在沟槽的相对的侧壁上分别形成第一支撑层和第二支撑层的步骤包括:Optionally, the step of respectively forming the first support layer and the second support layer on the opposite side walls of the trench includes:
分别在沟槽的相对的侧壁上形成第一背栅绝缘层和第二背栅绝缘层,第一背栅绝缘层和第二背栅绝缘层分别为第一支撑层和第二支撑层;Forming a first back gate insulating layer and a second back gate insulating layer on opposite side walls of the trench respectively, the first back gate insulating layer and the second back gate insulating layer are respectively a first support layer and a second support layer;
还包括:进行填充,以在沟槽中形成公共背栅。It also includes: filling to form a common back gate in the trench.
可选的,在沟槽的相对的侧壁上分别形成第一支撑层和第二支撑层的步骤包括:Optionally, the step of respectively forming the first support layer and the second support layer on the opposite side walls of the trench includes:
分别在沟槽的相对的侧壁上形成第一背栅绝缘层和第二背栅绝缘层,第一背栅绝缘层和第二背栅绝缘层分别为第一支撑层和第二支撑层;Forming a first back gate insulating layer and a second back gate insulating layer on opposite side walls of the trench respectively, the first back gate insulating layer and the second back gate insulating layer are respectively a first support layer and a second support layer;
还包括:在第一支撑层的侧壁上形成第一背栅,在第二支撑层的侧壁上形成第二背栅;It also includes: forming a first back gate on the sidewall of the first supporting layer, and forming a second back gate on the sidewall of the second supporting layer;
进行填充,以在沟槽中形成第一隔离。Filling is performed to form a first isolation in the trench.
可选的,在所述交替堆叠中形成沟槽的步骤包括:Optionally, the step of forming grooves in the alternate stacking includes:
在所述交替堆叠上形成第一掩膜层;forming a first mask layer on the alternating stack;
在第一掩膜层的侧壁上形成掩膜侧墙;forming mask spacers on sidewalls of the first mask layer;
以第一掩膜层和掩膜侧墙为掩蔽,刻蚀所述交替堆叠,以形成沟槽以及第一堆叠和第二堆叠;Using the first mask layer and the mask spacer as a mask, etching the alternate stacks to form trenches, first stacks and second stacks;
形成第一纳米线和第二纳米线的步骤包括:The steps of forming the first nanowire and the second nanowire include:
去除第一掩膜层;removing the first mask layer;
以侧墙掩膜为掩蔽,刻蚀第一堆叠和第二堆叠,以分别形成第一纳米线堆叠和第二纳米线堆叠;Using the sidewall mask as a mask, etching the first stack and the second stack to form a first nanowire stack and a second nanowire stack respectively;
分别去除第一纳米线堆叠中的第二沟道材料以及第二纳米线堆叠中的第一沟道材料,以分别形成第一纳米线和第二纳米线。The second channel material in the first nanowire stack and the first channel material in the second nanowire stack are respectively removed to form first nanowires and second nanowires, respectively.
可选的,形成第一纳米线和第二纳米线的步骤包括:Optionally, the steps of forming the first nanowire and the second nanowire include:
图案化第一堆叠和第二堆叠,以分别形成第一纳米线堆叠和第二纳米线堆叠;patterning the first stack and the second stack to form a first nanowire stack and a second nanowire stack, respectively;
去除第一纳米线堆叠一侧及其下的部分厚度的半导体衬底,以及去除第二纳米线堆叠一侧及其下的部分厚度的半导体衬底;removing a portion of the thickness of the semiconductor substrate on and below the first nanowire stack, and removing a portion of the thickness of the semiconductor substrate on and below the second nanowire stack;
填充第二隔离材料;Filling with a second insulating material;
去除第一纳米线堆叠一侧部分厚度的第二隔离材料,同时去除第一纳米线堆叠中的第二沟道材料,以及去除第二纳米线堆叠一侧部分厚度的第二隔离材料,同时去除第二纳米线堆叠中的第一沟道材料,以分别形成第一纳米线、第二纳米线以及第二隔离。removing a partial thickness of the second isolation material on one side of the first nanowire stack, simultaneously removing the second channel material in the first nanowire stack, and removing a partial thickness of the second isolation material on one side of the second nanowire stack, and simultaneously removing The first channel material in the second nanowire stack to respectively form the first nanowire, the second nanowire and the second isolation.
本发明的半导体器件及其制造方法,形成了包括不同材料的纳米线沟道,不同材料的纳米线形成在支撑层上并在与衬底垂直方向上交替设置,可以用于形成不同类型的器件,提高器件的性能,且工艺简便易于集成。The semiconductor device and its manufacturing method of the present invention form nanowire channels including different materials, and the nanowires of different materials are formed on the support layer and arranged alternately in the direction perpendicular to the substrate, which can be used to form different types of devices , improve the performance of the device, and the process is simple and easy to integrate.
附图说明Description of drawings
为了更清楚地说明本发明实施的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions implemented by the present invention, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those skilled in the art Ordinary technicians can also obtain other drawings based on these drawings on the premise of not paying creative work.
图1示出了根据本发明实施例一的半导体器件的立体结构示意图;FIG. 1 shows a schematic diagram of a three-dimensional structure of a semiconductor device according to Embodiment 1 of the present invention;
图2为图1的半导体器件的剖面结构示意图;FIG. 2 is a schematic cross-sectional structure diagram of the semiconductor device of FIG. 1;
图3-图18为根据本发明实施例一的方法制造半导体器件的各个制造过程中器件的剖面结构示意图;3-18 are schematic cross-sectional structural diagrams of devices in various manufacturing processes of manufacturing semiconductor devices according to the method of Embodiment 1 of the present invention;
图19为根据本发明实施例一的方法制作的半导体器件在淀积栅极材料后的器件立体结构示意图;19 is a schematic diagram of a three-dimensional device structure of a semiconductor device manufactured according to the method of Embodiment 1 of the present invention after depositing gate materials;
图20为根据本发明实施例一的方法制作的半导体器件在形成栅极及侧墙后的器件剖面立体结构示意图,剖面为沿栅极方向,视角为栅极一端;20 is a schematic diagram of a three-dimensional cross-sectional structure of a semiconductor device manufactured according to the method of Embodiment 1 of the present invention after forming a gate and sidewalls. The cross-section is along the direction of the gate, and the viewing angle is one end of the gate;
图21为根据本发明实施例一的方法制作的半导体器件在形成源漏区后的器件剖面立体结构示意图,剖面为沿栅极方向,视角为栅极相对端;21 is a schematic diagram of a three-dimensional cross-sectional device structure of a semiconductor device manufactured according to the method of Embodiment 1 of the present invention after forming source and drain regions. The cross-section is along the direction of the gate, and the viewing angle is the opposite end of the gate;
图22为根据本发明实施例一的方法制作的半导体器件在形成层间介质层后的器件剖面结构示意图,剖面为沿栅极方向,视角为栅极相对端;22 is a schematic diagram of a device cross-sectional structure of a semiconductor device manufactured according to the method of Embodiment 1 of the present invention after forming an interlayer dielectric layer, the cross-section is along the direction of the gate, and the viewing angle is the opposite end of the gate;
图23为根据本发明实施例一的方法制作的半导体器件在形成接触后的俯视平面结构示意图;FIG. 23 is a schematic plan view of the top plan structure of the semiconductor device manufactured according to the method of Embodiment 1 of the present invention after the contact is formed;
图24为沿图23的AA向的剖面结构示意图;Fig. 24 is a schematic cross-sectional structure diagram along the AA direction of Fig. 23;
图25-26为根据本发明实施例二的方法制造半导体器件的制造过程中器件的剖面结构示意图;25-26 are schematic cross-sectional structural diagrams of devices during the manufacturing process of manufacturing semiconductor devices according to the method of Embodiment 2 of the present invention;
图27-28为根据根据本发明实施例三的方法制造半导体器件的制造过程中器件的剖面结构示意图。27-28 are schematic cross-sectional structural diagrams of the semiconductor device during the manufacturing process according to the method according to the third embodiment of the present invention.
具体实施方式detailed description
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。In the following description, a lot of specific details are set forth in order to fully understand the present invention, but the present invention can also be implemented in other ways different from those described here, and those skilled in the art can do it without departing from the meaning of the present invention. By analogy, the present invention is therefore not limited to the specific examples disclosed below.
其次,本发明结合示意图进行详细描述,在详述本发明实施例时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。Secondly, the present invention is described in detail in combination with schematic diagrams. When describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional view showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, and it should not be limited here. The protection scope of the present invention. In addition, the three-dimensional space dimensions of length, width and depth should be included in actual production.
参考图1和图2、以及图26、28所示,其中,图1为本发明实施例一的半导体器件的立体图,图2为图1的截面结构示意图,图26、28分别为实施例二和实施例三的半导体器件的截面结构示意图,该半导体器件包括:衬底100;衬底100上的第一支撑层和第二支撑层;第一支撑层的一侧壁上的第一纳米线110,以及第二支撑层的一侧壁上的第二纳米线120,其中,第一纳米线110和第二纳米线120具有不同的沟道材料,第一纳米线110和第二纳米线120沿与衬底垂直方向依次交替设置。Referring to Figures 1 and 2, and Figures 26 and 28, Figure 1 is a perspective view of a semiconductor device according to Embodiment 1 of the present invention, Figure 2 is a schematic cross-sectional structure diagram of Figure 1, and Figures 26 and 28 are respectively Embodiment 2 and a schematic cross-sectional structure of a semiconductor device in Embodiment 3, the semiconductor device includes: a substrate 100; a first support layer and a second support layer on the substrate 100; a first nanowire on a side wall of the first support layer 110, and the second nanowire 120 on the side wall of the second support layer, wherein the first nanowire 110 and the second nanowire 120 have different channel materials, the first nanowire 110 and the second nanowire 120 Alternately arranged in sequence along the direction perpendicular to the substrate.
在本发明的实施例中,第一支撑层和第二支撑层为分别为第一和第二纳米线提供支撑,使得纳米线的其他表面暴露出来,纳米线的更多表面可以作为沟道,增大器件的工作电流,由于集成了两种不同的沟道材料,可以用于不同类型器件的集成,进一步提高系统内器件的性能。例如,分别在第一纳米线和第二纳米线暴露的表面上覆盖第一栅堆叠和第二栅堆叠,并在第一和第二纳米线的两端分别形成源漏区,从而形成集成有CMOS和NMOS的纳米线器件。In an embodiment of the present invention, the first support layer and the second support layer respectively provide supports for the first and second nanowires, so that other surfaces of the nanowires are exposed, and more surfaces of the nanowires can be used as channels, The operating current of the device is increased, and since two different channel materials are integrated, it can be used for the integration of different types of devices, further improving the performance of devices in the system. For example, covering the first gate stack and the second gate stack on the exposed surfaces of the first nanowire and the second nanowire respectively, and forming source and drain regions respectively at both ends of the first nanowire and the second nanowire, thereby forming an integrated CMOS and NMOS nanowire devices.
该第一支撑层和第二支撑层可以由器件的其他部件来提供,同时具有支撑的作用。在一些实施例中,如图1和图2所示,所述第一支撑层为第一背栅绝缘层145-1、146-1,第二支撑层为第二背栅绝缘层145-2、146-2,同时,第一背栅绝缘层145-1、146-1的另一侧壁上的第一背栅162,第二背栅绝缘层145-2、146-2的另一侧壁上的第二背栅160,第一背栅162和第二背栅162之间形成有第一隔离110。在该实施例的器件中,第一和第二背栅绝缘层为叠层结构,包括氧化物层145-1、145-2和氮化物层146-1、146-2,其中,氧化物层为薄层,厚度为1nm或更薄,第一背栅162和第二背栅160之上覆盖有绝缘层159,如氮化硅的介质材料,可以在第一背栅162和第二背栅160之下的衬底中分别形成第一阱区104和第二阱区102,通过在第一阱区104和第二阱区102上形成接触来实现背栅的电连接。在此实施例中,第一纳米线和第二纳米线形成各自的背栅,由各自的背栅进行背栅阈值电压的调节,利于精确调节器件的阈值电压,进一步提高器件的性能。The first support layer and the second support layer can be provided by other components of the device, and simultaneously have a support function. In some embodiments, as shown in FIG. 1 and FIG. 2, the first supporting layer is a first back gate insulating layer 145-1, 146-1, and the second supporting layer is a second back gate insulating layer 145-2. , 146-2, at the same time, the first back gate 162 on the other side wall of the first back gate insulating layer 145-1, 146-1, the other side of the second back gate insulating layer 145-2, 146-2 The second back gate 160 on the wall, the first isolation 110 is formed between the first back gate 162 and the second back gate 162 . In the device of this embodiment, the first and second back gate insulating layers are stacked, including oxide layers 145-1, 145-2 and nitride layers 146-1, 146-2, wherein the oxide layer It is a thin layer with a thickness of 1nm or thinner. The first back gate 162 and the second back gate 160 are covered with an insulating layer 159, such as a dielectric material of silicon nitride, which can be used on the first back gate 162 and the second back gate. A first well region 104 and a second well region 102 are respectively formed in the substrate below 160 , and the electrical connection of the back gate is realized by forming contacts on the first well region 104 and the second well region 102 . In this embodiment, the first nanowire and the second nanowire form respective back gates, and the threshold voltage of the back gate is adjusted by the respective back gates, which is beneficial to accurately adjust the threshold voltage of the device and further improve the performance of the device.
在另一些实施例中,如图26所示,所述第一支撑层为第一背栅绝缘层145-1、146-1,第二支撑层为第二背栅绝缘层145-2、146-2,同时,在第一背栅绝缘层和第二背栅绝缘层之间形成公共背栅161,在公共背栅161上形成有绝缘层141,如氮化硅的介质材料,可以在该公共背栅161之下的衬底中形成第一掺杂区103,例如N型阱区,在该第一掺杂区103上形成接触来实现公共背栅的电连接。在此实施例中,相邻的纳米线通过同一个背栅进行背栅阈值电压的调节,结构更为简单。In some other embodiments, as shown in FIG. 26, the first supporting layer is the first back gate insulating layer 145-1, 146-1, and the second supporting layer is the second back gate insulating layer 145-2, 146. -2. At the same time, a common back gate 161 is formed between the first back gate insulating layer and the second back gate insulating layer, and an insulating layer 141 is formed on the common back gate 161, such as a dielectric material of silicon nitride, which can be used A first doped region 103, such as an N-type well region, is formed in the substrate under the common back gate 161, and a contact is formed on the first doped region 103 to realize the electrical connection of the common back gate. In this embodiment, the threshold voltage of the back gate is adjusted by the adjacent nanowires through the same back gate, and the structure is simpler.
在又一些实施例中,如图28所示,第一支撑层和第二支撑层为第一介质层147、163,该第一介质层可以为单层或多层的结构,本实施例中,该第一介质层为氧化物层147和氮化物层163的叠层,氧化物层为薄层,厚度为1nm或更薄,该第一介质层作为第一纳米线110和第二纳米线120之间的隔离,同时,其两侧侧面为第一纳米线和第二纳米线提供支撑。In some other embodiments, as shown in FIG. 28, the first support layer and the second support layer are first dielectric layers 147, 163, and the first dielectric layer may be a single-layer or multi-layer structure. In this embodiment , the first dielectric layer is a stack of oxide layer 147 and nitride layer 163, the oxide layer is a thin layer with a thickness of 1 nm or less, and the first dielectric layer is used as the first nanowire 110 and the second nanowire The isolation between 120, at the same time, its two sides provide support for the first nanowire and the second nanowire.
在本发明的实施例中,第一纳米线110形成在第一器件区域1001上,第二纳米线120形成在第二器件区域1002上,第一纳米线110和第二纳米线120采用不同的沟道材料,以便对应形成不同类型的器件,满足高性能器件的集成,第一纳米线110例如为用于形成N型器件的沟道材料,有助于提高N型器件的载流子迁移率,例如可以为Si、Ge、SiGe或三五族化合物半导体材料等,第二纳米线120例如为用于形成P型器件的沟道材料,这些材料有助于提高P型器件的载流子迁移率,例如可以为SiGe、Ge或三五族化合物半导体材料等;对于本发明的实施例,优先选择N型器件的第一纳米线材料为Si,P型器件的第二纳米线材料为SiGe,但不排除其他合适的具有互相选择性的材料。In an embodiment of the present invention, the first nanowire 110 is formed on the first device region 1001, the second nanowire 120 is formed on the second device region 1002, and the first nanowire 110 and the second nanowire 120 use different The channel material is used to form different types of devices to meet the integration of high-performance devices. The first nanowire 110 is, for example, the channel material used to form N-type devices, which helps to improve the carrier mobility of N-type devices , such as Si, Ge, SiGe or III-V compound semiconductor materials, etc., the second nanowire 120 is, for example, a channel material for forming a P-type device, and these materials help to improve the carrier mobility of the P-type device rate, for example, can be SiGe, Ge or III-V compound semiconductor materials, etc.; for the embodiments of the present invention, the first nanowire material of the N-type device is preferably Si, and the second nanowire material of the P-type device is SiGe, However, other suitable materials with mutual selectivity are not excluded.
为了更好的理解本发明的技术方案和技术效果,以下将详细描述具体的实施例的形成方法。In order to better understand the technical solutions and technical effects of the present invention, the following will describe the formation methods of specific embodiments in detail.
实施例一Embodiment one
首先,在步骤S101,提供衬底100,参考图3所示。First, in step S101 , a substrate 100 is provided, as shown in FIG. 3 .
在本发明实施例中,所述衬底可以为Si衬底、Ge衬底、SiGe衬底、SOI(绝缘体上硅,Silicon On Insulator)或GOI(绝缘体上锗,Germanium OnInsulator)等。在其他实施例中,所述半导体衬底还可以为包括其他元素半导体或化合物半导体的衬底,例如GaAs、InP或SiC等,还可以为叠层结构,例如Si/SiGe等,还可以其他外延结构,例如SGOI(绝缘体上锗硅)等。在本实施例中,所述衬底为体硅衬底。In the embodiment of the present invention, the substrate may be a Si substrate, a Ge substrate, a SiGe substrate, SOI (Silicon On Insulator, Silicon On Insulator) or GOI (Germanium On Insulator, Germanium On Insulator) and the like. In other embodiments, the semiconductor substrate may also be a substrate including other elemental semiconductors or compound semiconductors, such as GaAs, InP or SiC, etc., or a stacked structure, such as Si/SiGe, etc., or other epitaxial Structures, such as SGOI (silicon germanium on insulator), etc. In this embodiment, the substrate is a bulk silicon substrate.
在该实施例中,在该衬底100中已经形成分别用于形成N型器件如NMOS器件和P型器件如PMOS器件的阱区,可以通过分别进行离子注入,在N型器件区域形成p阱,在P型器件区域形成n阱。具体的,如图3所示,可以先进行p型杂质如B等的注入,在衬底100的第一器件区域1001中形成第一阱区104,而后进行n型杂质如P或As等的注入,在衬底100的第二器件区域1002中形成第二阱区102,在本发明实施例中,第一阱区104和第二阱区102形成在整个器件区域之上,器件区域包括后续形成的背栅,阱区102、104之上可形成接触,以便实现背栅的电连接。In this embodiment, well regions for forming N-type devices such as NMOS devices and P-type devices such as PMOS devices have been formed in the substrate 100, and p-wells can be formed in the N-type device regions by performing ion implantation respectively. , forming an n-well in the P-type device region. Specifically, as shown in FIG. 3 , the implantation of p-type impurities such as B and the like can be performed first to form the first well region 104 in the first device region 1001 of the substrate 100, and then the implantation of n-type impurities such as P or As can be performed. implantation, forming a second well region 102 in the second device region 1002 of the substrate 100, in the embodiment of the present invention, the first well region 104 and the second well region 102 are formed over the entire device region, and the device region includes the subsequent Contacts can be formed on the formed back gate and well regions 102 and 104 so as to realize the electrical connection of the back gate.
接着,在步骤S102,在衬底100上形成第一沟道材料110和第二沟道材料120依次层叠的交替堆叠,参考图3所示。Next, in step S102 , an alternate stack in which the first channel material 110 and the second channel material 120 are sequentially stacked is formed on the substrate 100 , as shown in FIG. 3 .
在本实施例中,第一沟道材料为用于N型器件的沟道材料,如Si等,第二沟道材料为用于P型器件的沟道材料,如SiGe等,该两种类型的沟道材料的层数和厚度可以根据需要进行设置。如图1所示,在衬底100上依次交替外延第一沟道材料110和第二沟道材料120,形成了四层的堆叠,每层的厚度可以为5-15nm。In this embodiment, the first channel material is a channel material for N-type devices, such as Si, etc., and the second channel material is a channel material for P-type devices, such as SiGe, etc., the two types The layer number and thickness of the channel material can be set as required. As shown in FIG. 1 , the first channel material 110 and the second channel material 120 are epitaxially alternately epitaxially on the substrate 100 to form a four-layer stack, and the thickness of each layer may be 5-15 nm.
而后,在步骤S103,在该堆叠中形成沟槽142,参考图6所示。Then, in step S103 , trenches 142 are formed in the stack, as shown in FIG. 6 .
首先,在该堆叠上依次形成盖层130和第一掩膜层132,如图3所示。First, a cap layer 130 and a first mask layer 132 are sequentially formed on the stack, as shown in FIG. 3 .
该盖层130在后续步骤中作为刻蚀停止层,并起到保护纳米线堆叠的上表面的作用,例如可以为氧化硅层,厚度可以为5-15nm,第一掩膜层可以为叠层结构,包括多晶硅层132和氮化硅层134,多晶硅层132的厚度可以为50-200nm,氮化硅层134的厚度可以为50-200nm,并在第一掩膜层的氮化硅层134之上形成光刻胶层136。The cover layer 130 is used as an etching stop layer in subsequent steps, and plays a role in protecting the upper surface of the nanowire stack, for example, it can be a silicon oxide layer with a thickness of 5-15nm, and the first mask layer can be a stacked structure, including a polysilicon layer 132 and a silicon nitride layer 134, the thickness of the polysilicon layer 132 can be 50-200nm, the thickness of the silicon nitride layer 134 can be 50-200nm, and the silicon nitride layer 134 of the first mask layer A photoresist layer 136 is formed thereon.
接着,在光刻胶层136的掩蔽下,进行第一掩膜层的刻蚀,如采用RIE(反应离子刻蚀)的方法进行刻蚀,刻蚀停止在盖层130上,从而,形成图案化的第一掩膜层132、134,如图4所示,接着,将光刻胶层136去除。Next, under the mask of the photoresist layer 136, the first mask layer is etched, such as by RIE (Reactive Ion Etching) method for etching, and the etching stops on the cap layer 130, thereby forming a pattern Then, the photoresist layer 136 is removed.
而后,在第一掩膜层132、134的侧壁上形成掩膜侧墙140,如图5所示。可以采用侧墙工艺来形成该掩膜侧墙140,先淀积掩膜侧墙材料,例如可以为氮化硅材料,厚度可以为3-30nm,而后,进行RIE刻蚀,仅在第一掩膜层132、134的侧壁上剩余掩膜侧墙材料,从而,形成掩膜侧墙140,该侧墙掩膜140为后续形成纳米线的掩膜层,该掩膜侧墙的宽度,即淀积时的厚度,基本上限定了后续形成的纳米线的宽度。Then, mask sidewalls 140 are formed on the sidewalls of the first mask layers 132 and 134 , as shown in FIG. 5 . The mask sidewall 140 can be formed by using a sidewall process, and the mask sidewall material is deposited first, such as a silicon nitride material, with a thickness of 3-30nm, and then RIE etching is performed, and only the first mask Mask sidewall materials remain on the sidewalls of the film layers 132, 134, thereby forming a mask sidewall 140, which is a mask layer for subsequent formation of nanowires, and the width of the mask sidewall, namely The thickness at the time of deposition substantially defines the width of the subsequently formed nanowires.
接着,以第一掩膜层132、134和掩膜侧墙140为掩蔽,进行纳米线堆叠的刻蚀,例如可以采用RIE的方法,依次进行盖层130、纳米线堆叠以及部分厚度衬底的刻蚀,如图6所示,从而,在纳米线堆叠中形成沟槽142,沟槽的两侧为第一次图案化后的纳米线堆叠,即第一堆叠150和第二堆叠152,本发明实施例中,第一堆叠150为形成第一器件区域1001之上的纳米线堆叠,第二堆叠152为形成第二器件区域1002之上的纳米线堆叠,沟槽暴露出第一阱区104和第二阱区102,沟槽142用于形成背栅以及隔离。Next, using the first mask layers 132, 134 and the mask sidewall 140 as a mask, etch the nanowire stack, for example, RIE can be used to sequentially etch the capping layer 130, the nanowire stack, and the partial-thickness substrate. Etching, as shown in FIG. 6 , thereby forming a groove 142 in the nanowire stack, the two sides of the groove are the nanowire stack after the first patterning, that is, the first stack 150 and the second stack 152, this In the embodiment of the invention, the first stack 150 is a nanowire stack formed on the first device region 1001, the second stack 152 is a nanowire stack formed on the second device region 1002, and the trench exposes the first well region 104 and the second well region 102 , the trench 142 is used for forming a back gate and isolation.
而后,在步骤S104,在沟槽142中依次形成背栅介质层145、146、背栅160、162以及背栅间的第一隔离164,参考图10所示。Then, in step S104 , back gate dielectric layers 145 , 146 , back gates 160 , 162 and a first isolation 164 between the back gates are sequentially formed in the trench 142 , as shown in FIG. 10 .
具体的,首先,进行背栅介质层的淀积,为了保证后续形成的纳米线与该背栅介质层的良好连接,避免后续刻蚀步骤中纳米线的脱落,同时保证纳米线不受氮化物的应力影响。本实施例中采用氧化物层145与氮化物层146叠层的背栅介质层,可以采用侧墙工艺来形成该背栅介质层,先进行热氧化工艺,形成1nm或更薄的氧化物层145,而后,淀积较厚的氮化物层146,并进行RIE刻蚀,从而在沟槽的侧壁上形成了氧化物层145与氮化物层146叠层的背栅介质层,如图7所示。接着,形成背栅,可以继续采用侧墙工艺来形成背栅,先淀积多晶硅的背栅材料148,如图8和9所示,此时,可以进行带角度的离子注入,分别对第一器件区域1001的背栅162以及第二器件区域1002的背栅160进行不同离子的注入,分别调节第一类型器件和第二类型器件的背栅的阈值电压,接着,进行RIE刻蚀,在沟槽中、背栅介质层的侧壁上形成背栅,该背栅可以包括第一器件区域的背栅162和/或第二器件区域的背栅160。而后,进行隔离材料的填充,例如氮化硅的填充,并进行平坦化工艺,例如CMP(化学机械研磨),去除沟槽外多余的隔离材料,还可以进一步平坦化,进一步的去除第一掩膜层中的氮化硅层134,直至暴露出第一掩膜层中的多晶硅层132,该实施例中,多晶硅层132为CMP的停止层,如图10所示。这样,就在沟槽中形成两个背栅160、162,以及背栅间的第一隔离164,两个背栅的结构可以分别控制对应的器件的背栅阈值电压。Specifically, firstly, the back gate dielectric layer is deposited, in order to ensure the good connection between the subsequently formed nanowires and the back gate dielectric layer, avoid the falling off of the nanowires in the subsequent etching step, and at the same time ensure that the nanowires are free from nitride stress effects. In this embodiment, a back gate dielectric layer with an oxide layer 145 and a nitride layer 146 laminated is used, and the back gate dielectric layer can be formed by using a sidewall process, and a thermal oxidation process is first performed to form an oxide layer with a thickness of 1 nm or less. 145, and then, deposit a thicker nitride layer 146, and perform RIE etching, thereby forming a back gate dielectric layer in which the oxide layer 145 and the nitride layer 146 are stacked on the sidewall of the trench, as shown in Figure 7 shown. Next, form the back gate, you can continue to use the side wall process to form the back gate, first deposit the back gate material 148 of polysilicon, as shown in Figures 8 and 9, at this time, you can perform ion implantation with an angle, respectively for the first The back gate 162 of the device region 1001 and the back gate 160 of the second device region 1002 are implanted with different ions to adjust the threshold voltages of the back gates of the first type device and the second type device respectively. A back gate is formed in the trench and on the sidewall of the back gate dielectric layer, and the back gate may include the back gate 162 of the first device region and/or the back gate 160 of the second device region. Then, fill the isolation material, such as silicon nitride, and perform a planarization process, such as CMP (Chemical Mechanical Polishing), to remove the excess isolation material outside the trench, and further planarize to further remove the first mask. The silicon nitride layer 134 in the film layer is exposed until the polysilicon layer 132 in the first mask layer is exposed. In this embodiment, the polysilicon layer 132 is a CMP stop layer, as shown in FIG. 10 . In this way, two back gates 160, 162 and a first isolation 164 between the back gates are formed in the trench, and the structures of the two back gates can respectively control the back gate threshold voltage of the corresponding device.
接着,在步骤S105,在第一堆叠中形成仅包括第一沟道材料的第一纳米线110,以及在第二堆叠中形成仅包括第二沟道材料的第二纳米线120,参考图18所示。Next, in step S105, a first nanowire 110 comprising only the first channel material is formed in the first stack, and a second nanowire 120 comprising only the second channel material is formed in the second stack, referring to FIG. 18 shown.
首先,以侧墙掩膜140为掩蔽,刻蚀第一堆叠150和第二堆叠152,例如可以采用RIE的方法,进行刻蚀,直至暴露出衬底的表面,从而在第一器件区域1001上形成第一纳米线堆叠170,在第二器件区域1002上形成第二纳米线堆叠172,如图11所示。First, use the sidewall mask 140 as a mask to etch the first stack 150 and the second stack 152. For example, the method of RIE can be used to etch until the surface of the substrate is exposed, so that the first device region 1001 A first nanowire stack 170 is formed, and a second nanowire stack 172 is formed on the second device region 1002 , as shown in FIG. 11 .
而后,在第一纳米线堆叠170中仅保留第一纳米线110,在第二纳米线堆叠172中仅保留第二纳米线120,从而,分别在第一器件区域1001上形成第一类型器件沟道材料的第一纳米线110,在第二器件区域1002上形成第二类型器件沟道材料的第二纳米线120,以用于集成不用类型的器件,参考图18所示。Then, only the first nanowires 110 remain in the first nanowire stack 170, and only the second nanowires 120 remain in the second nanowire stack 172, thereby forming first-type device trenches on the first device region 1001 respectively. The first nanowire 110 of the channel material is formed, and the second nanowire 120 of the channel material of the second type device is formed on the second device region 1002 for integrating different types of devices, as shown in FIG. 18 .
具体的,首先,在第一纳米线堆叠170和第二纳米线堆叠172的侧壁上形成保护侧墙174,例如氧化硅的保护侧墙,可以采用侧墙工艺来形成,先进行氧化硅的淀积,而后进行RIE刻蚀,从而形成保护侧墙174。而后,在保护侧墙174的掩蔽下,继续刻蚀部分厚度的衬底100,在纳米线堆叠170、172之下形成下沉区域175,如图12所示,该下沉区域175用于形成纳米线与衬底之间的隔离。Specifically, firstly, protective sidewalls 174 are formed on the sidewalls of the first nanowire stack 170 and the second nanowire stack 172, such as silicon oxide protective sidewalls, which can be formed by a sidewall process. deposition, followed by RIE etching to form protective spacers 174 . Then, under the cover of the protective sidewall 174, continue to etch the substrate 100 with a partial thickness, and form a sinking region 175 under the nanowire stacks 170, 172. As shown in FIG. 12, the sinking region 175 is used to form Separation between nanowires and substrate.
接着,进行填充,以便分别对第一器件区域和第二器件区域的纳米线堆叠进行去除,仅保留该区域器件类型的纳米线材料。填充的材料可以根据具体的需要进行选择,本实施例中优选介质材料,这样,同时,可以在下沉区域形成第二隔离。Next, filling is performed so as to remove the nanowire stacks in the first device region and the second device region respectively, and only keep the nanowire material of the device type in this region. The filling material can be selected according to specific needs. In this embodiment, a dielectric material is preferred, so that, at the same time, a second isolation can be formed in the sinking area.
具体的,先进行第一介质材料176如二氧化硅的填充,并进行平坦化,如图13所示;而后,如图14所示,在第一器件区域1001上覆盖光刻胶层182,刻蚀去除部分厚度的第二器件区域1002的第一介质材料176,刻蚀停止该第二纳米线堆叠之下,此时,下沉区域中保留第一介质材料,从而形成第二器件区域1002的第二隔离180,接着,将第二纳米线堆叠的保护侧墙174去除,并进一步选择性去除第二纳米线堆叠中的第一沟道材料110,从而,在第二器件区域1002上形成第二纳米线120;接着,去除第一器件区域1001上的光刻胶层182,继续填充第二介质材料182,如二氧化硅,并进行平坦化,并在第二器件区域1002上形成光刻胶层184,接着,刻蚀去除部分厚度的第一器件区域1001的第一介质材料176,刻蚀停止该第一纳米线堆叠之下,此时,下沉区域中保留第一介质材料,从而形成第一器件区域的第二隔离180,接着,将第一纳米线堆叠的保护侧墙174去除,并进一步选择性去除第一纳米线堆叠中的第二沟道材料120,从而,在第一器件区域形成第一纳米线110,如图15所示,而后,去除第二器件区域上的光刻胶层184。接着,进行第一纳米线和第二纳米线的释放,暴露出除了与背栅介质层的支撑面之外的其他表面。为了更易于工艺的控制,通过以下步骤来实现纳米线的释放,首先,继续进行第二介质材料182的填充,并进行平坦化,如图16所示,接着,各向异性刻蚀去除第二介质材料182,直至第二隔离180,如图17所示,而后,可以采用湿法刻蚀,去除盖层130及纳米线间的第二介质材料182,当然,此时部分厚度的第二隔离180也会被去除,从而,将第一纳米线110和第二纳米线120释放,分别在第一器件区域1001和第二器件区域1002形成第一纳米线110和第二纳米线120,如图18所示。Specifically, first fill the first dielectric material 176 such as silicon dioxide, and perform planarization, as shown in FIG. 13; then, as shown in FIG. 14, cover the photoresist layer 182 on the first device region 1001, Etching removes the first dielectric material 176 of the second device region 1002 in a partial thickness, and the etching stops under the second nanowire stack. At this time, the first dielectric material remains in the sinking region, thereby forming the second device region 1002 Next, remove the protective spacer 174 of the second nanowire stack, and further selectively remove the first channel material 110 in the second nanowire stack, thereby forming a Second nanowire 120; Next, remove the photoresist layer 182 on the first device region 1001, continue to fill the second dielectric material 182, such as silicon dioxide, and planarize, and form a photoresist on the second device region 1002 Resist layer 184, and then, etch and remove the first dielectric material 176 of the first device region 1001 with a partial thickness, and stop the etching under the first nanowire stack. At this time, the first dielectric material remains in the sinking region, In this way, the second isolation 180 of the first device region is formed, and then, the protective spacer 174 of the first nanowire stack is removed, and the second channel material 120 in the first nanowire stack is further selectively removed, so that, at the A first nanowire 110 is formed in one device region, as shown in FIG. 15 , and then the photoresist layer 184 on the second device region is removed. Next, releasing the first nanowire and the second nanowire, exposing other surfaces except the supporting surface with the back gate dielectric layer. In order to be easier to control the process, the release of the nanowires is realized through the following steps. First, continue to fill the second dielectric material 182 and perform planarization, as shown in FIG. 16 , and then, anisotropic etching removes the second Dielectric material 182 until the second isolation 180, as shown in FIG. 17 , and then wet etching can be used to remove the second dielectric material 182 between the cap layer 130 and the nanowires. Of course, at this time, the second isolation with a partial thickness 180 will also be removed, thereby releasing the first nanowire 110 and the second nanowire 120 to form the first nanowire 110 and the second nanowire 120 in the first device region 1001 and the second device region 1002, respectively, as shown in FIG. 18.
至此,形成了具有两种不同沟道材料的第一纳米线和第二纳米线的结构,该纳米线结构上已经形成有器件间的隔离,在该结构的基础上,可以继续制造所需类型的器件。So far, the structure of the first nanowire and the second nanowire with two different channel materials has been formed, and the isolation between devices has been formed on the nanowire structure. On the basis of this structure, the desired type can be continuously manufactured. device.
以下将以在上述纳米线结构上形成CMOS器件为例,对在上述纳米线结构上分别形成NMOS和PMOS器件的实施例进行详细的说明。The following will take the formation of a CMOS device on the above nanowire structure as an example to describe in detail the embodiment of respectively forming NMOS and PMOS devices on the above nanowire structure.
在步骤S106,进行后续器件的加工。In step S106, subsequent device processing is performed.
首先,如图19所示,进行栅介质层190的淀积,可以采用ALD的方法进行淀积,栅介质层的材料例如可以为氧化硅或高k介质材料(和二氧化硅比具有更高的介电常数),栅介质层覆盖第一纳米线110和第二纳米线120的三个表面,在具体的实施例中例如为HfO2,厚度可以为0.8-1.5nm,接着,如图20所示,覆盖栅极材料192,如多晶硅,接着,进行图案化,形成覆盖第一纳米线110和第二纳米线120的三个表面的栅介质层190,以及栅介质层190上的栅极192,而后,在栅极192的侧壁的栅极侧墙194,该侧墙例如为氮化硅。First, as shown in FIG. 19, the gate dielectric layer 190 is deposited, which can be deposited by ALD. The material of the gate dielectric layer can be, for example, silicon oxide or a high-k dielectric material (which has a higher ratio than silicon dioxide. dielectric constant), the gate dielectric layer covers the three surfaces of the first nanowire 110 and the second nanowire 120, such as HfO 2 in a specific embodiment, the thickness can be 0.8-1.5nm, then, as shown in Figure 20 As shown, the gate material 192 is covered, such as polysilicon, and then patterned to form a gate dielectric layer 190 covering the three surfaces of the first nanowire 110 and the second nanowire 120, and the gate on the gate dielectric layer 190 192, and then, a gate spacer 194 on the sidewall of the gate 192, the spacer is, for example, silicon nitride.
接着,在栅极192的两侧的第一纳米线110和第二纳米线120上形成源漏区,可以采用带角度的离子注入的方式,分别在第一纳米线110和第二纳米线120中进行所需类型杂质的掺杂来形成源漏区。优选的实施例中,也可以采用外延生长同时进行原位掺杂的方式形成源漏区,以进一步提高源漏区载流子的迁移率,提高器件的性能。更优选的实施例中,可以分别在第一纳米线110和第二纳米线120上生长所需应力类型的源漏区,对于N型器件区域的纳米线,在其上生长拉应力的材料,如Si:C,对于P型器件区域的纳米线,在其上生长压应力的材料,如SiGe。在具体的实施例中,先将第二器件区域掩盖,在第一纳米线110上生长Si:C,其中C的原子百分比可以为0.2-2%,参考图21所示,在第一器件区域的第一纳米线110上形成拉应力的源漏区196,而后,暴露第二器件区域,并将第一器件区域掩盖,在第二纳米线120上生长SiGe,Ge的原子百分比可以为15-75%,在第二器件区域的第二纳米线上形成压应力的源漏区197,而后,覆盖源漏区196、197形成层间介质层198,如图22所示。Next, a source-drain region is formed on the first nanowire 110 and the second nanowire 120 on both sides of the gate 192. Angled ion implantation can be used to form a source-drain region on the first nanowire 110 and the second nanowire 120 respectively. Doping with the desired type of impurity to form the source and drain regions. In a preferred embodiment, the epitaxial growth and in-situ doping can also be used to form the source and drain regions, so as to further increase the mobility of carriers in the source and drain regions and improve the performance of the device. In a more preferred embodiment, the source and drain regions of the required stress type can be grown on the first nanowire 110 and the second nanowire 120 respectively, and for the nanowire in the N-type device region, a material with tensile stress can be grown on it, Such as Si:C, for the nanowires in the P-type device region, a material with compressive stress, such as SiGe, is grown on it. In a specific embodiment, the second device region is first covered, and Si:C is grown on the first nanowire 110, wherein the atomic percentage of C can be 0.2-2%, as shown in FIG. 21 , in the first device region A source-drain region 196 of tensile stress is formed on the first nanowire 110, and then, the second device region is exposed and the first device region is covered, and SiGe is grown on the second nanowire 120, and the atomic percentage of Ge may be 15- 75%, a compressive source and drain region 197 is formed on the second nanowire in the second device region, and then an interlayer dielectric layer 198 is formed covering the source and drain regions 196 and 197, as shown in FIG. 22 .
在前栅工艺中,至此即完成了器件结构,后续可以进行接触及互连结构的加工工艺。In the gate-front process, the device structure is completed so far, and the contact and interconnect structure processing processes can be performed subsequently.
在后栅工艺中,进一步的,可以将该栅极192和栅介质层190去除,并重新形成栅介质层及替代栅极1008,可以分别在第一器件区域和第二器件区域上分别形成包含不同金属材料的替代栅极,以分别调节N型和P型器件的功函数。In the gate last process, further, the gate 192 and the gate dielectric layer 190 can be removed, and the gate dielectric layer and the replacement gate 1008 can be re-formed, and the gate dielectric layer and the replacement gate 1008 can be respectively formed on the first device region and the second device region. Alternative gates of different metal materials to tune the work function of N-type and P-type devices, respectively.
而后,可以进行接触的形成,在形成接触孔后,在接触孔中填充导电材料,例如W、Cu等,并进行平坦化,从而形成栅极接触1010、第一背栅接触1015、第二背栅接触1016以及源区接触1014、1013和漏区接触1012,如图23(俯视图)和图24所示(图23的截面结构示意图),。而后,可以继续完成其他的互连结构,其中,第一背栅接触1015形成在第一器件区域1001的第一阱区104之上,第二背栅接触1016形成在第二器件区域1002的第二阱区102之上,背栅接触分别通过与背栅连接的阱区引出。Then, the contact can be formed. After the contact hole is formed, a conductive material, such as W, Cu, etc., is filled in the contact hole and planarized to form the gate contact 1010, the first back gate contact 1015, the second back gate contact The gate contact 1016 , the source region contacts 1014 , 1013 and the drain region contact 1012 are shown in FIG. 23 (top view) and FIG. 24 (the cross-sectional schematic diagram of FIG. 23 ). Then, other interconnection structures can be continued to be completed, wherein, the first back gate contact 1015 is formed on the first well region 104 of the first device region 1001, and the second back gate contact 1016 is formed on the first well region 104 of the second device region 1002. On the second well region 102 , the back gate contacts are respectively drawn out through the well regions connected to the back gate.
至此,形成了本发明实施例一的器件,在该方法中,分别形成了不同材料的纳米线,分别为NMOS和PMOS的沟道,进而在其上分别集成NMOS和PMOS器件,实现不同沟道材料的器件集成,提高器件的性能,且工艺简便易于集成。此外,第一纳米线和第二纳米线形成各自的背栅,由各自的背栅进行背栅阈值电压的调节,利于精确调节器件的阈值电压,进一步提高器件的性能。So far, the device of Embodiment 1 of the present invention has been formed. In this method, nanowires of different materials are respectively formed as NMOS and PMOS channels, and NMOS and PMOS devices are respectively integrated on them to realize different channel The device integration of the material improves the performance of the device, and the process is simple and easy to integrate. In addition, the first nanowire and the second nanowire form respective back gates, and the threshold voltage of the back gate is adjusted by the respective back gates, which is beneficial to accurately adjust the threshold voltage of the device and further improve the performance of the device.
实施例二Embodiment two
在该实施例中,仅描述与实施例一不同的地方,与实施例一相同的地方将步再赘述。In this embodiment, only the differences from the first embodiment are described, and the same parts as the first embodiment will not be repeated.
首先,在步骤S201,提供衬底100,参考图25所示。First, in step S201, a substrate 100 is provided, as shown in FIG. 25 .
在该实施例中,在该衬底100中已经形成有第一掺杂区103,该第一掺杂区103可以为N型阱区,可以通过离子注入,如注入P或As等,形成该第一掺杂区103,该掺杂区103之上后续可以引出接触,用于实现背栅的电连接。In this embodiment, a first doped region 103 has been formed in the substrate 100, and the first doped region 103 may be an N-type well region, which may be formed by ion implantation, such as implanting P or As. The first doped region 103, on which a contact can be drawn out subsequently, is used to realize the electrical connection of the back gate.
接着,在步骤S202,在衬底100上形成第一沟道材料110和第二沟道材料120依次层叠的交替堆叠,参考图3所示。Next, in step S202 , an alternate stack in which the first channel material 110 and the second channel material 120 are sequentially stacked is formed on the substrate 100 , as shown in FIG. 3 .
该步骤同实施例一的步骤S102。This step is the same as step S102 in the first embodiment.
而后,在步骤S203,在该堆叠中形成沟槽142,参考图6所示。Then, in step S203 , trenches 142 are formed in the stack, as shown in FIG. 6 .
该步骤同实施例一的步骤S103。This step is the same as step S103 in the first embodiment.
接着,在步骤S204,在沟槽142中依次形成背栅介质层145、146以及背栅161,参考图25所示。Next, in step S204 , the back gate dielectric layers 145 , 146 and the back gate 161 are sequentially formed in the trench 142 , as shown in FIG. 25 .
具体的,首先,进行背栅介质层的淀积,为了保证后续形成的纳米线与该背栅介质层的良好连接,避免后续刻蚀步骤中纳米线的脱落,同时保证纳米线不受氮化物的应力影响。本实施例中采用氧化物层145与氮化物层146叠层的背栅介质层,可以采用侧墙工艺来形成该背栅介质层,先进行热氧化工艺,形成1nm或更薄的氧化物层145,而后,淀积较厚的氮化物层146,并进行RIE刻蚀,从而在沟槽的侧壁上形成了氧化物层145与氮化物层146叠层的背栅介质层,如图7所示。Specifically, firstly, the back gate dielectric layer is deposited, in order to ensure the good connection between the subsequently formed nanowires and the back gate dielectric layer, avoid the falling off of the nanowires in the subsequent etching step, and at the same time ensure that the nanowires are free from nitride stress effects. In this embodiment, a back gate dielectric layer with an oxide layer 145 and a nitride layer 146 laminated is used, and the back gate dielectric layer can be formed by using a sidewall process, and a thermal oxidation process is first performed to form an oxide layer with a thickness of 1 nm or less. 145, and then, deposit a thicker nitride layer 146, and perform RIE etching, thereby forming a back gate dielectric layer in which the oxide layer 145 and the nitride layer 146 are stacked on the sidewall of the trench, as shown in Figure 7 shown.
接着,进行背栅材料的填充,如多晶硅,在淀积背栅材料后,进行平坦化工艺,如CMP,接着去除部分厚度的背栅材料,在沟槽中形成公共背栅161,如图25所示,接着,淀积绝缘材料,例如氮化硅,并进行平坦化工艺,如CMP,直至暴露出第一掩膜层中的多晶硅层132,从而,在公共背栅上形成了绝缘层141。Next, fill the back gate material, such as polysilicon, after depositing the back gate material, perform a planarization process, such as CMP, and then remove part of the thickness of the back gate material to form a common back gate 161 in the trench, as shown in Figure 25 As shown, next, deposit an insulating material, such as silicon nitride, and perform a planarization process, such as CMP, until the polysilicon layer 132 in the first mask layer is exposed, thereby forming an insulating layer 141 on the common back gate .
而后,在步骤S205,在第一堆叠中形成仅包括第一沟道材料的第一纳米线110,以及在第二堆叠中形成仅包括第二沟道材料的第二纳米线120,参考图26所示。Then, in step S205, a first nanowire 110 comprising only the first channel material is formed in the first stack, and a second nanowire 120 comprising only the second channel material is formed in the second stack, referring to FIG. 26 shown.
该步骤同实施例一的步骤S105。This step is the same as step S105 in the first embodiment.
至此,形成了本实施例的具有两种不同沟道材料的第一纳米线和第二纳米线的结构,且相邻的纳米线采用公共背栅,进行阈值电压的调节,在该结构的基础上,可以继续制造所需类型的器件。So far, the structure of the first nanowire and the second nanowire with two different channel materials in this embodiment is formed, and the adjacent nanowires use a common back gate to adjust the threshold voltage. Based on this structure , you can proceed to fabricate the desired type of device.
同实施例一的步骤S106,可以在该实施例的纳米线结构上进行器件的加工,可以采用前栅工艺或后栅工艺形成后续的器件。Similar to step S106 in the first embodiment, devices can be processed on the nanowire structure in this embodiment, and subsequent devices can be formed using a gate-first process or a gate-last process.
实施例三Embodiment Three
在该实施例中,仅描述与实施例一不同的地方,与实施例一相同的地方将步再赘述。In this embodiment, only the differences from the first embodiment are described, and the same parts as the first embodiment will not be repeated.
首先,在步骤S301,提供衬底100,参考图27所示。First, in step S301, a substrate 100 is provided, as shown in FIG. 27 .
不同于实施例一,该实施例的衬底100并没有形成阱区。Different from the first embodiment, the substrate 100 of this embodiment does not form a well region.
接着,在步骤S303,在该堆叠中形成沟槽142,参考图6所示。Next, in step S303 , trenches 142 are formed in the stack, as shown in FIG. 6 .
该步骤同实施例一的步骤S103。This step is the same as step S103 in the first embodiment.
而后,在步骤S304,在沟槽142中依次形成第一介质层147、163,参考图27所示。Then, in step S304 , the first dielectric layers 147 and 163 are sequentially formed in the trench 142 , as shown in FIG. 27 .
在本实施例中,第一介质层可以为单层或叠层,作为第一纳米线和第二纳米线的支撑的同时,还作为第一纳米线和第二纳米线之间的隔离。In this embodiment, the first dielectric layer may be a single layer or a stack of layers, which not only serves as a support for the first nanowire and the second nanowire, but also serves as an isolation between the first nanowire and the second nanowire.
具体的,首先,可以进行热氧化工艺,在沟槽的内表面上形成氧化物层147,氧化物层的厚度可以为1nm或更薄,而后,进行氮化物的淀积,而后,进行平坦化工艺,如CMP,直至暴露出第一掩膜层中的多晶硅层132,从而在沟槽中形成了氧化物层147和氮化物层163叠层的第一介质层,该第一介质层为第一纳米线和第二纳米线间的隔离,如图27所示。Specifically, first, a thermal oxidation process may be performed to form an oxide layer 147 on the inner surface of the trench, the thickness of the oxide layer may be 1 nm or less, then nitride deposition is performed, and then planarization is performed process, such as CMP, until the polysilicon layer 132 in the first mask layer is exposed, thereby forming the first dielectric layer stacked by the oxide layer 147 and the nitride layer 163 in the trench, and the first dielectric layer is the first dielectric layer The isolation between a nanowire and a second nanowire is shown in FIG. 27 .
接着,在步骤S305,在第一堆叠中形成仅包括第一沟道材料的第一纳米线110,以及在第二堆叠中形成仅包括第二沟道材料的第二纳米线120,参考图28所示。Next, in step S305, a first nanowire 110 comprising only the first channel material is formed in the first stack, and a second nanowire 120 comprising only the second channel material is formed in the second stack, referring to FIG. 28 shown.
该步骤同实施例一的步骤S105。This step is the same as step S105 in the first embodiment.
至此,形成了本实施例的具有两种不同沟道材料的第一纳米线和第二纳米线的结构,且相邻的纳米线间为隔离,,在该结构的基础上,可以继续制造所需类型的器件。So far, the structure of the first nanowire and the second nanowire with two different channel materials in this embodiment is formed, and the adjacent nanowires are separated. On the basis of this structure, it is possible to continue to manufacture the required type of device.
同实施例一的步骤S106,可以在该实施例的纳米线结构上进行器件的加工,可以采用前栅工艺或后栅工艺形成后续的器件。Similar to step S106 in the first embodiment, devices can be processed on the nanowire structure in this embodiment, and subsequent devices can be formed using a gate-first process or a gate-last process.
在采用后栅工艺形成后续的器件的另一些实施例中,采用如下步骤进行后续工艺:形成覆盖第一纳米线和第二纳米线的伪栅堆叠;在伪栅堆叠两侧的第一纳米线和第二纳米线中分别形成源漏区;覆盖伪栅堆叠两侧,以形成层间介质层;去除伪栅堆叠以及第一介质层;形成替代栅极。在该实施例的后栅工艺中,与上述实施例一不同的是,在去除伪栅堆叠的时候,同时将第一介质层去除,这样,可以将第一纳米线和第二纳米线完全释放,即第一纳米线和第二纳米线的栅极区域的表面完全暴露,此时,由层间介质层和/或源漏区支撑第一纳米线和第二纳米线,这样,形成替代栅极后,替代栅极将全包围第一纳米线和第二纳米线,形成全包围的纳米线器件,进一步增大沟道的电流,提高器件的性能。In some other embodiments in which the gate-last process is used to form subsequent devices, the following steps are used to perform the subsequent process: forming a dummy gate stack covering the first nanowire and the second nanowire; forming the first nanowire on both sides of the dummy gate stack The source and drain regions are respectively formed in the second nanowire; the two sides of the dummy gate stack are covered to form an interlayer dielectric layer; the dummy gate stack and the first dielectric layer are removed; and a replacement gate is formed. In the gate-last process of this embodiment, different from the first embodiment above, when removing the dummy gate stack, the first dielectric layer is removed at the same time, so that the first nanowire and the second nanowire can be completely released , that is, the surfaces of the gate regions of the first nanowire and the second nanowire are completely exposed, at this time, the first nanowire and the second nanowire are supported by the interlayer dielectric layer and/or the source-drain region, thus forming a replacement gate Finally, the replacement gate will completely surround the first nanowire and the second nanowire to form a fully surrounded nanowire device, further increasing the current of the channel and improving the performance of the device.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form.
虽然本发明已以较佳实施例披露如上,然而并非用以限定本发明。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围情况下,都可利用上述揭示的方法和技术内容对本发明技术方案作出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均仍属于本发明技术方案保护的范围内。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person familiar with the art, without departing from the scope of the technical solution of the present invention, can use the methods and technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent implementation of equivalent changes example. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention, which do not deviate from the technical solution of the present invention, still fall within the protection scope of the technical solution of the present invention.
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