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CN106152385B - A control method of a fan motor and a control method of an air conditioner - Google Patents

A control method of a fan motor and a control method of an air conditioner Download PDF

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Publication number
CN106152385B
CN106152385B CN201510169221.6A CN201510169221A CN106152385B CN 106152385 B CN106152385 B CN 106152385B CN 201510169221 A CN201510169221 A CN 201510169221A CN 106152385 B CN106152385 B CN 106152385B
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motor
air
conditioning
control method
air conditioner
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CN106152385A (en
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赵勇
孙海荣
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Zhongshan Broad Ocean Motor Co Ltd
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Zhongshan Broad Ocean Motor Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

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  • Control Of Motors That Do Not Use Commutators (AREA)
  • Control Of Positive-Displacement Air Blowers (AREA)

Abstract

The invention discloses a control method of a fan motor and a control method of an air conditioner, wherein the control method comprises the following steps: a, controlling the motor to work in a constant air volume working mode; b, detecting the working state of the air conditioner at intervals; c, judging whether the air conditioner is in a wind sweeping state, if so, controlling the motor to exit from a constant air volume working mode, and controlling the motor to enter into a constant rotating speed working mode; if the air conditioner is not in the air sweeping state, returning to the step B; step D, after the motor enters a constant rotating speed working mode, detecting the working state of the air conditioner at intervals; step E, judging whether the air conditioner is in a wind sweeping state, and returning to the step A if the air conditioner is in the wind sweeping state; and D, if the air conditioner is not in the air sweeping state, controlling the motor to exit the constant rotating speed working mode, and returning to the step D. When the fan motor works in a constant air volume working mode and when the air conditioner is in a wind sweeping state, the fan motor is switched from the constant air volume working mode to a constant rotating speed working mode, so that the oscillation generated by the motor is reduced, the input power of the motor is stable, and the rotating speed is stable.

Description

一种风机电机的控制方法及一种空调的控制方法A control method of a fan motor and a control method of an air conditioner

技术领域:Technical field:

本发明涉及一种风机电机的控制方法及一种空调的控制方法。The invention relates to a control method of a fan motor and a control method of an air conditioner.

背景技术:Background technique:

目前,在家用空调的风管道里的风机电机(一般式ECM电机或者直流无刷电机)具有2种工作状态,恒风量工作模式和恒转速工作模式,恒风量工作模式是电机带动风轮转动,使空调输出恒定的风量;恒转速工作模式是电机以恒定的速度运行,使空调工作平稳,噪音小。恒风量工作模式(即控制方式)和恒转速工作模式(即控制方式)在国内外许多专利文献已经有详细描述,在此不再详细叙述。At present, the fan motor (ordinary ECM motor or DC brushless motor) in the air duct of the household air conditioner has two working states, the constant air volume working mode and the constant speed working mode. The constant air volume working mode is that the motor drives the wind wheel to rotate. Make the air conditioner output a constant air volume; the constant speed working mode is that the motor runs at a constant speed, so that the air conditioner works smoothly and has low noise. The constant air volume working mode (that is, the control mode) and the constant speed working mode (that is, the control mode) have been described in detail in many patent documents at home and abroad, and will not be described in detail here.

现在一般空调都带有扫风功能,当风机电机工作在恒风量工作模式时,且当空调扫风板摆动时,会导致空调内部静压变化,传统恒风量电机会随着这种静压变化改变转速,这时电机就产生了振荡,功率不稳,转速不稳。Nowadays, most air conditioners have sweeping function. When the fan motor works in the constant air volume mode, and when the air conditioner sweeping plate swings, it will cause the internal static pressure of the air conditioner to change. The traditional constant air volume motor will change with this static pressure. When the speed is changed, the motor will oscillate, the power will be unstable, and the speed will be unstable.

这是用户不期待的。This is not expected by users.

发明内容:Invention content:

本发明的一个目的是提供一种风机电机的控制方法及空调的控制方法,当风机电机工作在恒风量工作模式时且当空调处于扫风状态,风机电机由恒风量工作模式转到恒转速工作模式,减小电机产生的振荡,使电机输入功率平稳,转速平稳。An object of the present invention is to provide a control method for a fan motor and an air conditioner. When the fan motor works in the constant air volume mode and the air conditioner is in the sweeping state, the fan motor switches from the constant air volume mode to the constant speed operation. Mode, reduce the vibration generated by the motor, so that the input power of the motor is stable, and the speed is stable.

本发明的目的是通过下述技术方案予以实现的。The purpose of the present invention is achieved through the following technical solutions.

一种风机电机的控制方法,所述的风机电机安装在空调上用来驱动风轮转动进行送风,风机电机具有恒风量工作模式和恒转速工作模式,所述的空调带有扫风功能,其特征在于:所述的控制方法包括如下步骤:A method for controlling a fan motor. The fan motor is installed on an air conditioner to drive a wind wheel to rotate for air supply. The fan motor has a constant air volume working mode and a constant speed working mode. The air conditioner has a sweeping function. It is characterized in that: the control method includes the following steps:

步骤A)控制电机工作在恒风量工作模式;Step A) controlling the motor to work in the constant air volume working mode;

步骤B)每隔一段时间检测空调的工作状态;Step B) detect the working state of the air conditioner at regular intervals;

步骤C)判断空调是否处于扫风状态,若空调处于扫风状态,控制电机退出恒风量工作模式,控制电机进入恒转速工作模式;若空调不处于扫风状态,回到步骤B。Step C) Judging whether the air conditioner is in the sweeping state, if the air conditioner is in the sweeping state, control the motor to exit the constant air volume working mode, and control the motor to enter the constant speed working mode; if the air conditioner is not in the sweeping state, return to step B.

上述所述在步骤C之后还有步骤D和步骤E,其中:The above also has step D and step E after step C, wherein:

步骤D)当电机进入恒转速工作模式后,每隔一段时间检测空调的工作状态;Step D) After the motor enters the constant speed working mode, detect the working state of the air conditioner at regular intervals;

步骤E)判断空调是否处于扫风状态,若空调处于扫风状态,,回到步骤D;若空调不处于扫风状态,控制电机退出恒转速工作模式,回到步骤A。Step E) Determine whether the air conditioner is in the sweeping state, if the air conditioner is in the sweeping state, return to step D; if the air conditioner is not in the sweeping state, control the motor to exit the constant speed working mode, and return to step A.

上述所述的判断空调是否处于扫风状态可以通过接收空调的控制信号或者通过检测电机的运行参数来判断。The above-mentioned judging whether the air conditioner is in the sweeping state can be judged by receiving the control signal of the air conditioner or by detecting the operating parameters of the motor.

上述所述的判断空调是否处于扫风状态可以通过检测电机的输入功率和转速这两个参数来判断或者通过电机的运行中的电流值来判断。The above-mentioned determination of whether the air conditioner is in the sweeping state can be determined by detecting the two parameters of the input power and the rotational speed of the motor or by the current value of the motor during operation.

上述当电机工作在恒风量工作模式时通过检测电机的输入功率和转速这两个参数来判断空调是否处于扫风状态,当电机工作在恒转速工作模式时通过检测电机的电流值参数来判断空调是否处于扫风状态。As mentioned above, when the motor is working in the constant air volume mode, it is judged whether the air conditioner is in the sweeping state by detecting the two parameters of the motor input power and speed; Whether it is in sweeping state.

上述所述的风机电机包括电机控制器和电机单体,电机单体包括转轴、永磁转子组件、定子组件和机壳组件,永磁转子组件上安装永磁体,永磁转子组件和定子组件形成磁藕合,定子组件包括定子铁芯和卷绕在定子铁芯上的线圈绕组;所述的电机控制器上布局有电机微处理器、逆变电路和电机运行参数检测电路,运行参数检测电路将电机实时运行参数输入到电机微处理器,电机微处理器的输出端控制逆变电路,逆变电路的输出端与线圈绕组连接;所述的步骤A、步骤B、步骤C、步骤D、步骤E由所述的电机微处理器控制执行。The fan motor described above includes a motor controller and a motor unit. The motor unit includes a shaft, a permanent magnet rotor assembly, a stator assembly and a casing assembly. Permanent magnets are installed on the permanent magnet rotor assembly, and the permanent magnet rotor assembly and the stator assembly form a Magnetic coupling, the stator assembly includes a stator core and a coil winding wound on the stator core; the motor controller is equipped with a motor microprocessor, an inverter circuit and a motor operating parameter detection circuit, and the operating parameter detection circuit The real-time operation parameters of the motor are input to the motor microprocessor, the output end of the motor microprocessor controls the inverter circuit, and the output end of the inverter circuit is connected to the coil winding; the steps A, B, C, D, Step E is executed under the control of the motor microprocessor.

一种空调的控制方法,所述的空调包括空调控制器、风机电机、风轮、机壳,所述的风机电机安装在空调上用来驱动风轮转动进行送风,风机电机具有恒风量工作模式和恒转速工作模式,所述的空调带有扫风功能,其特征在于:所述的控制方法包括如下步骤:A control method for an air conditioner, the air conditioner includes an air conditioner controller, a fan motor, a wind wheel, and a casing, the fan motor is installed on the air conditioner to drive the wind wheel to rotate for air supply, and the fan motor has a constant air volume operation Mode and constant speed working mode, the air conditioner has a sweeping function, and it is characterized in that: the control method includes the following steps:

步骤A)控制电机工作在恒风量工作模式;Step A) controlling the motor to work in the constant air volume working mode;

步骤B)每隔一段时间检测空调的工作状态;Step B) detect the working state of the air conditioner at regular intervals;

步骤C)判断空调是否处于扫风状态,若空调处于扫风状态,控制电机退出恒风量工作模式,控制电机进入恒转速工作模式;若空调不处于扫风状态,回到步骤B。Step C) Judging whether the air conditioner is in the sweeping state, if the air conditioner is in the sweeping state, control the motor to exit the constant air volume working mode, and control the motor to enter the constant speed working mode; if the air conditioner is not in the sweeping state, return to step B.

上述所述在步骤C之后还有步骤D和步骤E,其中:The above also has step D and step E after step C, wherein:

步骤D)当电机进入恒转速工作模式后,每隔一段时间检测空调的工作状态;Step D) After the motor enters the constant speed working mode, detect the working state of the air conditioner at regular intervals;

步骤E)判断空调是否处于扫风状态,若空调处于扫风状态,回到步骤D;若空调不处于扫风状态,控制电机退出恒转速工作模式,回到步骤A。Step E) Determine whether the air conditioner is in the sweeping state, if the air conditioner is in the sweeping state, return to step D; if the air conditioner is not in the sweeping state, control the motor to exit the constant speed working mode, and return to step A.

上述判断空调是否处于扫风状态可以通过接收空调的控制信号或者通过检测电机的运行参数来判断。The above determination of whether the air conditioner is in the sweeping state can be determined by receiving a control signal of the air conditioner or by detecting the operating parameters of the motor.

上述的判断空调是否处于扫风状态可以通过检测电机的输入功率和转速这两个参数来判断或者通过电机的运行中的电流值来判断。The above determination of whether the air conditioner is in the sweeping state can be determined by detecting the two parameters of the input power and the rotation speed of the motor or by the current value of the motor during operation.

上述当电机工作在恒风量工作模式时通过检测电机的输入功率和转速这两个参数来判断空调是否处于扫风状态,当电机工作在恒转速工作模式时通过检测电机的电流值参数来判断空调是否处于扫风状态。As mentioned above, when the motor is working in the constant air volume mode, it is judged whether the air conditioner is in the sweeping state by detecting the two parameters of the motor input power and speed; Whether it is in sweeping state.

上述所述的风机电机是一个不带电机控制器的电机单体,所述的电机单体包括转轴、永磁转子组件、定子组件和机壳组件,永磁转子组件上安装永磁体,永磁转子组件和定子组件形成磁藕合,定子组件包括定子铁芯和卷绕在定子铁芯上的线圈绕组;所述的空调控制器上布局有系统微处理器、逆变电路和电机运行参数检测电路,运行参数检测电路将电机实时运行参数输入到系统微处理器,系统微处理器的输出端控制逆变电路,逆变电路的输出端与线圈绕组连接;所述的步骤A、步骤B、步骤C、步骤D、步骤E由所述的系统微处理器控制执行。The fan motor mentioned above is a single motor without a motor controller. The single motor includes a shaft, a permanent magnet rotor assembly, a stator assembly and a casing assembly. Permanent magnets are installed on the permanent magnet rotor assembly. The rotor assembly and the stator assembly form a magnetic coupling, and the stator assembly includes a stator core and a coil winding wound on the stator core; the air conditioner controller is equipped with a system microprocessor, an inverter circuit, and a motor operating parameter detection circuit, the operating parameter detection circuit inputs the real-time operating parameters of the motor to the system microprocessor, the output end of the system microprocessor controls the inverter circuit, and the output end of the inverter circuit is connected to the coil winding; the steps A, B, and Step C, step D, and step E are executed under the control of the system microprocessor.

本发明与现有技术相比,具有如下效果:Compared with the prior art, the present invention has the following effects:

1)本发明利用所述的控制方法包括如下步骤:步骤A)控制电机工作在恒风量工作模式;步骤B)每隔一段时间检测空调的工作状态;步骤C)判断空调是否处于扫风状态,若空调处于扫风状态,控制电机退出恒风量工作模式,控制电机进入恒转速工作模式;若空调不处于扫风状态,回到步骤B,这样通过状态的切换,当空调是在扫风状态,减小电机产生的振荡,使电机输入功率平稳,转速平稳,满足客户的要求。1) The present invention utilizes the described control method to include the following steps: step A) controlling the motor to work in a constant air volume working mode; step B) detecting the working state of the air conditioner at regular intervals; step C) judging whether the air conditioner is in the sweeping state, If the air conditioner is in the sweeping state, control the motor to exit the constant air volume working mode, and control the motor to enter the constant speed working mode; Reduce the vibration generated by the motor, so that the input power of the motor is stable, the speed is stable, and the requirements of customers are met.

2)在步骤C之后还有步骤D和步骤E,其中:步骤D)当电机进入恒转速工作模式后,每隔一段时间检测空调的工作状态;步骤E)判断空调是否处于扫风状态,若空调处于扫风状态,回到步骤D;若空调不处于扫风状态,控制电机退出恒转速工作模式,回到步骤A;一旦空调退出扫风状态,电机马上由恒转速工作模式切换到恒风量工作模式,保证输出风量的恒定,维持送风的舒适性。2) After step C, there are also steps D and E, wherein: step D) detects the working state of the air conditioner at regular intervals after the motor enters the constant speed working mode; step E) judges whether the air conditioner is in the sweeping state, if If the air conditioner is in the sweeping state, go back to step D; if the air conditioner is not in the sweeping state, control the motor to exit the constant speed working mode and go back to step A; once the air conditioner exits the sweeping state, the motor will immediately switch from the constant speed working mode to the constant air volume The working mode ensures constant output air volume and maintains the comfort of air supply.

3)判断空调是否处于扫风状态可以通过接收空调的控制信号或者通过检测电机的运行参数来判断,判断方法简单实用。3) Judging whether the air conditioner is in the sweeping state can be judged by receiving the control signal of the air conditioner or by detecting the operating parameters of the motor. The judgment method is simple and practical.

4)当电机工作在恒风量工作模式时通过检测电机的输入功率和转速这两个参数来判断空调是否处于扫风状态,当电机工作在恒转速工作模式时通过检测电机的电流值参数来判断空调是否处于扫风状态。判断容易准确,控制简单方便。4) When the motor works in the constant air volume mode, judge whether the air conditioner is in the sweeping state by detecting the two parameters of the motor's input power and speed; when the motor works in the constant speed mode, judge by detecting the motor's current value parameters Whether the air conditioner is in sweeping state. The judgment is easy and accurate, and the control is simple and convenient.

附图说明:Description of drawings:

图1是本发明的实施例一原理结构示意图;Fig. 1 is a schematic structural diagram of the principle of Embodiment 1 of the present invention;

图2本发明实施例一在空调应用的安装示意图;Fig. 2 is a schematic diagram of the installation of Embodiment 1 of the present invention in the application of air conditioners;

图3是本发明实施例一电机单体的立体图;Fig. 3 is a perspective view of a single motor according to an embodiment of the present invention;

图4是本发明实施例一电机单体的剖视图;Fig. 4 is a cross-sectional view of a single motor according to an embodiment of the present invention;

图5是本发明实施例一的电路方框图;Fig. 5 is a circuit block diagram of Embodiment 1 of the present invention;

图6是图5是对应的实施电路方框图;Fig. 6 is that Fig. 5 is the block diagram of corresponding implementation circuit;

图7是本发明实施例一通过实验测得到得一族恒风量拟合曲线;Fig. 7 is a family of constant air volume fitting curves obtained through experimental measurement in Embodiment 1 of the present invention;

图8是本发明控制流程图;Fig. 8 is a control flowchart of the present invention;

图9是对应图8的一种具体实施流程图;Fig. 9 is a specific implementation flowchart corresponding to Fig. 8;

图10是本发明实施例二的结构方框图;Fig. 10 is a structural block diagram of Embodiment 2 of the present invention;

图11是本发明实施例二的电机的立体图;Fig. 11 is a perspective view of a motor according to Embodiment 2 of the present invention;

图12是本发明实施例二的电机的结构剖视图;Fig. 12 is a structural sectional view of a motor according to Embodiment 2 of the present invention;

图13是本发明实施例二的控制流程图。Fig. 13 is a control flowchart of Embodiment 2 of the present invention.

具体实施方式:Detailed ways:

下面通过具体实施例并结合附图对本发明作进一步详细的描述。The present invention will be described in further detail below through specific embodiments and in conjunction with the accompanying drawings.

实施例一:Embodiment one:

如图1、图2所示,在一个典型的通风管道(简称风道)里,安装了一个鼓风系统(如空调机),图中以“电机单体+风轮”代替,管道里还有空气过滤网,电机启动时开始鼓风,由于出风口和入风口的数量与房间数有关,管道的设计也没有统一的标准,同时空气过滤网也可能有不同的压降,如果要获得恒定的风量必需有一个好的技术方案。As shown in Figure 1 and Figure 2, a blower system (such as an air conditioner) is installed in a typical ventilation duct (referred to as the air duct). There is an air filter, and when the motor is started, it starts to blow air. Since the number of air outlets and air inlets is related to the number of rooms, there is no uniform standard for the design of the pipeline. At the same time, the air filter may have different pressure drops. If you want to obtain a constant The air volume must have a good technical solution.

本发明的一种空调包括电机、风轮、电源部分和系统控制器,系统控制器带有实现电器设备本身功能的主控制线路板,主控制线路板驱动电机带动风轮转动,其中:所述的电机单体是一个不带控制器的电机单体,包括转轴、永磁转子组件、定子组件和机壳组件,永磁转子组件上安装永磁体,永磁转子组件和定子组件形成磁藕合,定子组件包括定子铁芯和卷绕在定子铁芯上的线圈绕组;所述的主控制线路板上布局有系统微处理器、逆变电路和电机运行参数检测电路,运行参数检测电路将电机实时运行参数输入到系统微处理器,系统微处理器的输出端控制逆变电路,逆变电路的输出端与线圈绕组连接。An air conditioner of the present invention includes a motor, a wind wheel, a power supply and a system controller. The system controller has a main control circuit board that realizes the functions of the electrical equipment itself. The main control circuit board drives the motor to drive the wind wheel to rotate, wherein: the The motor unit is a motor unit without a controller, including a shaft, a permanent magnet rotor assembly, a stator assembly, and a casing assembly. Permanent magnets are installed on the permanent magnet rotor assembly, and the permanent magnet rotor assembly and the stator assembly form a magnetic coupling. , the stator assembly includes a stator core and a coil winding wound on the stator core; the main control circuit board is arranged with a system microprocessor, an inverter circuit and a motor operating parameter detection circuit, and the operating parameter detection circuit connects the motor The real-time operating parameters are input to the system microprocessor, the output terminal of the system microprocessor controls the inverter circuit, and the output terminal of the inverter circuit is connected with the coil winding.

如图3、图4所示,上述电机是电机单体1,所述的电机单体1包括定子组件12、转子组件13和机壳组件11,定子组件13安装在机壳组件11上,电机单体1安装有检测转子位置的霍尔传感器14(转子位置测量电路),转子组件13套装在定子组件12的内侧或者外侧组成,转子位置测量电路检测转子位置信号并输入到系统微处理器,母线电流检测电路将检测的母线电路输入到系统微处理器,母线电压检测电路将直流母线电压输入到系统微处理器,系统微处理器控制逆变电路,逆变电路控制定子组件12的各相线圈绕组的通断电。转子位置测量电路、母线电流检测电路、母线电压检测电路是电机运行参数检测电路的一部分。As shown in Figure 3 and Figure 4, the above-mentioned motor is a motor unit 1, and the described motor unit 1 includes a stator assembly 12, a rotor assembly 13 and a casing assembly 11, the stator assembly 13 is installed on the casing assembly 11, and the motor The monomer 1 is equipped with a Hall sensor 14 (rotor position measurement circuit) for detecting the rotor position. The rotor assembly 13 is set on the inside or outside of the stator assembly 12. The rotor position measurement circuit detects the rotor position signal and inputs it to the system microprocessor. The bus current detection circuit inputs the detected bus circuit to the system microprocessor, the bus voltage detection circuit inputs the DC bus voltage to the system microprocessor, the system microprocessor controls the inverter circuit, and the inverter circuit controls each phase of the stator assembly 12 Coil winding on and off. The rotor position measurement circuit, the bus current detection circuit and the bus voltage detection circuit are part of the motor operation parameter detection circuit.

如图5、图6所示,假设PM电机是3相无刷直流永磁同步电机,转子位置测量电路14一般采用3个霍尔传感器,3个霍尔传感器分别检测一个360度电角度周期的转子位置,每转过120度电角度改变一次定子组件12的各相线圈绕组的通电,形成3相6步控制模式。交流输入(AC INPUT)经过由二级管D7、D8、D9、D10组成的全波整流电路后,在电容C1的一端输出直流母线电压Vbus,直流母线电压Vbus与输入交流电压有关,交流输入(AC INPUT)的电压确定后,3相绕组的线电压UP是PWM斩波输出电压,UP=Vbus*w,w是系统微处理器输入到逆变电路的PWM信号的占空比,改变线电压UP可以改变直流母线电流Ibus,逆变电路由电子开关管Q1、Q2、Q3、Q4、Q5、Q6组成,电子开关管Q1、Q2、Q3、Q4、Q5、Q6的控制端分别由微处理器输出的6路PWM信号(P1、P2、P3、P4、P5、P6)控制,逆变电路还连接电阻R1用于检测母线电流Ibus,母线电流检测电路将电阻R1的检测母线电流Ibus转换后传送到系统微处理器。电机输入功率控制由电子开关管Q7控制,微处理器输出的1路PWM信号--即P0,来控制电子开关管Q7的导通时间,以控制电机输入功率。电机输入功率等于直流母线电流Ibus乘以直流母线电压Vbus。电机的转速V霍尔传感器分别检测的信号计算得到。As shown in Fig. 5 and Fig. 6, assuming that the PM motor is a 3-phase brushless DC permanent magnet synchronous motor, the rotor position measurement circuit 14 generally uses 3 Hall sensors, and the 3 Hall sensors respectively detect a 360-degree electrical angle cycle The position of the rotor changes the energization of the coil windings of each phase of the stator assembly 12 every time the electrical angle of 120 degrees is turned, forming a 3-phase 6-step control mode. After the AC input (AC INPUT) passes through the full-wave rectification circuit composed of diodes D7, D8, D9, and D10, the DC bus voltage Vbus is output at one end of the capacitor C1. The DC bus voltage Vbus is related to the input AC voltage, and the AC input ( After the voltage of AC INPUT) is determined, the line voltage UP of the 3-phase winding is the PWM chopper output voltage, UP=Vbus*w, w is the duty cycle of the PWM signal input from the system microprocessor to the inverter circuit, changing the line voltage UP can change the DC bus current Ibus. The inverter circuit is composed of electronic switch tubes Q1, Q2, Q3, Q4, Q5, and Q6. The control terminals of the electronic switch tubes Q1, Q2, Q3, Q4, Q5, and Q6 are controlled by the microprocessor The output is controlled by 6 PWM signals (P1, P2, P3, P4, P5, P6). The inverter circuit is also connected to the resistor R1 to detect the bus current Ibus. The bus current detection circuit converts the detected bus current Ibus of the resistor R1 and then transmits to the system microprocessor. The motor input power control is controlled by the electronic switch tube Q7, and a PWM signal output by the microprocessor, that is, P0, controls the conduction time of the electronic switch tube Q7 to control the input power of the motor. The motor input power is equal to the DC bus current Ibus multiplied by the DC bus voltage Vbus. The rotational speed of the motor and the signals detected by the Hall sensor are calculated respectively.

假设在系统微处理器建立恒风量控制单元,恒风量控制单元设置恒风量的控制函数P=f(n),其中P是电机输入功率,n是电机运行转速,恒风量的控制函数P=f(n)是这样获得的:先采集原始数据,针对至少1个目标风量,从低静压一直调节到高静压,这个静压要能涵盖应用的实际静压范围,在调节静压的过程中,让电机处于恒转速控制,并通过调节电机转速n和电机实时输入功率Pi保持风量为目标风量,并记录此时的电机稳态转速n和对应的电机实时输入功率Pi,这样,针对某干个目标风量,都产生了一组转速n和电机实时输入功率Pi,然后通过曲线拟合的方法产生若干个目标风量中每一个目标风量对应一个函数P=f(n)。恒风量控制函数关系式P=f(n)可以是一个二阶函数:P=C1+C2×n+C3×n2,具体推导过程可以见我公司于2014年申请的专利公告号CN104180858A、名称:一种风机电机测量风量的方法,里面有详细的介绍如何建立恒风量的控制函数P=f(n)。只要控制转速n和电机实时输入功率Pi两个参数就可以实现恒风量控制。Assuming that a constant air volume control unit is established in the system microprocessor, the constant air volume control unit sets the control function P=f(n) of the constant air volume, where P is the input power of the motor, and n is the motor running speed, and the control function P=f of the constant air volume (n) is obtained in this way: first collect the original data, and adjust from low static pressure to high static pressure for at least one target air volume. This static pressure must cover the actual static pressure range of the application. During the process of adjusting the static pressure In , let the motor be under constant speed control, and keep the air volume as the target air volume by adjusting the motor speed n and the real-time input power Pi of the motor, and record the steady-state speed n of the motor at this time and the corresponding real-time input power Pi of the motor. In this way, for a certain For each target air volume, a set of rotational speed n and the real-time input power Pi of the motor are generated, and then a number of target air volumes are generated by the method of curve fitting, and each target air volume corresponds to a function P=f(n). The constant air volume control function relation P=f(n) can be a second-order function: P=C 1 +C 2 ×n+C 3 ×n 2 , the specific derivation process can be found in the patent announcement number applied by our company in 2014 CN104180858A. Name: a method for measuring air volume by a fan motor, which describes in detail how to establish a control function P=f(n) for constant air volume. As long as the two parameters of the speed n and the real-time input power Pi of the motor are controlled, the constant air volume control can be realized.

下表示我们测试输出风量是1200CFM的实验数据。The following shows the experimental data of our test output air volume of 1200CFM.

利用上述的表建立如图7的曲线拟合图。得到恒风量的控制函数P=f(n)。利用恒风量的控制函数P=f(n)就可以使电机工作在恒风量的工作模式,至于电机的恒转速工作模式在国内外许多专利文献已经有详细描述,在此不再详细叙述。The curve fitting diagram shown in FIG. 7 was established using the above-mentioned table. The control function P=f(n) of constant air volume is obtained. Using the constant air volume control function P=f(n) can make the motor work in the constant air volume mode. As for the constant speed mode of the motor, it has been described in detail in many patent documents at home and abroad, and will not be described in detail here.

如图8所示,一种空调的控制方法,所述的空调包括空调控制器、风机电机、风轮、机壳,所述的风机电机安装在空调上用来驱动风轮转动进行送风,风机电机具有恒风量工作模式和恒转速工作模式,所述的空调带有扫风功能,其特征在于:所述的控制方法包括如下步骤:As shown in Figure 8, a control method of an air conditioner, the air conditioner includes an air conditioner controller, a fan motor, a wind wheel, and a casing, and the fan motor is installed on the air conditioner to drive the wind wheel to rotate for air supply, The fan motor has a constant air volume working mode and a constant rotating speed working mode, and the air conditioner has a sweeping function, and it is characterized in that the control method includes the following steps:

步骤A)控制电机工作在恒风量工作模式;Step A) controlling the motor to work in the constant air volume working mode;

步骤B)每隔一段时间检测空调的工作状态;Step B) detect the working state of the air conditioner at regular intervals;

步骤C)判断空调是否处于扫风状态,若空调处于扫风状态,控制电机退出恒风量工作模式,控制电机进入恒转速工作模式;若空调不处于扫风状态,回到步骤B。Step C) Judging whether the air conditioner is in the sweeping state, if the air conditioner is in the sweeping state, control the motor to exit the constant air volume working mode, and control the motor to enter the constant speed working mode; if the air conditioner is not in the sweeping state, return to step B.

上述在步骤C之后还有步骤D和步骤E,其中:The above-mentioned steps D and E after step C, wherein:

步骤D)当电机进入恒转速工作模式后,每隔一段时间检测空调的工作状态;Step D) After the motor enters the constant speed working mode, detect the working state of the air conditioner at regular intervals;

步骤E)判断空调是否处于扫风状态,若空调处于扫风状态,回到步骤D;若空调不处于扫风状态,控制电机退出恒转速工作模式,回到步骤A。Step E) Determine whether the air conditioner is in the sweeping state, if the air conditioner is in the sweeping state, return to step D; if the air conditioner is not in the sweeping state, control the motor to exit the constant speed working mode, and return to step A.

上述所有的控制步骤由系统微处理器控制执行。All the above-mentioned control steps are controlled and executed by the system microprocessor.

如图9所示,上述判断空调是否处于扫风状态可以通过检测电机的运行参数来判断。上述判断空调是否处于扫风状态可以通过检测电机的输入功率和转速这两个参数来判断。当输入功率和转速呈现周期性变化,且变化的幅度较大时,认定空调处于扫风状态;当输入功率和转速呈现周期性变化,或者变化的幅度较小时,认定空调不处于扫风状态;上述当电机工作在恒风量工作模式时通过检测电机的输入功率和转速这两个参数来判断空调是否处于扫风状态,当电机工作在恒转速工作模式时通过检测电机的电流值参数来判断空调是否处于扫风状态。电流值可以直流母线电流Ibus,若直流母线电流Ibus呈现周期性变化,认定空调处于扫风状态;若直流母线电流Ibus呈现非周期性变化,认定空调不处于扫风状态。电机由恒风量工作模式进入恒转速工作模式,选择进入恒转速工作模式的速度V等于空调处于扫风状态且电机恒风量工作模式时,速度的波动的最大值与最小值之和再除以2,得到一个平均转速。As shown in FIG. 9 , the above determination of whether the air conditioner is in the sweeping state can be determined by detecting the operating parameters of the motor. The above determination of whether the air conditioner is in the sweeping state can be determined by detecting the two parameters of the input power and the rotational speed of the motor. When the input power and speed change periodically, and the change range is relatively large, the air conditioner is considered to be in the sweeping state; when the input power and speed change periodically, or the change range is small, the air conditioner is determined not to be in the sweeping state; As mentioned above, when the motor is working in the constant air volume mode, it is judged whether the air conditioner is in the sweeping state by detecting the two parameters of the motor input power and speed; Whether it is in sweeping state. The current value can be the DC bus current Ibus. If the DC bus current Ibus shows periodic changes, it is determined that the air conditioner is in the sweeping state; if the DC bus current Ibus shows non-periodic changes, it is determined that the air conditioner is not in the sweeping state. The motor enters the constant speed working mode from the constant air volume working mode, and the speed V selected to enter the constant speed working mode is equal to the sum of the maximum and minimum speed fluctuations when the air conditioner is in the sweeping state and the motor is in the constant air volume working mode, and then divided by 2 , to get an average speed.

实施例二:Embodiment two:

如图10、图11、图12所示,本发明的空调包括通风管道、电机、风轮、电源部分、显示装置和系统控制器,系统控制器带有实现空调设备本身功能的主控制线路板,主控制线路板上设置系统微处理器,其中:所述的电机包括电机控制器和电机单体,电机单体包括转轴、永磁转子组件、定子组件和机壳组件,永磁转子组件上安装永磁体,永磁转子组件和定子组件形成磁藕合,定子组件包括定子铁芯和卷绕在定子铁芯上的线圈绕组;所述的电机控制器上布局有电机微处理器、逆变电路和电机运行参数检测电路,运行参数检测电路将电机实时运行参数输入到电机微处理器,电机微处理器的输出端控制逆变电路,逆变电路的输出端与线圈绕组连接;电机微处理器与系统微处理器连接相互通信。As shown in Fig. 10, Fig. 11 and Fig. 12, the air conditioner of the present invention includes a ventilation duct, a motor, a wind wheel, a power supply part, a display device and a system controller, and the system controller has a main control circuit board for realizing the function of the air conditioner itself , a system microprocessor is arranged on the main control circuit board, wherein: the motor includes a motor controller and a motor monomer, and the motor monomer includes a rotating shaft, a permanent magnet rotor assembly, a stator assembly and a casing assembly, and the permanent magnet rotor assembly Permanent magnets are installed, and the permanent magnet rotor assembly and the stator assembly form a magnetic coupling. The stator assembly includes a stator core and a coil winding wound on the stator core; the motor controller is arranged with a motor microprocessor, an inverter The circuit and the motor operation parameter detection circuit, the operation parameter detection circuit inputs the real-time operation parameters of the motor to the motor microprocessor, the output terminal of the motor microprocessor controls the inverter circuit, and the output terminal of the inverter circuit is connected to the coil winding; the motor microprocessor The controller communicates with the system microprocessor.

电机由电机控制器2和电机单体1,所述的电机单体1包括定子组件12、转子组件13和机壳组件11,定子组件13安装在机壳组件11上,电机单体1安装有检测转子位置的霍尔传感器14,转子组件13套装在定子组件12的内侧或者外侧组成,电机控制器2包括控制盒22和安装在控制盒22里面的控制线路板21,控制线路板21一般包括电机微处理器、母线电流检测电路、母线电压检测电路、逆变电路和转子位置测量电路14(即霍尔传感器),转子位置测量电路检测转子位置信号并输入到电机微处理器,母线电流检测电路将检测的母线电路输入到电机微处理器,母线电压检测电路将直流母线电压输入到电机微处理器,电机微处理器控制逆变电路,逆变电路控制定子组件12的各相线圈绕组的通断电。The motor consists of a motor controller 2 and a motor unit 1. The motor unit 1 includes a stator assembly 12, a rotor assembly 13 and a casing assembly 11. The stator assembly 13 is installed on the casing assembly 11, and the motor unit 1 is installed with Hall sensor 14 for detecting the position of the rotor. The rotor assembly 13 is set on the inside or outside of the stator assembly 12. The motor controller 2 includes a control box 22 and a control circuit board 21 installed in the control box 22. The control circuit board 21 generally includes Motor microprocessor, bus current detection circuit, bus voltage detection circuit, inverter circuit and rotor position measurement circuit 14 (i.e. Hall sensor), the rotor position measurement circuit detects the rotor position signal and inputs it to the motor microprocessor, bus current detection The circuit inputs the detected bus circuit to the motor microprocessor, the bus voltage detection circuit inputs the DC bus voltage to the motor microprocessor, the motor microprocessor controls the inverter circuit, and the inverter circuit controls the coil windings of each phase of the stator assembly 12 On and off.

如图13所示,一种风机电机的控制方法,所述的风机电机安装在空调上用来驱动风轮转动进行送风,风机电机具有恒风量工作模式和恒转速工作模式,所述的空调带有扫风功能,其特征在于:所述的控制方法包括如下步骤:As shown in Figure 13, a control method for a fan motor, the fan motor is installed on the air conditioner to drive the wind wheel to rotate for air supply, the fan motor has a constant air volume work mode and a constant speed work mode, the air conditioner With sweeping function, it is characterized in that: described control method comprises the following steps:

步骤A)控制电机工作在恒风量工作模式;Step A) controlling the motor to work in the constant air volume working mode;

步骤B)每隔一段时间检测空调的工作状态;Step B) detect the working state of the air conditioner at regular intervals;

步骤C)判断空调是否处于扫风状态,若空调处于扫风状态,控制电机退出恒风量工作模式,控制电机进入恒转速工作模式;若空调不处于扫风状态,回到步骤B。Step C) Judging whether the air conditioner is in the sweeping state, if the air conditioner is in the sweeping state, control the motor to exit the constant air volume working mode, and control the motor to enter the constant speed working mode; if the air conditioner is not in the sweeping state, return to step B.

上述在步骤C之后还有步骤D和步骤E,其中:步骤D)当电机进入恒转速工作模式后,每隔一段时间检测空调的工作状态;步骤E)判断空调是否处于扫风状态,若空调处于扫风状态,回到步骤D;若空调不处于扫风状态,控制电机退出恒转速工作模式,回到步骤A。Above step C also has step D and step E after step C, wherein: step D) after the motor enters the constant speed working mode, detect the working state of the air conditioner at regular intervals; step E) judge whether the air conditioner is in the sweeping state, if the air conditioner If the air conditioner is in the sweeping state, go back to step D; if the air conditioner is not in the sweeping state, control the motor to exit the constant speed working mode and go back to step A.

判断空调是否处于扫风状态可以通过接收空调的控制信号来判断,电机工作在恒风量工作模式时,系统微处理器将空调启动扫风功能的启动信号送到电机微处理器,由电机微处理器将恒风量工作模式切换到恒转速工作模式,可以以电机当前转速切换到恒转速工作模式;当系统微处理器将空调关闭扫风功能的控制信号送到电机微处理器,由电机微处理器将恒转速工作模式切换到恒风量工作模式。Judging whether the air conditioner is in the sweeping state can be judged by receiving the control signal of the air conditioner. When the motor is working in the constant air volume mode, the system microprocessor sends the start signal of the air conditioner to start the sweeping function to the motor microprocessor, and the motor microprocessor The controller switches the working mode of constant air volume to the working mode of constant speed, and can switch to the working mode of constant speed at the current speed of the motor; The controller switches the constant speed working mode to the constant air volume working mode.

Claims (12)

1. a kind of control method of blower motor, the blower motor, which is mounted on air-conditioning, is used for driving wind wheel rotation to be sent There is permanent wind amount operating mode and permanent rotary speed working pattern, the air-conditioning to carry swing flap function for wind, blower motor, and feature exists In:The control method includes the following steps:
Step A) control motor be operated in permanent wind amount operating mode;
Step B) at regular intervals detect air-conditioning working condition;
Step C) judge whether air-conditioning is in swing flap state, if air-conditioning is in swing flap state, control motor exits the work of permanent wind amount Pattern, control motor enter permanent rotary speed working pattern;If air-conditioning is not at swing flap state, step B is returned to.
2. a kind of control method of blower motor according to claim 1, it is characterised in that:Also have after step c and walks Rapid D and step E, wherein:
Step D) after motor enters permanent rotary speed working pattern, the working condition of air-conditioning is detected at regular intervals;
Step E) judge whether air-conditioning in swing flap state returns to step D if air-conditioning is in swing flap state;If air-conditioning is not at Swing flap state, control motor exit permanent rotary speed working pattern, return to step A.
3. a kind of control method of blower motor according to claim 1 or 2, it is characterised in that:Judge whether air-conditioning is located In swing flap state by receiving the control signal of air-conditioning or being judged by the operating parameter of detection motor.
4. a kind of control method of blower motor according to claim 3, it is characterised in that:Judge whether air-conditioning is in sweep The running electric current that wind state judges by detecting power input to a machine and the two parameters of rotating speed or passes through motor Value judges.
5. a kind of control method of blower motor according to claim 4, it is characterised in that:When motor is operated in permanent wind amount Judge whether air-conditioning is in swing flap state by detecting power input to a machine and the two parameters of rotating speed when operating mode, when Judge whether air-conditioning is in swing flap state by detecting the electric current value parameter of motor when motor is operated in permanent rotary speed working pattern.
6. a kind of control method of blower motor according to claim 3, it is characterised in that:Blower motor includes motor control Device and motor monomer processed, motor monomer include shaft, permanent magnet rotor component, stator module and case component, permanent magnet rotor component Upper installation permanent magnet, permanent magnet rotor component and stator module form magnetic coupling, and stator module includes stator core and wound on fixed Coil windings on sub- iron core;Layout has motor microprocessor, inverter circuit and motor operation ginseng on the electric machine controller Motor real time execution parameter is input to motor microprocessor, motor microprocessor by number detection circuit, operational parameter detection circuit Output end control inverter circuit, the output end of inverter circuit connect with coil windings;The step A, step B, step C, Step D, step E is controlled by the motor microprocessor and is executed.
7. a kind of control method of air-conditioning, the air-conditioning includes air-conditioner controller, blower motor, wind wheel, casing, the wind Electromechanical machine, which is mounted on air-conditioning, is used for driving wind wheel rotation to blow, and blower motor has permanent wind amount operating mode and permanent rotating speed Operating mode, the air-conditioning carry swing flap function, it is characterised in that:The control method includes the following steps:
Step A) control motor be operated in permanent wind amount operating mode;
Step B) at regular intervals detect air-conditioning working condition;
Step C) judge whether air-conditioning is in swing flap state, if air-conditioning is in swing flap state, control motor exits the work of permanent wind amount Pattern, control motor enter permanent rotary speed working pattern;If air-conditioning is not at swing flap state, step B is returned to.
8. a kind of control method of air-conditioning according to claim 7, it is characterised in that:After step c also have step D and Step E, wherein:
Step D) after motor enters permanent rotary speed working pattern, the working condition of air-conditioning is detected at regular intervals;
Step E) judge whether air-conditioning in swing flap state returns to step D if air-conditioning is in swing flap state;If air-conditioning is not at Swing flap state, control motor exit permanent rotary speed working pattern, return to step A.
9. the control method of air-conditioning according to claim 7 or 8, it is characterised in that:Judge whether air-conditioning is in swing flap shape State judges by receiving the control signal of air-conditioning or by detecting the operating parameter of motor.
10. a kind of control method of air-conditioning according to claim 9, it is characterised in that:Judge whether air-conditioning is in swing flap The running current value that state judges by detecting power input to a machine and the two parameters of rotating speed or passes through motor To judge.
11. a kind of control method of air-conditioning according to claim 10, it is characterised in that:When motor is operated in permanent wind amount work Judge whether air-conditioning is in swing flap state by detecting power input to a machine and the two parameters of rotating speed when operation mode, works as electricity Judge whether air-conditioning is in swing flap state by detecting the electric current value parameter of motor when machine is operated in permanent rotary speed working pattern.
12. a kind of control method of air-conditioning according to claim 9, it is characterised in that:Blower motor is one not charged The motor monomer of machine controller, the motor monomer include shaft, permanent magnet rotor component, stator module and case component, forever Permanent magnet is installed, permanent magnet rotor component and stator module form magnetic coupling, and stator module includes stator core on magnetic rotor component With the coil windings on stator core;On the air-conditioner controller layout have systematic microprocessor, inverter circuit and Motor real time execution parameter is input to systematic microprocessor, is by motor operating parameter detection circuit, operational parameter detection circuit The output end of system microprocessor controls inverter circuit, and the output end of inverter circuit is connect with coil windings;The step A, step Rapid B, step C, step D, step E are controlled by the systematic microprocessor and are executed.
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US4806833A (en) * 1986-09-22 1989-02-21 General Electric Company System for conditioning air, method of operating such, and circuit
CN103968436A (en) * 2014-04-24 2014-08-06 广东威灵电机制造有限公司 Switching control method and system for constant air volume and constant rotate speed of smoke exhaust ventilator
CN104121173A (en) * 2013-04-23 2014-10-29 广东美的制冷设备有限公司 Control method and control device of air conditioner compressor
CN104344492A (en) * 2013-07-25 2015-02-11 广东美的制冷设备有限公司 Pipeline type ventilation device and air volume control method thereof

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US4806833A (en) * 1986-09-22 1989-02-21 General Electric Company System for conditioning air, method of operating such, and circuit
CN104121173A (en) * 2013-04-23 2014-10-29 广东美的制冷设备有限公司 Control method and control device of air conditioner compressor
CN104344492A (en) * 2013-07-25 2015-02-11 广东美的制冷设备有限公司 Pipeline type ventilation device and air volume control method thereof
CN103968436A (en) * 2014-04-24 2014-08-06 广东威灵电机制造有限公司 Switching control method and system for constant air volume and constant rotate speed of smoke exhaust ventilator

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