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CN106121886A - Fuel injector fast temperature control system on a kind of cylinder cap - Google Patents

Fuel injector fast temperature control system on a kind of cylinder cap Download PDF

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Publication number
CN106121886A
CN106121886A CN201610782734.9A CN201610782734A CN106121886A CN 106121886 A CN106121886 A CN 106121886A CN 201610782734 A CN201610782734 A CN 201610782734A CN 106121886 A CN106121886 A CN 106121886A
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China
Prior art keywords
temperature
coolant
cylinder head
temperature sensor
nozzle
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CN201610782734.9A
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Inventor
许敏
吴胜奇
董雪
徐宏昌
杨尚泽
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Shanghai Jiao Tong University
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Shanghai Jiao Tong University
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Priority to CN201610782734.9A priority Critical patent/CN106121886A/en
Publication of CN106121886A publication Critical patent/CN106121886A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M53/00Fuel-injection apparatus characterised by having heating, cooling or thermally-insulating means
    • F02M53/04Injectors with heating, cooling, or thermally-insulating means
    • F02M53/043Injectors with heating, cooling, or thermally-insulating means with cooling means other than air cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M53/00Fuel-injection apparatus characterised by having heating, cooling or thermally-insulating means
    • F02M53/04Injectors with heating, cooling, or thermally-insulating means
    • F02M53/06Injectors with heating, cooling, or thermally-insulating means with fuel-heating means, e.g. for vaporising

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fuel-Injection Apparatus (AREA)

Abstract

本发明公开了一种缸盖上喷油器温控系统,包括循环腔体和温度传感器模块,所述循环腔体环绕在缸盖的喷嘴周围,缸盖冷却液流经所述循环腔体,温度传感器模块包括第一温度传感器和第二温度传感器,所述第一温度传感器设置在所述喷嘴的外表面,所述第二温度传感器设置在所述缸盖冷却液流入所述循环腔体之前的管路上。所述缸盖冷却液为高温冷却液或低温冷却液,所述高温冷却液是流经整个发动机冷却回路被加热的冷却液,所述低温冷却液经过降温处理,在流经发动机冷却回路之前的冷却液。还包括流量控制阀门,所述流量控制阀门被配置为调节所述高温冷却液和低温冷却液的比例。

The invention discloses a temperature control system for a fuel injector on a cylinder head, which includes a circulation cavity and a temperature sensor module. The circulation cavity surrounds the nozzle of the cylinder head, and the cylinder head cooling liquid flows through the circulation cavity. The temperature sensor module includes a first temperature sensor and a second temperature sensor, the first temperature sensor is arranged on the outer surface of the nozzle, and the second temperature sensor is arranged before the cylinder head coolant flows into the circulation cavity on the pipeline. The cylinder head coolant is a high-temperature coolant or a low-temperature coolant. The high-temperature coolant is heated through the entire engine cooling circuit. The low-temperature coolant has been cooled. Coolant. Also included is a flow control valve configured to adjust the ratio of the high temperature coolant to the low temperature coolant.

Description

一种缸盖上喷油器快速温控系统A rapid temperature control system for the fuel injector on the cylinder head

技术领域technical field

本发明涉及汽油发动机领域,尤其涉及一种缸盖上喷油器温控系统。The invention relates to the field of gasoline engines, in particular to a temperature control system for a fuel injector on a cylinder head.

背景技术Background technique

汽油机直喷系统的广泛应用,增强了汽油机的瞬态响应能力,同时也提升了其燃油经济性。但是,直喷汽油机在冷启动工况下难以启动,及尾气颗粒物排放过高的问题一直是学术界、工业界研究的重点。研究表明,适当的提升燃油温度,实现燃油闪沸喷雾,能在较低的喷油压力条件下,显著提升燃油雾化、蒸发效果,达到降低汽油机尾气排放,提升燃油经济性的效果。目前,所有此类加热燃油的技术,基本都是通过电加热式喷嘴的方案实现,即在喷嘴内部设计电加热模块,在燃油流经喷嘴时,通过此加热模块对燃油进行加热。此方案虽然能显著改善燃油雾化及蒸发效果,但是其增加喷嘴设计制造成本,而且也需要外置蓄电池供电,环保性差。另外,电加热喷嘴只能实现加热功能,不能实现降温功能。The wide application of gasoline engine direct injection system enhances the transient response capability of gasoline engine and improves its fuel economy at the same time. However, the difficulty of starting direct injection gasoline engines under cold start conditions and the high emission of exhaust particulate matter have always been the focus of research in academic and industrial circles. Studies have shown that properly raising the fuel temperature to achieve fuel flash spray can significantly improve the fuel atomization and evaporation effects under low fuel injection pressure conditions, reduce gasoline engine exhaust emissions, and improve fuel economy. At present, all such technologies for heating fuel oil are basically realized through the solution of electric heating nozzle, that is, an electric heating module is designed inside the nozzle, and the fuel is heated through this heating module when the fuel flows through the nozzle. Although this solution can significantly improve the fuel atomization and evaporation effects, it increases the cost of nozzle design and manufacturing, and also requires an external battery for power supply, which is poor in environmental protection. In addition, the electric heating nozzle can only realize the heating function, but cannot realize the cooling function.

因此,本领域的技术人员致力于开发一种缸盖上喷油器温控系统,能够对直喷燃油进行加温或冷却而无须外部供电。Therefore, those skilled in the art are committed to developing a temperature control system for the injector on the cylinder head, which can heat or cool the direct injection fuel without external power supply.

发明内容Contents of the invention

有鉴于现有技术的上述缺陷,本发明所要解决的技术问题是提供如何在不需要外部供电的情况下,对直喷燃油进行加热或冷却。In view of the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is to provide how to heat or cool the direct injection fuel without external power supply.

为实现上述目的,本发明提供了一种缸盖上喷油器温控系统,包括循环腔体和温度传感器模块,所述循环腔体环绕在缸盖的喷嘴周围,缸盖冷却液流经所述循环腔体,温度传感器模块包括第一温度传感器和第二温度传感器,所述第一温度传感器设置在所述喷嘴的外表面,所述第二温度传感器设置在所述缸盖冷却液流入所述循环腔体之前的管路上。In order to achieve the above object, the present invention provides a temperature control system for the fuel injector on the cylinder head, which includes a circulation cavity and a temperature sensor module, the circulation cavity surrounds the nozzle of the cylinder head, and the coolant of the cylinder head flows through the In the circulating cavity, the temperature sensor module includes a first temperature sensor and a second temperature sensor, the first temperature sensor is arranged on the outer surface of the nozzle, and the second temperature sensor is arranged at the place where the cylinder head coolant flows into the on the pipeline before the circulation chamber.

进一步地,所述缸盖冷却液为高温冷却液或低温冷却液,所述高温冷却液是流经整个发动机冷却回路被加热的冷却液,所述低温冷却液经过降温处理,在流经发动机冷却回路之前的冷却液。Further, the cylinder head coolant is a high-temperature coolant or a low-temperature coolant, and the high-temperature coolant is a coolant heated through the entire engine cooling circuit, and the low-temperature coolant is cooled after flowing through the engine. Coolant before the circuit.

进一步地,还包括流量控制阀门,所述流量控制阀门被配置为调节所述高温冷却液和低温冷却液的比例。Further, a flow control valve is also included, and the flow control valve is configured to adjust the ratio of the high-temperature cooling liquid and the low-temperature cooling liquid.

本发明所述的缸盖上喷油器温控系统使用缸盖冷却液对喷嘴温度进行控制,在缸盖的喷嘴安装位置处,设计冷却液循环腔体,该腔体环绕喷嘴主体部分,当冷却液流经该腔体时,可对喷嘴本体进行加热或者冷却。在喷嘴本体外表面安装第一温度传感器,以实时监测喷嘴本体温度。冷却液在流入喷嘴周围循环腔体之前的管路上也安装有第二温度传感器,以监测流入腔体内冷却液的温度。流入腔体的冷却液有两种,一种为高温冷却液,即流经整个发动机冷却回路被加热的冷却液;另一种为低温冷却液,即经过降温处理,在流经发动机冷却回路之前的冷却液。高温冷却液及低温冷却液的比例,可以通过控制阀来控制流入腔体的低温冷却液进行控制。当喷嘴温度低于目标温度是,控制阀开启角度变小或者关闭,增大高温冷却液流入腔体的比例,实现燃油加热功能。当喷嘴温度高于目标温度时,控制阀开启,增大低温冷却液进入腔体的比例,实现燃油冷却功能。The temperature control system of the fuel injector on the cylinder head according to the present invention uses the cylinder head coolant to control the temperature of the nozzle. At the installation position of the nozzle of the cylinder head, a cooling liquid circulation cavity is designed, and the cavity surrounds the main part of the nozzle. When the coolant flows through the cavity, the nozzle body can be heated or cooled. A first temperature sensor is installed on the outer surface of the nozzle body to monitor the temperature of the nozzle body in real time. A second temperature sensor is also installed on the pipeline before the coolant flows into the circulating cavity around the nozzle to monitor the temperature of the coolant flowing into the cavity. There are two types of coolant flowing into the cavity, one is high-temperature coolant, which is heated through the entire engine cooling circuit; the other is low-temperature coolant, which has been cooled before flowing through the engine cooling circuit. of coolant. The ratio of the high-temperature coolant and the low-temperature coolant can be controlled by controlling the low-temperature coolant flowing into the chamber through a control valve. When the nozzle temperature is lower than the target temperature, the opening angle of the control valve becomes smaller or closed, increasing the proportion of high-temperature coolant flowing into the cavity to realize the fuel heating function. When the nozzle temperature is higher than the target temperature, the control valve is opened to increase the proportion of low-temperature coolant entering the cavity to realize the fuel cooling function.

本发明所述的缸盖上喷油器温控系统采用发动机缸盖冷却液对喷嘴进行加热(冷却),无需外部能源供给,而使用发动机冷却液废热,进一步提升了发动机热利用效率;不仅能对燃油进行加热,而且能对燃油进行降温;无需特殊喷嘴结构,降低了喷油系统成本;设计安装简单,只需将缸盖冷却液引入喷嘴周围的腔体中进行循环即可。The fuel injector temperature control system on the cylinder head of the present invention uses the engine cylinder head coolant to heat (cool) the nozzle without external energy supply, and uses the waste heat of the engine coolant to further improve the heat utilization efficiency of the engine; It can heat the fuel and cool down the fuel; no special nozzle structure is required, which reduces the cost of the fuel injection system; the design and installation are simple, and it is only necessary to introduce the cylinder head coolant into the cavity around the nozzle for circulation.

以下将结合附图对本发明的构思、具体结构及产生的技术效果作进一步说明,以充分地了解本发明的目的、特征和效果。The idea, specific structure and technical effects of the present invention will be further described below in conjunction with the accompanying drawings, so as to fully understand the purpose, features and effects of the present invention.

附图说明Description of drawings

图1是本发明的一个较佳实施例的剖面结构示意图;Fig. 1 is a schematic sectional structure diagram of a preferred embodiment of the present invention;

1-高温冷却液入口;2-低温冷却液入口;3-冷却液入口管路;4-流量控制阀门;5-第二温度传感器;6-喷嘴;7-第一温度传感器;8-冷却液出口管路;9-冷却液出口;10-腔体。1-high temperature coolant inlet; 2-low temperature coolant inlet; 3-coolant inlet pipeline; 4-flow control valve; 5-second temperature sensor; 6-nozzle; 7-first temperature sensor; 8-coolant Outlet pipeline; 9-coolant outlet; 10-cavity.

具体实施方式detailed description

如图1所示,本发明所述的缸盖上喷油器温控系统使用缸盖冷却液对喷嘴进行加热或者冷却,从而实现燃油温度控制的功能。冷却液经入口管路3流入腔体10,然后经出口管路8流出。As shown in FIG. 1 , the temperature control system of the fuel injector on the cylinder head according to the present invention uses the cylinder head coolant to heat or cool the nozzle, so as to realize the function of fuel temperature control. The coolant flows into the cavity 10 through the inlet line 3 and then flows out through the outlet line 8 .

两种冷却液能流入入口管路,高温冷却液从入口1流入,低温冷却液从低温冷却液入口2流入。流入腔体10的高温、低温冷却液的比例,可以通过控制流量控制阀门4进行调节。流量控制阀门4全关时,没有低温冷却液流入循环腔体;流量控制阀全开时,高温、低温冷却液近似比例1:1。Two kinds of cooling liquid can flow into the inlet pipeline, the high-temperature cooling liquid flows in from the inlet 1, and the low-temperature cooling liquid flows in from the low-temperature cooling liquid inlet 2. The ratio of the high temperature and low temperature coolant flowing into the cavity 10 can be adjusted by controlling the flow control valve 4 . When the flow control valve 4 is fully closed, no low-temperature coolant flows into the circulation cavity; when the flow control valve is fully open, the approximate ratio of high-temperature and low-temperature coolant is 1:1.

第二温度传感器5安装在冷却液进入腔体10之前的管路上,实时监测流入腔体冷却液的温度。冷却液在腔体10中流动,实现对喷嘴6的加热,进而实现喷嘴内燃油的加热功能。加热喷嘴之后的冷却液经冷却液管路8流出,经冷却液出口9流入冷却液冷却系统。The second temperature sensor 5 is installed on the pipeline before the cooling liquid enters the cavity 10, and monitors the temperature of the cooling liquid flowing into the cavity in real time. The coolant flows in the cavity 10 to heat the nozzle 6 and further realize the heating function of the fuel in the nozzle. The cooling liquid after the heating nozzle flows out through the cooling liquid pipeline 8, and flows into the cooling liquid cooling system through the cooling liquid outlet 9.

由于直喷汽油机的喷嘴直接安装在燃烧室内,燃烧过程中产生的热会直接加热喷嘴,因此对喷嘴温度的控制有两个方面,一为加热,一为冷却。因为燃油温度不同,导致产生的燃油喷雾也不一样,因此需要调节燃油温度,以实现最佳燃油喷雾。Since the nozzle of the direct injection gasoline engine is directly installed in the combustion chamber, the heat generated during the combustion process will directly heat the nozzle, so there are two aspects to the control of the nozzle temperature, one is heating and the other is cooling. Because the fuel temperature is different, the fuel spray is not the same, so the fuel temperature needs to be adjusted to achieve the best fuel spray.

在此加热或冷却功能如下:Here the heating or cooling function is as follows:

(1)当第二温度传感器7检测到的喷嘴温度低于目标温度时,调节流量控制阀门4的开度,减小流入低温冷却液的比例,实现对喷嘴的迅速加热;(1) When the nozzle temperature detected by the second temperature sensor 7 is lower than the target temperature, adjust the opening of the flow control valve 4 to reduce the proportion of the low-temperature coolant flowing in, so as to realize rapid heating of the nozzle;

(2)当第二温度传感器7检测到的喷嘴温度高于目标温度是,调节流量控制阀门4的开度,增大流入低温冷却液的比例,实现对喷嘴的迅速降温。(2) When the temperature of the nozzle detected by the second temperature sensor 7 is higher than the target temperature, the opening of the flow control valve 4 is adjusted to increase the proportion of low-temperature coolant flowing in, so as to realize rapid cooling of the nozzle.

流量控制阀门4的开度,通过计算温度传感器7检测到的喷嘴温度及第一温度传感器5检测到的流入腔体冷却液的温度与目标喷嘴温度之间的差值,来进行控制。The opening of the flow control valve 4 is controlled by calculating the temperature of the nozzle detected by the temperature sensor 7 and the temperature of the coolant flowing into the cavity detected by the first temperature sensor 5 and the target nozzle temperature.

以上详细描述了本发明的较佳具体实施例。应当理解,本领域的普通技术无需创造性劳动就可以根据本发明的构思作出诸多修改和变化。因此,凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the present invention without creative efforts. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art shall be within the scope of protection defined by the claims.

Claims (3)

1.一种缸盖上喷油器温控系统,其特征在于,包括循环腔体和温度传感器模块,所述循环腔体环绕在缸盖的喷嘴周围,缸盖冷却液流经所述循环腔体,温度传感器模块包括第一温度传感器和第二温度传感器,所述第一温度传感器设置在所述喷嘴的外表面,所述第二温度传感器设置在所述缸盖冷却液流入所述循环腔体之前的管路上。1. A temperature control system for an injector on a cylinder head, characterized in that it includes a circulation chamber and a temperature sensor module, the circulation chamber surrounds the nozzle of the cylinder head, and the cylinder head coolant flows through the circulation chamber body, the temperature sensor module includes a first temperature sensor and a second temperature sensor, the first temperature sensor is arranged on the outer surface of the nozzle, and the second temperature sensor is arranged when the cylinder head coolant flows into the circulation chamber on the pipeline before the body. 2.如权利要求1所述的缸盖上喷油器温控系统,其特征在于,所述缸盖冷却液为高温冷却液或低温冷却液,所述高温冷却液是流经整个发动机冷却回路被加热的冷却液,所述低温冷却液经过降温处理,在流经发动机冷却回路之前的冷却液。2. The temperature control system of the fuel injector on the cylinder head according to claim 1, wherein the cylinder head coolant is a high-temperature coolant or a low-temperature coolant, and the high-temperature coolant flows through the entire engine cooling circuit The heated coolant, the low-temperature coolant has undergone cooling treatment, and the coolant before flowing through the engine cooling circuit. 3.如权利要求2所述的缸盖上喷油器温控系统,其特征在于,还包括流量控制阀门,所述流量控制阀门被配置为调节所述高温冷却液和低温冷却液的比例。3. The temperature control system of the fuel injector on the cylinder head according to claim 2, further comprising a flow control valve configured to adjust the ratio of the high-temperature coolant to the low-temperature coolant.
CN201610782734.9A 2016-08-30 2016-08-30 Fuel injector fast temperature control system on a kind of cylinder cap Pending CN106121886A (en)

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US11708810B1 (en) 2022-05-17 2023-07-25 Caterpillar Inc. Fuel system and engine head assembly having double-walled fuel connector for cooling fuel return

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Application publication date: 20161116