CN106125317A - The structure of a kind of optics display film and preparation method - Google Patents
The structure of a kind of optics display film and preparation method Download PDFInfo
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- CN106125317A CN106125317A CN201610495827.3A CN201610495827A CN106125317A CN 106125317 A CN106125317 A CN 106125317A CN 201610495827 A CN201610495827 A CN 201610495827A CN 106125317 A CN106125317 A CN 106125317A
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B30/00—Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images
- G02B30/20—Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes
- G02B30/26—Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes of the autostereoscopic type
- G02B30/27—Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes of the autostereoscopic type involving lenticular arrays
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B3/00—Simple or compound lenses
- G02B3/0006—Arrays
- G02B3/0037—Arrays characterized by the distribution or form of lenses
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/18—Diffraction gratings
- G02B5/1814—Diffraction gratings structurally combined with one or more further optical elements, e.g. lenses, mirrors, prisms or other diffraction gratings
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Abstract
本发明公开了一种光学显示膜的结构和制备方法,该显示膜的制备方法为:将耐高温聚酯薄PET膜的第一侧面及第二侧面上涂盖有液体状的固化胶,其中,所述第一侧面与所述第二侧面相对;形成多个具有椭圆形结构的微透镜,其中,多个所述微透镜呈矩阵排列;将多个具有椭圆形结构的微透镜压印在所述PET膜的所述第一侧面上,以及在所述PET膜的所述第二侧面上压印预设图案,其中,所述预设图案设置有二元衍射光栅的光栅结构;通过光源照射,在所述PET膜的所述第一侧面上形成所述多个具有椭圆形结构的微透镜,以及在所述PET膜的所述第二侧面上形成所述预设图案。该显示膜的制备方法实现了一种高清晰、大视角、动态3D的显示效果。
The invention discloses a structure and a preparation method of an optical display film. The preparation method of the display film is as follows: coating the first side and the second side of a high-temperature resistant polyester thin PET film with a liquid curing glue, wherein , the first side is opposite to the second side; forming a plurality of microlenses with an elliptical structure, wherein the plurality of microlenses are arranged in a matrix; embossing a plurality of microlenses with an elliptical structure on the Embossing a preset pattern on the first side of the PET film and on the second side of the PET film, wherein the preset pattern is provided with a grating structure of a binary diffraction grating; through a light source irradiating, forming the plurality of microlenses having an elliptical structure on the first side of the PET film, and forming the preset pattern on the second side of the PET film. The preparation method of the display film realizes a display effect of high definition, large viewing angle and dynamic 3D.
Description
技术领域technical field
本发明涉及微透镜阵列的成像技术领域,更具体的是一种光学显示膜的结构和制备方法。The invention relates to the technical field of imaging of microlens arrays, in particular to a structure and preparation method of an optical display film.
背景技术Background technique
微透镜阵列成像技术提供了一种新型的观察手段,它利用微透镜的折射作用对微缩图文阵列进行调制,在空间中形成具有水平视差和竖直视差的动态效果。该技术是古典理论与当代技术结合的范例,从光学原理来说是几百年前的几何光学中的成像定理,而它的应用却是采取了当代微电子制版和先进的生产技术。基于微透镜的成像技术,科研人员研究发明了很多显示膜运用到我们的实际生产生活中。The microlens array imaging technology provides a new observation method, which uses the refraction of the microlens to modulate the micrographics and text array, forming a dynamic effect with horizontal parallax and vertical parallax in space. This technology is an example of the combination of classical theory and modern technology. From the perspective of optical principle, it is the imaging theorem in geometric optics hundreds of years ago, but its application adopts contemporary microelectronic plate making and advanced production technology. Based on the imaging technology of microlenses, researchers have researched and invented many display films and applied them to our actual production and life.
现有技术中出现了一种镭射膜,一般采用计算机点阵光刻技术、3D真彩色全息技术、多重与动态成像技术等,经模压把具有彩虹动态、三维立体效果的全息图像转移到PET(Polyethylene terephthalate,聚对苯二甲酸乙二醇酯)、BOPP(Biaxially OrientedPolypropylene,双向拉伸聚丙烯薄膜)、PVC(Polyvinyl chloride,聚氯乙烯)或带涂层的基材上,然后利用复合、烫印、转移等方式使商品包装表面获得某种激光镭射效果。但镭射膜仍为单层膜结构,无法实现动态的效果。There is a kind of laser film in the prior art, which generally adopts computer lattice lithography technology, 3D true color holographic technology, multiple and dynamic imaging technology, etc., and transfers the holographic image with rainbow dynamics and three-dimensional effect to PET ( Polyethylene terephthalate, polyethylene terephthalate), BOPP (Biaxially OrientedPolypropylene, biaxially oriented polypropylene film), PVC (Polyvinyl chloride, polyvinyl chloride) or coated substrates, and then use composite, ironing Printing, transfer and other methods make the surface of commodity packaging obtain a certain laser laser effect. However, the laser film is still a single-layer film structure, which cannot achieve dynamic effects.
传统的显示膜均为单面结构,显示膜的微透镜阵列都是球面微透镜,固有的像差和小的观看角度影响了最终的显示效果。Traditional display films are all single-sided structures, and the microlens arrays of the display film are all spherical microlenses. Inherent aberrations and small viewing angles affect the final display effect.
发明内容Contents of the invention
本发明实施例的目的在于提供一种光学显示膜的结构和制备方法,改善传统单面显示膜成像过程中的像差,提供一个更加清晰、更大的观看视区的图像,以实现图像的高清晰、大视角动态3D的显示效果。The purpose of the embodiment of the present invention is to provide a structure and preparation method of an optical display film, improve the aberration in the imaging process of the traditional single-sided display film, and provide a clearer and larger viewing area image, so as to realize the image High-definition, large viewing angle dynamic 3D display effect.
为达到上述目的,本发明实施例公开了一种光学显示膜的结构,包括:In order to achieve the above purpose, the embodiment of the present invention discloses a structure of an optical display film, including:
多个具有椭圆形结构的微透镜,其中,多个所述微透镜呈矩阵排列;A plurality of microlenses having an elliptical structure, wherein the plurality of microlenses are arranged in a matrix;
耐高温聚酯薄PET膜,所述PET膜的第一侧面上设置有所述微透镜,所述PET膜的第二侧面上设置有一预设图案,其中,所述预设图案设置有二元衍射光栅的光栅结构,所述第一侧面与所述第二侧面相对。A thin PET film of high temperature resistant polyester, the first side of the PET film is provided with the microlens, and the second side of the PET film is provided with a preset pattern, wherein the preset pattern is provided with binary In the grating structure of the diffraction grating, the first side is opposite to the second side.
较佳的,所述PET膜的第二侧面上压印有一所述预设图案。Preferably, a predetermined pattern is embossed on the second side of the PET film.
较佳的,所述预设图案刻设有二元衍射光栅的光栅结构。Preferably, the preset pattern is engraved with a grating structure of a binary diffraction grating.
较佳的,所述微透镜的偏心率为e,其中,所述e为:Preferably, the eccentricity of the microlens is e, wherein the e is:
其中y为入射光在非球面上的高度,x为非球面的旋转对称轴,为顶点曲率半径。 Where y is the height of the incident light on the aspheric surface, x is the rotational symmetry axis of the aspheric surface, is the radius of curvature of the vertex.
较佳的,所述二元衍射光栅的衍射角θ为: Preferably, the diffraction angle θ of the binary diffraction grating is:
所述二元衍射光栅的周期b为: The period b of the binary diffraction grating is:
所述二元衍射光栅的槽深d为: The groove depth d of the binary diffraction grating is:
其中所述二元衍射光栅的入射光光波的波长为λ,所述二元衍射光栅的材质折射率为n,所述微透镜的孔径为p。Wherein the wavelength of the incident light wave of the binary diffraction grating is λ, the refractive index of the material of the binary diffraction grating is n, and the aperture of the microlens is p.
为达到上述目的,本发明实施例还公开了所述显示膜的制备方法,包括:In order to achieve the above purpose, the embodiment of the present invention also discloses the preparation method of the display film, including:
将耐高温聚酯薄PET膜的第一侧面及第二侧面上涂盖有液体状的固化胶,其中,所述第一侧面与所述第二侧面相对;The first side and the second side of the high-temperature-resistant polyester thin PET film are covered with liquid curing glue, wherein the first side is opposite to the second side;
形成多个具有椭圆形结构的微透镜,其中,多个所述微透镜呈矩阵排列;forming a plurality of microlenses with an elliptical structure, wherein the plurality of microlenses are arranged in a matrix;
将多个具有椭圆形结构的微透镜压印在所述PET膜的所述第一侧面上,以及在所述PET膜的所述第二侧面上压印预设图案,其中,所述预设图案设置有二元衍射光栅的光栅结构;embossing a plurality of microlenses with an elliptical structure on the first side of the PET film, and embossing a preset pattern on the second side of the PET film, wherein the preset a grating structure patterned with a binary diffraction grating;
通过光源照射,在所述PET膜的所述第一侧面上形成所述多个具有椭圆形结构的微透镜,以及在所述PET膜的所述第二侧面上形成所述预设图案。The plurality of microlenses having an elliptical structure are formed on the first side of the PET film and the preset pattern is formed on the second side of the PET film by irradiation of a light source.
较佳的,所述形成多个具有椭圆形结构的微透镜,包括:Preferably, said forming a plurality of microlenses with an elliptical structure includes:
通过公式形成一个椭圆形结构;by formula form an elliptical structure;
根据所述椭圆形结构,形成多个具有椭圆形结构的微透镜,其中,y为入射光在非球面上的高度,x为非球面的旋转对称轴,为顶点曲率半径,e为曲线的偏心率。According to the elliptical structure, a plurality of microlenses with an elliptical structure are formed, wherein, y is the height of the incident light on the aspheric surface, x is the rotational symmetry axis of the aspheric surface, is the radius of curvature of the vertex, and e is the eccentricity of the curve.
较佳的,所述通过公式形成一个椭圆形结构,包括:Preferably, the said passing formula Form an elliptical structure consisting of:
通过像差平衡算法,将公式中的e调整为预设值;Through the aberration balancing algorithm, the formula The e in is adjusted to the default value;
根据所述预设值,形成多个具有椭圆形结构的微透镜。According to the preset value, a plurality of microlenses having an elliptical structure are formed.
较佳的,所述将多个具有椭圆形结构的微透镜压印在所述PET膜的所述第一侧面上,以及在所述PET膜的所述第二侧面上压印预设图案,包括:Preferably, embossing a plurality of microlenses with an elliptical structure on the first side of the PET film, and embossing a preset pattern on the second side of the PET film, include:
通过具有多个所述微透镜镍板包裹的辊筒,将多个具有椭圆形结构的微透镜压印在所述PET膜的所述第一侧面上,以及embossing a plurality of microlenses having an elliptical structure on the first side of the PET film by means of a roll having a plurality of microlenses wrapped in a nickel plate, and
通过具有所述预设图案镍板包裹的辊筒,在所述PET膜的所述第二侧面上压印预设图案。A preset pattern is embossed on the second side of the PET film by a roller wrapped with the preset pattern nickel plate.
较佳的,所述通过光源照射,在所述PET膜的所述第一侧面上形成所述多个具有椭圆形结构的微透镜,以及在所述PET膜的所述第二侧面上形成所述预设图案,包括:Preferably, the plurality of microlenses having an elliptical structure are formed on the first side of the PET film through the irradiation of a light source, and the microlenses are formed on the second side of the PET film. The preset patterns mentioned above include:
通过紫外光源照射,在所述PET膜的所述第一侧面上形成所述多个具有椭圆形结构的微透镜,以及在所述PET膜的所述第二侧面上形成所述预设图案。The plurality of microlenses having an elliptical structure are formed on the first side of the PET film and the preset pattern is formed on the second side of the PET film by irradiation of an ultraviolet light source.
在本发明的显示膜的结构和制备方法中,通过在PET膜的第一侧面上压印多个具有椭圆形结构的微透镜,以及在所述PET膜的第二侧面上压印设置有二元衍射光栅的光栅结构的预设图案,图像信息通过所述预设图案再通过多个椭圆形结构的微透镜的成像,改善了传统单面显示膜成像过程中的像差,给观察者提供一个更加清晰的图像显示效果,与此同时椭圆形结构的微透镜相比于传统的球面微透镜提供了更大的观看视区,图像信息通过预设图案的处理,实现了更加丰富多彩的动态效果,最终呈现在观察者面前的是高清晰、大视角、动态3D的图像显示,对观察者来说是一种极佳的观看效果。当然,实施本发明的任一产品或方法必不一定需要同时达到以上所述的所有优点。In the structure and preparation method of the display film of the present invention, by embossing a plurality of microlenses with an elliptical structure on the first side of the PET film, and embossing two microlenses on the second side of the PET film The preset pattern of the grating structure of the meta-diffraction grating, the image information passes through the preset pattern and then through the imaging of multiple elliptical micro-lenses, which improves the aberration in the imaging process of the traditional single-sided display film and provides the observer with A clearer image display effect. At the same time, compared with the traditional spherical microlens, the elliptical microlens provides a larger viewing area. The image information is processed through the preset pattern to achieve a more colorful dynamic As a result, what is finally presented to the observer is a high-definition, large viewing angle, and dynamic 3D image display, which is an excellent viewing effect for the observer. Of course, implementing any product or method of the present invention does not necessarily need to achieve all the above-mentioned advantages at the same time.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明实施例的显示膜的结构图;FIG. 1 is a structural diagram of a display film according to an embodiment of the present invention;
图2为本发明实施例的显示膜的制备方法流程图;2 is a flow chart of a method for preparing a display film according to an embodiment of the present invention;
图3为现有技术的非球面曲线的具体关系图;Fig. 3 is the specific relationship diagram of the aspheric curve of the prior art;
图4为本发明实施例的椭圆形结构的微透镜结构示意图;4 is a schematic diagram of a microlens structure of an elliptical structure according to an embodiment of the present invention;
图5为本发明实施例的椭圆形结构的微透镜三维模型示意图;5 is a schematic diagram of a three-dimensional model of a microlens with an elliptical structure according to an embodiment of the present invention;
图6为本发明实施例的多个椭圆形结构的微透镜的空间视点排布图;FIG. 6 is a spatial perspective arrangement diagram of a plurality of microlenses with an elliptical structure according to an embodiment of the present invention;
图7为本发明实施例边缘像素A发出的光通过二元衍射光栅将光线集中在椭圆形结构的微透镜上的示意图;7 is a schematic diagram of the light emitted by the edge pixel A of the embodiment of the present invention concentrating the light on the microlens with an elliptical structure through a binary diffraction grating;
图8为本发明实施例的二元衍射光栅结构图;Fig. 8 is a structural diagram of a binary diffraction grating according to an embodiment of the present invention;
图9为本发明实施例的旋转动态变化效果图;Fig. 9 is an effect diagram of rotation dynamic change according to the embodiment of the present invention;
图10为本发明实施例的二维变换效果图;Fig. 10 is a two-dimensional transformation effect diagram of an embodiment of the present invention;
图11为本发明实施例的显示膜的制作装置图。Fig. 11 is a diagram of an apparatus for manufacturing a display film according to an embodiment of the present invention.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明实施例的目的在于发明一种显示膜的结构和制备方法。在该方案中,显示膜是具有两层结构的双面显示膜,耐高温聚酯薄PET膜的第一侧面上设置有所述微透镜,第二侧面上设置有一预设图案,其中,所述预设图案设置有二元衍射光栅的光栅结构,所述第一侧面与所述第二侧面相对。图像信息首先通过具有光栅结构的预设图案,经过二元光栅的衍射和在预设图案上设置的编码的处理,在经过椭圆形结构的微透镜的成像,最后在椭圆形结构的微透镜上给观察者呈现出高清晰、大视角、动态3D的显示效果。The purpose of the embodiments of the present invention is to invent a structure and a preparation method of a display film. In this solution, the display film is a double-sided display film with a two-layer structure, the microlens is provided on the first side of the high-temperature resistant polyester thin PET film, and a preset pattern is provided on the second side, wherein the The preset pattern is provided with a grating structure of a binary diffraction grating, and the first side is opposite to the second side. The image information first passes through a preset pattern with a grating structure, is processed by the diffraction of the binary grating and the code set on the preset pattern, and is imaged by the microlens with an elliptical structure, and finally on the microlens with an elliptical structure It presents a high-definition, large viewing angle, and dynamic 3D display effect to the observer.
以下通过具体实施例,对本发明进行详细说明。The present invention will be described in detail below through specific examples.
如图1所示,图1为本发明实施例显示膜的结构图,该显示膜的结构包括:As shown in Figure 1, Figure 1 is a structural diagram of a display film according to an embodiment of the present invention, and the structure of the display film includes:
多个具有椭圆形结构的微透镜101,其中,多个所述微透镜101呈矩阵列;A plurality of microlenses 101 having an elliptical structure, wherein the plurality of microlenses 101 are in a matrix;
本实施例中,微透镜表面的形状通过公式获得为椭圆,椭圆形结构的微透镜101是通过像差平衡算法优化得到的,在像差平衡算法中通过得到微透镜的偏心率e的值来确定椭圆形结构的微透镜101的参数,相对于传统的球面微透镜,椭圆形结构的微透镜101的像差小,观看视区大。In this embodiment, the shape of the surface of the microlens is obtained as an ellipse by a formula, and the microlens 101 with an elliptical structure is optimized by an aberration balance algorithm. In the aberration balance algorithm, the value of the eccentricity e of the microlens is obtained. The parameters of the elliptical microlens 101 are determined. Compared with the traditional spherical microlens, the elliptical microlens 101 has a smaller aberration and a larger viewing area.
较佳的,在本实施例中,所述微透镜的偏心率为e,其中,所述e为:Preferably, in this embodiment, the eccentricity of the microlens is e, wherein the e is:
其中y为入射光在非球面上的高度,x为非球面的旋转对称轴,为顶点曲率半径。 Where y is the height of the incident light on the aspheric surface, x is the rotational symmetry axis of the aspheric surface, is the radius of curvature of the vertex.
PET膜102,Polyethylene terepthalate聚对苯二甲酸乙二酯简称为PET,PET film 102, Polyethylene terepthalate polyethylene terephthalate referred to as PET,
所述PET膜102的第二侧面上设置有一预设图案,A preset pattern is arranged on the second side of the PET film 102,
所述PET膜102的第一侧面上设置有所述微透镜,所述PET膜102的第二侧面上设置有一预设图案,其中,所述预设图案设置有二元衍射光栅103的光栅结构,所述第一侧面与所述第二侧面相对。The first side of the PET film 102 is provided with the microlens, and the second side of the PET film 102 is provided with a preset pattern, wherein the preset pattern is provided with a grating structure of a binary diffraction grating 103 , the first side is opposite to the second side.
较佳的,所述PET膜102的第二侧面上压印有一所述预设图案,所述预设图案刻设有二元衍射光栅103的光栅结构。Preferably, a predetermined pattern is embossed on the second side of the PET film 102 , and the predetermined pattern is engraved with the grating structure of the binary diffraction grating 103 .
较佳的,所述预设图案上刻设有二元衍射光栅103,二元衍射光栅103可以通过衍射作用将光线集中到微透镜的近轴区来改善像差,该预设图案上还设置有编码,编码可实现图像信息的动态显示效果。在实施例中通过将提前设置好的编码和所需要控光的方向输入到光刻机中,通过光刻技术即可在光刻胶板上形成具有二元衍射光栅结构的预设图案。Preferably, a binary diffraction grating 103 is engraved on the preset pattern, and the binary diffraction grating 103 can concentrate light to the paraxial region of the microlens through diffraction to improve aberrations. There is encoding, which can realize the dynamic display effect of image information. In the embodiment, by inputting the pre-set code and the required direction of light control into the photolithography machine, a preset pattern with a binary diffraction grating structure can be formed on the photoresist plate through photolithography technology.
传统显示膜上的微透镜为球面微透镜,编码形成的图案是利用平面印刷实现的,结构为单面结构,另外,现有技术中出现的镭射膜也为单面结构,本实施例的显示膜是双面结构,该双面结构相对于传统的单面显示膜结构在成像上大大减少了像差,成像质量更高。The microlens on the traditional display film is a spherical microlens, and the pattern formed by the code is realized by flat printing, and the structure is a single-sided structure. In addition, the laser film that appears in the prior art is also a single-sided structure. The display of this embodiment The film is a double-sided structure, which greatly reduces the aberration in imaging compared with the traditional single-sided display film structure, and the imaging quality is higher.
如图2所示,图2为本发明实施例显示膜的制备方法流程图,具体流程如下:As shown in Figure 2, Figure 2 is a flow chart of the preparation method of the membrane shown in the embodiment of the present invention, and the specific process is as follows:
步骤201,将耐高温聚酯薄PET膜的第一侧面及第二侧面上涂盖有液体状的固化胶,其中,所述第一侧面与所述第二侧面相对;Step 201, coating the first side and the second side of the high-temperature-resistant polyester thin PET film with a liquid curing glue, wherein the first side is opposite to the second side;
步骤202,形成多个具有椭圆形结构的微透镜,其中,多个所述微透镜呈矩阵排列;Step 202, forming a plurality of microlenses with an elliptical structure, wherein the plurality of microlenses are arranged in a matrix;
步骤203,将多个具有椭圆形结构的微透镜压印在所述PET膜的所述第一侧面上,以及在所述PET膜的所述第二侧面上压印预设图案,其中,所述预设图案设置有二元衍射光栅的光栅结构;Step 203, embossing a plurality of microlenses with an elliptical structure on the first side of the PET film, and embossing a preset pattern on the second side of the PET film, wherein the The preset pattern is provided with a grating structure of a binary diffraction grating;
步骤204,通过光源照射,在所述PET膜的所述第一侧面上形成所述多个具有椭圆形结构的微透镜,以及在所述PET膜的所述第二侧面上形成所述预设图案。Step 204, forming the plurality of microlenses with an elliptical structure on the first side of the PET film by illuminating the light source, and forming the preset lens on the second side of the PET film pattern.
如图3所示,图3为现有技术的非球面曲线的具体关系图。像差是微透镜成像的固有性质,像差的存在极大影响了微透镜的成像质量,因此,为了提供一个清晰的显示效果,我们通过对微透镜的设计来减小像差,改善图像的清晰度。在微透镜的设计过程中,我们首先要解决的问题是清晰成像,即改善成像质量,为此做了以下实施例分析:As shown in FIG. 3 , FIG. 3 is a specific relationship diagram of aspheric curves in the prior art. Aberration is the inherent nature of microlens imaging. The existence of aberration greatly affects the imaging quality of microlens. Therefore, in order to provide a clear display effect, we reduce the aberration and improve the image quality by designing the microlens. clarity. In the design process of the microlens, the first problem we need to solve is clear imaging, that is, to improve the imaging quality. For this reason, the following examples are analyzed:
较佳的,所述的显示膜的制备方法,所述形成多个具有椭圆形结构的微透镜,包括:Preferably, the preparation method of the display film, the formation of a plurality of microlenses with an elliptical structure includes:
通过公式形成一个椭圆形结构;by formula form an elliptical structure;
根据所述椭圆形结构,形成多个具有椭圆形结构的微透镜,其中,y为入射光在非球面上的高度,x为非球面的旋转对称轴,为顶点曲率半径,e为曲线的偏心率。在相同的透镜孔径和曲率半径的条件下,通过调整e的值来达到减少像差的目的,我们可以得到一个面型为椭圆形结构的微透镜,在本实施例中我们所用到的椭圆曲线的e为1>e2>0。According to the elliptical structure, a plurality of microlenses with an elliptical structure are formed, wherein, y is the height of the incident light on the aspheric surface, x is the rotational symmetry axis of the aspheric surface, is the radius of curvature of the vertex, and e is the eccentricity of the curve. Under the condition of the same lens aperture and radius of curvature, by adjusting the value of e to achieve the purpose of reducing aberration, we can obtain a microlens with an elliptical surface structure. In this embodiment, the elliptic curve we used e is 1>e 2 >0.
如图4所示,图4为本发明实施例的椭圆形结构的微透镜结构示意图。As shown in FIG. 4 , FIG. 4 is a schematic structural diagram of a microlens with an elliptical structure according to an embodiment of the present invention.
较佳的,所述的显示膜的制备方法,所述通过公式形成一个椭圆形结构,包括:Preferably, in the preparation method of the display film, the formula Form an elliptical structure consisting of:
通过像差平衡算法,将公式中的e调整为预设值;Through the aberration balancing algorithm, the formula The e in is adjusted to the default value;
根据所述预设值,形成多个具有椭圆形结构的微透镜。According to the preset value, a plurality of microlenses having an elliptical structure are formed.
该椭圆形结构的微透镜是通过调整e的值即求解像差平衡方程来确定的,此椭圆形结构的微透镜为成像的最优椭圆形结构的微透镜,但并不仅限于该规格的一种椭圆形结构的透镜。由像差平衡算法得到椭圆曲线预设值偏心率e2=0.396时成像显示效果最佳,因此可确定出该椭圆形结构的微透镜的其他参数。该椭圆形结构的微透镜的各项参数为:顶点的曲率半径为微透镜拱高为h=0.0087mm,微透镜孔径为P=0.03175mm,折射率为n=1.56,这些参数可唯一确定椭圆形结构的微透镜的规格。The microlens with elliptical structure is determined by solving the aberration balance equation by adjusting the value of e. The microlens with elliptical structure is the microlens with optimal elliptical structure for imaging, but it is not limited to one of the specifications. A lens with an elliptical structure. According to the aberration balance algorithm, when the preset eccentricity of the elliptic curve is e 2 =0.396, the imaging display effect is the best, so other parameters of the microlens with the elliptical structure can be determined. The parameters of the microlens of this elliptical structure are: the radius of curvature of the apex is The crown height of the microlens is h=0.0087mm, the aperture of the microlens is P=0.03175mm, and the refractive index is n=1.56. These parameters can uniquely determine the specifications of the microlens with an elliptical structure.
如图5所示,图5为本发明实施例的椭圆形结构的微透镜三维模型示意图,其中,显示膜的一个侧面是该预设的多个所述微透镜呈矩阵排列形成的。As shown in FIG. 5, FIG. 5 is a schematic diagram of a three-dimensional model of a microlens with an elliptical structure according to an embodiment of the present invention, wherein one side of the display film is formed by a plurality of preset microlenses arranged in a matrix.
本发明实施例中,通过对微透镜的设计,相对于传统的球面微透镜,椭圆形结构的微透镜有效的降低了像差,改善了成像的清晰度。In the embodiment of the present invention, through the design of the microlens, compared with the traditional spherical microlens, the microlens with an elliptical structure effectively reduces the aberration and improves the definition of imaging.
对于该椭圆形微结构的微透镜的设计另外需要解决的一个重要问题就是增大观看视区。下面进行详细说明Another important problem to be solved in the design of the microlens with the elliptical microstructure is to increase the viewing area. Detailed description below
本实施例中如图6所示,图6为本发明实施例的多个椭圆形结构的微透镜的空间视点排布图,601为编码的像素,602为多个椭圆形结构的微透镜,603为空间试点排布。图6是图像信息透过椭圆形结构的微透镜成像在空间水平方向形成的试点排布情况,竖直方向情况相同,我们以16个视点为例进行详细说明。In this embodiment, as shown in FIG. 6 , FIG. 6 is a spatial viewpoint arrangement diagram of multiple elliptical microlenses in the embodiment of the present invention, 601 is a coded pixel, 602 is a plurality of elliptical microlenses, 603 is arranged for the pilot space. Figure 6 shows the arrangement of the experimental points formed by the image information through the microlens imaging in the elliptical structure in the horizontal direction of space. The situation in the vertical direction is the same. We will take 16 viewpoints as an example to illustrate in detail.
从图6中我们可以看出,以一维水平方向为例,每个椭圆形结构的微透镜在水平方向都覆盖了16个像素,这16个像素分别来源于16幅不同的序列图,通过椭圆形结构的微透镜602的折射作用在空间中将视点进行排布。其中T为观看视区,P为微透镜的孔径,L为观看距离,同理,竖直方向同样覆盖了16个像素,因此每个椭圆形结构的微透镜可覆盖256个像素,它们来自于256张序列图。From Figure 6, we can see that, taking the one-dimensional horizontal direction as an example, each microlens with an elliptical structure covers 16 pixels in the horizontal direction, and these 16 pixels are derived from 16 different sequence diagrams. The refraction effect of the micro-lens 602 in the elliptical structure arranges the viewpoints in space. Among them, T is the viewing area, P is the aperture of the microlens, and L is the viewing distance. Similarly, the vertical direction also covers 16 pixels, so each microlens with an elliptical structure can cover 256 pixels. They come from 256 sequence diagrams.
根据微透镜的基本成像定理得出了多个微透镜显示的公式:According to the basic imaging theorem of microlenses, the formulas displayed by multiple microlenses are obtained:
其中f为微透镜的焦距,P为微透镜的孔径,L为观看距离,T为观看周期即为观看到的视区范围。从公式中可以看出当观看距离L一定时,观看周期的大小取决于焦距f和孔径P的比值,比值越小,观看周期越大。Where f is the focal length of the microlens, P is the aperture of the microlens, L is the viewing distance, and T is the viewing cycle, which is the range of the viewing area. It can be seen from the formula that when the viewing distance L is constant, the size of the viewing period depends on the ratio of the focal length f to the aperture P. The smaller the ratio, the larger the viewing period.
对于传统的球面微透镜,当折射率为1.5时,f/P的最小值为1。对于椭圆形结构的微透镜,可以根据圆锥系数的调整使得这个比值小于1从而达到增大观看视区的目的。于此同时,对于传统的球面微透镜,当f/P的值等于1时,微透镜相当于一个半球,此时微透镜的成像质量是非常差的,对于椭圆形结构的微透镜则没有太大的影响。因此,椭圆形结构的微透镜不仅能够有效的改善成像质量,对于增大观看视区也是很好的选择。For conventional spherical microlenses, the minimum value of f/P is 1 when the refractive index is 1.5. For microlenses with an elliptical structure, the ratio can be adjusted to make the ratio less than 1 according to the adjustment of the conic coefficient, so as to achieve the purpose of increasing the viewing area. At the same time, for the traditional spherical microlens, when the value of f/P is equal to 1, the microlens is equivalent to a hemisphere, and the imaging quality of the microlens is very poor at this time, and it is not so good for the microlens with elliptical structure. big impact. Therefore, the microlens with elliptical structure can not only effectively improve the imaging quality, but also is a good choice for increasing the viewing area.
本发明实施例中,制备的显示膜的另一个侧面为所述预设图案,该预设图案上刻设有二元衍射光栅结构,此二元衍射光栅设计如下所述。In the embodiment of the present invention, the other side of the prepared display film is the preset pattern, and the preset pattern is engraved with a binary diffraction grating structure, and the design of the binary diffraction grating is as follows.
如图7所示,图7为本发明实施例边缘像素A发出的光通过二元衍射光栅将光线集中在椭圆形结构的微透镜上的示意图。该图中像素A发出的光线通过二元光栅的衍射作用将主光线附近的光线集中在椭圆形结构的微透镜的近轴区,其中θ为主光线的衍射角。二元衍射光栅的作用是将预设图案像素发出的光定向衍射到相应椭圆形结构的微透镜的近轴区以进一步减小像差的影响,由于主光线附近的光束包含了发散光束的主要能量,因此以主光线为例来阐述二元光栅调制的原理。As shown in FIG. 7 , FIG. 7 is a schematic diagram of the light emitted by the edge pixel A passing through the binary diffraction grating to concentrate the light on the microlens with an elliptical structure according to the embodiment of the present invention. The light emitted by pixel A in the figure concentrates the light near the principal ray in the paraxial region of the microlens with elliptical structure through the diffraction of the binary grating, where θ is the diffraction angle of the principal ray. The function of the binary diffraction grating is to directional diffract the light emitted by the preset pattern pixels to the paraxial region of the corresponding elliptical microlens to further reduce the influence of aberrations, because the beam near the chief ray contains the main part of the divergent beam Energy, so the principal ray is taken as an example to illustrate the principle of binary grating modulation.
如图8所示,图8为本发明实施例的二元衍射光栅结构图,我们以主光线为例来设计二元衍射光栅。As shown in FIG. 8 , FIG. 8 is a structure diagram of a binary diffraction grating according to an embodiment of the present invention. We design a binary diffraction grating by taking chief rays as an example.
较佳的,所述二元衍射光栅的衍射角θ为: Preferably, the diffraction angle θ of the binary diffraction grating is:
所述二元衍射光栅的周期b为: The period b of the binary diffraction grating is:
所述二元衍射光栅的槽深d为:其中所述二元衍射光栅的入射光光波的波长为λ,所述二元衍射光栅的材质折射率为n,所述微透镜的孔径为p。The groove depth d of the binary diffraction grating is: Wherein the wavelength of the incident light wave of the binary diffraction grating is λ, the refractive index of the material of the binary diffraction grating is n, and the aperture of the microlens is p.
通过上述分析设计,得到相应的二元光栅参数之后,利用干涉光刻机将编码好的图案和所需要控光的方向输入到干涉光刻机中经过干涉光刻技术形成具有二元衍射光栅结构的预设图案,再利用电铸工艺将具有光栅结构的预设图案转移到压印辊筒上。Through the above analysis and design, after obtaining the corresponding binary grating parameters, use the interference lithography machine to input the coded pattern and the required light control direction into the interference lithography machine to form a binary diffraction grating structure through interference lithography technology The preset pattern, and then use the electroforming process to transfer the preset pattern with a grating structure to the embossing roller.
目前出现的一种立体动态光栅片,是根据人的视觉差异和光学折射原理制备的一种光学成像材料,把光栅上经过特殊处理的光栅画生成一幅真彩全息的立体画面,呈现给观察者。现有的立体光栅片虽然实现了较好的观赏效果,但我们设计的二元衍射光栅,可以将像素主光线定向衍射到微透镜的近轴区,这样就进一步减小了成像过程中的像差,从而进一步改善显示膜的清晰度。A kind of three-dimensional dynamic grating sheet currently appearing is an optical imaging material prepared according to human visual differences and the principle of optical refraction. By. Although the existing three-dimensional grating sheet achieves a better viewing effect, the binary diffraction grating we designed can directional diffract the principal light of the pixel to the paraxial region of the microlens, which further reduces the image distortion during the imaging process. poor, thereby further improving the clarity of the display film.
较佳的,所述的显示膜可显示出动态的成像效果,在本实施例中给出如图9所示的一种动态效果图,图9为本发明实施例的旋转动态变化效果图,它是观察者最终在多个椭圆形结构的微透镜上可以看到的动态旋转显示效果图。本实施例中当观察者在360度方向观察显示膜时,该由小菱形组成的球会360度地旋转。Preferably, the display film can display a dynamic imaging effect. In this embodiment, a dynamic effect diagram as shown in FIG. 9 is given. FIG. 9 is a rotation dynamic change effect diagram of the embodiment of the present invention. It is a dynamic rotating display effect diagram that the observer can finally see on the microlenses with multiple elliptical structures. In this embodiment, when the observer observes the display film in a 360-degree direction, the ball composed of small rhombuses will rotate 360 degrees.
较佳的,本实施例还给出了如图10所示的一种二维变换效果图,图10为本发明实施例的二维变换效果图,当观察者沿水平方向观看时大A变成小A再可变成大A,是图像的放大缩小效果;当观察者沿竖直方向观看时A可变为B再变为A是图像的变换效果。它的形成过程是将水平方向的一组序列图和竖直方向的一组序列图依据具体的微透镜参数和观看要求进行图像像素的排布最终合成一张编码图,来实现给观察者更加丰富生动的观看效果。Preferably, this embodiment also provides a two-dimensional transformation effect diagram as shown in Figure 10. Figure 10 is a two-dimensional transformation effect diagram of the embodiment of the present invention. It can be changed into a small A and then changed into a big A, which is the effect of zooming in and out of the image; when the observer looks in the vertical direction, A can be changed into B and then changed into A, which is the transformation effect of the image. Its formation process is to combine a group of sequence diagrams in the horizontal direction and a group of sequence diagrams in the vertical direction to arrange the image pixels according to the specific microlens parameters and viewing requirements, and finally synthesize a coded diagram to achieve more accurate images for the observer. Rich and vivid viewing effects.
本实施例给出如图11的一种显示膜的制作装置图。This embodiment provides a diagram of a manufacturing device for a display film as shown in FIG. 11 .
将耐高温聚酯薄PET膜1103的第一侧面及第二侧面上涂盖有液体状的固化胶,其中,所述第一侧面与所述第二侧面相对;The first side and the second side of the high-temperature-resistant polyester thin PET film 1103 are covered with liquid curing glue, wherein the first side is opposite to the second side;
即在该制作装置中,涂胶滚轴1102由3个球组成,球表面相接触,其中一个球位于紫外固化胶池1101中,中间一个衔接小球,该小球之上有一个稍大的球,该球的表面与PET膜1103接触,涂胶滚轴1102通过轴转动,将紫外固化胶池1101中的紫外固化胶涂于PET膜1103的两侧;That is, in this production device, the glue roller 1102 is composed of 3 balls, the surfaces of which are in contact, one of which is located in the UV-curable glue pool 1101, and a connecting small ball in the middle, on which there is a slightly larger ball Ball, the surface of the ball is in contact with the PET film 1103, the glue roller 1102 rotates through the shaft, and the UV curing glue in the UV curing glue pool 1101 is applied to both sides of the PET film 1103;
形成多个具有椭圆形结构的微透镜,其中,多个所述微透镜呈矩阵排列;forming a plurality of microlenses with an elliptical structure, wherein the plurality of microlenses are arranged in a matrix;
将多个具有椭圆形结构的微透镜压印在所述PET膜1103的所述第一侧面上,以及在所述PET膜1103的所述第二侧面上压印预设图案,其中,所述预设图案设置有二元衍射光栅的光栅结构;Embossing a plurality of microlenses with an elliptical structure on the first side of the PET film 1103, and embossing a preset pattern on the second side of the PET film 1103, wherein the The preset pattern is provided with a grating structure of a binary diffraction grating;
较佳的,所述将多个具有椭圆形结构的微透镜压印在所述PET膜1103的所述第一侧面上,以及在所述PET膜1103的所述第二侧面上压印预设图案,包括:Preferably, embossing a plurality of microlenses with an elliptical structure on the first side of the PET film 1103, and embossing a preset on the second side of the PET film 1103 patterns, including:
通过具有多个所述微透镜结构的镍板包裹的辊筒1104,将多个具有椭圆形结构的微透镜压印在所述PET膜1103的所述第一侧面上,以及Embossing a plurality of microlenses having an elliptical structure on the first side of the PET film 1103 by means of a roller 1104 wrapped with a nickel plate having a plurality of the microlens structures, and
通过具有所述预设图案镍板包裹的辊筒1105,在所述PET膜1103的所述第二侧面上压印预设图案。A preset pattern is embossed on the second side of the PET film 1103 by a roller 1105 wrapped with a nickel plate having the preset pattern.
在该制备装置中,该PET膜1103的上表面是具有多个椭圆形结构的微透镜的辊筒1104,即将具有多个所述微透镜结构的镍板包裹在辊筒1104上,辊筒1104对涂有紫外固化处于胶粘稠状态的PET膜1103进行压印,PET膜1103的下表面是具有预设图案的辊筒1105,即将具有预设图案的光刻胶板经过电化学设备转移到镍板上,再将镍板包裹在辊筒1105上,辊筒1105对涂有紫外固化胶处于胶粘稠状态的PET膜1103进行压印;In this preparation device, the upper surface of the PET film 1103 is a roller 1104 with a plurality of elliptical microlenses, that is, the nickel plate with a plurality of said microlens structures is wrapped on the roller 1104, and the roller 1104 Embossing the PET film 1103 coated with UV curing in a viscous state, the lower surface of the PET film 1103 is a roller 1105 with a preset pattern, that is, the photoresist plate with a preset pattern is transferred to the On the nickel plate, the nickel plate is wrapped on the roller 1105, and the roller 1105 embosses the PET film 1103 coated with UV-curable glue in a viscous state;
通过光源照射,在所述PET膜1103的所述第一侧面上形成所述多个具有椭圆形结构的微透镜,以及在所述PET膜1103的所述第二侧面上形成所述预设图案。By light irradiation, the plurality of microlenses with elliptical structures are formed on the first side of the PET film 1103, and the preset pattern is formed on the second side of the PET film 1103 .
较佳的,所述通过光源照射,在所述PET膜1103的所述第一侧面上形成所述多个具有椭圆形结构的微透镜,以及在所述PET膜1103的所述第二侧面上形成所述预设图案,包括:Preferably, the plurality of microlenses having an elliptical structure are formed on the first side of the PET film 1103 by the irradiation of the light source, and on the second side of the PET film 1103 Forming the preset pattern includes:
通过紫外光源1106照射,在所述PET膜1103的所述第一侧面上形成所述多个具有椭圆形结构的微透镜,以及在所述PET膜1103的所述第二侧面上形成所述预设图案。Irradiated by an ultraviolet light source 1106, the plurality of microlenses having an elliptical structure are formed on the first side of the PET film 1103, and the pre-formed microlenses are formed on the second side of the PET film 1103. set pattern.
在该装置中通过紫外光源1106照射分别将两层结构转移到PET膜1103上,则该膜制作完成。In this device, the two-layer structure is respectively transferred onto the PET film 1103 by irradiation of the ultraviolet light source 1106, and the film is completed.
本发明实施例介绍了一种显示膜的结构和制备方法,实现了一种高清晰、大视角、动态3D的显示效果。它的关键技术是椭圆形结构的微透镜的设计和预设图案的设计。通过多个椭圆形结构的微透镜的设计结合二元光栅的定向衍射的性质来提高观看的清晰度和视角,通过不同的编码方式结合微透镜的成像性质,让观察者体验到丰富多样的动态显示效果。该方案是对现有的显示膜做更好的改善与提升,对现有微透镜成像技术和光栅衍射技术也是得到了更好的应用。The embodiment of the present invention introduces a structure and a preparation method of a display film, which realizes a high-definition, large viewing angle, and dynamic 3D display effect. Its key technology is the design of micro-lenses with elliptical structure and the design of preset patterns. Through the design of multiple elliptical microlenses combined with the directional diffraction properties of binary gratings to improve viewing clarity and viewing angles, and through different encoding methods combined with the imaging properties of microlenses, observers can experience rich and diverse dynamics display effect. This solution is to better improve and enhance the existing display film, and to better apply the existing microlens imaging technology and grating diffraction technology.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
本说明书中的各个实施例均采用相关的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于系统实施例而言,由于其基本相似于方法实施例,所以描述的比较简单,相关之处参见方法实施例的部分说明即可。Each embodiment in this specification is described in a related manner, the same and similar parts of each embodiment can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and for relevant parts, refer to part of the description of the method embodiment.
以上所述仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进等,均包含在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present invention are included in the protection scope of the present invention.
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