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CN106117619A - A kind of production technology of degradable agricultural film - Google Patents

A kind of production technology of degradable agricultural film Download PDF

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Publication number
CN106117619A
CN106117619A CN201610470718.6A CN201610470718A CN106117619A CN 106117619 A CN106117619 A CN 106117619A CN 201610470718 A CN201610470718 A CN 201610470718A CN 106117619 A CN106117619 A CN 106117619A
Authority
CN
China
Prior art keywords
production technology
agricultural film
degradable agricultural
mixing
described step
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610470718.6A
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Chinese (zh)
Inventor
方小梅
吴金明
张启红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tongcheng Cat Soft Film Co Ltd
Original Assignee
Tongcheng Cat Soft Film Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tongcheng Cat Soft Film Co Ltd filed Critical Tongcheng Cat Soft Film Co Ltd
Priority to CN201610470718.6A priority Critical patent/CN106117619A/en
Publication of CN106117619A publication Critical patent/CN106117619A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L3/00Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
    • C08L3/02Starch; Degradation products thereof, e.g. dextrin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/06Biodegradable
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/16Applications used for films
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)

Abstract

The invention discloses the production technology of a kind of degradable agricultural film, relate to film for agricultural use production technology field, prepare including raw material, mixed at high speed processes, filling mixing, secondary filling mixes, mixing plastics processing, drying and processing and seven technical processs of packed products, the present invention can keep good tear strength, fracture tensile strength, elongation at break, on the basis of the physical and mechanical propertiess such as impact strength, most material can be degradable by biology, belong to environmentally friendly biomembrane, and add Fructus Capsici powder in the material, can be the most antibacterial, it is worthy to be popularized.

Description

A kind of production technology of degradable agricultural film
Technical field
The present invention relates to film for agricultural use production technology field, be specifically related to the production technology of a kind of degradable agricultural film.
Background technology
In agricultural production with agricultural mulching cover not only there is fertilizer conservation, insect protected press down grass etc. function, it is also possible to keep soil Moisture, raising efficiency of water application, improve crop growth environment simultaneously, improve crop yield and agricultural benefit.Agricultural mulching Create huge since having become as the third-largest means of agricultural production material after agricultural production relaying chemical fertilizer, pesticide, agricultural mulching self-application Economic benefit and social benefit, it can make the output increased 20-50% of crops, is greatly promoted sending out of China's agricultural Exhibition.But the white pollution problems that agroecological environment is caused by produced discarded film after a large amount of use agricultural mulchings is the most therewith Day by day serious, discarded agricultural mulching is typically difficult to reclaim, and its residual accumulation can cause Soil structure to destroy, harden, and soil is saturating Gas is deteriorated, and impact cultivates, and agricultural mulching the most on the market can only be cut off by physics and places external pest and disease damage, and Cannot be from mulch film this problem of internal solution.
Summary of the invention
Problem to be solved by this invention is to provide one, and performance is more excellent, assembling quality is higher and production technology is simple The production technology of degradable agricultural film.
To achieve these goals, the technical scheme that the present invention takes by: a kind of degradable agricultural film provided Production technology includes following processing step:
(1) raw material prepares: the production raw material (by weight) of this degradable agricultural film includes: corn starch 50-60 part, polyvinyl alcohol 15-25 part, glycerol 13-18 part, carbamide 2-4 part, organo montmorillonite 1-3 part, dry paprika 2-4 part, Polyvinyl resin 4-8 part;
(2) mixed at high speed processes: added by corn starch in horizontal high-speed mixer, accounts for weight to adding in corn starch The ratio water of 3%-4%, and it is carried out heat treated, mix duration 30min;
(3) filling mixing: polyvinyl alcohol is added in corn starch, and by low speed mixer mixing 15min- 20min;
(4) secondary filling mixing: is added in the mixture that step (3) is obtained Fructus Capsici powder and polyvinyl resin, and puts into Stirring 10min-20min in reactor, adding temperature is 80 DEG C-90 DEG C;
(5) mixing plastics processing: the mixture that step (4) obtains is transported in double screw extruder, and add glycerol, Carbamide and organo montmorillonite, extrusion temperature is 130 DEG C-150 DEG C.
(6) drying and processing: the material of extrusion is pulled into drawing oven, is then carried out laterally in drawing oven respectively With longitudinal biaxial tension, draft temperature is 90 DEG C-100 DEG C, is drawn into the thin film of 50 μm-70 μ m thick.
(7) packed products: the composite membrane of gained in step (6) is carried out sided corona treatment, rolling film forming, inspection, the most laggard Row cuts packaging.
Preferably, in described step (1), dry paprika is pulverized by chilli and is formed, and smashing fineness is 60um-900um.
Preferably, in described step (2), mixing temperature is 100 DEG C-140 DEG C.
Preferably, after stirring, reactor temperature being increased to 130-160 DEG C in described step (4), pressure is 0.4- 0.6Mpa。
Preferably, described step (5) carries out air to material after extrusion and be cooled to 30 DEG C-40 DEG C.
Preferably, in described step (6), cross directional stretch multiple is 6-7, longitudinal stretching multiple 6-6.5.
Use technical scheme, the present invention can keep good tear strength, fracture tensile strength, fracture On the basis of the physical and mechanical properties such as percentage elongation, impact strength, most material can be degradable by biology, belongs to environment Friendly biomembrane, and add Fructus Capsici powder in the material, can effective antibacterial preparation technology simple, excellent performance, improve Preventing disease and pest function, can be worthy to be popularized as a kind of outstanding degradable agricultural film.
Accompanying drawing explanation
Fig. 1 is the flow chart of the production technology of a kind of degradable agricultural film of the present invention.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect, below in conjunction with Detailed description of the invention, is expanded on further the present invention.
Embodiment 1:
As it is shown in figure 1, the production technology of a kind of degradable agricultural film of the present embodiment, including following processing step:
(1) raw material prepares: the production raw material (by weight) of this degradable agricultural film includes: corn starch 55 Part, polyvinyl alcohol 20 parts, glycerol 15 parts, 3 parts of carbamide, organo montmorillonite 2 parts, dry paprika 3 parts, polyvinyl resin 6 parts, wherein Dry paprika is pulverized by chilli and is formed, and smashing fineness is 300um;
(2) mixed at high speed processes: added by corn starch in horizontal high-speed mixer, accounts for weight to adding in corn starch Water than 3%, and it is carried out heat treated, mix duration 30min, wherein mixing temperature is 100 DEG C;
(3) filling mixing: polyvinyl alcohol is added in corn starch, and by low speed mixer mixing 15min;
(4) secondary filling mixing: is added in the mixture that step (3) is obtained Fructus Capsici powder and polyvinyl resin, and puts into Stirring 10min in reactor, adding temperature is 80 DEG C, and reactor temperature is wherein increased to after stirring 130, and pressure is 0.4;
(5) mixing plastics processing: the mixture that step (4) obtains is transported in double screw extruder, and add glycerol, Carbamide and organo montmorillonite, extrusion temperature is 130 DEG C, wherein after extrusion, material is carried out air and is cooled to 30 DEG C.
(6) drying and processing: the material of extrusion is pulled into drawing oven, is then carried out laterally in drawing oven respectively With longitudinal biaxial tension, draft temperature is 90 DEG C, is drawn into the thin film of 50 μ m thick, and wherein cross directional stretch multiple is 6, longitudinally draws Stretch multiple 6.
(7) packed products: the composite membrane of gained in step (6) is carried out sided corona treatment, rolling film forming, inspection, the most laggard Row cuts packaging.
Embodiment 2: remaining is same as in Example 1, difference is the smashing fineness of dry paprika in described step (1) For 600um, in described step (2), mixing temperature is 120 DEG C, is increased to by reactor temperature in described step (4) after stirring 140 DEG C, pressure is 0.5Mpa, after extrusion, material is carried out air and be cooled to 35 DEG C, in described step (6) in described step (5) Being drawn into the thin film of 60 μ m thick, cross directional stretch multiple is 6.5, longitudinal stretching multiple 6.
Embodiment 3: remaining is same as in Example 1, difference is the smashing fineness of dry paprika in described step (1) For 00um, in described step (2), mixing temperature is 140 DEG C, is increased to by reactor temperature in described step (4) after stirring 160 DEG C, pressure is 0.6Mpa, after extrusion, material is carried out air and be cooled to 40 DEG C, in described step (6) in described step (5) Being drawn into the thin film of 65 μ m thick, cross directional stretch multiple is 7, longitudinal stretching multiple 6.5.
After process above step, take out degradable agricultural film sample, obtain data below:
From data above, the product acquired by the present invention keeps good tear strength, fracture tensile strength, fracture to stretch On the basis of the physical and mechanical propertiess such as long rate, glossiness also reaches standard, and most material can be degradable by biology, Belong to environmentally friendly biomembrane, add Fructus Capsici powder in the material, can effective antibacterial preparation technology simple, easily realize big rule Mould produces.
Obviously the present invention implements and is not subject to the restrictions described above, as long as have employed method design and the skill of the present invention The improvement of the various unsubstantialities that art scheme is carried out, or the most improved design by the present invention and technical scheme directly apply to it Its occasion, all within protection scope of the present invention.

Claims (6)

1. the production technology of a degradable agricultural film, it is characterised in that include following processing step:
(1) raw material prepares: the production raw material (by weight) of this degradable agricultural film includes: corn starch 50-60 Part, polyvinyl alcohol 15-25 part, glycerol 13-18 part, carbamide 2-4 part, organo montmorillonite 1-3 part, dry paprika 2-4 Part, polyvinyl resin 4-8 part;
(2) mixed at high speed processes: added by corn starch in horizontal high-speed mixer, accounts for weight ratio to adding in corn starch The water of 3%-4%, and it is carried out heat treated, mix duration 30min;
(3) filling mixing: polyvinyl alcohol is added in corn starch, and by low speed mixer mixing 15min-20min;
(4) secondary filling mixing: is added in the mixture that step (3) is obtained Fructus Capsici powder and polyvinyl resin, and puts into reaction Stirring 10min-20min in still, adding temperature is 80 DEG C-90 DEG C;
(5) mixing plastics processing: the mixture that step (4) obtains is transported in double screw extruder, and adds glycerol, carbamide And organo montmorillonite, extrusion temperature is 130 DEG C-150 DEG C;
(6) drying and processing: the material of extrusion is pulled into drawing oven, then carries out horizontal and vertical in drawing oven respectively To biaxial tension, draft temperature is 90 DEG C-100 DEG C, is drawn into the thin film of 50 μm-70 μm thickness;
(7) packed products: the composite membrane of gained in step (6) is carried out sided corona treatment, rolling film forming, inspection, is finally carried out point Cut packaging.
The production technology of a kind of degradable agricultural film the most according to claim 1, it is characterised in that: described step (1) Middle dry paprika is pulverized by chilli and is formed, and smashing fineness is 60um-900um.
The production technology of a kind of degradable agricultural film the most according to claim 1, it is characterised in that: described step (2) Middle mixing temperature is 100 DEG C-140 DEG C.
The production technology of a kind of degradable agricultural film the most according to claim 1, it is characterised in that: described step (4) After middle stirring, reactor temperature being increased to 130-160 DEG C, pressure is 0.4-0.6Mpa.
The production technology of a kind of degradable agricultural film the most according to claim 1, it is characterised in that: described step (5) After middle extrusion, material is carried out air and be cooled to 30 DEG C-40 DEG C.
The production technology of a kind of degradable agricultural film the most according to claim 1, it is characterised in that: described step (6) Middle cross directional stretch multiple is 6-7, longitudinal stretching multiple 6-6.5.
CN201610470718.6A 2016-06-23 2016-06-23 A kind of production technology of degradable agricultural film Pending CN106117619A (en)

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Application Number Priority Date Filing Date Title
CN201610470718.6A CN106117619A (en) 2016-06-23 2016-06-23 A kind of production technology of degradable agricultural film

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107383575A (en) * 2017-07-13 2017-11-24 山东农业大学 A kind of special chilli oil master batch of agricultural mulching
CN113234258A (en) * 2021-06-02 2021-08-10 李明会 Biodegradable agricultural mulching film and production process thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102239795A (en) * 2011-05-10 2011-11-16 山东农业大学 Bacteriostatic agricultural mulching film containing chilli powder
CN102329435A (en) * 2011-07-23 2012-01-25 佛山市衡龙科技有限公司 Composite fully degradable agricultural mulching film material and preparation process thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102239795A (en) * 2011-05-10 2011-11-16 山东农业大学 Bacteriostatic agricultural mulching film containing chilli powder
CN102329435A (en) * 2011-07-23 2012-01-25 佛山市衡龙科技有限公司 Composite fully degradable agricultural mulching film material and preparation process thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107383575A (en) * 2017-07-13 2017-11-24 山东农业大学 A kind of special chilli oil master batch of agricultural mulching
CN113234258A (en) * 2021-06-02 2021-08-10 李明会 Biodegradable agricultural mulching film and production process thereof

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Application publication date: 20161116

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