CN106120381B - It is a kind of to prepare the technique for imitating old style fabric based on bipseudoindoxyl dye pad dyeing - Google Patents
It is a kind of to prepare the technique for imitating old style fabric based on bipseudoindoxyl dye pad dyeing Download PDFInfo
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- CN106120381B CN106120381B CN201610595717.4A CN201610595717A CN106120381B CN 106120381 B CN106120381 B CN 106120381B CN 201610595717 A CN201610595717 A CN 201610595717A CN 106120381 B CN106120381 B CN 106120381B
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- 239000004744 fabric Substances 0.000 title claims abstract description 33
- 238000009980 pad dyeing Methods 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000003513 alkali Substances 0.000 claims abstract description 6
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 claims abstract description 5
- 238000003756 stirring Methods 0.000 claims abstract description 3
- 238000001035 drying Methods 0.000 claims abstract 3
- 238000005406 washing Methods 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 238000002386 leaching Methods 0.000 claims 1
- 230000003647 oxidation Effects 0.000 claims 1
- 238000007254 oxidation reaction Methods 0.000 claims 1
- 238000011084 recovery Methods 0.000 claims 1
- 239000011230 binding agent Substances 0.000 abstract description 3
- 239000004753 textile Substances 0.000 abstract description 3
- 241000276489 Merlangius merlangus Species 0.000 abstract 1
- 238000003889 chemical engineering Methods 0.000 abstract 1
- 230000008447 perception Effects 0.000 abstract 1
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 16
- COHYTHOBJLSHDF-BUHFOSPRSA-N indigo dye Chemical compound N\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-BUHFOSPRSA-N 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 6
- 229940097275 indigo Drugs 0.000 description 6
- 238000006722 reduction reaction Methods 0.000 description 6
- 238000004043 dyeing Methods 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- GRWZHXKQBITJKP-UHFFFAOYSA-L dithionite(2-) Chemical compound [O-]S(=O)S([O-])=O GRWZHXKQBITJKP-UHFFFAOYSA-L 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 229930182559 Natural dye Natural products 0.000 description 1
- HVCXHPPDIVVWOJ-UHFFFAOYSA-N [K].[Mn] Chemical compound [K].[Mn] HVCXHPPDIVVWOJ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- QWPPOHNGKGFGJK-UHFFFAOYSA-N hypochlorous acid Chemical compound ClO QWPPOHNGKGFGJK-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000978 natural dye Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000008262 pumice Substances 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000984 vat dye Substances 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/22—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using vat dyestuffs including indigo
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
- D06P1/67375—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341 with sulfur-containing anions
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Coloring (AREA)
Abstract
Description
技术领域technical field
本发明属于纺织化工技术领域,特别涉及一种基于靛蓝染料轧染制备仿旧风格织物的工艺。The invention belongs to the technical field of textile chemical industry, and in particular relates to a process for preparing old-fashioned fabrics based on indigo dye pad dyeing.
背景技术Background technique
随着纺织行业的发展,以及消费者对布料的要求、审美越来越高,越来越多的风格迥异的面料开始出现。其中,具有怀旧风格的牛仔或仿牛仔面料由于其外观效果、艺术风格独特,休闲个性时尚深受消费者青睐,具有很大的市场价值。With the development of the textile industry, as well as consumers' higher and higher requirements for fabrics and aesthetics, more and more fabrics with different styles have begun to appear. Among them, denim or imitation denim fabrics with nostalgic style are favored by consumers due to their appearance, unique artistic style, casual personality and fashion, and have great market value.
利用天然染料进行的织物染色中,靛蓝是代表青色系列的重要染料,也称为蓝,靛蓝染料制备工艺简单、经济性优异。但是由于靛蓝本身是还原染料,不溶于水,在染色时需要先通过还原剂将其还原形成溶于水的隐色体,使其在纤维上吸附;再通过空气氧化或加入氧化剂,使靛蓝染料再次以不溶于水的形式沉积在纤维上。因此,采用靛蓝染色得色深度较高,从而需要进一步通过对染色织物进行洗水(对织物上已经上染的靛蓝染料进行一定程度的剥离)处理来获得仿旧风格,如浮石洗、高锰酸钾洗、次氯酸洗、酵素洗等,工艺成本都十分可观。In fabric dyeing using natural dyes, indigo is an important dye representing the cyan series, also known as indigo. The preparation process of indigo dye is simple and economical. However, because indigo itself is a vat dye and is insoluble in water, it needs to be reduced by a reducing agent to form a water-soluble leuco body during dyeing, so that it can be adsorbed on the fiber; Deposits on the fibers again in a water-insoluble form. Therefore, the color depth of indigo dyeing is relatively high, so it is necessary to further wash the dyed fabric (to peel off the indigo dye that has been dyed on the fabric to a certain extent) to obtain an old-fashioned style, such as pumice washing, high manganese Potassium acid washing, hypochlorous acid washing, enzyme washing, etc., the process costs are very considerable.
发明内容Contents of the invention
本发明的目的在于:提供一种基于靛蓝染料轧染制备仿旧风格织物的工艺,免去了繁琐的洗水操作,具体操作为:The object of the present invention is to: provide a kind of technology that prepares the imitation style fabric based on the pad dyeing of indigo dye, has removed loaded down with trivial details washing operation, concrete operation is:
(1)采用常规的靛蓝还原工艺,将靛蓝染料、保险粉、碱加入水中进行还原,(1) Adopt conventional indigo reduction process, add indigo dye, sodium hydrosulfite and alkali into water for reduction,
其中,碱选择氢氧化钠,Wherein, alkali selects sodium hydroxide,
靛蓝染料、保险粉、碱、水的质量比依次为2.5:3:2:100,The mass ratio of indigo dye, sodium hydrosulfite, alkali, and water is 2.5:3:2:100,
还原温度为40℃,还原时间为5min,The reduction temperature is 40°C, the reduction time is 5min,
本步骤中通过还原将靛蓝染料还原成溶于水、易与亲水性织物结合的隐色体,便于后期染料在织物上的吸附;In this step, the indigo dye is reduced to a leuco body that is soluble in water and easily combined with the hydrophilic fabric by reduction, so as to facilitate the adsorption of the dye on the fabric in the later stage;
(2)对步骤(1)得到的体系加水稀释,加入粘合剂并搅拌均匀,再将织物浸入其中进行轧染,氧化、水洗、烘干后即得到具有仿旧风格的织物,(2) Dilute the system obtained in step (1) with water, add a binder and stir evenly, then immerse the fabric in it for pad dyeing, oxidize, wash with water, and dry to obtain a fabric with an old-fashioned style.
其中,加水稀释至10倍体积,后加入的粘合剂的浓度为40g/L,Wherein, add water to dilute to 10 times of volume, the concentration of the binder that adds after is 40g/L,
织物为牛仔或仿牛仔织物,The fabric is denim or denim-like fabric,
轧染操作为两浸两轧,轧余率为70%,两次浸轧间隔2至5分钟,The pad dyeing operation is two dips and two pads, the padding rate is 70%, and the interval between the two pads is 2 to 5 minutes.
轧染后于空气中氧化10分钟,水洗两次后于80℃烘干,After pad dyeing, oxidize in the air for 10 minutes, wash twice and then dry at 80°C.
本步骤中同时采用靛蓝染料和粘合剂对织物进行处理,此时粘合剂能够与靛蓝的隐色体形成竞争吸附,起到“占位”的效果,减少了织物对隐色体的吸附量,从而获得的染色织物在观感上颜色较淡且泛白,具有明显的仿旧风格,免去了常规牛仔后整理的洗水、剥漂等工序。In this step, indigo dye and adhesive are used to treat the fabric at the same time. At this time, the adhesive can form competitive adsorption with the leuco body of indigo, which has the effect of "occupancy" and reduces the adsorption of the fabric to the leuco body. The resulting dyed fabric is lighter and white in appearance, with an obvious distressed style, eliminating the need for conventional denim finishing processes such as washing, peeling and bleaching.
具体实施方式Detailed ways
实施例1Example 1
(1)将2.5质量份的靛蓝染料、3质量份的保险粉、2质量份的氢氧化钠加入到100质量份的水中并分散均匀,40℃下还原反应5min;(1) Add 2.5 parts by mass of indigo dye, 3 parts by mass of hydrosulfite, and 2 parts by mass of sodium hydroxide into 100 parts by mass of water and disperse evenly, and perform a reduction reaction at 40° C. for 5 minutes;
(2)对步骤(1)得到的体系加水稀释10倍后,按照40g/L的浓度加入粘合剂PY并搅拌均匀,再将织物浸入其中进行轧染,两浸两轧(轧余率为70%,两次浸轧间隔4分钟)后于空气中氧化10分钟,水洗两次后于80℃烘干即得到具有仿旧风格的织物。(2) After the system obtained in step (1) is diluted 10 times with water, the adhesive PY is added according to the concentration of 40g/L and stirred evenly, then the fabric is immersed in it for pad dyeing, two dips and two pads (the padding ratio is 70%, two padding intervals of 4 minutes), oxidized in the air for 10 minutes, washed twice and then dried at 80°C to obtain a fabric with an old-fashioned style.
染出的织物色牢度好,颜色分布均匀,手感优异,具有牛仔布特有的泛白仿旧风格。The dyed fabric has good color fastness, uniform color distribution, excellent handle, and has the unique whitening and distressed style of denim.
耐干摩擦牢度可达4级,耐湿摩擦牢度可达3级,日晒牢度可达4级,测得K/S值为0.4930,皂洗后K/S值为0.4390。The dry rubbing fastness can reach grade 4, the wet rubbing fastness can reach grade 3, and the light fastness can reach grade 4. The measured K/S value is 0.4930, and the K/S value after soaping is 0.4390.
对比实施例1Comparative Example 1
(1)将2.5质量份的靛蓝染料、3质量份的保险粉、2质量份的氢氧化钠加入到100质量份的水中并分散均匀,40℃下还原反应5min;(1) Add 2.5 parts by mass of indigo dye, 3 parts by mass of hydrosulfite, and 2 parts by mass of sodium hydroxide into 100 parts by mass of water and disperse evenly, and perform a reduction reaction at 40° C. for 5 minutes;
(2)对步骤(1)得到的体系加水稀释10倍后,再将织物浸入其中进行轧染,两浸两轧(轧余率为70%,两次浸轧间隔4分钟)后于空气中氧化10分钟,水洗两次后于80℃烘干。(2) After the system obtained in step (1) is diluted 10 times with water, then the fabric is immersed in it for pad dyeing, two dips and two pads (residual rate of padding is 70%, and the interval between two pads is 4 minutes) in the air. Oxidize for 10 minutes, wash twice with water and dry at 80°C.
染出的织物颜色较深,测得K/S值为2.7539,皂洗后K/S值为2.3657,不具有仿旧风格;耐干摩擦牢度可达4级,耐湿摩擦牢度可达4级,日晒牢度可达4级。The dyed fabric has a darker color, the measured K/S value is 2.7539, and the K/S value after soaping is 2.3657, which does not have an old-fashioned style; the dry rubbing fastness can reach level 4, and the wet rubbing fastness can reach level 4 grade, and the light fastness can reach grade 4.
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CN201610595717.4A CN106120381B (en) | 2016-07-27 | 2016-07-27 | It is a kind of to prepare the technique for imitating old style fabric based on bipseudoindoxyl dye pad dyeing |
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CN201610595717.4A CN106120381B (en) | 2016-07-27 | 2016-07-27 | It is a kind of to prepare the technique for imitating old style fabric based on bipseudoindoxyl dye pad dyeing |
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CN106120381B true CN106120381B (en) | 2018-08-14 |
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JPH05171574A (en) * | 1990-08-08 | 1993-07-09 | Daiso Co Ltd | Acid binder and exhaustion dyeing method using the binder |
DE19501055A1 (en) * | 1995-01-16 | 1996-07-18 | Basf Ag | Process for the production of patterned textiles |
CN103556497A (en) * | 2013-10-15 | 2014-02-05 | 山东岱银纺织集团股份有限公司 | Dyeing method for multilevel-color jean yarns |
CN104005239B (en) * | 2014-05-12 | 2016-02-17 | 广州市唯佳安达新材料科技有限公司 | The indigo three-dimensional topping fixation of coating of cowboy's blend warp yarns exempts from destarch pulp technique |
CN105178058A (en) * | 2014-06-30 | 2015-12-23 | 耿云花 | Pure cotton fabric vat dye dyeing method |
CN105463878B (en) * | 2015-12-10 | 2017-12-01 | 常州大学 | A kind of dyeing of denim yarn/ready-made clothes or Staining Method With Agnor Technique |
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