CN106124098A - The method of testing of small-resistant fastener longitudinal resistance and device - Google Patents
The method of testing of small-resistant fastener longitudinal resistance and device Download PDFInfo
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Abstract
本发明公开了一种小阻力扣件纵向阻力的测试方法及装置。该测试方法包括:获取纵向阻力测试仪发射的脉冲电信号;获取脉冲电信号对应的目标电信号,其中,目标电信号的频率与脉冲电信号的频率相同;以及根据目标电信号计算小阻力扣件的纵向阻力值。通过本发明,解决了相关技术中对小阻力扣件纵向阻力测试效率低的问题。
The invention discloses a method and a device for testing the longitudinal resistance of a fastener with small resistance. The testing method includes: obtaining a pulse electric signal emitted by a longitudinal resistance tester; obtaining a target electric signal corresponding to the pulse electric signal, wherein the frequency of the target electric signal is the same as that of the pulse electric signal; and calculating a small resistance button according to the target electric signal The longitudinal resistance value of the piece. The present invention solves the problem of low efficiency in testing the longitudinal resistance of small-resistance fasteners in the related art.
Description
技术领域technical field
本发明涉及电子应用技术领域,具体而言,涉及一种小阻力扣件纵向阻力的测试方法及装置。The invention relates to the technical field of electronic applications, in particular to a method and device for testing the longitudinal resistance of a small-resistance fastener.
背景技术Background technique
目前,在铁路线路设计中,为减小桥梁结构与桥上无缝线路之间的相互作用力,通常采用小阻力扣件,即允许钢轨与基础之间有相对的纵向位移。因此,小阻力扣件的纵向阻力值是铁路线路设计中的重要参数之一。同时,为了掌握小阻力扣件在服役过程中纵向阻力值的变化及其与设计值之间的差异,需要对小阻力扣件的纵向阻力值进行现场测试。但目前现场测试手段较为落后,不能满足现有需求。小阻力扣件纵向阻力现场测试主要采用千斤顶和位移计等设备进行测试。采用千斤顶和位移计等设备进行测试,其技术手段比较落后,测试过程中需要锯断钢轨,利用千斤顶及特殊工装拉/推钢轨,记录力和位移,从而计算得出扣件的纵向阻力值。同时试验完成后,需要对锯断后的钢轨进行焊接。测试过程繁琐,所需人员及设备较多,测试效率低,因为试验过程中需要锯断钢轨,也属于破坏性试验,无法满足现有需求。At present, in the design of railway lines, in order to reduce the interaction force between the bridge structure and the seamless track on the bridge, small resistance fasteners are usually used, that is, relative longitudinal displacement between the rail and the foundation is allowed. Therefore, the longitudinal resistance value of small resistance fasteners is one of the important parameters in the design of railway lines. At the same time, in order to grasp the change of the longitudinal resistance value of the small-resistance fasteners during service and the difference between them and the design value, it is necessary to conduct field tests on the longitudinal resistance values of the small-resistance fasteners. However, the current on-site testing methods are relatively backward and cannot meet the existing needs. The on-site test of longitudinal resistance of small resistance fasteners mainly uses equipment such as jacks and displacement meters for testing. Jacks and displacement gauges are used for testing, and the technical means are relatively backward. During the testing process, it is necessary to saw off the rails, use jacks and special tooling to pull/push the rails, record the force and displacement, and then calculate the longitudinal resistance value of the fastener. At the same time, after the test is completed, the sawn rail needs to be welded. The test process is cumbersome, requires more personnel and equipment, and the test efficiency is low, because the test process needs to saw off the rails, which is also a destructive test and cannot meet the existing needs.
针对相关技术中对小阻力扣件纵向阻力测试效率低的问题,目前尚未提出有效的解决方案。Aiming at the problem of low efficiency in testing the longitudinal resistance of small-resistance fasteners in the related art, no effective solution has been proposed so far.
发明内容Contents of the invention
本发明的主要目的在于提供一种小阻力扣件纵向阻力的测试方法及装置,以解决相关技术中对小阻力扣件纵向阻力测试效率低的问题。The main purpose of the present invention is to provide a method and device for testing the longitudinal resistance of small-resistance fasteners, so as to solve the problem of low efficiency in testing the longitudinal resistance of small-resistance fasteners in the related art.
为了实现上述目的,根据本发明的一个方面,提供了一种小阻力扣件纵向阻力的测试方法。该测试方法包括:获取纵向阻力测试仪发射的脉冲电信号;获取脉冲电信号对应的目标电信号,其中,目标电信号的频率与脉冲电信号的频率相同;以及根据目标电信号计算小阻力扣件的纵向阻力值。In order to achieve the above object, according to one aspect of the present invention, a method for testing the longitudinal resistance of a small resistance fastener is provided. The testing method includes: obtaining a pulse electric signal emitted by a longitudinal resistance tester; obtaining a target electric signal corresponding to the pulse electric signal, wherein the frequency of the target electric signal is the same as that of the pulse electric signal; and calculating a small resistance button according to the target electric signal The longitudinal resistance value of the piece.
进一步地,获取脉冲电信号对应的目标电信号包括:对脉冲电信号进行转变处理,得到同频率的机械波;对同频率的机械波进行反射处理,得到机械回波;以及对机械回波进行转变处理,得到目标电信号。Further, obtaining the target electrical signal corresponding to the pulse electrical signal includes: converting the pulse electrical signal to obtain a mechanical wave with the same frequency; performing reflection processing on the mechanical wave with the same frequency to obtain a mechanical echo; and performing conversion processing on the mechanical echo , to get the target electrical signal.
进一步地,根据目标电信号计算小阻力扣件的纵向阻力值包括:对目标电信号添加时间标记,得到标记后的目标电信号;以及将标记后的目标电信号发送至终端设备,其中,终端设备用于根据标记后的目标电信号计算小阻力扣件的纵向阻力值。Further, calculating the longitudinal resistance value of the small-resistance fastener according to the target electrical signal includes: adding a time stamp to the target electrical signal to obtain the marked target electrical signal; and sending the marked target electrical signal to the terminal device, wherein the terminal The device is used to calculate the longitudinal resistance value of the fastener with small resistance according to the marked target electric signal.
进一步地,在获取纵向阻力测试仪发射的脉冲电信号之前,该测试方法还包括:向纵向阻力测试仪发送控制指令,其中,控制指令用于控制纵向阻力测试仪发射脉冲电信号。Further, before acquiring the pulse electrical signal emitted by the longitudinal resistance tester, the test method further includes: sending a control command to the longitudinal resistance tester, wherein the control command is used to control the longitudinal resistance tester to emit the pulse electrical signal.
进一步地,在根据目标电信号计算小阻力扣件的纵向阻力值之后,该测试方法还包括:将小阻力扣件的纵向阻力值上传至云存储设备;以及对云存储设备中的小阻力扣件的纵向阻力值进行分析处理。Further, after calculating the longitudinal resistance value of the small-resistance fastener according to the target electrical signal, the test method also includes: uploading the longitudinal resistance value of the small-resistance fastener to the cloud storage device; The longitudinal resistance value of the piece is analyzed and processed.
为了实现上述目的,根据本发明的另一方面,提供了一种小阻力扣件纵向阻力的测试装置。该测试装置包括:第一获取单元,用于获取纵向阻力测试仪发射的脉冲电信号;第二获取单元,用于获取脉冲电信号对应的目标电信号,其中,目标电信号的频率与脉冲电信号的频率相同;以及计算单元,用于根据目标电信号计算小阻力扣件的纵向阻力值。In order to achieve the above object, according to another aspect of the present invention, a device for testing the longitudinal resistance of a small resistance fastener is provided. The test device includes: a first acquisition unit, configured to acquire a pulse electrical signal emitted by a longitudinal resistance tester; a second acquisition unit, configured to acquire a target electrical signal corresponding to the pulse electrical signal, wherein the frequency of the target electrical signal is the same as The frequencies of the signals are the same; and a calculation unit is used for calculating the longitudinal resistance value of the small resistance fastener according to the target electric signal.
进一步地,该第二获取单元包括:第一处理模块,用于对脉冲电信号进行转变处理,得到同频率的机械波;第二处理模块,用于对同频率的机械波进行反射处理,得到机械回波;以及第三处理模块,用于对机械回波进行转变处理,得到目标电信号。Further, the second acquisition unit includes: a first processing module, which is used to transform and process the pulse electric signal to obtain a mechanical wave with the same frequency; a second processing module, which is used to reflect the mechanical wave with the same frequency to obtain a mechanical echo wave; and a third processing module, configured to transform and process the mechanical echo to obtain the target electrical signal.
进一步地,该计算单元包括:获取模块,用于对目标电信号添加时间标记,得到标记后的目标电信号;以及发送模块,用于将标记后的目标电信号发送至终端设备,其中,终端设备用于根据标记后的目标电信号计算小阻力扣件的纵向阻力值。Further, the calculation unit includes: an acquisition module, configured to add a time stamp to the target electrical signal to obtain the marked target electrical signal; and a sending module, configured to send the marked target electrical signal to the terminal device, wherein the terminal The device is used to calculate the longitudinal resistance value of the fastener with small resistance according to the marked target electric signal.
进一步地,该测试装置还包括:发送单元,用于向纵向阻力测试仪发送控制指令,其中,控制指令用于控制纵向阻力测试仪发射脉冲电信号。Further, the testing device further includes: a sending unit, configured to send a control command to the longitudinal resistance tester, wherein the control command is used to control the longitudinal resistance tester to emit pulse electrical signals.
进一步地,该测试装置还包括:传送单元,用于将小阻力扣件的纵向阻力值上传至云存储设备;以及处理单元,用于对云存储设备中的小阻力扣件的纵向阻力值进行分析处理。Further, the testing device also includes: a transmission unit, configured to upload the longitudinal resistance value of the small-resistance fastener to the cloud storage device; and a processing unit, configured to process the longitudinal resistance value of the small resistance fastener in the cloud storage device Analytical processing.
通过本发明,采用以下步骤:获取纵向阻力测试仪发射的脉冲电信号;获取脉冲电信号对应的目标电信号,其中,目标电信号的频率与脉冲电信号的频率相同;以及根据目标电信号计算小阻力扣件的纵向阻力值,解决了相关技术中对小阻力扣件纵向阻力测试效率低的问题。由于直接根据纵向阻力测试仪发射的脉冲电信号对应的目标信号计算小阻力扣件的纵向阻力值,避免了相关技术中通过繁琐的机械工作对小阻力扣件纵向阻力进行测试,进而达到了提升对小阻力扣件纵向阻力的测试效率的效果。Through the present invention, the following steps are adopted: obtaining the pulse electric signal emitted by the longitudinal resistance tester; obtaining the target electric signal corresponding to the pulse electric signal, wherein the frequency of the target electric signal is the same as the frequency of the pulse electric signal; and calculating according to the target electric signal The longitudinal resistance value of the small-resistance fastener solves the problem of low efficiency in testing the longitudinal resistance of the small-resistance fastener in the related art. Since the longitudinal resistance value of the small-resistance fastener is directly calculated according to the target signal corresponding to the pulse electric signal emitted by the longitudinal resistance tester, it avoids the tedious mechanical work in the related technology to test the longitudinal resistance of the small-resistance fastener, thereby achieving an improvement. The effect of test efficiency on the longitudinal resistance of small resistance fasteners.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of this application are used to provide further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1是根据本发明实施例的小阻力扣件纵向阻力的测试方法的流程图;Fig. 1 is the flow chart of the test method of the longitudinal resistance of the small resistance fastener according to the embodiment of the present invention;
图2是根据本发明实施例的小阻力扣件纵向阻力的测试系统的示意图;2 is a schematic diagram of a test system for the longitudinal resistance of a small resistance fastener according to an embodiment of the present invention;
图3是根据本发明实施例的小阻力扣件纵向阻力的测试系统中超声波收发装置结构的示意图;以及3 is a schematic diagram of the structure of the ultrasonic transceiver device in the test system for the longitudinal resistance of the small resistance fastener according to an embodiment of the present invention; and
图4是根据本发明实施例的小阻力扣件纵向阻力的测试装置的示意图。Fig. 4 is a schematic diagram of a test device for longitudinal resistance of a small resistance fastener according to an embodiment of the present invention.
具体实施方式detailed description
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiment of the application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the application. Obviously, the described embodiment is only It is an embodiment of a part of the application, but not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施例。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first" and "second" in the specification and claims of the present application and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific order or sequence. It should be understood that the data so used may be interchanged under appropriate circumstances for the embodiments of the application described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or device comprising a sequence of steps or elements is not necessarily limited to the expressly listed instead, may include other steps or elements not explicitly listed or inherent to the process, method, product or apparatus.
根据本发明的实施例,提供了一种小阻力扣件纵向阻力的测试方法。According to an embodiment of the present invention, a method for testing the longitudinal resistance of a small-resistance fastener is provided.
图1是根据本发明实施例的小阻力扣件纵向阻力的测试方法的流程图。如图1所示,该测试方法包括以下步骤:Fig. 1 is a flowchart of a method for testing the longitudinal resistance of a fastener with low resistance according to an embodiment of the present invention. As shown in Figure 1, the test method includes the following steps:
步骤S101,获取纵向阻力测试仪发射的脉冲电信号。Step S101, acquiring pulse electrical signals emitted by the longitudinal resistance tester.
纵向阻力测试仪根据手持终端(例如,手机)或电脑终端的控制指令发射脉冲电信号,获取纵向阻力测试仪发射的脉冲电信号。获取纵向阻力测试仪发射的脉冲电信号有多种方式,例如,采用脉冲采集器采集纵向阻力测试仪根据手持终端(例如,手机)或电脑终端的控制指令发射出的脉冲电信号。The longitudinal resistance tester transmits a pulse electrical signal according to a control command of a handheld terminal (for example, a mobile phone) or a computer terminal, and obtains the pulse electrical signal emitted by the longitudinal resistance tester. There are many ways to obtain the pulse electrical signal emitted by the longitudinal resistance tester. For example, a pulse collector is used to collect the pulse electrical signal emitted by the longitudinal resistance tester according to the control instructions of the handheld terminal (eg, mobile phone) or computer terminal.
步骤S102,获取脉冲电信号对应的目标电信号,其中,目标电信号的频率与脉冲电信号的频率相同。Step S102, acquiring a target electrical signal corresponding to the pulse electrical signal, wherein the frequency of the target electrical signal is the same as the frequency of the pulse electrical signal.
为了后续获取小阻力扣件的纵向阻力值,在此步骤中,将获取到纵向阻力测试仪发射的脉冲电信号转变为同频率的机械波,机械波经反射形成机械回波,再将机械回波转变为电信号并将电信号传回至纵向阻力测试仪。纵向阻力测试仪再将接收到的电信号加以时间标记,将加以时间标记的电信号作为目标电信号。即获取到脉冲电信号对应的目标电信号。In order to obtain the longitudinal resistance value of small-resistance fasteners, in this step, the pulse electrical signal emitted by the obtained longitudinal resistance tester is converted into a mechanical wave of the same frequency, and the mechanical wave is reflected to form a mechanical echo, and then the mechanical echo is transformed into For the electrical signal and transmit the electrical signal back to the longitudinal resistance tester. The longitudinal resistance tester then time-marks the received electrical signal, and takes the time-marked electrical signal as the target electrical signal. That is, the target electrical signal corresponding to the pulse electrical signal is obtained.
步骤S103,根据目标电信号计算小阻力扣件的纵向阻力值。Step S103, calculating the longitudinal resistance value of the small resistance fastener according to the target electric signal.
将上述步骤获取到的目标电信号经蓝牙或卫星网络等无线通讯设备传送到手持终端(例如,手机)或电脑终端,通过手持终端(例如,手机)或电脑终端的预先设置好的处理程序,计算得到钢轨当前的应力,同时可得到当前位置的钢轨内力,再根据得到的钢轨当前的应力,计算得到小阻力扣件的纵向阻力值。The target electrical signal obtained in the above steps is transmitted to a handheld terminal (for example, a mobile phone) or a computer terminal through a wireless communication device such as Bluetooth or a satellite network, and through a pre-set processing program of the handheld terminal (for example, a mobile phone) or a computer terminal, Calculate the current stress of the rail, and at the same time obtain the internal force of the rail at the current position, and then calculate the longitudinal resistance value of the small-resistance fastener according to the obtained current stress of the rail.
需要说明的是,本发明实施例中涉及的手持终端不仅限定于手机,还可以为pad等其它的手持终端,在本发明中不作限定。It should be noted that the handheld terminal involved in the embodiment of the present invention is not limited to a mobile phone, but may also be other handheld terminals such as a pad, which is not limited in the present invention.
本发明实施例提供的小阻力扣件纵向阻力的测试方法,通过获取纵向阻力测试仪发射的脉冲电信号;获取脉冲电信号对应的目标电信号,其中,目标电信号的频率与脉冲电信号的频率相同;以及根据目标电信号计算小阻力扣件的纵向阻力值,解决了相关技术中对小阻力扣件纵向阻力测试效率低的问题。由于直接根据纵向阻力测试仪发射的脉冲电信号对应的目标信号计算小阻力扣件的纵向阻力值,避免了相关技术中通过繁琐的机械工作对小阻力扣件纵向阻力进行测试,进而达到了提升对小阻力扣件纵向阻力的测试效率的效果。The method for testing the longitudinal resistance of small-resistance fasteners provided by the embodiments of the present invention is to acquire the pulse electrical signal emitted by the longitudinal resistance tester; to acquire the target electrical signal corresponding to the pulse electrical signal, wherein the frequency of the target electrical signal is the same as the frequency of the pulse electrical signal The frequency is the same; and the longitudinal resistance value of the fastener with small resistance is calculated according to the target electrical signal, which solves the problem of low efficiency in testing the longitudinal resistance of the fastener with small resistance in the related art. Since the longitudinal resistance value of the small-resistance fastener is directly calculated according to the target signal corresponding to the pulse electric signal emitted by the longitudinal resistance tester, it avoids the tedious mechanical work in the related technology to test the longitudinal resistance of the small-resistance fastener, thereby achieving an improvement. The effect of test efficiency on the longitudinal resistance of small resistance fasteners.
可选地,在本发明实施例提供的小阻力扣件纵向阻力的测试方法中,获取脉冲电信号对应的目标电信号包括:对脉冲电信号进行转变处理,得到同频率的机械波;对同频率的机械波进行反射处理,得到机械回波;以及对机械回波进行转变处理,得到目标电信号。Optionally, in the method for testing the longitudinal resistance of a small-resistance fastener provided in an embodiment of the present invention, obtaining the target electrical signal corresponding to the pulse electrical signal includes: converting the pulse electrical signal to obtain a mechanical wave with the same frequency; The mechanical wave is reflected and processed to obtain a mechanical echo; and the mechanical echo is transformed to obtain a target electrical signal.
可选地,在本发明实施例提供的小阻力扣件纵向阻力的测试方法中,根据目标电信号计算小阻力扣件的纵向阻力值包括:对目标电信号添加时间标记,得到标记后的目标电信号;以及将标记后的目标电信号发送至终端设备,其中,终端设备用于根据标记后的目标电信号计算小阻力扣件的纵向阻力值。Optionally, in the method for testing the longitudinal resistance of a small-resistance fastener provided in an embodiment of the present invention, calculating the longitudinal resistance value of the small-resistance fastener according to the target electrical signal includes: adding a time stamp to the target electrical signal to obtain the marked target an electrical signal; and sending the marked target electrical signal to the terminal device, wherein the terminal device is used to calculate the longitudinal resistance value of the small resistance fastener according to the marked target electrical signal.
可选地,在本发明实施例提供的小阻力扣件纵向阻力的测试方法中,在获取纵向阻力测试仪发射的脉冲电信号之前,该测试方法还包括:向纵向阻力测试仪发送控制指令,其中,控制指令用于控制纵向阻力测试仪发射脉冲电信号。Optionally, in the method for testing the longitudinal resistance of a small-resistance fastener provided in an embodiment of the present invention, before acquiring the pulse electrical signal emitted by the longitudinal resistance tester, the test method further includes: sending a control command to the longitudinal resistance tester, Wherein, the control instruction is used to control the longitudinal resistance tester to emit pulse electric signals.
可选地,在本发明实施例提供的小阻力扣件纵向阻力的测试方法中,在根据目标电信号计算小阻力扣件的纵向阻力值之后,该测试方法还包括:将小阻力扣件的纵向阻力值上传至云存储设备;以及对云存储设备中的小阻力扣件的纵向阻力值进行分析处理。Optionally, in the method for testing the longitudinal resistance of the small-resistance fastener provided in the embodiment of the present invention, after calculating the longitudinal resistance value of the small-resistance fastener according to the target electrical signal, the test method further includes: The longitudinal resistance value is uploaded to the cloud storage device; and the longitudinal resistance value of the small resistance fastener in the cloud storage device is analyzed and processed.
具体地,本发明实施例提供的小阻力扣件纵向阻力的测试方法,通过小阻力扣件纵向阻力测试系统来实施,其中,小阻力扣件纵向阻力测试系统如图2所示,超声波收发装置结构的示意图,如图3所示。具体地,小阻力扣件纵向阻力测试系统包括纵向阻力测试仪(1)、超声波收发装置(2)、温度补偿装置(3)、手持终端(例如,手机)或电脑终端(4)和云存储设备(5)等。测试过程中,小阻力扣件纵向阻力测试系统通过手持终端(手机)或电脑终端(4)对纵向阻力测试仪(1)进行无线远程控制,纵向阻力测试仪(1)根据手持终端(例如,手机)或电脑终端(4)的指令(6)发射脉冲电信号(7),超声波收发装置(2)通过压电陶瓷装置(21)将脉冲电信号转变为同频率的机械波(201),机械波经反射形成机械回波(202)和(203),压电陶瓷装置(22)将机械回波转变为电信号并将电信号(8)传回至纵向阻力测试仪(1)。纵向阻力测试仪(1)将接收到的电信号加以时间标记,将加以时间标记的电信号作为目标电信号,将目标电信号经蓝牙或卫星网络等无线通讯设备传送到手持终端(手机)或电脑终端(4),通过手持终端(手机)或电脑终端(4)的后处理程序,即可精确得到钢轨当前的应力,同时可得到当前位置的钢轨内力,再根据得到的钢轨当前的应力,计算得到小阻力扣件的纵向阻力值。手持终端(手机)或电脑终端(4)可将测得的纵向阻力上传至云存储设备(5),并可随时访问下载云存储设备(5)中的历史数据,掌握小阻力扣件纵向阻力值的变化情况。Specifically, the method for testing the longitudinal resistance of small-resistance fasteners provided in the embodiment of the present invention is implemented through a small-resistance fastener longitudinal resistance testing system, wherein the small-resistance fastener longitudinal resistance testing system is shown in Figure 2, and the ultrasonic transceiver device A schematic diagram of the structure is shown in Figure 3. Specifically, the small-resistance fastener longitudinal resistance test system includes a longitudinal resistance tester (1), an ultrasonic transceiver (2), a temperature compensation device (3), a handheld terminal (for example, a mobile phone) or a computer terminal (4) and cloud storage equipment (5) etc. During the test, the small-resistance fastener longitudinal resistance testing system performs wireless remote control on the longitudinal resistance tester (1) through a handheld terminal (mobile phone) or computer terminal (4), and the longitudinal resistance tester (1) is controlled according to the handheld terminal (for example, Mobile phone) or computer terminal (4) command (6) to transmit pulse electric signal (7), ultrasonic transceiver device (2) converts pulse electric signal into mechanical wave (201) of the same frequency through piezoelectric ceramic device (21), mechanical wave The mechanical echoes (202) and (203) are formed through reflection, and the piezoelectric ceramic device (22) converts the mechanical echoes into electrical signals and transmits the electrical signals (8) back to the longitudinal resistance tester (1). Longitudinal resistance tester (1) time-marks the received electrical signal, takes the time-marked electrical signal as the target electrical signal, and transmits the target electrical signal to the handheld terminal (mobile phone) or The computer terminal (4), through the post-processing program of the handheld terminal (mobile phone) or the computer terminal (4), can accurately obtain the current stress of the rail, and at the same time obtain the internal force of the rail at the current position, and then according to the obtained current stress of the rail, Calculate the longitudinal resistance value of the small resistance fastener. The handheld terminal (mobile phone) or computer terminal (4) can upload the measured longitudinal resistance to the cloud storage device (5), and can access and download the historical data in the cloud storage device (5) at any time to master the longitudinal resistance of small resistance fasteners value changes.
钢轨在自由状态或锁定轨温条件下,钢轨内部不存在应力;而钢轨在线路上且非锁定轨温时,钢轨内部将产生应力,由于钢轨内部应力的作用,超声波的传播时间将发生变化。根据公式(1)可计算得到当前的钢轨应力。When the rail is in a free state or at locked rail temperature, there is no stress inside the rail; however, when the rail is on the line and the rail temperature is not locked, stress will be generated inside the rail. Due to the internal stress of the rail, the propagation time of the ultrasonic wave will change. According to formula (1), the current rail stress can be calculated.
其中,σ—钢轨应力;E—钢轨弹性模量;l—声弹系数;c—温度补偿系数;T—钢轨内部有应力时的超声波传播时间;T0—钢轨内部无应力时的超声波传播时间。Among them, σ—rail stress; E—rail elastic modulus; l—acoustoelastic coefficient; c—temperature compensation coefficient; T—ultrasonic propagation time when there is stress inside the rail; T 0 —ultrasonic propagation time when there is no stress inside the rail .
根据上述原理,本发明将通过精确测量钢轨在有无应力状态下的超声波传播时间,通过公式(1)计算得到当前状态下的钢轨应力,再乘以钢轨截面积A即可得到钢轨纵向力。间隔n个扣件节点,分别测量钢轨应力为σ1和σ2,则每个小阻力扣件所提供的纵向阻力f可以通过公式(2)得到:According to the above-mentioned principle, the present invention will accurately measure the ultrasonic propagation time of the rail in the state of stress or not, calculate the rail stress in the current state by formula (1), and multiply it by the cross-sectional area A of the rail to obtain the longitudinal force of the rail. At intervals of n fastener nodes, the rail stresses are measured as σ 1 and σ 2 respectively, then the longitudinal resistance f provided by each small resistance fastener can be obtained by formula (2):
综上所述,本发明实施例提供的小阻力扣件纵向阻力的测试方法依赖的测试系统包括:纵向阻力测试仪(1)、超声波收发装置(2)、温度补偿装置(3)、手持终端(例如,手机)或电脑终端(4)和云存储设备(5)等。纵向阻力测试仪(1)是发射和接收脉冲电信号、测量并计算发射和回波电信号之间时间差的设备。钢轨在自由状态或锁定轨温条件下,发射和接收电信号之间的时间差为T0,钢轨在有内部应力时,发射和接受电信号之间的时间差为T,则根据公式(1)可得到当前状态下的钢轨应力。测量不同位置的钢轨应力,并根据公式(2)可得到每个小阻力扣件所提供的纵向阻力。其中,手持终端(例如,手机)或电脑终端(4)可以实现以下功能:(1)设置不同的脉冲电信号频率、脉冲次数等;(2)设置不同材质的弹性模量、温度补偿参数、应力补偿参数等;(3)设置多通道实时测量等管理参数;(4)随时访问云存储设备(5)进行上传和下载数据;(5)提供云存储设备(5)和云计算等大数据分析功能。In summary, the test system that the test method for the longitudinal resistance of small-resistance fasteners provided by the embodiment of the present invention relies on includes: a longitudinal resistance tester (1), an ultrasonic transceiver (2), a temperature compensation device (3), a hand-held terminal (for example, mobile phone) or computer terminal (4) and cloud storage device (5) etc. The longitudinal resistance tester (1) is a device for transmitting and receiving pulse electrical signals, measuring and calculating the time difference between the transmitting and echoing electrical signals. When the rail is in a free state or at locked rail temperature, the time difference between transmitting and receiving electrical signals is T0, and when the rail has internal stress, the time difference between transmitting and receiving electrical signals is T, then according to formula (1), it can be obtained Rail stresses in the current state. The rail stress at different positions is measured, and the longitudinal resistance provided by each small resistance fastener can be obtained according to formula (2). Among them, the handheld terminal (for example, mobile phone) or computer terminal (4) can realize the following functions: (1) set different pulse electric signal frequencies, pulse times, etc.; (2) set the elastic modulus of different materials, temperature compensation parameters, Stress compensation parameters, etc.; (3) Set management parameters such as multi-channel real-time measurement; (4) Access cloud storage device (5) to upload and download data at any time; (5) Provide cloud storage device (5) and cloud computing and other big data analysis function.
通过本发明,对于小阻力扣件纵向阻力可线路上随时检测,大大提高了现有的检测手段和检测效率,并可在小阻力扣件使用过程中,实时监测小阻力扣件的纵向阻力,为小阻力扣件的优化设计提供参考。Through the present invention, the longitudinal resistance of small-resistance fasteners can be detected on the line at any time, which greatly improves the existing detection means and detection efficiency, and can monitor the longitudinal resistance of small-resistance fasteners in real time during the use of small-resistance fasteners. Provide reference for the optimal design of small resistance fasteners.
需要说明的是,在附图的流程图示出的步骤可以在诸如一组计算机可执行指令的计算机系统中执行,并且,虽然在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于此处的顺序执行所示出或描述的步骤。It should be noted that the steps shown in the flowcharts of the accompanying drawings may be performed in a computer system, such as a set of computer-executable instructions, and that although a logical order is shown in the flowcharts, in some cases, The steps shown or described may be performed in an order different than here.
本发明实施例还提供了一种小阻力扣件纵向阻力的测试装置,需要说明的是,本发明实施例的小阻力扣件纵向阻力的测试装置可以用于执行本发明实施例所提供的用于小阻力扣件纵向阻力的测试方法。以下对本发明实施例提供的小阻力扣件纵向阻力的测试装置进行介绍。The embodiment of the present invention also provides a test device for the longitudinal resistance of small resistance fasteners. It should be noted that the test device for the longitudinal resistance of small resistance fasteners in the embodiment of the present invention can be used to implement Test method for longitudinal resistance of small resistance fasteners. The test device for the longitudinal resistance of the small-resistance fastener provided by the embodiment of the present invention is introduced below.
图4是根据本发明实施例的小阻力扣件纵向阻力的测试装置的示意图。如图4所示,该测试装置包括:第一获取单元10、第二获取单元20和计算单元30。Fig. 4 is a schematic diagram of a test device for longitudinal resistance of a small resistance fastener according to an embodiment of the present invention. As shown in FIG. 4 , the test device includes: a first acquisition unit 10 , a second acquisition unit 20 and a calculation unit 30 .
其中,第一获取单元10,用于获取纵向阻力测试仪发射的脉冲电信号。Wherein, the first acquisition unit 10 is used to acquire the pulse electric signal emitted by the longitudinal resistance tester.
纵向阻力测试仪根据手持终端(例如,手机)或电脑终端的控制指令发射脉冲电信号,获取纵向阻力测试仪发射的脉冲电信号。获取纵向阻力测试仪发射的脉冲电信号有多种方式,例如,采用脉冲采集器采集纵向阻力测试仪根据手持终端(例如,手机)或电脑终端的控制指令发射出的脉冲电信号。The longitudinal resistance tester transmits a pulse electrical signal according to a control command of a handheld terminal (for example, a mobile phone) or a computer terminal, and obtains the pulse electrical signal emitted by the longitudinal resistance tester. There are many ways to obtain the pulse electrical signal emitted by the longitudinal resistance tester. For example, a pulse collector is used to collect the pulse electrical signal emitted by the longitudinal resistance tester according to the control instructions of the handheld terminal (eg, mobile phone) or computer terminal.
第二获取单元20,用于获取脉冲电信号对应的目标电信号,其中,目标电信号的频率与脉冲电信号的频率相同。The second acquisition unit 20 is configured to acquire a target electrical signal corresponding to the pulse electrical signal, wherein the frequency of the target electrical signal is the same as that of the pulse electrical signal.
为了后续获取纵向阻力值,在此步骤中,将第一获取单元10获取到纵向阻力测试仪发射的脉冲电信号转变为同频率的机械波,机械波经反射形成机械回波,再将机械回波转变为电信号并将电信号传回至纵向阻力测试仪。纵向阻力测试仪将接收到的电信号加以时间标记,将加以时间标记的电信号作为目标电信号。即获取到脉冲电信号对应的目标电信号。In order to obtain the longitudinal resistance value subsequently, in this step, the pulse electrical signal acquired by the first acquisition unit 10 and emitted by the longitudinal resistance tester is converted into a mechanical wave of the same frequency, and the mechanical wave is reflected to form a mechanical echo, and then the mechanical echo is transformed into For the electrical signal and transmit the electrical signal back to the longitudinal resistance tester. The longitudinal resistance tester time-marks the received electric signal, and takes the time-marked electric signal as the target electric signal. That is, the target electrical signal corresponding to the pulse electrical signal is obtained.
计算单元30,用于根据目标电信号计算小阻力扣件的纵向阻力值。The calculation unit 30 is used for calculating the longitudinal resistance value of the small resistance fastener according to the target electric signal.
将通过第二获取单元20获取到的目标电信号经蓝牙或卫星网络等无线通讯设备传送到手持终端(例如,手机)或电脑终端,通过手持终端(例如,手机)或电脑终端的预先设置好的处理程序,计算得到钢轨当前的应力,同时可得到当前位置的钢轨内力,再根据得到的钢轨当前的应力,计算得到小阻力扣件的纵向阻力值。The target electrical signal obtained by the second acquisition unit 20 is transmitted to a handheld terminal (for example, a mobile phone) or a computer terminal through a wireless communication device such as Bluetooth or a satellite network, and is pre-set by a handheld terminal (for example, a mobile phone) or a computer terminal. The processing program calculates the current stress of the rail, and at the same time obtains the internal force of the rail at the current position, and then calculates the longitudinal resistance value of the small-resistance fastener according to the obtained current stress of the rail.
需要说明的是,本发明实施例中涉及的手持终端不仅限定于手机,还可以为pad等其它的手持终端,在本发明中不作限定。It should be noted that the handheld terminal involved in the embodiment of the present invention is not limited to a mobile phone, but may also be other handheld terminals such as a pad, which is not limited in the present invention.
本发明实施例提供的小阻力扣件纵向阻力的测试装置,通过第一获取单元10获取纵向阻力测试仪发射的脉冲电信号;第二获取单元20获取脉冲电信号对应的目标电信号,其中,目标电信号的频率与脉冲电信号的频率相同;计算单元30根据目标电信号计算小阻力扣件的纵向阻力值,解决了相关技术中对小阻力扣件纵向阻力测试效率低的问题,由于直接根据纵向阻力测试仪发射的脉冲电信号对应的目标信号计算小阻力扣件的纵向阻力值,避免了相关技术中通过繁琐的机械工作对小阻力扣件纵向阻力进行测试,进而达到了提升对小阻力扣件纵向阻力的测试效率的效果。The device for testing the longitudinal resistance of small-resistance fasteners provided in the embodiment of the present invention uses the first acquisition unit 10 to acquire the pulse electrical signal emitted by the longitudinal resistance tester; the second acquisition unit 20 acquires the target electrical signal corresponding to the pulse electrical signal, wherein, The frequency of the target electrical signal is the same as the frequency of the pulse electrical signal; the calculation unit 30 calculates the longitudinal resistance value of the small-resistance fastener according to the target electrical signal, which solves the problem of low efficiency in the longitudinal resistance test of the small-resistance fastener in the related art. According to the target signal corresponding to the pulse electric signal emitted by the longitudinal resistance tester, the longitudinal resistance value of the small resistance fastener is calculated, which avoids the tedious mechanical work in the related technology to test the longitudinal resistance of the small resistance fastener, and then achieves the improvement of the small resistance fastener. The effect of resistance on longitudinal resistance of fasteners is tested.
可选地,在本发明实施例提供的小阻力扣件纵向阻力的测试装置中,第二获取单元20包括:第一处理模块,用于对脉冲电信号进行转变处理,得到同频率的机械波;第二处理模块,用于对同频率的机械波进行反射处理,得到机械回波;以及第三处理模块,用于对机械回波进行转变处理,得到目标电信号。Optionally, in the device for testing the longitudinal resistance of small-resistance fasteners provided in the embodiment of the present invention, the second acquisition unit 20 includes: a first processing module, configured to convert the pulse electrical signal to obtain a mechanical wave of the same frequency; The second processing module is used for reflecting the mechanical wave with the same frequency to obtain the mechanical echo; and the third processing module is used for converting the mechanical echo to obtain the target electrical signal.
可选地,在本发明实施例提供的小阻力扣件纵向阻力的测试装置中,计算单元30包括:获取模块,用于对目标电信号添加时间标记,得到标记后的目标电信号;以及发送模块,用于将标记后的目标电信号发送至终端设备,其中,终端设备用于根据标记后的目标电信号计算小阻力扣件的纵向阻力值。Optionally, in the test device for the longitudinal resistance of a small-resistance fastener provided in an embodiment of the present invention, the calculation unit 30 includes: an acquisition module, configured to add a time stamp to the target electrical signal to obtain the marked target electrical signal; and send The module is used to send the marked target electric signal to the terminal device, wherein the terminal device is used to calculate the longitudinal resistance value of the small resistance fastener according to the marked target electric signal.
可选地,在本发明实施例提供的小阻力扣件纵向阻力的测试装置中,该测试装置还包括:发送单元,用于向纵向阻力测试仪发送控制指令,其中,控制指令用于控制纵向阻力测试仪发射脉冲电信号。Optionally, in the device for testing the longitudinal resistance of a small-resistance fastener provided in an embodiment of the present invention, the test device further includes: a sending unit, configured to send a control instruction to the longitudinal resistance tester, wherein the control instruction is used to control the longitudinal resistance of the fastener. The resistance tester emits pulsed electrical signals.
可选地,在本发明实施例提供的小阻力扣件纵向阻力的测试装置中,该测试装置还包括:传送单元,用于将小阻力扣件的纵向阻力值上传至云存储设备;以及处理单元,用于对云存储设备中的小阻力扣件的纵向阻力值进行分析处理。Optionally, in the test device for the longitudinal resistance of the small resistance fastener provided in the embodiment of the present invention, the test device further includes: a transmission unit, configured to upload the longitudinal resistance value of the small resistance fastener to the cloud storage device; and processing The unit is used for analyzing and processing the longitudinal resistance value of the small resistance fastener in the cloud storage device.
通过本发明,对于小阻力扣件纵向阻力可线路上随时检测,大大提高了现有的检测手段和检测效率,并可在小阻力扣件使用过程中,实时监测小阻力扣件的纵向阻力,为小阻力扣件的优化设计提供参考。Through the present invention, the longitudinal resistance of small-resistance fasteners can be detected on the line at any time, which greatly improves the existing detection means and detection efficiency, and can monitor the longitudinal resistance of small-resistance fasteners in real time during the use of small-resistance fasteners. Provide reference for the optimal design of small resistance fasteners.
需要说明的是,对于前述的各方法实施例,为了简单描述,故将其都表述为一系列的动作组合,但是本领域技术人员应该知悉,本发明并不受所描述的动作顺序的限制,因为依据本发明,某些步骤可以采用其他顺序或者同时进行。其次,本领域技术人员也应该知悉,说明书中所描述的实施例均属于优选实施例,所涉及的动作和模块并不一定是本发明所必须的。It should be noted that for the foregoing method embodiments, for the sake of simple description, they are expressed as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described action sequence. Because of the present invention, certain steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification belong to preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。In the foregoing embodiments, the descriptions of each embodiment have their own emphases, and for parts not described in detail in a certain embodiment, reference may be made to relevant descriptions of other embodiments.
在本申请所提供的几个实施例中,应该理解到,所揭露的装置,可通过其它的方式实现。例如,以上所描述的装置实施例仅仅是示意性的,例如所述单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only illustrative. For example, the division of the units is only a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components can be combined or can be Integrate into another system, or some features may be ignored, or not implemented.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place, or may be distributed to multiple network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
另外,在本发明各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, each unit may exist separately physically, or two or more units may be integrated into one unit. The above-mentioned integrated units can be implemented in the form of hardware or in the form of software functional units.
显然,本领域的技术人员应该明白,上述的本发明的各模块或各步骤可以用通用的计算装置来实现,它们可以集中在单个的计算装置上,或者分布在多个计算装置所组成的网络上,可选地,它们可以用计算装置可执行的程序代码来实现,从而,可以将它们存储在存储装置中由计算装置来执行,或者将它们分别制作成各个集成电路模块,或者将它们中的多个模块或步骤制作成单个集成电路模块来实现。这样,本发明不限制于任何特定的硬件和软件结合。Obviously, those skilled in the art should understand that each module or each step of the above-mentioned present invention can be realized by a general-purpose computing device, and they can be concentrated on a single computing device, or distributed in a network formed by multiple computing devices Optionally, they can be implemented with program codes executable by a computing device, so that they can be stored in a storage device and executed by a computing device, or they can be made into individual integrated circuit modules, or they can be integrated into Multiple modules or steps are fabricated into a single integrated circuit module to realize. As such, the present invention is not limited to any specific combination of hardware and software.
以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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