CN106143120B - The wheel motor drive device of electric vehicle and electric vehicle method of work - Google Patents
The wheel motor drive device of electric vehicle and electric vehicle method of work Download PDFInfo
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- CN106143120B CN106143120B CN201610784136.5A CN201610784136A CN106143120B CN 106143120 B CN106143120 B CN 106143120B CN 201610784136 A CN201610784136 A CN 201610784136A CN 106143120 B CN106143120 B CN 106143120B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K7/00—Disposition of motor in, or adjacent to, traction wheel
- B60K7/0007—Disposition of motor in, or adjacent to, traction wheel the motor being electric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/02—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of clutch
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing
- B60K17/06—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing of change-speed gearing
- B60K17/08—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing of change-speed gearing of mechanical type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T1/00—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles
- B60T1/02—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels
- B60T1/06—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels acting otherwise than on tread, e.g. employing rim, drum, disc, or transmission or on double wheels
- B60T1/065—Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting by retarding wheels acting otherwise than on tread, e.g. employing rim, drum, disc, or transmission or on double wheels employing disc
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- Engineering & Computer Science (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
Abstract
本发明提供一种电动汽车的轮毂电机驱动装置及电动汽车工作方法,其包括电动机、左行星轮系、右行星轮系、刹车机构以及控制器,电动机包括与轮毂转动相连的电机轴,电机轴的两端分别设有左离合器和右离合器,左离合器、右离合器均与控制器相连;左行星轮系和右行星轮系,均包括太阳轮、至少三个转动定位的行星轮以及固定在轮毂内壁上的内齿圈,所有行星轮围绕太阳轮周向均匀分布且均与太阳轮相啮合,所有行星轮均位于内齿圈内且与内齿圈相啮合;两个太阳轮对称安装在电机轴的左右两端且与电机轴相对转动,左离合器、右离合器在控制器的控制下处于结合或断开状态。本发明极大地提升了电动汽车车轮转动时的平稳性以及汽车转向操控时的灵活性。
The invention provides a wheel hub motor driving device of an electric vehicle and a working method of the electric vehicle, which includes a motor, a left planetary gear system, a right planetary gear system, a brake mechanism and a controller. There are left clutches and right clutches respectively at the two ends of the two ends, and the left clutches and right clutches are connected with the controller; the left planetary gear train and the right planetary gear train both include a sun gear, at least three rotationally positioned planetary gears and fixed on the hub The ring gear on the inner wall, all the planetary gears are evenly distributed around the sun gear and meshed with the sun gear, all the planetary gears are located in the ring gear and meshed with the ring gear; the two sun gears are symmetrically installed on the motor The left and right ends of the shaft rotate relative to the motor shaft, and the left clutch and the right clutch are in a state of engagement or disconnection under the control of the controller. The invention greatly improves the stability when the wheels of the electric vehicle rotate and the flexibility when the vehicle turns and controls.
Description
技术领域technical field
本发明涉及电动汽车的驱动技术领域,特别是涉及一种电动汽车的轮毂电机驱动装置及电动汽车工作方法。The invention relates to the technical field of driving electric vehicles, in particular to a wheel hub motor driving device of the electric vehicle and a working method of the electric vehicle.
背景技术Background technique
近年来电动汽车的发展取得了长足的进步,作为电动汽车核心部件的轮毂电机驱动装置的应用也越来越多。目前常用的电动汽车轮毂电机驱动装置中,有的为横截面非周向对称结构,从而影响了汽车车轮转动时的平稳性;有的为横截面非左右对称结构,从而影响了汽车转向操控时的灵活性;有的结构过于复杂,从而影响了汽车轮毂轮胎拆卸维护时的方便性和经济性;有的为直接电机驱动或仅有一级变速机构,从而既影响了电动汽车的动力性又影响了电动汽车的经济性。In recent years, the development of electric vehicles has made great progress, and the application of in-wheel motor drive devices as the core components of electric vehicles is also increasing. Among the currently commonly used hub motor drive devices for electric vehicles, some are non-circumferentially symmetrical in cross section, which affects the stability of the vehicle wheel rotation; flexibility; some structures are too complex, which affects the convenience and economy of automobile wheel tire disassembly and maintenance; the economics of electric vehicles.
中国专利201610100566.0公开一种新能源汽车轮毂电机动力总成驱动系统,包括轴向和盘式电动机一体机,由定子和转子构成,内置定子外置转子,轮胎直接安装在外置转子上;还包括刹车卡钳、减震及连接支架、浮动刹车碟盘,刹车卡钳安装在定子的轴向内表面靠近车内的边缘的位置,卡钳开口向外与浮动刹车碟盘匹配;浮动刹车碟盘用多个螺栓固定在外转子轴向向车内的端面上;减震及连接支架分为上下两部分,安装在定子的轴向内壁上;轮毂电机中心轴采用推力滚子轴承紧固,由轴向和盘式电动机一体机驱动。新能源汽车轮毂电机动力总成将轮毂、外转子轮毂电动机、刹车卡钳及刹车片、减震及连杆支架集成为一个系统,采用电机直接驱动轮毂的驱动模式,影响了电动汽车的动力性及经济性。Chinese patent 201610100566.0 discloses a new energy vehicle hub motor powertrain drive system, including an axial and disc motor integrated machine, consisting of a stator and a rotor, with a built-in stator and an external rotor, and tires are directly mounted on the external rotor; brakes are also included Calipers, shock absorbers and connecting brackets, floating brake discs, the brake calipers are installed on the axial inner surface of the stator close to the edge of the car, the opening of the caliper matches the floating brake discs outward; the floating brake discs use multiple bolts It is fixed on the end surface of the outer rotor axially facing the car; the shock absorbing and connecting bracket is divided into upper and lower parts, which are installed on the axial inner wall of the stator; the central shaft of the hub motor is fastened by a thrust roller bearing, which consists of an axial and a disc type Driven by an electric motor. The new energy vehicle hub motor powertrain integrates the hub, outer rotor hub motor, brake calipers and brake pads, shock absorption and connecting rod bracket into one system, and uses the drive mode of the motor to directly drive the hub, which affects the power and economy.
因此,需要一种驱动性能好、转动平稳及操控灵活的电动汽车轮毂电机驱动装置。Therefore, there is a need for an electric vehicle wheel hub motor driving device with good driving performance, stable rotation and flexible handling.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种电动汽车的轮毂电机驱动装置及电动汽车工作方法,用于解决现有技术中由轮毂电机驱动的电动汽车其驱动性能较差、平稳性差的问题。In view of the shortcomings of the prior art described above, the purpose of the present invention is to provide a hub motor drive device for an electric vehicle and a working method for an electric vehicle, which are used to solve the problem of the poor driving performance of an electric vehicle driven by a hub motor in the prior art. , The problem of poor stability.
为实现上述目的及其他相关目的,本发明提供一种电动汽车的轮毂电机驱动装置,其包括电动机、左行星轮系、右行星轮系、刹车机构以及固定在电动机内且控制电动机动作的控制器,左行星轮系和右行星轮系对称分布在电动机的左右两侧;其中,电动机包括与轮毂转动相连的电机轴,电机轴的左端设有左离合器,电机轴的右端设有右离合器,左离合器、右离合器均与控制器相连;左行星轮系和右行星轮系,均包括太阳轮、至少三个转动定位的行星轮以及固定在轮毂内壁上的内齿圈,所有行星轮围绕太阳轮周向均匀分布且均与太阳轮相啮合,所有行星轮均位于内齿圈内且与内齿圈相啮合;两个太阳轮对称安装在电机轴的左右两端且与电机轴转动连接,左离合器在控制器的控制下与左行星轮系中的太阳轮处于结合或断开状态,右离合器在控制器的控制下与右行星轮系中的太阳轮处于结合或断开状态。In order to achieve the above object and other related objects, the present invention provides an in-wheel motor drive device for an electric vehicle, which includes an electric motor, a left planetary gear train, a right planetary gear train, a braking mechanism, and a controller fixed in the motor and controlling the action of the motor , the left planetary gear train and the right planetary gear train are symmetrically distributed on the left and right sides of the motor; wherein, the motor includes a motor shaft connected to the hub for rotation, the left end of the motor shaft is provided with a left clutch, the right end of the motor shaft is provided with a right clutch, and the left Both the clutch and the right clutch are connected with the controller; the left planetary gear train and the right planetary gear train both include a sun gear, at least three rotationally positioned planetary gears and an inner ring gear fixed on the inner wall of the hub, and all planetary gears surround the sun gear Evenly distributed in the circumferential direction and meshed with the sun gear, all the planetary gears are located in the ring gear and meshed with the ring gear; the two sun gears are symmetrically installed on the left and right ends of the motor shaft and connected to the motor shaft in rotation, the left The clutch is in the combined or disconnected state with the sun gear in the left planetary gear system under the control of the controller, and the right clutch is in the combined or disconnected state with the sun gear in the right planetary gear system under the control of the controller.
优选的,所述电动机还包括电机转子、电机定子和左端盖、右端盖以及壳体,电机转子和电机定子均置于由左端盖、右端盖和壳体围成的空腔内,所述电机轴与电机转子固定相连,电机轴的左右两端分别穿过左端盖和右端盖并且与左端盖、右端盖转动连接,所述控制器固定在左端盖或右端盖上。Preferably, the motor also includes a motor rotor, a motor stator, a left end cover, a right end cover and a housing, and the motor rotor and the motor stator are all placed in a cavity surrounded by the left end cover, the right end cover and the housing, and the motor The shaft is fixedly connected with the motor rotor, the left and right ends of the motor shaft pass through the left end cover and the right end cover respectively and are connected in rotation with the left end cover and the right end cover, and the controller is fixed on the left end cover or the right end cover.
优选的,所述电机定子为中空辐板结构。Preferably, the motor stator is a hollow web structure.
优选的,所述行星轮转动安装在行星轮轴上,所述左行星轮系中的所有行星轮轴两端均分别固定在左行星轮架以及所述壳体的左端面上,所述右行星轮系中的所有行星轮轴的一端均固定在所述壳体的右端面上。Preferably, the planetary gears are rotatably mounted on the planetary gear shafts, and both ends of all the planetary gear shafts in the left planetary gear train are respectively fixed on the left planetary gear carrier and the left end surface of the housing, and the right planetary gears One end of all planetary gear shafts in the system is fixed on the right end face of the housing.
优选的,所述刹车机构包括相互配合使用的刹车盘和刹车钳,刹车盘固定在所述轮毂上,刹车钳固定在左行星轮架上。Preferably, the brake mechanism includes a brake disc and a brake caliper used in cooperation with each other, the brake disc is fixed on the hub, and the brake caliper is fixed on the left planetary wheel carrier.
优选的,所述左行星轮架上还固定设有减震器接头、转向机接头和摆臂接头。Preferably, a shock absorber joint, a steering gear joint and a swing arm joint are also fixed on the left planetary gear frame.
优选的,所述左行星轮系中的内齿圈的齿顶直径大于所述右行星轮系的内齿圈的齿顶直径。Preferably, the addendum diameter of the ring gear in the left planetary gear train is larger than the addendum diameter of the ring gear in the right planetary gear train.
本发明还提供一种电动汽车的工作方法,所述电动汽车采用如上所述电动汽车的轮毂电机驱动装置,具体包括以下几种工作模式:The present invention also provides a working method for an electric vehicle. The electric vehicle adopts the hub motor driving device of the electric vehicle as described above, and specifically includes the following working modes:
空挡启动模式,电动汽车启动,所述电动机正转,所述控制器控制左离合器、右离合器分别与左行星轮系、右行星轮系处于断开状态;In the neutral starting mode, the electric vehicle starts, the motor rotates forward, and the controller controls the left clutch and the right clutch to be disconnected from the left planetary gear train and the right planetary gear train respectively;
低速行驶模式,所述控制器控制右离合器与右行星轮系处于断开状态,左离合器与左行星轮系处于结合状态,左行星轮系工作,电动机正转;In the low-speed driving mode, the controller controls the right clutch and the right planetary gear train to be in a disconnected state, the left clutch and the left planetary gear train to be in a combined state, the left planetary gear train works, and the motor rotates forward;
中高速行驶模式,所述控制器控制左离合器与左行星轮系处于断开状态,右离合器与右行星轮系处于结合状态,右行星轮系工作,电动机正转;In the medium-high speed driving mode, the controller controls the left clutch and the left planetary gear train to be in a disconnected state, the right clutch and the right planetary gear train to be in a combined state, the right planetary gear train works, and the motor rotates forward;
滑行制动发电模式,所述控制器控制左离合器与左行星轮系处于断开状态,右离合器与右行星轮系处于结合状态,电动机被反拖发电制动;In coasting brake power generation mode, the controller controls the left clutch and the left planetary gear train to be in a disconnected state, the right clutch and the right planetary gear train to be in a combined state, and the motor is reversely dragged for power generation braking;
倒车行驶模式,所述控制器控制右离合器与右行星轮系处于断开状态,左离合器与左行星轮系处于结合状态,电动机反转。In the reverse driving mode, the controller controls the right clutch and the right planetary gear train to be in a disconnected state, the left clutch and the left planetary gear train to be in a combined state, and the electric motor reverses.
如上所述,本发明的电动汽车的轮毂电机驱动装置及电动汽车的工作方法,具有以下有益效果:将轮毂电机驱动装置分成几大模块:电动机、左行星轮系、右行星轮系和控制器,将各模块以准对称形式分布,使轮毂电机驱动装置的横截面既具有周向对称(周向对称是指各模块以电机轴为中心绕电机轴周向均匀分布)的结构特点又具有近似左右对称的结构特点;准对称的结构分布极大地提升了电动汽车车轮转动时的平稳性以及汽车转向操控时的灵活性;简洁的模块化结构以及双行星轮系的合理调配,既提升了汽车运行时的安全性和使用时的便捷性又使得电动机可以根据电动汽车行驶工况的需要而工作在高效率的转速区间,从而既提高了电动汽车的动力性又改善了电动汽车的经济性。As mentioned above, the hub motor driving device of the electric vehicle and the working method of the electric vehicle of the present invention have the following beneficial effects: the hub motor driving device is divided into several large modules: electric motor, left planetary gear train, right planetary gear train and controller , the modules are distributed in a quasi-symmetrical form, so that the cross-section of the in-wheel motor drive device has both the structural characteristics of circumferential symmetry (circumferential symmetry refers to the uniform distribution of modules around the motor shaft around the motor shaft) and the approximate The structural characteristics of left and right symmetry; the quasi-symmetrical structure distribution greatly improves the stability of the electric vehicle wheel rotation and the flexibility of the vehicle steering control; the simple modular structure and the reasonable deployment of the double planetary gear system not only improve the vehicle The safety during operation and the convenience during use enable the motor to work in a high-efficiency speed range according to the driving conditions of the electric vehicle, thereby improving both the power of the electric vehicle and the economy of the electric vehicle.
附图说明Description of drawings
图1显示为本发明的电动汽车的轮毂电机驱动装置的横截面示意图。FIG. 1 is a schematic cross-sectional view of an in-wheel motor driving device for an electric vehicle according to the present invention.
元件标号说明Component designation description
1 轮胎1 tire
2 轮毂2 hubs
3 左行星轮系3 left planetary gear train
31 左内齿圈31 Left inner ring gear
32 左行星轮32 Left planetary gear
33 左行星轮轴33 Left planet shaft
34 左太阳轮34 left sun gear
35 左行星轮架35 Left planet carrier
4 右行星轮系4 Right planetary gear train
41 右内齿圈41 Right inner ring gear
42 右行星轮42 Right planetary gear
43 右行星轮轴43 Right planetary shaft
44 右太阳轮44 Right sun gear
51 右离合器51 right clutch
52 左离合器52 left clutch
6 电动机6 motors
61 电机轴61 Motor shaft
62 右端盖62 Right end cap
63 左端盖63 Left end cap
64 电机转子64 Motor rotor
65 电机定子65 motor stator
66 壳体66 housing
7 刹车盘7 brake disc
8 刹车钳8 brake calipers
9 减震器接头9 Shock absorber connector
10 控制器10 controllers
11 转向机接头11 Steering Gear Connector
12 摆臂接头12 Swing arm joint
101 轮毂轴承101 hub bearing
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The implementation of the present invention will be illustrated by specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
请参阅图1。须知,本说明书所附图中所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容所能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。See Figure 1. It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the implementation of the present invention. Limiting conditions, so there is no technical substantive meaning, any modification of structure, change of proportional relationship or adjustment of size, without affecting the effect and purpose of the present invention, should still fall within the scope of the present invention. within the scope covered by the disclosed technical content. At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit this specification. The practicable scope of the invention and the change or adjustment of its relative relationship shall also be regarded as the practicable scope of the present invention without any substantial change in the technical content.
如图1所示,本发明提供一种电动汽车的轮毂电机驱动装置,其包括轮毂2,置于轮毂2外的轮胎1,置于轮毂2内的以下结构:电动机6、左行星轮系3、右行星轮系4、刹车机构以及固定在电动机6内且控制电动机6动作的控制器10,左行星轮系3和右行星轮系4对称分布在电动机6的左右两侧;其中,电动机6包括与轮毂2转动相连的电机轴61,电机轴61通过轮毂轴承101与轮毂2转动相连,电机轴61的左端设有左离合器52,电机轴61的右端设有右离合器51,左离合器52、右离合器51均与控制器10相连;左行星轮系3和右行星轮系4,均包括太阳轮(图1中左太阳轮34、右太阳轮44)、至少三个转动定位的行星轮(图1中左行星轮32、右行星轮42)以及固定在轮毂内壁上的内齿圈(图1中左内齿圈31、右内齿圈41),所有行星轮围绕太阳轮周向均匀分布且均与太阳轮相啮合,所有行星轮均位于内齿圈内且与内齿圈相啮合;两个太阳轮(图1中左太阳轮34、右太阳轮44)对称安装在电机轴61的左右两端且与电机轴61转动连接,左离合器52在控制器10的控制下与左行星轮系3中的太阳轮(即左太阳轮34)处于结合或断开状态,右离合器51在控制器10的控制下与右行星轮系4中的太阳轮(即右太阳轮44)处于结合或断开状态。As shown in Figure 1, the present invention provides a kind of in-wheel motor driving device of electric vehicle, and it comprises wheel hub 2, is placed in the tire 1 outside wheel hub 2, is placed in the following structure in wheel hub 2: motor 6, left planetary gear train 3 , the right planetary gear train 4, the braking mechanism and the controller 10 fixed in the motor 6 and controlling the action of the motor 6, the left planetary gear train 3 and the right planetary gear train 4 are symmetrically distributed on the left and right sides of the motor 6; wherein, the motor 6 Including the motor shaft 61 that is connected to the wheel hub 2 in rotation, the motor shaft 61 is connected to the wheel hub 2 through the wheel hub bearing 101, the left end of the motor shaft 61 is provided with a left clutch 52, and the right end of the motor shaft 61 is provided with a right clutch 51, a left clutch 52, Right clutch 51 is all linked to each other with controller 10; Left planetary gear train 3 and right planetary gear train 4 all comprise sun gear (left sun gear 34, right sun gear 44 among Fig. 1), at least three planetary gears ( In Fig. 1, the left planetary gear 32, the right planetary gear 42) and the inner ring gear fixed on the inner wall of the hub (the left inner ring gear 31, the right inner ring gear 41 in Fig. 1), all the planetary gears are evenly distributed around the circumference of the sun gear And all are meshed with the sun gear, all planetary gears are located in the ring gear and meshed with the ring gear; two sun gears (left sun gear 34, right sun gear 44 in Figure 1) are symmetrically installed on the motor shaft 61 The left and right ends are rotationally connected with the motor shaft 61, the left clutch 52 is in a combined or disconnected state with the sun gear (i.e. the left sun gear 34) in the left planetary gear train 3 under the control of the controller 10, and the right clutch 51 is in the control state. Under the control of the device 10, it is in a combined or disconnected state with the sun gear (ie the right sun gear 44) in the right planetary gear train 4.
本发明的电动汽车的轮毂电机驱动装置分成几大模块:电动机6、左行星轮系3、右行星轮系4和控制器10,将各模块以准对称形式分布,使轮毂电机驱动装置的横截面既具有360°周向对称的结构特点又具有近似左右对称的结构特点,周向对称是指各模块以电机轴61为中心绕电机轴周向均匀分布,左右对称是指左行星轮系和右行星轮系关于电动机左右对称;准对称的结构分布极大地提升了电动汽车车轮转动时的平稳性以及汽车转向操控时的灵活性;简洁的模块化结构以及双行星轮系的合理调配,既提升了汽车运行时的安全性和使用时的便捷性又使得电动机可以根据电动汽车行驶工况的需要而工作在高效率的转速区间,从而既提高了电动汽车的动力性又改善了电动汽车的经济性。The wheel hub motor driving device of the electric vehicle of the present invention is divided into several big modules: motor 6, left planetary gear train 3, right planetary gear train 4 and controller 10, each module is distributed with quasi-symmetrical form, makes the horizontal axis of the hub motor driving device The cross-section has both 360°circumferential symmetry and approximately left-right symmetry. Circumferential symmetry means that each module is evenly distributed around the motor shaft around the motor shaft 61. Left-right symmetry means that the left planetary gear train and The right planetary gear train is symmetrical to the left and right of the motor; the quasi-symmetrical structure distribution greatly improves the stability of the electric vehicle's wheel rotation and the flexibility of the vehicle's steering control; the simple modular structure and the reasonable deployment of the double planetary gear train, both It improves the safety of the car during operation and the convenience of use, and enables the electric motor to work in a high-efficiency speed range according to the driving conditions of the electric car, thereby improving both the power of the electric car and the performance of the electric car. economy.
上述电动机6具体还包括电机转子64、电机定子65和左端盖63、右端盖62以及壳体66,电机转子64和电机定子65均置于由左端盖63、右端盖62和壳体66围成的空腔内,所述电机轴61与电机转子64固定相连,电机轴61的左右两端分别穿过左端盖63和右端盖62,且通过轴承与左端盖、右端盖转动相连,控制器10固定在左端盖63或右端盖62上。本发明中的电动机6位于整个轮毂电机驱动装置的中心;电机轴61为长轴,是整个电动汽车轮毂电机驱动装置各个模块单元的轴向定位支撑元件,可以设计成空心结构以便减轻重量;壳体66是整个电动汽车轮毂电机驱动装置的核心骨架元件,负责构建与保持整个电动汽车轮毂电机驱动装置各个模块单元的空间关系;电机定子65可以设计成中空辐板结构,既可以减轻重量,又可以腾出空间以便布置控制器10。Above-mentioned electric motor 6 specifically also comprises motor rotor 64, motor stator 65 and left end cover 63, right end cover 62 and casing 66, and motor rotor 64 and motor stator 65 all place and are surrounded by left end cover 63, right end cover 62 and casing 66. In the cavity, the motor shaft 61 is fixedly connected with the motor rotor 64, the left and right ends of the motor shaft 61 pass through the left end cover 63 and the right end cover 62 respectively, and are connected to the left end cover and the right end cover through bearings in rotation, the controller 10 It is fixed on the left end cover 63 or the right end cover 62. The motor 6 in the present invention is located at the center of the entire wheel hub motor drive device; the motor shaft 61 is a long axis, which is an axial positioning support element for each module unit of the entire electric vehicle hub motor drive device, and can be designed as a hollow structure so as to reduce weight; Body 66 is the core skeleton element of the entire electric vehicle hub motor drive device, responsible for building and maintaining the spatial relationship of each module unit of the entire electric vehicle hub motor drive device; the motor stator 65 can be designed as a hollow web structure, which can reduce weight and A space can be made for arranging the controller 10 .
上述控制器10是协调指挥整个电动汽车的轮毂电机驱动装置正常工作的电子软件及电子电器硬件的集成体。控制器10既可以设计成整体式结构,也可以设计成分列式结构。整体式的控制器可以根据需要固定设置在左端盖63(图1中将控制器10固定在左端盖63上)或右端盖62的侧面;分列式控制器可以根据需要分别固定设置在左端盖、右端盖的侧面。控制器10可以根据需要向电动机发出启动、加速、匀速、减速、停止、反转、发电等指令;控制器10也可以根据需要分别向左离合器52、右离合器51发出结合、断开等指令(不能向左离合器和右离合器同时发出结合指令);控制器10同时也负责与外界其它控制器之间的信息交流工作。The above-mentioned controller 10 is an integrated body of electronic software and electronic and electrical hardware that coordinates and directs the in-wheel motor driving device of the entire electric vehicle to work normally. The controller 10 can be designed as an integral structure or as an array structure. The integral controller can be fixedly arranged on the left end cover 63 (the controller 10 is fixed on the left end cover 63 in FIG. 1 ) or the side of the right end cover 62 as required; side of the cover. The controller 10 can send instructions such as start, acceleration, constant speed, deceleration, stop, reverse, and generate electricity to the motor as required; Can not send combination instruction simultaneously to left clutch and right clutch); Controller 10 is also responsible for the information exchange work between other external controllers simultaneously.
左行星轮系3位于电动机左边,见图1所示,左行星轮系3主要由左太阳轮34、至少三个左行星轮32、左内齿圈31、左行星轮轴33、左离合器52构成。电机轴61穿过左太阳轮34的中心,左太阳轮34与电机轴61通过轴承转动连接。所有左行星轮32围绕左太阳轮34的周向均匀分布。各个左行星轮轴33的一端与壳体66的左端面固定连接,各个左行星轮轴33的另一端与上述左行星轮架35固定连接,即左行星轮架35置于左行星轮32的左端。左太阳轮34的轮齿与左行星轮32的轮齿啮合,左行星轮32的轮齿与左内齿圈31的轮齿啮合。当电动机6通电而且左离合器52处于结合状态而右离合器51处于断开状态时,电机转子64带动电机轴61转动,电机轴61就可以带动左太阳轮34转动。由于左行星轮系3中的左行星轮轴33是被固定不动的,因而左太阳轮34转动时就可以带动左行星轮32转动,左行星轮32进而带动左内齿圈31转动,最终实现驱动轮毂轮胎转动的目的。The left planetary gear system 3 is located on the left side of the motor. As shown in FIG. . The motor shaft 61 passes through the center of the left sun gear 34, and the left sun gear 34 is rotationally connected with the motor shaft 61 through a bearing. All the left planetary gears 32 are evenly distributed around the circumference of the left sun gear 34 . One end of each left planetary wheel shaft 33 is fixedly connected to the left end surface of the housing 66, and the other end of each left planetary wheel shaft 33 is fixedly connected to the above-mentioned left planetary wheel carrier 35, that is, the left planetary wheel carrier 35 is placed on the left end of the left planetary wheel 32. The gear teeth of the left sun gear 34 mesh with the gear teeth of the left planetary gear 32 , and the gear teeth of the left planetary gear 32 mesh with the gear teeth of the left inner ring gear 31 . When the motor 6 is energized and the left clutch 52 is in the engaged state and the right clutch 51 is in the disengaged state, the motor rotor 64 drives the motor shaft 61 to rotate, and the motor shaft 61 can drive the left sun gear 34 to rotate. Since the left planetary gear shaft 33 in the left planetary gear train 3 is fixed, when the left sun gear 34 rotates, it can drive the left planetary gear 32 to rotate, and the left planetary gear 32 then drives the left inner ring gear 31 to rotate, finally realizing The purpose of driving the wheels and tires to rotate.
右行星轮系4位于电动机右边,见图1所示,右行星轮系4主要由右太阳轮44、至少三个右行星轮42、右内齿圈41、右行星轮轴43、右离合器51构成。电机轴61穿过右太阳轮44的中心,右太阳轮44与电机轴61通过轴承转动连接。所有右行星轮42围绕右太阳轮44的周向均匀分布。各个右行星轮轴43的一端均与上述壳体66的右端面固定连接,各个右行星轮轴43的另一端悬空设置,或者固定在右行星轮架上,即右行星轮架可根据选择设置。右太阳轮44的轮齿与右行星轮42的轮齿啮合,右行星轮42的轮齿与右内齿圈41的轮齿啮合。当电动机6通电而且右离合器51处于结合状态而左离合器52处于断开状态时,电机转子64带动电机轴61转动,电机轴61就可以带动右太阳轮44转动。由于右行星轮系4中的右行星轮轴43是被固定不动的,因而右太阳轮44转动时就可以带动右行星轮42转动,右行星轮42进而带动右内齿圈41转动,最终实现驱动轮毂轮胎转动的目的。The right planetary gear system 4 is located on the right side of the motor, as shown in Figure 1, the right planetary gear system 4 is mainly composed of a right sun gear 44, at least three right planetary gears 42, a right inner ring gear 41, a right planetary gear shaft 43, and a right clutch 51 . The motor shaft 61 passes through the center of the right sun gear 44, and the right sun gear 44 is rotationally connected with the motor shaft 61 through a bearing. All the right planetary gears 42 are evenly distributed around the circumference of the right sun gear 44 . One end of each right planetary wheel shaft 43 is fixedly connected with the right end surface of the above-mentioned housing 66, and the other end of each right planetary wheel shaft 43 is suspended, or fixed on the right planetary wheel carrier, that is, the right planetary wheel carrier can be set according to selection. The gear teeth of the right sun gear 44 mesh with the gear teeth of the right planetary gear 42 , and the gear teeth of the right planetary gear 42 mesh with the gear teeth of the right inner ring gear 41 . When the motor 6 is energized and the right clutch 51 is in the engaged state and the left clutch 52 is in the disengaged state, the motor rotor 64 drives the motor shaft 61 to rotate, and the motor shaft 61 can drive the right sun gear 44 to rotate. Since the right planetary gear shaft 43 in the right planetary gear train 4 is fixed, when the right sun gear 44 rotates, it can drive the right planetary gear 42 to rotate, and the right planetary gear 42 then drives the right inner ring gear 41 to rotate, finally realizing The purpose of driving the wheels and tires to rotate.
上述刹车机构包括相互配合使用的刹车盘7和刹车钳8,刹车盘7固定在所述轮毂2上,刹车钳8固定在左行星轮架35上。如此以来,刹车钳8是被固定不动的,当刹车钳8接到刹车指令后即可以对刹车盘7施加制动力,进而使轮毂轮胎制动减速或制动停车。刹车盘7与刹车钳8的位置也可以根据需要设置在右行星轮系的右边,也可以根据需要设置在左行星轮系和右行星轮系之间。左行星轮架35上还固定设有减震器接头9、转向机接头11和摆臂接头12。The brake mechanism above includes a brake disc 7 and a brake caliper 8 that are used in conjunction with each other. The brake disc 7 is fixed on the hub 2 , and the brake caliper 8 is fixed on the left planetary wheel carrier 35 . In this way, the brake caliper 8 is fixed, and when the brake caliper 8 receives the brake command, it can apply a braking force to the brake disc 7, thereby causing the wheel hub and tire to brake to decelerate or brake to stop. The position of brake disc 7 and brake caliper 8 also can be arranged on the right side of right planetary gear train as required, also can be arranged between left planetary gear train and right planetary gear train as required. The shock absorber joint 9, the steering gear joint 11 and the swing arm joint 12 are also fixedly arranged on the left planetary wheel carrier 35.
本实施例中,左行星轮系3的变速比大于右行星轮系4的变速比,即左行星轮系3为低速减速器,右行星轮系4为中高速减速器。左行星轮系中的内齿圈(即左内齿圈31)的齿顶直径大于所述右行星轮系的内齿圈(即右内齿圈41)的齿顶直径(见图1所示),因而当需要养护维修轮毂轮胎时,就可以很方便而且快速的把轮毂轮胎从电动汽车轮毂电机驱动装置的右侧拆卸下来以及重新安装回去。In this embodiment, the gear ratio of the left planetary gear 3 is greater than that of the right planetary gear 4, that is, the left planetary gear 3 is a low-speed speed reducer, and the right planetary gear 4 is a medium-high speed gear. The addendum diameter of the ring gear in the left planetary gear train (ie the left ring gear 31) is greater than the addendum diameter of the ring gear in the right planetary gear train (ie the right ring gear 41) (see Figure 1 ), thus when the wheel tire needs to be maintained and repaired, the wheel tire can be easily and quickly disassembled from the right side of the electric vehicle hub motor drive device and reinstalled.
采用上述本发明的电动汽车轮毂电机驱动装置,电动汽车共有以下五种工作模式:空档启动模式、低速行驶模式、中高速行驶模式、滑行制动发电模式和倒车行驶模式。Using the above-mentioned wheel hub motor driving device of the present invention, the electric vehicle has the following five working modes: neutral start mode, low-speed driving mode, medium-high speed driving mode, coasting braking power generation mode and reverse driving mode.
空挡启动模式,当电动汽车启动时,控制器10指令左离合器52与右离合器51均处于断开状态,左行星轮系3(低速减速器)和右行星轮系4(中高速减速器)均不运转,电动机6通电正转启动电动汽车,电动汽车轮毂电机驱动装置工作在空档启动模式。此时,电动汽车是空载启动,整个启动过程既安全可靠又快捷经济。Neutral start mode, when the electric vehicle starts, the controller 10 instructs the left clutch 52 and the right clutch 51 to be in the disconnected state, and the left planetary gear system 3 (low-speed reducer) and the right planetary gear system 4 (medium-high speed reducer) are both When not running, the electric motor 6 is energized and rotates forward to start the electric vehicle, and the drive device of the hub motor of the electric vehicle works in a neutral starting mode. At this time, the electric vehicle starts without load, and the whole starting process is safe, reliable, fast and economical.
低速行驶模式,当电动汽车起步、低速行驶时,控制器10指令右离合器51与右行星轮系4处于断开状态、左离合器52与左行星轮系3处于结合状态,左行星轮系3(低速减速器)工作,电动机6通电正转,电动汽车轮毂电机驱动装置工作在低速行驶模式。此时,电动机6可以工作在效率较高的中低速转速区间,而且轮毂轮胎得到的转动扭矩较大,电动汽车的动力性和经济性较好。Low-speed driving mode, when the electric vehicle starts and runs at a low speed, the controller 10 instructs the right clutch 51 and the right planetary gear train 4 to be in a disconnected state, the left clutch 52 and the left planetary gear train 3 are in a combined state, and the left planetary gear train 3 ( The low-speed reducer) works, the motor 6 is energized and rotates forward, and the electric vehicle wheel hub motor driving device works in the low-speed driving mode. At this time, the electric motor 6 can work in the middle and low speed range with high efficiency, and the rotational torque obtained by the hub tire is relatively large, so the power and economy of the electric vehicle are relatively good.
中高速行驶模式,当电动汽车中高速行驶时,控制器10指令左离合器52与左行星轮系3处于断开状态、右离合器51与右行星轮系4处于结合状态,右行星轮系4(中高速减速器)工作,电动机6通电正转,电动汽车轮毂电机驱动装置工作在中高速行驶模式。此时,电动机可以工作在效率较高的中高速转速区间,而且轮毂轮胎得到的转动扭矩适中,电动汽车的综合性能较好。In the medium-to-high-speed driving mode, when the electric vehicle is traveling at a medium-to-high speed, the controller 10 instructs the left clutch 52 to be in a disengaged state with the left planetary gear train 3, the right clutch 51 to be in a combined state with the right planetary gear train 4, and the right planetary gear train 4 ( medium-high speed reducer) works, the motor 6 is energized and rotates forward, and the electric vehicle wheel hub motor driving device works in the medium-high speed driving mode. At this time, the motor can work in the high-efficiency medium-to-high speed range, and the rotational torque obtained by the wheel hub and tire is moderate, and the overall performance of the electric vehicle is better.
滑行制动发电模式,当电动汽车滑行制动时,控制器10指令左离合器52与左行星轮系3处于断开状态,右离合器51与右行星轮系4处于结合状态,右行星轮系4(中高速减速器)工作,电动机6被反拖发电制动,电动汽车轮毂电机驱动装置工作在滑行制动发电模式。此时,电动汽车的部分滑行制动能量被电动机转化为电能回馈给蓄电池,电动汽车的经济性较好。In coasting braking power generation mode, when the electric vehicle is coasting and braking, the controller 10 instructs the left clutch 52 to be disconnected from the left planetary gear train 3, the right clutch 51 to be in a combined state with the right planetary gear train 4, and the right planetary gear train 4 to be in a combined state. (medium-high-speed reducer) works, the motor 6 is anti-drag power generation braking, and the electric vehicle wheel hub motor driving device works in the coasting braking power generation mode. At this time, part of the coasting braking energy of the electric vehicle is converted into electric energy by the electric motor and fed back to the battery, so the economy of the electric vehicle is better.
倒车行驶模式,当电动汽车倒车时,控制器10指令右离合器51与右行星轮系4处于断开状态,左离合器52与左行星轮系3处于结合状态,左行星轮系3(低速减速器)工作,电动机6通电反转,电动汽车轮毂电机驱动装置工作在倒车行驶模式。此时,电动机6可以工作在效率较高的中低速转速区间,而且轮毂轮胎得到的转动扭矩较大,电动汽车的动力性和经济性较好。In the reverse driving mode, when the electric vehicle reverses, the controller 10 instructs the right clutch 51 and the right planetary gear 4 to be in a disconnected state, the left clutch 52 and the left planetary gear 3 are in a combined state, and the left planetary gear 3 (low speed reducer ) work, the motor 6 is energized and reversed, and the electric vehicle hub motor driving device works in the reverse driving mode. At this time, the electric motor 6 can work in the middle and low speed range with high efficiency, and the rotational torque obtained by the hub tire is relatively large, so the power and economy of the electric vehicle are relatively good.
另外,当电动汽车处于上述任意一种工作模式过程中,控制器10可以根据需要随时控制制动钳8对刹车盘7施加制动力,进而使轮毂轮胎制动减速或制动停车。此时,控制器10可以控制电动汽车轮毂电机驱动装置快速切换到滑行制动发电模式,这既保证了电动汽车的操控性和安全性,又提升了电动汽车的经济性。In addition, when the electric vehicle is in any of the above working modes, the controller 10 can control the brake caliper 8 to apply a braking force to the brake disc 7 at any time according to the needs, so as to cause the wheel hub tires to brake to decelerate or brake to stop. At this time, the controller 10 can control the driving device of the electric vehicle hub motor to quickly switch to the coasting braking power generation mode, which not only ensures the handling and safety of the electric vehicle, but also improves the economy of the electric vehicle.
综上所述,本发明的电动汽车的轮毂电机驱动装置及电动汽车工作方法,将轮毂电机驱动装置分成几大模块:电动机、左行星轮系、右行星轮系和控制器,将各模块以准对称形式分布,使轮毂电机驱动装置的横截面既具有周向对称(周向对称是指各模块以电机轴为中心绕电机轴周向均匀分布)的结构特点又具有近似左右对称的结构特点;准对称的结构分布极大地提升了电动汽车车轮转动时的平稳性以及汽车转向操控时的灵活性;简洁的模块化结构以及双行星轮系的合理调配,既提升了汽车运行时的安全性和使用时的便捷性又使得电动机可以根据电动汽车行驶工况的需要而工作在高效率的转速区间,从而既提高了电动汽车的动力性又改善了电动汽车的经济性。所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。In summary, the hub motor driving device and the electric vehicle working method of the electric vehicle of the present invention divide the hub motor driving device into several large modules: the electric motor, the left planetary gear train, the right planetary gear train and the controller, and each module is divided into The quasi-symmetric distribution makes the cross-section of the in-wheel motor drive device not only have the structural characteristics of circumferential symmetry (circumferential symmetry means that each module is evenly distributed around the motor shaft around the motor shaft) but also have approximately left-right symmetric structural features ; The quasi-symmetric structure distribution greatly improves the stability of the electric vehicle wheel rotation and the flexibility of the vehicle steering control; the simple modular structure and the reasonable deployment of the double planetary gear system not only improve the safety of the vehicle during operation And the convenience of use enables the motor to work in a high-efficiency speed range according to the driving conditions of the electric vehicle, thereby improving the power of the electric vehicle and improving the economy of the electric vehicle. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial application value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
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