CN106141691B - A kind of engine cylinder cover flexible automation production line system - Google Patents
A kind of engine cylinder cover flexible automation production line system Download PDFInfo
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- CN106141691B CN106141691B CN201510258917.6A CN201510258917A CN106141691B CN 106141691 B CN106141691 B CN 106141691B CN 201510258917 A CN201510258917 A CN 201510258917A CN 106141691 B CN106141691 B CN 106141691B
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- 230000005540 biological transmission Effects 0.000 claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 claims abstract description 31
- 238000012545 processing Methods 0.000 claims abstract description 12
- 238000012546 transfer Methods 0.000 claims abstract description 11
- 238000005452 bending Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000000151 deposition Methods 0.000 claims 1
- 230000007812 deficiency Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention discloses a kind of engine cylinder cover flexible automation production line system, including rough turn cylindrical module, boring endoporus module, correct turning module, right boring endoporus module, semifinishing module, rough honing cuts module, smart car water channel module and spiral shell umbrella honing module, wherein rough turn cylindrical module, correct turning module, semifinishing module and smart car water channel module are located at same row, boring endoporus module, right boring endoporus module, rough honing cuts module and spiral shell umbrella honing module is located at same row, transfer area is provided between two row equipment, a joint walking robot is provided with beside each processing module, several component working areas are provided with transfer area, component is provided with transmission device between working area.The present invention can solve the deficiencies in the prior art, improve efficiency of transmission of the part to be processed in automatic production line.
Description
Technical field
The present invention relates to automatic production line technical field, especially a kind of engine cylinder cover flexible automation production line system
System.
Background technology
One the degree of automation very high process during the manufacture of engine.In order to reduce the failure rate of automatic production line,
Improving product yield and reduce production cost, flexible manufacturing system (FMS) is introduced into the production line of engine manufacture, and gradually
Grow up.Chinese invention patent CN103268091 B disclose a kind of flexible manufacturing system, have integrated and efficient
Advantage, greatly improves production efficiency.But this flexible manufacturing system causes to be processed zero due to structure design existing defects
Transmission efficiency is low for part, and the stand-by time of each station is longer.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of engine cylinder cover flexible automation production line system, can solve
Certainly the deficiencies in the prior art, improve efficiency of transmission of the part to be processed in automatic production line.
In order to solve the above technical problems, the technical solution used in the present invention is as follows.
A kind of engine cylinder cover flexible automation production line system, including rough turn cylindrical module, boring endoporus module, amendment
Turning module, right boring endoporus module, semifinishing module, rough honing cut module, smart car water channel module and spiral shell umbrella honing module, its
In rough turn cylindrical module, correct turning module, semifinishing module and smart car water channel module and be located at same row, casement in boring
Block, right boring endoporus module, rough honing cut module and spiral shell umbrella honing module is located at same row, and transfer is provided between two row equipment
Area, each processing module side are provided with a joint walking robot, several component working areas, portion are provided with transfer area
Be provided with transmission device between part working area, part to be processed by joint walking robot in the processing module of same row and
Transmitted between processing module and component working area, part to be processed is transmitted by transmission device between different component working areas.
Preferably, three component working areas are arranged in parallel with the transfer area.
Preferably, the component working area includes storing mechanism and carrying mechanism, part to be processed passes through carrying mechanism
Transport to the diverse location of storing mechanism, and kept in, the capacity of the storing mechanism in middle component working area is more than both sides
The sum of the capacity in component working area.
Preferably, storing mechanism includes several links, several mandrils are provided with the inside of link, the end of mandril leads to
Cross eccentric rubber tire to connect with link axis, the top of mandril is connected with rubber pad by connecting rod, and connecting rod is plugged in mandril, connection
Bar and mandril clearance fit, the lateral wall of connecting rod are connected with mandril by symmetrically arranged two the first spring bodies, hung at the same time
The top movable of ring is provided with top plate, lower edge and the mandril selective exposure of top plate, and the connecting shaft of eccentric rubber tire is slidably arranged in
Bend in slideway, the top for bending slideway tilts laterally.
Preferably, the transmission device is conveyor, carrying mechanism is located at the lower section of conveyor, and carrying mechanism includes bottom
Seat and the hydraulic pressure lifting device being arranged in base.
Preferably, the material of the conveyor is rubber, several baffles are fixed with conveyor, baffle is through transmission
Band is set, and the both ends of baffle are located at the outside of conveyor respectively, and hydraulic pressure lifting device is optionally contacted with the bottom of baffle.
Preferably, being provided with transmission by-pass between right boring endoporus module and smart car water channel module, transmission by-pass is located at portion
The top in part working area.
It is using beneficial effect caused by above-mentioned technical proposal：Present invention improves over existing flexible manufacturing system
Layout structure, parts transport is efficient, repeats conveying length and shortens, the average latency during parts transport foreshortens to small
In 5s/ stations.For the good positioning effect of part in transmitting procedure, carried out before avoiding each station processing part for part
The operation of repositioning.
Brief description of the drawings
Fig. 1 is the structure chart of the specific embodiment of the present invention.
Fig. 2 is the structure chart in component working area in a specific embodiment of the invention.
Fig. 3 is the structure chart of storing mechanism in a specific embodiment of the invention.
Fig. 4 is the structure chart of carrying mechanism in a specific embodiment of the invention.
Fig. 5 is the structure chart of two end interface of transmission by-pass in a specific embodiment of the invention.
Fig. 6 is the structure chart of positioner in a specific embodiment of the invention.
In figure：1st, rough turn cylindrical module；2nd, boring endoporus module；3rd, turning module is corrected；4th, right boring endoporus module；5th, half
Finish module；6th, rough honing cuts module；7th, smart car water channel module；8th, spiral shell umbrella honing module；9th, component working area；10th, joint
Walking robot；11st, transmission device；12nd, storing mechanism；13rd, carrying mechanism；14th, mandril；15th, eccentric rubber tire；16th, connecting rod；
17th, rubber pad；18th, the first spring body；19th, top plate；20th, connecting shaft；21st, slideway is bent；22nd, base；23rd, hydraulic pressure lifting device；
24th, baffle；25th, transmission by-pass；26th, transmission branch；27th, single-pass pipeline joint；28th, positioner；29th, locator slide；30th, it is trapezoidal
Limited block；31st, second spring body；32nd, shim；33rd, guide plate；34th, link.
Embodiment
With reference to Fig. 1-6, the specific embodiment of the present invention includes rough turn cylindrical module 1, boring endoporus module 2, repaiies
Positive turning module 3, right boring endoporus module 4, semifinishing module 5, rough honing cut module 6, smart car water channel module 7 and spiral shell umbrella honing
Module 8, wherein rough turn cylindrical module 1, amendment turning module 3, semifinishing module 5 and smart car water channel module 7 are located at same row,
Boring endoporus module 2, right boring endoporus module 4, rough honing cut module 6 and spiral shell umbrella honing module 8 is located at same row, two row equipment it
Between be provided with transfer area, be provided with a joint walking robot 10 beside each processing module, be provided with transfer area some
A component working area 9, is provided with transmission device 11 between component working area 9, part to be processed passes through joint walking robot 10
Transmitted between the processing module and processing module of same row and component working area 9, part to be processed passes through transmission device 11
Transmitted between different component working areas 9.
It is worth noting that, three component working areas 9 are arranged in parallel with transfer area.
It is worth noting that, the component working area 9 includes storing mechanism 12 and carrying mechanism 13, part to be processed passes through
Carrying mechanism 13 is transported to the diverse location of storing mechanism 12, and is kept in, the storing mechanism 12 in middle component working area 9
Capacity be more than the sum of the capacity in both sides component working area 9.
It is worth noting that, the storing mechanism 12 includes several links 34, the inner side of link 34 is provided with several tops
Bar 14, the end of mandril 14 are connect by eccentric rubber tire 15 and 34 axis of link, and the top of mandril 14 is connected with rubber by connecting rod 16
Rubber cushion 17, connecting rod 16 are plugged in mandril 14, and connecting rod 16 and 14 clearance fit of mandril, the lateral wall of connecting rod 16 lead at the same time
Cross symmetrically arranged two the first spring bodies 18 with mandril 14 to be connected, the top movable of link 34 is provided with top plate 19, top plate 19
Lower edge and 14 selective exposure of mandril, the connecting shaft 20 of eccentric rubber tire 15 is slidably arranged in bending slideway 21, bends slideway
21 top tilts laterally.
It is worth noting that, the transmission device 11 is conveyor, carrying mechanism 13 is located at the lower section of conveyor, carrying implement
Structure 13 includes base 22 and the hydraulic pressure lifting device 23 being arranged in base 22.
It is worth noting that, the material of the conveyor is rubber, several baffles 24, baffle 24 are fixed with conveyor
Set through conveyor, the both ends of baffle 24 are located at the outside of conveyor respectively, hydraulic pressure lifting device 23 optionally with baffle 24
Bottom contact.
It is worth noting that, being provided with transmission by-pass 25 between the right boring endoporus module 4 and smart car water channel module 7, pass
Defeated bypass 25 is located at the top in component working area 9.
Wherein, transmission by-pass 25 uses two parallel transmission branches 26, and transmission branch 26 is provided at both ends with single channel
Interface 27, transmission branch 26 and the junction of single-pass pipeline joint 27 are provided with shim 32, and shim 32 is located at single-pass pipeline joint
27 one end is provided with guide plate 33, and guide plate 33 and the angle of single-pass pipeline joint 27 are 145 °, guide plate 33 and shim 32
Flexible connection.Positioner 28 is symmetrically arranged with the side wall of single-pass pipeline joint 27.Positioner 28 includes locator slide 29, fixed
The trapezoidal limited block 30 of two row is provided with the slideway 29 of position, trapezoidal limited block 30 is with locator slide 29 by second spring body 31 with determining
Position slideway 29 is connected, clearance fit between the two trapezoidal limited blocks 30 of row.
This flexible manufacturing system is controlled by industrial PC.Each pts system distributes an ID identification code, system automatically
By the management to ID identification codes, the complete monitoring to each part process is realized.Each part in process by
A priority is assigned, and this priority changes according to the change of process.The high part of priority is preferentially using pass
Section walking robot is transported, and priority is relatively low or the part of 3s is waited more than in some processing stations is kept in into component
Area, the priority into the part in component working area are uniformly minimized.Sorted according to the stand-by period of each station of producing line, under
One purpose station stand-by period less part is assigned higher priority again, at the same time the priority of part with
Part is trapped in the time lengthening in component working area and increases.The part in component working area exists along some component working area axis
The transmission mode moved radially to mobile transmission mode and across different component working areas.Wherein, the transmission side of axial movement
Formula is preferential.Do over again, it is necessary to when being transmitted across component working area when processing part appearance is provisional, carried out by transmission by-pass
Transmission.Transmission by-pass is arranged between right boring endoporus module and smart car water channel module, not only due between the two stations
It is higher to repeat working modulus, it is often more important that this configuration mode is engaged with the configuration mode of whole flexible manufacturing production line,
When joint walking robot utilization rate is higher, the transmission quantity of joint walking robot can be shared by transmission by-pass, is shortened whole
The efficiency of transmission of part in a system.
Flexible manufacturing system provided by the invention can be widely applied in the production of engine cylinder cover, cylinder sleeve of engine,
Flexibility is high, on the premise of process equipment is not increased, by improving parts transport efficiency, can improve comprehensive production efficiency
More than 10%.
Foregoing description only proposes as the enforceable technical solution of the present invention, not as to its technical solution single in itself
Restrictive condition.
Claims (7)
- A kind of 1. engine cylinder cover flexible automation production line system, it is characterised in that：Including rough turn cylindrical module (1), boring Endoporus module (2), correct turning module (3), right boring endoporus module (4), semifinishing module (5), rough honing cut module (6), Smart car water channel module (7) and spiral shell umbrella honing module (8), wherein rough turn cylindrical module (1), amendment turning module (3), semifinishing Module (5) and smart car water channel module (7) are located at same row, and boring endoporus module (2), right boring endoporus module (4), rough honing cut mould Block (6) and spiral shell umbrella honing module (8) are located at same row, and transfer area is provided between two row equipment, is set beside each processing module Be equipped with a joint walking robot (10), be provided with several component working areas (9) in transfer area, component working area (9) it Between be provided with transmission device (11), part to be processed in the processing module of same row and is added by joint walking robot (10) Transmitted between work module and component working area (9), part to be processed by transmission device (11) different component working areas (9) it Between transmit.
- 2. engine cylinder cover flexible automation production line system according to claim 1, it is characterised in that：Put down in transfer area Row is provided with three component working areas (9).
- 3. engine cylinder cover flexible automation production line system according to claim 2, it is characterised in that：The component is temporary Depositing area (9) includes storing mechanism (12) and carrying mechanism (13), and part to be processed passes through carrying mechanism (13) transport to storage machine The diverse location of structure (12), and kept in, the capacity of the storing mechanism (12) in middle component working area (9) is more than both sides The sum of the capacity in part working area (9).
- 4. engine cylinder cover flexible automation production line system according to claim 3, it is characterised in that：The storage machine Structure (12) includes several links (34), is provided with several mandrils (14) on the inside of link (34), the end of mandril (14) passes through Eccentric rubber tire (15) connects with link (34) axis, and the top of mandril (14) is connected with rubber pad (17) by connecting rod (16), connection Bar (16) is plugged in mandril (14), and connecting rod (16) and mandril (14) clearance fit, the lateral wall of connecting rod (16) lead at the same time Cross symmetrically arranged two the first spring bodies (18) with mandril (14) to be connected, the top movable of link (34) is provided with top plate (19), the lower edge of top plate (19) and mandril (14) selective exposure, the connecting shaft (20) of eccentric rubber tire (15) are slidably arranged in curved Roll in slideway (21), the top of bending slideway (21) tilts laterally.
- 5. engine cylinder cover flexible automation production line system according to claim 3, it is characterised in that：The transmission dress It is conveyor to put (11), and carrying mechanism (13) is located at the lower section of conveyor, and carrying mechanism (13) includes base (22) and is arranged on Hydraulic pressure lifting device (23) in base (22).
- 6. engine cylinder cover flexible automation production line system according to claim 5, it is characterised in that：The conveyor Material be rubber, be fixed with several baffles (24) in conveyor, baffle (24) is set through conveyor, the two of baffle (24) End is located at the outside of conveyor respectively, and bottom of the hydraulic pressure lifting device (23) optionally with baffle (24) contacts.
- 7. engine cylinder cover flexible automation production line system according to claim 1, it is characterised in that：In the right boring Transmission by-pass (25) is provided between casement block (4) and smart car water channel module (7), transmission by-pass (25) is located at component working area (9) top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510258917.6A CN106141691B (en) | 2015-05-20 | 2015-05-20 | A kind of engine cylinder cover flexible automation production line system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510258917.6A CN106141691B (en) | 2015-05-20 | 2015-05-20 | A kind of engine cylinder cover flexible automation production line system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106141691A CN106141691A (en) | 2016-11-23 |
| CN106141691B true CN106141691B (en) | 2018-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510258917.6A Active CN106141691B (en) | 2015-05-20 | 2015-05-20 | A kind of engine cylinder cover flexible automation production line system |
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| CN (1) | CN106141691B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107443082A (en) * | 2017-09-06 | 2017-12-08 | 陕西柴油机重工有限公司 | Diesel engine cylinder lid for ship automatic processing system and technique based on mixes line production pattern |
| CN108637693A (en) * | 2018-07-19 | 2018-10-12 | 上海久日机械有限公司 | A kind of End cover for motor intelligence production line |
| CN109531279B (en) * | 2018-12-11 | 2024-12-20 | 沈阳航天誉兴机械制造有限公司 | An intelligent production line for automobile engine cylinder heads and its process flow |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201239876Y (en) * | 2008-08-16 | 2009-05-20 | 襄樊市长源东谷实业有限公司 | Flexible production system for cylinder head |
| JP4676544B2 (en) * | 2009-05-29 | 2011-04-27 | ファナック株式会社 | Robot control device for controlling a robot for supplying and taking out workpieces from a machine tool |
| CN103268091B (en) * | 2013-04-28 | 2015-04-22 | 苏州博实机器人技术有限公司 | Flexible manufacturing system |
| CN203566241U (en) * | 2013-11-21 | 2014-04-30 | 山东时风（集团）有限责任公司 | Machining line for machining engine bodies of single-cylinder diesel engines |
| CN203610972U (en) * | 2013-12-19 | 2014-05-28 | 济南东普机器制造有限公司 | Automatic machining production line of driven bevel gear |
| CN203765297U (en) * | 2014-03-18 | 2014-08-13 | 北京双杰电气股份有限公司 | Automatic production line |
| CN104476332B (en) * | 2014-12-02 | 2017-02-08 | 广东富华重工制造有限公司 | Automatic machining line |
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- 2015-05-20 CN CN201510258917.6A patent/CN106141691B/en active Active
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| CN106141691A (en) | 2016-11-23 |
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Address after: 750021 the Ningxia Hui Autonomous Region concentric Yinchuan City Development Zone, No. 296 South Street Applicant after: Ningxia giant robot Limited by Share Ltd Address before: 750021 the Ningxia Hui Autonomous Region concentric Yinchuan City Development Zone, No. 296 South Street Applicant before: Ningxia Juneng Robot System Co., Ltd. |
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