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CN106111263B - A kind of novel tup for reversible hammer mill - Google Patents

A kind of novel tup for reversible hammer mill Download PDF

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Publication number
CN106111263B
CN106111263B CN201610536259.7A CN201610536259A CN106111263B CN 106111263 B CN106111263 B CN 106111263B CN 201610536259 A CN201610536259 A CN 201610536259A CN 106111263 B CN106111263 B CN 106111263B
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hammer
connecting rod
hammer body
wear
hammer head
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CN106111263A (en
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张云
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Jiangsu Junqi Construction Engineering Co ltd
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Wuxi Institute of Commerce
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/28Shape or construction of beater elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/28Shape or construction of beater elements
    • B02C2013/2808Shape or construction of beater elements the beater elements are attached to disks mounted on a shaft

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

本发明公开了一种用于可逆式锤式破碎机的新型锤头,它包括锤柄,所述锤柄包括一空心圆盘,所述空心圆盘的外圆均布三个凸台,所述凸台外端面设有径向连接孔,一个所述凸台连接孔内插入第一连接杆,并由螺栓组件紧固;另外两个所述凸台连接孔插入第二连接杆,并由螺栓组件紧固;所述第一连接杆另一端镶铸以耐磨材料为基体的主锤体;所述第二连接杆的另一端镶铸以耐磨材料为基体的副锤体。现有技术锤头在转子体旋转一周中,只有一次与物料撞击机会,而本发明增加两个副锤体,提高了破碎效率;锤头的锤体采用耐磨材料,工作面具有足够的耐磨性,而锤头的柄部及连接杆采用中碳钢,具有足够的强韧性,克服了单一材料制作锤头的缺点。

The invention discloses a new hammer head for a reversible hammer crusher, which includes a hammer handle, the hammer handle includes a hollow disc, and the outer circle of the hollow disc is uniformly distributed with three bosses, so The outer end surface of the boss is provided with a radial connecting hole, one of the connecting holes of the boss is inserted into the first connecting rod, and is fastened by a bolt assembly; the other two connecting holes of the boss are inserted into the second connecting rod, and The bolt assembly is fastened; the other end of the first connecting rod is inlaid with a main hammer body made of a wear-resistant material; the other end of the second connecting rod is inlaid with a secondary hammer body made of a wear-resistant material. In the prior art, the hammer head has only one chance to collide with the material during one rotation of the rotor body, but the present invention adds two auxiliary hammer bodies to improve the crushing efficiency; the hammer body of the hammer head is made of wear-resistant materials, and the working surface has sufficient resistance The handle and connecting rod of the hammer head are made of medium carbon steel, which has sufficient strength and toughness, and overcomes the shortcomings of making the hammer head from a single material.

Description

一种用于可逆式锤式破碎机的新型锤头A New Hammerhead for Reversible Hammer Crusher

技术领域technical field

本发明涉及一种用于可逆式锤式破碎机的新型锤头。The present invention relates to a new type of hammerhead for a reversible hammer crusher.

背景技术Background technique

可逆式锤式破碎机是冶金、建材、化工和水电等工业部门中细碎石灰石、煤或其他中等硬度以下脆性物料的主要设备之一。具有结构先进、性能可靠、工作平稳、破碎比大、生产能力高、产品粒度均匀和能耗低等特点。锤式破碎机分可逆式和不可逆式两种,可逆式锤式破碎机的转子可逆,一般用于细碎;不可逆式锤式破碎机的转子不可逆,一般用于中碎。机器在使用一段时间后,锤头工作的一面已经磨损,转子一侧的衬板和篦条也有一定的磨损,这时可以停车把电动机反接,转子逆转,锤头未磨损的一面就变成工作面,并利用另一侧未磨损的篦条与衬板。安装一次锤头可两面使用,减少安装时间,提高工作效率。但现有锤头仍存在技术上的不足,如在旋转一周中,只有一次和物料撞击的机会,空闲时间长,破碎效率低。Reversible hammer crusher is one of the main equipments for finely crushing limestone, coal or other brittle materials below medium hardness in metallurgy, building materials, chemical industry, hydropower and other industrial sectors. It has the characteristics of advanced structure, reliable performance, stable operation, large crushing ratio, high production capacity, uniform product size and low energy consumption. There are two types of hammer crushers: reversible and irreversible. The rotor of the reversible hammer crusher is reversible and is generally used for fine crushing; the rotor of the irreversible hammer crusher is irreversible and generally used for secondary crushing. After the machine has been used for a period of time, the working side of the hammer head has been worn out, and the lining plate and grate on the rotor side are also worn to a certain extent. At this time, the motor can be stopped and the motor reversed, the rotor reversed, and the unworn side of the hammer head becomes working face, and use the unworn grate and liner on the other side. Once installed, the hammer head can be used on both sides, reducing installation time and improving work efficiency. However, there are still technical deficiencies in the existing hammer head, for example, there is only one chance to collide with the material during one revolution, the idle time is long, and the crushing efficiency is low.

发明内容Contents of the invention

本发明为了解决上述问题,提供一种用于可逆式锤式破碎机的新型锤头。In order to solve the above problems, the present invention provides a new hammerhead for a reversible hammer crusher.

本发明解决其技术问题所采用的技术方案是:一种用于可逆式锤式破碎机的新型锤头,包括锤柄,所述锤柄包括一空心圆盘,所述空心圆盘的外圆均布三个凸台,所述凸台外端面设有径向连接孔,一个所述凸台径向连接孔内插入第一连接杆,并由螺栓组件紧固;另外两个所述凸台径向连接孔插入第二连接杆,并由螺栓组件紧固;所述第一连接杆另一端镶铸以耐磨材料为基体的主锤体;所述第二连接杆的另一端镶铸以耐磨材料为基体的副锤体;所述主锤体和副锤体外轮廓为梯形体或圆台体。The technical solution adopted by the present invention to solve the technical problem is: a new type of hammer head for a reversible hammer crusher, including a hammer handle, the hammer handle includes a hollow disc, and the outer circle of the hollow disc Three bosses are evenly distributed, and the outer end surface of the bosses is provided with a radial connection hole, one of the bosses is inserted into the first connecting rod in the radial connection hole, and is fastened by a bolt assembly; the other two bosses The radial connection hole is inserted into the second connecting rod and fastened by a bolt assembly; the other end of the first connecting rod is cast with a main hammer body made of wear-resistant material; the other end of the second connecting rod is cast with The wear-resistant material is the auxiliary hammer body of the base body; the outer contours of the main hammer body and the auxiliary hammer body are trapezoidal or conical.

进一步的,所述第一连接杆长度大于第二连接杆长度。Further, the length of the first connecting rod is greater than the length of the second connecting rod.

进一步的,所述主锤体的体积大于副锤体的体积。Further, the volume of the main hammer body is larger than that of the auxiliary hammer body.

进一步的,所述第一连接杆与主锤体镶铸部分设有两个圆透孔,所述圆透孔直径在15-20mm之间变更,两孔间距在30-40mm之间变更。Further, the casting part of the first connecting rod and the main hammer body is provided with two circular through holes, the diameter of the circular through holes varies between 15-20mm, and the distance between the two holes varies between 30-40mm.

进一步的,所述第二连接杆与副锤体镶铸部分设有一个圆透孔,所述圆透孔直径在15-20mm之间变更。Further, the casting part of the second connecting rod and the auxiliary hammer body is provided with a round through hole, and the diameter of the round through hole varies between 15-20 mm.

进一步的,所述第一连接杆或第二连接杆的横截面为圆形。Further, the cross section of the first connecting rod or the second connecting rod is circular.

本发明的有益效果是:将该锤头铰接在转子体销轴上、由于第一连接杆长度大于第二连接杆长度,可形成有效的打击力矩,该锤头相当于在普通锤头上增加了两个副锤头,加大了锤头重量,而锤头重量与打击力成正比,可以破碎粒度较大的物料;现有技术锤头在转子体旋转一周中,只有一次与物料撞击机会,而本发明增加两个副锤头,相当于多了两次与物料的撞击机会,也就是说,不但主锤头与物料撞击,两个副锤头也与物料顺次撞击,提高了破碎效率;在连接杆上钻有圆透孔,相当于销钉将以耐磨材料为基体的锤头连为一体,使两者的冶金结合更为紧固;锤头的锤体采用高锰钢、高铬铸铁等耐磨材料,工作面具有足够的耐磨性,而锤头的柄部及连接杆采用中碳钢,具有足够的强韧性,达到硬度与韧性良好的配合,克服了单一材料制作锤头的缺点,提高了材料利用率。连接杆与锤柄通过螺栓组件连接,只需要更换磨损的锤体,而锤柄可长期使用,极大提高了材料利用率,降低了使用成本,提高了经济效率。The beneficial effects of the present invention are: the hammer head is hinged on the pin shaft of the rotor body, since the length of the first connecting rod is greater than the length of the second connecting rod, an effective striking moment can be formed, and the hammer head is equivalent to an increase in the normal hammer head. Two auxiliary hammer heads are added to increase the weight of the hammer head, and the weight of the hammer head is proportional to the striking force, which can crush materials with large particle sizes; in the prior art, the hammer head has only one chance to collide with the material during one revolution of the rotor body , and the present invention adds two auxiliary hammer heads, which is equivalent to two more chances to collide with the material, that is to say, not only the main hammer head collides with the material, but also the two auxiliary hammer heads collide with the material in sequence, which improves the crushing efficiency. Efficiency; a round through hole is drilled on the connecting rod, which is equivalent to a pin connecting the hammer head with wear-resistant material as a matrix, so that the metallurgical combination of the two is more tightened; the hammer body of the hammer head is made of high manganese steel, Wear-resistant materials such as high chromium cast iron, the working surface has sufficient wear resistance, and the handle and connecting rod of the hammer head are made of medium carbon steel, which has sufficient strength and toughness, and achieves a good combination of hardness and toughness, overcoming the need for single material production. The disadvantage of the hammer head improves the utilization rate of materials. The connecting rod and the hammer handle are connected by a bolt assembly, only the worn hammer body needs to be replaced, and the hammer handle can be used for a long time, which greatly improves the material utilization rate, reduces the use cost, and improves the economic efficiency.

附图说明Description of drawings

下面结合附图和具体实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

附图是本发明结构示意图。Accompanying drawing is the structural representation of the present invention.

具体实施方式Detailed ways

如图所示,一种用于可逆式锤式破碎机的新型锤头,包括锤柄4,所述锤柄4包括一空心圆盘,所述空心圆盘的外圆均布三个凸台,所述凸台外端面设有径向连接孔,一个所述凸台径向连接孔内插入第一连接杆2,并由螺栓组件3紧固;另外两个所述凸台径向连接孔插入第二连接杆5,并由螺栓组件3紧固;所述第一连接杆2另一端镶铸以耐磨材料为基体的主锤体1;所述第二连接杆5的另一端镶铸以耐磨材料为基体的副锤体6;所述主锤体1和副锤体6外轮廓为梯形体或圆台体。As shown in the figure, a new type of hammer head for reversible hammer crushers includes a hammer handle 4, and the hammer handle 4 includes a hollow disc, and the outer circle of the hollow disc is evenly distributed with three bosses , the outer end surface of the boss is provided with radial connection holes, one of the radial connection holes of the boss is inserted into the first connecting rod 2, and is fastened by the bolt assembly 3; the other two radial connection holes of the boss The second connecting rod 5 is inserted and fastened by the bolt assembly 3; the other end of the first connecting rod 2 is inlaid with the main hammer body 1 with a wear-resistant material as the matrix; the other end of the second connecting rod 5 is inlaid and cast The auxiliary hammer body 6 is based on wear-resistant material; the outer contours of the main hammer body 1 and the auxiliary hammer body 6 are trapezoidal or conical.

所述第一连接杆2长度大于第二连接杆5长度,所述主锤体1的体积大于副锤体6的体积,以形成有效的打击力矩。The length of the first connecting rod 2 is longer than that of the second connecting rod 5, and the volume of the main hammer body 1 is larger than that of the auxiliary hammer body 6, so as to form an effective striking moment.

所述第一连接杆2与主锤体1镶铸部分设有两个圆透孔,所述圆透孔直径在15-20mm之间变更,两孔间距在30-40mm之间变更。The casting part of the first connecting rod 2 and the main hammer body 1 is provided with two round through holes, the diameter of the round through holes varies between 15-20mm, and the distance between the two holes varies between 30-40mm.

所述第二连接杆5与副锤体6镶铸部分设有一个圆透孔,所述圆透孔直径在15-20mm之间变更。The casting part of the second connecting rod 5 and the auxiliary hammer body 6 is provided with a round through hole, and the diameter of the round through hole varies between 15-20 mm.

所述第一连接杆2或第二连接杆5的横截面为圆形,便于和凸台上连接孔配合。The cross section of the first connecting rod 2 or the second connecting rod 5 is circular, which is convenient for matching with the connecting hole on the boss.

锤柄由强度高、韧性好的中碳钢铸造而成,连接杆由中碳钢锻造而成,主副锤体采用硬度高、耐磨性好的高锰钢或高铬铸铁。The hammer handle is cast from medium carbon steel with high strength and good toughness, the connecting rod is forged from medium carbon steel, and the main and auxiliary hammer bodies are made of high manganese steel or high chromium cast iron with high hardness and good wear resistance.

将第一连接杆或第二连接杆放入消失模里,浇注高锰钢溶液或高铬铸铁溶液,使两者呈冶金结合。在第一连接杆和第二连接上钻有圆透孔,相当于销钉将以高锰钢或高铬铸铁为基体的耐磨材料和连接杆连为一体,使两者的冶金结合更为紧固,有效防止耐磨材料脱落。Put the first connecting rod or the second connecting rod into the lost foam, and pour high manganese steel solution or high chromium cast iron solution to make the two metallurgically bonded. A round through hole is drilled on the first connecting rod and the second connecting rod, which is equivalent to the pin connecting the wear-resistant material based on high manganese steel or high chromium cast iron and the connecting rod, making the metallurgical combination of the two more tightly Solid, effectively prevent the wear-resistant material from falling off.

工作原理:当主锤体转到垂直位置的上部,与物料撞击,旋转120°后,副锤体转到垂直位置的上部,与物料撞击,再旋转120°后,另一个副锤体转到垂直位置的上部,与物料撞击。也就是说,在360°内有三个锤体与物料撞击,而现有技术锤头只能撞击一次,相当于破碎效率提高三倍。Working principle: When the main hammer body turns to the upper part of the vertical position, hits the material, and after rotating 120°, the auxiliary hammer body turns to the upper part of the vertical position, hits the material, and then rotates 120°, the other auxiliary hammer body turns to the vertical The upper part of the position, colliding with the material. That is to say, there are three hammer bodies colliding with the material within 360°, while the hammer head in the prior art can only collide once, which is equivalent to improving the crushing efficiency by three times.

将该锤头铰接在转子体销轴上、由于第一连接杆长度大于第二连接杆长度,可形成有效的打击力矩,该锤头相当于在普通锤头上增加了两个副锤头,加大了锤头重量,而锤头重量与打击力成正比,可以破碎粒度较大的物料。The hammer head is hinged on the pin shaft of the rotor body. Since the length of the first connecting rod is greater than the length of the second connecting rod, an effective striking moment can be formed. The hammer head is equivalent to adding two auxiliary hammer heads to the ordinary hammer head. The weight of the hammer head is increased, and the weight of the hammer head is proportional to the striking force, which can crush materials with large particle size.

以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.

Claims (1)

1.一种用于可逆式锤式破碎机的新型锤头,包括锤柄,其特征在于:所述锤柄包括一空心圆盘,所述空心圆盘的外圆均布三个凸台,所述凸台外端面设有径向连接孔,一个所述凸台的径向连接孔内插入第一连接杆,并由螺栓组件紧固;另外两个所述凸台的径向连接孔插入第二连接杆,并由螺栓组件紧固;所述第一连接杆另一端镶铸以耐磨材料为基体的主锤体;所述第二连接杆的另一端镶铸以耐磨材料为基体的副锤体;所述主锤体和副锤体外轮廓为梯形体或圆台体;所述第一连接杆长度大于第二连接杆长度;所述主锤体的体积大于副锤体的体积;所述第一连接杆或第二连接杆的横截面为圆形;所述第一连接杆与主锤体镶铸部分设有两个圆透孔,所述圆透孔直径在15-20mm之间变更,两孔间距在30-40mm之间变更;所述第二连接杆与副锤体镶铸部分设有一个圆透孔,所述圆透孔直径在15-20mm之间变更。1. A novel hammerhead for a reversible hammer crusher, comprising a hammer handle, characterized in that: the hammer handle comprises a hollow disc, and the outer circle of the hollow disc is evenly distributed with three bosses, The outer end surface of the boss is provided with a radial connection hole, one of the radial connection holes of the boss is inserted into the first connecting rod, and is fastened by a bolt assembly; the radial connection holes of the other two bosses are inserted into The second connecting rod is fastened by a bolt assembly; the other end of the first connecting rod is inlaid with a main hammer body with a wear-resistant material as the matrix; the other end of the second connecting rod is inlaid with a wear-resistant material as the matrix The auxiliary hammer body; the outer contour of the main hammer body and the auxiliary hammer body is a trapezoidal body or a truncated cone; the length of the first connecting rod is greater than the length of the second connecting rod; the volume of the main hammer body is greater than the volume of the auxiliary hammer body; The cross-section of the first connecting rod or the second connecting rod is circular; the casting part of the first connecting rod and the main hammer body is provided with two round through holes, and the diameter of the round through holes is between 15-20mm The distance between the two holes is changed between 30-40mm; the casting part of the second connecting rod and the auxiliary hammer body is provided with a round through hole, and the diameter of the round through hole is changed between 15-20mm.
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