CN106125430A - The preparation method of array base palte, display floater and array base palte - Google Patents
The preparation method of array base palte, display floater and array base palte Download PDFInfo
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Abstract
本发明公开一种阵列基板,包括:基板;栅极,形成在基板上;栅极绝缘层,形成在基板的朝向栅极的一侧,栅极绝缘层覆盖栅极;有源层,形成在栅极绝缘层的远离栅极的一侧,有源层采用金属氧化物材料且正对栅极设置;彼此间隔的源极和漏极,形成在栅极绝缘层的远离栅极的一侧,源极和漏极分别连接至有源层的两端;钝化层,形成在源极的远离栅极绝缘层的一侧,钝化层覆盖源极、漏极以及有源层;以及遮光层,形成在钝化层的远离有源层的一侧,遮光层在栅极绝缘层上的垂直投影覆盖有源层。本发明所述阵列基板的良率高。本发明还公开一种显示面板和一种阵列基板的制备方法。
The invention discloses an array substrate, comprising: a substrate; a gate formed on the substrate; a gate insulating layer formed on a side of the substrate facing the gate, and the gate insulating layer covers the gate; an active layer formed on the On the side of the gate insulating layer away from the gate, the active layer is made of a metal oxide material and is arranged facing the gate; the source and drain spaced apart from each other are formed on the side of the gate insulating layer away from the gate, The source and the drain are respectively connected to both ends of the active layer; a passivation layer is formed on the side of the source away from the gate insulating layer, and the passivation layer covers the source, the drain and the active layer; and a light-shielding layer , formed on the side of the passivation layer away from the active layer, and the vertical projection of the light shielding layer on the gate insulating layer covers the active layer. The yield rate of the array substrate of the present invention is high. The invention also discloses a method for preparing a display panel and an array substrate.
Description
技术领域technical field
本发明涉及显示面板技术领域,尤其涉及一种阵列基板、一种显示面板以及一种阵列基板的制备方法。The present invention relates to the technical field of display panels, in particular to an array substrate, a display panel and a method for preparing the array substrate.
背景技术Background technique
随着显示技术的发展,液晶显示器(Liquid Crystal Display,LCD)等平面显示装置因具有高画质、省电、机身薄及应用范围广等优点,而被广泛的应用于手机、电视、个人数字助理、数字相机、笔记本电脑、台式计算机等各种消费性电子产品,成为显示装置中的主流。With the development of display technology, liquid crystal displays (Liquid Crystal Display, LCD) and other flat display devices are widely used in mobile phones, televisions, personal Various consumer electronic products such as digital assistants, digital cameras, notebook computers, and desktop computers have become the mainstream of display devices.
现有市场上的液晶显示装置大部分为背光型液晶显示器,其包括液晶显示面板及背光模组(back light module)。液晶显示面板的工作原理是在两片平行的玻璃基板当中放置液晶分子,两片玻璃基板中间有许多垂直和水平的细小电线,通过通电与否来控制液晶分子改变方向,将背光模组的光线折射出来产生画面。Most of the liquid crystal display devices currently on the market are backlight liquid crystal displays, which include a liquid crystal display panel and a back light module. The working principle of the liquid crystal display panel is to place liquid crystal molecules between two parallel glass substrates. There are many vertical and horizontal small wires between the two glass substrates. The direction of the liquid crystal molecules is controlled by electrifying or not, and the light of the backlight module Refracted out to produce a picture.
通常液晶显示面板由彩膜(Color Filter,CF)基板、薄膜晶体管(Thin FilmTransistor,TFT)阵列基板、夹于彩膜基板与阵列基板之间的液晶(Liquid Crystal,LC)及密封胶框(Sealant)组成。其中,阵列基板的薄膜晶体管性能直接影响到液晶显示面板的显示质量。Usually, a liquid crystal display panel consists of a color filter (Color Filter, CF) substrate, a thin film transistor (Thin Film Transistor, TFT) array substrate, a liquid crystal (Liquid Crystal, LC) and a sealant frame (Sealant) sandwiched between the color filter substrate and the array substrate. )composition. Among them, the performance of the thin film transistors of the array substrate directly affects the display quality of the liquid crystal display panel.
随着大尺寸和高PPI(Pixels Per Inch,每英寸所拥有的像素数目)以及高刷新频率产品的开发,采用氧化物半导体的薄膜晶体管由于具有较高的迁移率受到了广泛的重视和应用。然而由于氧化物半导体容易受光照影响,从而导致薄膜晶体管的电性不稳定,阵列基板的产品良率低。With the development of large size and high PPI (Pixels Per Inch, the number of pixels per inch) and high refresh rate products, thin film transistors using oxide semiconductors have been widely valued and applied due to their high mobility. However, since the oxide semiconductor is easily affected by light, the electrical properties of the thin film transistor are unstable, and the product yield of the array substrate is low.
发明内容Contents of the invention
本发明所要解决的技术问题在于提供一种良率高的阵列基板。The technical problem to be solved by the present invention is to provide an array substrate with high yield.
此外,还提供一种应用所述阵列基板的显示面板。In addition, a display panel using the array substrate is also provided.
另外,还提供一种阵列基板的制备方法。In addition, a method for preparing the array substrate is also provided.
为了实现上述目的,本发明实施方式采用如下技术方案:In order to achieve the above object, the embodiment of the present invention adopts the following technical solutions:
一方面,提供一种阵列基板,包括:In one aspect, an array substrate is provided, comprising:
基板;Substrate;
栅极,形成在所述基板上;a gate formed on the substrate;
栅极绝缘层,形成在所述基板的朝向所述栅极的一侧,所述栅极绝缘层覆盖所述栅极;a gate insulating layer formed on a side of the substrate facing the gate, the gate insulating layer covering the gate;
有源层,形成在所述栅极绝缘层的远离所述栅极的一侧,所述有源层采用金属氧化物材料且正对所述栅极设置;an active layer formed on a side of the gate insulating layer away from the gate, the active layer is made of a metal oxide material and is disposed facing the gate;
彼此间隔的源极和漏极,形成在所述栅极绝缘层的远离所述栅极的一侧,所述源极和所述漏极分别连接至所述有源层的两端;A source and a drain spaced apart from each other are formed on a side of the gate insulating layer away from the gate, and the source and the drain are respectively connected to two ends of the active layer;
钝化层,形成在所述源极的远离所述栅极绝缘层的一侧,所述钝化层覆盖所述源极、所述漏极以及所述有源层;以及a passivation layer formed on a side of the source electrode away from the gate insulating layer, the passivation layer covering the source electrode, the drain electrode and the active layer; and
遮光层,形成在所述钝化层的远离所述有源层的一侧,所述遮光层在所述栅极绝缘层上的垂直投影覆盖所述有源层。A light-shielding layer is formed on a side of the passivation layer away from the active layer, and a vertical projection of the light-shielding layer on the gate insulating layer covers the active layer.
其中,所述遮光层采用黑色树脂材料。Wherein, the light-shielding layer is made of black resin material.
其中,所述有源层采用铟镓锌氧化物。Wherein, the active layer adopts indium gallium zinc oxide.
其中,所述钝化层具有通孔,用以暴露出部分所述源极;Wherein, the passivation layer has a through hole for exposing part of the source;
所述阵列基板还包括像素电极,所述像素电极形成在所述钝化层的远离所述源极的一侧,所述像素电极通过所述通孔连接至所述源极。The array substrate further includes a pixel electrode formed on a side of the passivation layer away from the source, and the pixel electrode is connected to the source through the through hole.
另一方面,还提供一种显示面板,包括如上任一项所述的阵列基板。In another aspect, a display panel is also provided, including the array substrate as described in any one of the above items.
再另一方面,还提供一种阵列基板的制备方法,包括:In another aspect, a method for preparing an array substrate is also provided, including:
在基板上依次形成栅极;sequentially forming gates on the substrate;
在所述基板的朝向所述栅极的一侧形成栅极绝缘层,所述栅极绝缘层覆盖所述栅极;forming a gate insulating layer on a side of the substrate facing the gate, the gate insulating layer covering the gate;
在所述栅极绝缘层的远离所述栅极的一侧形成有源层,所述有源层采用金属氧化物材料且正对所述栅极设置;An active layer is formed on a side of the gate insulating layer away from the gate, the active layer is made of a metal oxide material and is disposed facing the gate;
在所述栅极绝缘层的远离所述栅极的一侧形成彼此间隔的源极和漏极,所述源极和所述漏极分别连接至所述有源层的两端;A source and a drain spaced apart from each other are formed on a side of the gate insulating layer away from the gate, and the source and the drain are respectively connected to two ends of the active layer;
在所述源极的远离所述栅极绝缘层的一侧形成钝化层,所述钝化层同时覆盖所述源极、所述漏极以及所述有源层;以及forming a passivation layer on a side of the source electrode away from the gate insulating layer, the passivation layer simultaneously covering the source electrode, the drain electrode and the active layer; and
在所述钝化层的远离所述有源层的一侧形成遮光层,所述遮光层在所述栅极绝缘层上的垂直投影覆盖所述有源层。A light-shielding layer is formed on a side of the passivation layer away from the active layer, and a vertical projection of the light-shielding layer on the gate insulating layer covers the active layer.
其中,采用相同的光罩形成所述有源层和所述遮光层。Wherein, the same photomask is used to form the active layer and the light shielding layer.
其中,所述遮光层采用黑色树脂材料。Wherein, the light-shielding layer is made of black resin material.
其中,所述有源层采用铟镓锌氧化物。Wherein, the active layer adopts indium gallium zinc oxide.
其中,所述阵列基板的制备方法还包括:Wherein, the preparation method of the array substrate also includes:
在所述钝化层上形成通孔,用以暴露出部分所述源极;forming a through hole on the passivation layer to expose part of the source;
在所述钝化层的远离所述源极的一侧形成像素电极,所述像素电极通过所述通孔连接至所述源极。A pixel electrode is formed on a side of the passivation layer away from the source, and the pixel electrode is connected to the source through the through hole.
相较于现有技术,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明所述阵列基板由于设置有所述遮光层,因此能够防止光线进入所述薄膜晶体管的所述有源层,使得所述薄膜晶体管具有良好的电性稳定性,所述阵列基板的性能良好、良率高。The array substrate of the present invention is provided with the light-shielding layer, so it can prevent light from entering the active layer of the thin film transistor, so that the thin film transistor has good electrical stability, and the performance of the array substrate is good , High yield.
附图说明Description of drawings
为了更清楚地说明本发明的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以如这些附图获得其他的附图。In order to illustrate the technical solution of the present invention more clearly, the accompanying drawings used in the implementation will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. As far as technical personnel are concerned, other drawings can also be obtained like these drawings without paying creative work.
图1至图8是本发明实施方式提供的一种阵列基板的制备方法的各个步骤的结构示意图。1 to 8 are structural schematic diagrams of various steps in a method for manufacturing an array substrate according to an embodiment of the present invention.
图9是本发明实施方式提供的一种显示面板的结构示意图。FIG. 9 is a schematic structural diagram of a display panel provided by an embodiment of the present invention.
具体实施方式detailed description
下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
请参阅图8,本发明实施方式提供一种阵列基板10,包括基板1、栅极2、栅极绝缘层3、有源层4、彼此间隔的源极5和漏极6、钝化层7以及遮光层8。其中,所述栅极2形成在所述基板1上。所述栅极绝缘层3形成在所述基板1的朝向所述栅极2的一侧且覆盖所述栅极2。所述有源层4形成在所述栅极绝缘层3的远离所述栅极2的一侧,所述有源层4采用金属氧化物材料且正对所述栅极2设置。所述源极5和所述漏极6形成在所述栅极绝缘层3的远离所述栅极2的一侧,并且分别连接至所述有源层4的两端。所述钝化层7形成在所述源极5的远离所述栅极绝缘层3的一侧,所述钝化层7同时覆盖所述源极5、所述漏极6以及所述有源层4。所述遮光层8形成在所述钝化层7的远离所述有源层4的一侧,所述遮光层8在所述栅极绝缘层3上的垂直投影覆盖所述有源层4。Please refer to FIG. 8 , an embodiment of the present invention provides an array substrate 10 , including a substrate 1 , a gate 2 , a gate insulating layer 3 , an active layer 4 , a source 5 and a drain 6 spaced from each other, and a passivation layer 7 And the light-shielding layer 8. Wherein, the gate 2 is formed on the substrate 1 . The gate insulating layer 3 is formed on a side of the substrate 1 facing the gate 2 and covers the gate 2 . The active layer 4 is formed on a side of the gate insulating layer 3 away from the gate 2 , the active layer 4 is made of a metal oxide material and is disposed facing the gate 2 . The source 5 and the drain 6 are formed on a side of the gate insulating layer 3 away from the gate 2 , and are respectively connected to two ends of the active layer 4 . The passivation layer 7 is formed on the side of the source 5 away from the gate insulating layer 3, and the passivation layer 7 simultaneously covers the source 5, the drain 6 and the active Layer 4. The light shielding layer 8 is formed on a side of the passivation layer 7 away from the active layer 4 , and the vertical projection of the light shielding layer 8 on the gate insulating layer 3 covers the active layer 4 .
本实施方式所述阵列基板10,由于其设置有所述遮光层8,因此能够有效防止光线进入所述薄膜晶体管的所述有源层4,使得所述薄膜晶体管具有良好的电性稳定性,所述阵列基板10的性能良好、良率高。The array substrate 10 in this embodiment, since it is provided with the light-shielding layer 8, can effectively prevent light from entering the active layer 4 of the thin film transistor, so that the thin film transistor has good electrical stability, The array substrate 10 has good performance and high yield.
其中,所述栅极2的材料可以是钼(Mo)、铝(Al)、铜(Cu)、钛(Ti)中的一种或多种的堆栈组合。所述栅极2同样可以起到遮光作用,用以防止光线进入所述薄膜晶体管的所述有源层4,使得所述薄膜晶体管具有良好的电性稳定性,提高了所述阵列基板10的良率。Wherein, the material of the gate 2 may be one or more stacked combinations of molybdenum (Mo), aluminum (Al), copper (Cu), and titanium (Ti). The gate 2 can also play a light-shielding function to prevent light from entering the active layer 4 of the thin film transistor, so that the thin film transistor has good electrical stability and improves the stability of the array substrate 10. yield.
进一步地,作为一种可选实施方式,所述遮光层8采用黑色树脂材料,成本低,工艺成熟。Further, as an optional implementation manner, the light-shielding layer 8 is made of black resin material, which has low cost and mature technology.
优选的,所述有源层4采用铟镓锌氧化物,使得所述薄膜晶体管的阈值电压不漂移,载流子溶度高,可快速充电,从而提升所述薄膜晶体管的良率和充电率。Preferably, the active layer 4 uses indium gallium zinc oxide, so that the threshold voltage of the thin film transistor does not drift, the carrier solubility is high, and it can be charged quickly, thereby improving the yield and charging rate of the thin film transistor .
进一步地,请一并参阅图7和图8,作为一种可选实施方式,所述钝化层7具有通孔70,所述通孔70用以暴露部分所述源极5。所述阵列基板10还包括像素电极9,所述像素电极9形成在所述钝化层7上且通过所述通孔70连接所述源极5。Further, please refer to FIG. 7 and FIG. 8 together. As an optional implementation manner, the passivation layer 7 has a through hole 70 , and the through hole 70 is used to expose part of the source electrode 5 . The array substrate 10 further includes a pixel electrode 9 formed on the passivation layer 7 and connected to the source 5 through the through hole 70 .
请一并参阅图8和图9,本发明实施方式还提供一种显示面板100,所述显示面板100包括相对设置的阵列基板10和彩膜基板20以及位于所述阵列基板10与所述彩膜基板20之间的液晶层30,所述阵列基板10采用如上任一所实施方式所述的阵列基板10。由于所述阵列基板10具有较高的良率和性能,使得所述显示面板100显示质量良好。Please refer to FIG. 8 and FIG. 9 together. The embodiment of the present invention also provides a display panel 100. The display panel 100 includes an array substrate 10 and a color filter substrate 20 disposed opposite to each other, and The liquid crystal layer 30 between the film substrates 20, the array substrate 10 adopts the array substrate 10 described in any one of the above implementation modes. Since the array substrate 10 has high yield and performance, the display quality of the display panel 100 is good.
请一并参阅图1至图6,本发明实施方式还提供一种阵列基板的制备方法,包括:Please refer to FIG. 1 to FIG. 6 together. The embodiment of the present invention also provides a method for preparing an array substrate, including:
Step1:在基板1上依次形成栅极2,如图1所示;Step1: Form gate 2 sequentially on substrate 1, as shown in Figure 1;
Step2:在所述基板1的朝向所述栅极2的一侧形成栅极绝缘层3,所述栅极绝缘层3覆盖所述栅极2,如图2所示;Step2: Form a gate insulating layer 3 on the side of the substrate 1 facing the gate 2, the gate insulating layer 3 covers the gate 2, as shown in FIG. 2 ;
Step3:在所述栅极绝缘层3的远离所述栅极2的一侧形成有源层4,所述有源层4采用金属氧化物材料且正对所述栅极2设置,如图3所示;Step3: Form an active layer 4 on the side of the gate insulating layer 3 away from the gate 2, the active layer 4 is made of a metal oxide material and is arranged facing the gate 2, as shown in Figure 3 shown;
Step4:在所述栅极绝缘层3的远离所述栅极2的一侧形成彼此间隔的源极5和漏极6,所述源极5和所述漏极6分别连接至所述有源层4的两端,所述栅极2、所述有源层4、所述源极5以及所述漏极6共同形成一薄膜晶体管,如图4所示;Step4: Form a source 5 and a drain 6 spaced from each other on the side of the gate insulating layer 3 away from the gate 2, and the source 5 and the drain 6 are respectively connected to the active Both ends of the layer 4, the gate 2, the active layer 4, the source 5 and the drain 6 jointly form a thin film transistor, as shown in FIG. 4 ;
Step5:在所述源极5的远离所述栅极绝缘层3的一侧形成钝化层7,所述钝化层7同时覆盖所述源极5、所述漏极6以及所述有源层4,如图5所示;Step5: Form a passivation layer 7 on the side of the source 5 away from the gate insulating layer 3, and the passivation layer 7 simultaneously covers the source 5, the drain 6 and the active Layer 4, as shown in Figure 5;
Step6:在所述钝化层7的远离所述有源层4的一侧形成遮光层8,所述遮光层8在所述栅极绝缘层3上的垂直投影覆盖所述有源层4,如图6所示。Step6: forming a light-shielding layer 8 on the side of the passivation layer 7 away from the active layer 4 , the vertical projection of the light-shielding layer 8 on the gate insulating layer 3 covers the active layer 4 , As shown in Figure 6.
通过本实施方式所述阵列基板的制备方法所形成的阵列基板10,由于设置有所述遮光层8,因此能够防止光线进入所述薄膜晶体管的所述有源层4,使得所述薄膜晶体管具有良好的电性稳定性,所述阵列基板10的性能良好、良率高,故而所述阵列基板的制备方法的产品良率高。The array substrate 10 formed by the preparation method of the array substrate described in this embodiment mode can prevent light from entering the active layer 4 of the thin film transistor because the light shielding layer 8 is provided, so that the thin film transistor has With good electrical stability, the performance of the array substrate 10 is good and the yield rate is high, so the product yield rate of the manufacturing method of the array substrate is high.
其中,所述栅极2的材料可以是钼(Mo)、铝(Al)、铜(Cu)、钛(Ti)中的一种或多种的堆栈组合。所述栅极2同样可以起到遮光作用,用以防止光线进入所述薄膜晶体管的所述有源层4,使得所述薄膜晶体管具有良好的电性稳定性,提高了所述阵列基板的制备方法的产品良率。Wherein, the material of the gate 2 may be one or more stacked combinations of molybdenum (Mo), aluminum (Al), copper (Cu), and titanium (Ti). The gate 2 can also play a light-shielding function to prevent light from entering the active layer 4 of the thin film transistor, so that the thin film transistor has good electrical stability and improves the preparation of the array substrate. The product yield of the method.
进一步地,作为一种可选实施方式,可采用相同的光罩形成所述有源层4和所述遮光层8,以减少制程中所需的光罩数量,降低生产成本。Further, as an optional implementation, the active layer 4 and the light-shielding layer 8 may be formed using the same photomask, so as to reduce the number of photomasks required in the manufacturing process and reduce production costs.
可以理解的,由于所述遮光层8的位置和形状是完全对应于所述有源层4设置的,因此可采用相同的光罩形成所述有源层4和所述遮光层8。同时应当注意,在所述遮光层8的制程中,可使所述光罩适当配合制程调试(例如调整曝光时所述光罩与遮光层8所在膜层之间的间距),以使所述遮光层8的面积略大于所述有源层4的面积,从而完全覆盖住所述有源层4,有效防止光线进入所述有源层4。It can be understood that since the position and shape of the light-shielding layer 8 are set completely corresponding to the active layer 4 , the same mask can be used to form the active layer 4 and the light-shielding layer 8 . At the same time, it should be noted that in the manufacturing process of the light-shielding layer 8, the photomask can be properly matched with the process debugging (for example, adjusting the distance between the photomask and the film layer where the light-shielding layer 8 is located during exposure), so that the light-shielding layer The area of the light-shielding layer 8 is slightly larger than that of the active layer 4 so as to completely cover the active layer 4 and effectively prevent light from entering the active layer 4 .
进一步地,作为一种可选实施方式,所述遮光层8采用黑色树脂材料,成本低,工艺成熟。Further, as an optional implementation manner, the light-shielding layer 8 is made of black resin material, which has low cost and mature technology.
优选的,所述有源层4采用铟镓锌氧化物,使得所述薄膜晶体管的阈值电压不漂移,载流子溶度高,可快速充电,从而提升所述薄膜晶体管的良率和充电率。Preferably, the active layer 4 uses indium gallium zinc oxide, so that the threshold voltage of the thin film transistor does not drift, the carrier solubility is high, and it can be charged quickly, thereby improving the yield and charging rate of the thin film transistor .
进一步地,请参阅图7和图8,作为一种可选实施方式,所述阵列基板的制备方法还包括:Further, please refer to FIG. 7 and FIG. 8, as an optional implementation manner, the preparation method of the array substrate further includes:
Step7:在所述钝化层7上形成通孔70,用以暴露出部分所述源极5,如图7所示;Step7: forming a via hole 70 on the passivation layer 7 to expose part of the source electrode 5, as shown in FIG. 7 ;
Step8:在所述钝化层7的远离所述源极5的一侧形成像素电极9,所述像素电极9通过所述通孔70连接至所述源极5,如图8所示。Step8: Form a pixel electrode 9 on the side of the passivation layer 7 away from the source electrode 5 , and the pixel electrode 9 is connected to the source electrode 5 through the through hole 70 , as shown in FIG. 8 .
以上对本发明实施方式进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施方式的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。The embodiments of the present invention have been described in detail above, and specific examples have been used to illustrate the principles and embodiments of the present invention. The descriptions of the above embodiments are only used to help understand the methods and core ideas of the present invention; meanwhile, for Those skilled in the art will have changes in the specific implementation and scope of application according to the idea of the present invention. In summary, the contents of this specification should not be construed as limiting the present invention.
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