CN106110741A - Centrifugal double candle filter - Google Patents
Centrifugal double candle filter Download PDFInfo
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- CN106110741A CN106110741A CN201610733060.3A CN201610733060A CN106110741A CN 106110741 A CN106110741 A CN 106110741A CN 201610733060 A CN201610733060 A CN 201610733060A CN 106110741 A CN106110741 A CN 106110741A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/35—Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition
- B01D33/41—Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition in series connection
- B01D33/42—Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition in series connection concentrically or coaxially
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/06—Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums
- B01D33/11—Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums arranged for outward flow filtration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/48—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
- B01D33/50—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps with backwash arms, shoes or nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/80—Accessories
- B01D33/803—Accessories in which the filtering elements are moved between filtering operations ; Particular measures for removing or replacing the filtering elements; Transport systems for filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2201/00—Details relating to filtering apparatus
- B01D2201/08—Regeneration of the filter
- B01D2201/081—Regeneration of the filter using nozzles or suction devices
- B01D2201/082—Suction devices placed on the cake side of the filtering element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2201/00—Details relating to filtering apparatus
- B01D2201/08—Regeneration of the filter
- B01D2201/086—Regeneration of the filter using fluid streams co-current to the filtration direction
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Centrifugal Separators (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种离心双滤芯过滤器。The invention relates to a centrifugal double filter element filter.
背景技术Background technique
中国是水资源相对贫乏的国家,人均占有量不足2200m3。在我国广大的农村地区水资源短缺与浪费现象并存,水资源利用效率低,环境污染严重。从生态环境来讲,地下水严重超采,生活垃圾布满河道,使得过水能力很差,既不便于水的流动也不便泄洪,进而使农村的每个河流成为臭水沟,给农作物灌溉带来很大影响。China is a country with relatively poor water resources, and the per capita water resources are less than 2200m 3 . In the vast rural areas of our country, water resource shortage and waste coexist, water resource utilization efficiency is low, and environmental pollution is serious. From the perspective of ecological environment, groundwater is seriously overexploited, and domestic garbage is full of rivers, which makes the water flow capacity very poor, which is not convenient for water flow or flood discharge, and then makes every river in the countryside a smelly ditch, which brings a lot of damage to crop irrigation. come to have a big impact.
农业是国民经济的基础,是中国经济和社会可持续发展的保证,对国民经济的发展起着不可低估的作用。而农村水资源又是影响农业发展,促进新农村建设的重要因素。但目前,我国农村水资源存在着严重的污染和短缺浪费等现象。保护农村水环境,解决农村水资源短缺问题,一直是我国新农村建设,农业可持续发展面对的最为迫切的问题。Agriculture is the foundation of the national economy, the guarantee for the sustainable development of China's economy and society, and plays a role that cannot be underestimated in the development of the national economy. And rural water resources are an important factor affecting agricultural development and promoting the construction of new countryside. But at present, there are serious pollution, shortage and waste of rural water resources in our country. Protecting the rural water environment and solving the shortage of rural water resources have always been the most urgent issues facing my country's new rural construction and sustainable agricultural development.
目前农用过滤器存在的主要问题:过滤装置多采用单罐砂石过滤单一形式,致使过滤性能较差;而且多采用手动式反冲洗开闭阀门,技术水平较低,即使是全自动控制也多采用单罐式控制技术,安装单层滤芯,易出现滤孔堵塞、小孔滤芯撕裂等问题,无法对污染水进行高质量有效的过滤和长时间工作,进而影响农业灌溉等作业。At present, the main problems of agricultural filters are: the filter device mostly adopts a single form of sand and gravel filtration in a single tank, resulting in poor filtration performance; moreover, manual backwash opening and closing valves are mostly used, and the technical level is low, even if it is fully automatic control. Using single-tank control technology and installing a single-layer filter element is prone to problems such as filter hole clogging and small-hole filter element tearing. It cannot perform high-quality and effective filtration of polluted water and work for a long time, which will affect agricultural irrigation and other operations.
发明内容Contents of the invention
本发明的目的是针对以上问题,提供一种采用双层滤网,结合通过机械和物理手段分离污水中的杂质,提高过滤质量,并应用自清洗过滤技术,对滤网杂质进行反清洗,防止滤孔堵塞,高质量、高效率对水过滤,同时可实现长时间工作的离心双滤芯过滤器。The purpose of the present invention is to address the above problems, to provide a double-layer filter, combined with the separation of impurities in sewage by mechanical and physical means, to improve the quality of filtration, and to apply self-cleaning filtration technology to backwash the impurities in the filter to prevent The filter holes are blocked, high-quality, high-efficiency water filtration, and a centrifugal double-element filter that can work for a long time at the same time.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
本发明其特点在于:包括机壳、过滤装置和自清洗装置,所述的机壳由壳体、端盖、电控箱、压力表、电控排污端口、排污端盖和减速机支架构成,端盖与壳体连接,电控箱的下部连接在壳体上端,压力表下端连接在壳体上端,电控排污端口与壳体连接,排污端盖连接在壳体的侧面,减速机支架设在壳体右侧,过滤器内压力可通过压力表显示,并通过电控箱控制过滤器内水压,防止过滤器损坏;所述的过滤装置位于机壳内部,所述的自清洗装置设在过滤装置内。The present invention is characterized in that it includes a casing, a filter device and a self-cleaning device, the casing is composed of a casing, an end cover, an electric control box, a pressure gauge, an electronically controlled sewage discharge port, a sewage discharge end cover and a reducer bracket, The end cover is connected to the housing, the lower part of the electric control box is connected to the upper end of the housing, the lower end of the pressure gauge is connected to the upper end of the housing, the electric control sewage discharge port is connected to the housing, the sewage discharge end cover is connected to the side of the housing, and the reducer bracket is set On the right side of the casing, the pressure inside the filter can be displayed by a pressure gauge, and the water pressure inside the filter can be controlled by an electric control box to prevent damage to the filter; the filter device is located inside the casing, and the self-cleaning device is set in the filter unit.
所述的过滤装置由粗滤网、滤网接头、细滤网和滤网胶套构成,粗滤网横杠支撑端连接机壳端盖,粗滤网的右端通过滤网接头与细滤网相连,细滤网右端与滤网胶套相连;当过滤器开始工作时,污水经壳体左端口先通过粗滤网进行第一步过滤,然后沿着轴向流至细滤网处,靠自身重力、水压和排污管离心运动的综合作用由细滤网内向细滤网外流动,进行第二步过滤,最后过滤后的净水通过壳体右端口流出。The filter device is composed of a coarse filter, a filter joint, a fine filter and a filter rubber sleeve. The support end of the horizontal bar of the coarse filter is connected to the end cover of the casing, and the right end of the coarse filter is connected to the fine filter through the filter joint. The right end of the fine filter is connected with the rubber sleeve of the filter; when the filter starts to work, the sewage passes through the left port of the shell for the first step of filtering through the coarse filter, and then flows along the axial direction to the fine filter, and then passes through the fine filter. The combined effect of its own gravity, water pressure and the centrifugal movement of the sewage pipe flows from the inside of the fine filter to the outside of the fine filter for the second stage of filtration, and finally the filtered clean water flows out through the right port of the housing.
所述的自清洗装置由高压取水管、高压水泵、高压送水管、排污管、高压管、高压细管密封套、高压喷嘴、低压管、吸嘴、减速机轴、转向块和减速机构成,高压水泵与壳体上端连接,高压取水管的右端与壳体连接,高压取水管的左端与高压水泵右侧连接,高压送水管的上端与高压水泵左侧连接,高压送水管的下端穿过端盖与排污管相连,排污管设在过滤装置内部,吸嘴与低压管连接,低压管沿螺纹线均布在排污管上,低压管中设有高压喷嘴,高压喷嘴与高压管连接,高压管设在排污管内,排污管右端与减速机轴相连,减速机轴右端与固定在减速机架上的转向块连接,转向块与减速机相连;当自清洗功能开启时,过滤后的一部分净水经高压取水管经高压水泵加压后,经高压送水管送至高压管中,最后经高压喷嘴喷射在细滤网内表面上冲刷杂质,排污管在减速机带动下做旋转运动,高压水喷洗细滤网一周,混有杂质污物的污水经吸嘴和低压管流至排污管内,最后经壳体和电控排污端口排除,排污管转动带动水做离心运动,水可与部分污物分离,同时加速流速,增强过滤质量。The self-cleaning device is composed of a high-pressure water intake pipe, a high-pressure water pump, a high-pressure water delivery pipe, a sewage pipe, a high-pressure pipe, a high-pressure thin pipe sealing sleeve, a high-pressure nozzle, a low-pressure pipe, a suction nozzle, a reducer shaft, a steering block and a reducer. The high-pressure water pump is connected to the upper end of the shell, the right end of the high-pressure water intake pipe is connected to the shell, the left end of the high-pressure water intake pipe is connected to the right side of the high-pressure water pump, the upper end of the high-pressure water supply pipe is connected to the left side of the high-pressure water pump, and the lower end of the high-pressure water supply pipe passes through the end The cover is connected with the sewage pipe, the sewage pipe is set inside the filter device, the suction nozzle is connected with the low-pressure pipe, the low-pressure pipe is evenly distributed on the sewage pipe along the thread line, the low-pressure pipe is equipped with a high-pressure nozzle, the high-pressure nozzle is connected with the high-pressure pipe, and the high-pressure pipe Set in the sewage pipe, the right end of the sewage pipe is connected with the reducer shaft, the right end of the reducer shaft is connected with the steering block fixed on the reducer frame, and the steering block is connected with the reducer; when the self-cleaning function is turned on, part of the filtered water After the high-pressure water intake pipe is pressurized by the high-pressure water pump, it is sent to the high-pressure pipe through the high-pressure water supply pipe, and finally the high-pressure nozzle is sprayed on the inner surface of the fine filter to wash away impurities, and the sewage pipe rotates under the drive of the reducer. After washing the fine filter for one week, the sewage mixed with impurities and dirt will flow into the sewage pipe through the suction nozzle and the low-pressure pipe, and finally be discharged through the shell and the electric control sewage port. separation while accelerating the flow rate and enhancing filtration quality.
本发明与现有技术相比的特点在于:Compared with the prior art, the present invention is characterized in that:
一、采用不同长度的粗、细滤网双层过滤,相比于单层滤网有效的提高了过滤质量:先采用粗滤网将碎石等大颗粒杂质过滤,然后利用小滤网,将藻类等细小杂质过滤,并通过设定粗、细滤网的不同长度,控制水流量,在一定程度上可以防止细滤网堵塞,并提高过滤质量;1. Double-layer filtration with coarse and fine filter screens of different lengths effectively improves the filtration quality compared with a single-layer filter screen: first use the coarse filter screen to filter large particles of impurities such as gravel, and then use the small filter screen to filter Algae and other small impurities are filtered, and the water flow is controlled by setting different lengths of the coarse and fine filters, which can prevent the fine filter from clogging and improve the filtration quality to a certain extent;
二、过滤器中设有自清洗装置,既可以延长过滤器工作时间,也在一定程度上解决了滤网堵塞引起压力不均造成滤网变形损坏的问题:将过滤后的净水通过高压水泵加压,然后由高压喷嘴喷射细滤网,同时,排污管在做旋转运动,细滤网上的杂质在沿螺纹线均布在排污管上通过高压喷嘴中的高压水喷射和吸嘴的清扫共同作用下,沿低压管汇集到排污管中,清洗面积可以覆盖细滤网,最终实现细滤网的自清洗功能。同时,通过控制高压水泵,控制高压水的流速,并通过控制排污管的旋转运动调节杂质脱离后运动离心力,清除不同类型杂质。同时,过滤器内压力可通过压力表显示,并通过电控箱控制过滤器内水压,防止过滤器损坏;2. There is a self-cleaning device in the filter, which can not only prolong the working time of the filter, but also solve the problem of filter deformation and damage caused by uneven pressure caused by filter blockage: the filtered clean water is passed through a high-pressure water pump Pressurize, and then the fine filter is sprayed by the high-pressure nozzle, and at the same time, the sewage pipe is rotating, and the impurities on the fine filter are evenly distributed on the sewage pipe along the thread line, through the high-pressure water jet in the high-pressure nozzle and the cleaning of the suction nozzle. Under the action, it collects into the sewage pipe along the low-pressure pipe, and the cleaning area can cover the fine filter, and finally realize the self-cleaning function of the fine filter. At the same time, by controlling the high-pressure water pump, the flow rate of high-pressure water is controlled, and by controlling the rotational movement of the sewage pipe to adjust the centrifugal force after the impurities are separated, different types of impurities are removed. At the same time, the pressure in the filter can be displayed by the pressure gauge, and the water pressure in the filter can be controlled by the electric control box to prevent the filter from being damaged;
三、将粗、细滤网同轴布置,节省空间,便于安装和运输;同时,过滤器中的粗、细滤网、吸嘴均为可拆卸部件,方便闲时清洗和更换。3. Arrange the coarse and fine filters coaxially to save space and facilitate installation and transportation; at the same time, the coarse and fine filters and suction nozzles in the filter are detachable parts, which are convenient for cleaning and replacement at leisure.
附图说明Description of drawings
图1为本发明实施例的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the embodiment of the present invention;
图2为图1的正视剖视图;Figure 2 is a front sectional view of Figure 1;
图3为图1中的机壳放大示意图;Fig. 3 is an enlarged schematic diagram of the casing in Fig. 1;
图4为图2中壳体滤网排污管的放大剖视图;Fig. 4 is the enlarged cross-sectional view of the housing filter screen sewage pipe in Fig. 2;
图5为图4中的过滤装置放大示意图;Figure 5 is an enlarged schematic view of the filter device in Figure 4;
图6为图4中的去掉过滤装置放大示意图;Fig. 6 is the enlarged schematic diagram of removing the filtering device in Fig. 4;
图示中:1为壳体,2为端盖,3为高压送水管,4为高压水泵,5为高压取水管,6为电控箱,7为压力表,8为电控排污端口,9为减速机支架,10为转向块,11为减速机,12为排污端盖,13粗滤网,14为滤网接头,15为高压细管密封套,16为排污管,17为高压管,18为高压喷嘴,19为低压管,20为吸嘴,21细滤网,22为滤网胶套,23为减速机轴。In the figure: 1 is the shell, 2 is the end cover, 3 is the high-pressure water delivery pipe, 4 is the high-pressure water pump, 5 is the high-pressure water intake pipe, 6 is the electric control box, 7 is the pressure gauge, 8 is the electric control sewage discharge port, 9 10 is a steering block, 11 is a reducer, 12 is a sewage end cover, 13 is a coarse filter, 14 is a filter joint, 15 is a high-pressure fine pipe sealing sleeve, 16 is a sewage pipe, and 17 is a high-pressure pipe. 18 is a high-pressure nozzle, and 19 is a low-pressure pipe, and 20 is a suction nozzle, and 21 is a fine filter screen, and 22 is a filter screen rubber sleeve, and 23 is a reducer shaft.
具体实施方式detailed description
实施例:参照附图1~6,本发明包括机壳、过滤装置和自清洗装置,所述的机壳由壳体1、端盖2、电控箱6、压力表7、电控排污端口8、排污端盖12和减速机支架9构成,端盖2与壳体1连接,电控箱6的下部连接在壳体1上端,压力表7下端连接在壳体1上端,电控排污端口8与壳体1连接,排污端盖12连接在壳体1的侧面,减速机支架9设在壳体1右侧,过滤器内压力可通过压力表显示,并通过电控箱控制过滤器内水压,防止过滤器损坏;所述的过滤装置位于机壳内部,所述的自清洗装置设在过滤装置内。Embodiment: With reference to accompanying drawings 1-6, the present invention comprises casing, filtering device and self-cleaning device, described casing is made up of casing 1, end cover 2, electric control box 6, pressure gauge 7, electric control blowdown port 8. The sewage end cover 12 and the reducer bracket 9 are composed. The end cover 2 is connected to the housing 1. The lower part of the electric control box 6 is connected to the upper end of the housing 1. The lower end of the pressure gauge 7 is connected to the upper end of the housing 1. The electric control sewage port 8 is connected to the shell 1, the sewage end cover 12 is connected to the side of the shell 1, the reducer bracket 9 is set on the right side of the shell 1, the pressure in the filter can be displayed by the pressure gauge, and the filter can be controlled by the electric control box. Water pressure to prevent damage to the filter; the filter device is located inside the casing, and the self-cleaning device is located in the filter device.
所述的过滤装置由粗滤网13、滤网接头14、细滤网21和滤网胶套22构成,粗滤网13横杠支撑端连接机壳端盖2,粗滤网13的右端通过滤网接头14与细滤网21相连,细滤网21右端与滤网胶套22相连;当过滤器开始工作时,污水经壳体1左端口先通过粗滤网13进行第一步过滤,然后沿着轴向流至细滤网21处,靠自身重力、水压和排污管16离心运动的综合作用由细滤网21内向细滤网21外流动,进行第二步过滤,最后过滤后的净水通过壳体1右端口流出。Described filtering device is made of coarse filter screen 13, filter screen joint 14, fine filter screen 21 and filter screen rubber sleeve 22, and the support end of coarse filter screen 13 horizontal bars connects casing end cover 2, and the right end of coarse filter screen 13 passes through The filter joint 14 is connected to the fine filter 21, and the right end of the fine filter 21 is connected to the filter rubber sleeve 22; when the filter starts to work, the sewage passes through the coarse filter 13 through the left port of the housing 1 for the first step of filtration. Then flow to the fine filter screen 21 along the axial direction, and flow from the inside of the fine filter screen 21 to the outside of the fine filter screen 21 by the comprehensive effect of self gravity, water pressure and sewage pipe 16 centrifugal movement, carry out the second step of filtering, and finally filter The clean water flows out through the right port of housing 1.
所述的自清洗装置由高压取水管5、高压水泵4、高压送水管2、排污管16、高压管17、高压细管密封套15、高压喷嘴18、低压管19、吸嘴20、减速机轴23、转向块10和减速机11构成,高压水泵4与壳体1上端连接,高压取水管5的右端与壳体1连接,高压取水管5的左端与高压水泵4右侧连接,高压送水管3的上端与高压水泵4左侧连接,高压送水管3的下端穿过端盖2与排污管16相连,排污管16设在过滤装置内部,吸嘴20与低压管19连接,低压管19沿螺纹线均布在排污管16上,低压管19中设有高压喷嘴18,高压喷嘴18与高压管17连接,高压管17设在排污管16内,排污管16右端与减速机轴23相连,减速机轴23右端与固定在减速机架9上的转向块10连接,转向块10与减速机11相连;当自清洗功能开启时,过滤后的一部分净水经高压取水管5经高压水泵4加压后,经高压送水管3送至高压管17中,最后经高压喷嘴18喷射在细滤网21内表面上冲刷杂质,排污管16在减速机11带动下做旋转运动,高压水喷洗细滤网21一周,混有杂质污物的污水经吸嘴20和低压管19流至排污管16内,最后经壳体1和电控排污端口8排除,排污管16转动带动水做离心运动,水可与部分污物分离,同时加速流速,增强过滤质量。The self-cleaning device consists of a high-pressure water intake pipe 5, a high-pressure water pump 4, a high-pressure water delivery pipe 2, a sewage pipe 16, a high-pressure pipe 17, a high-pressure capillary sealing sleeve 15, a high-pressure nozzle 18, a low-pressure pipe 19, a suction nozzle 20, and a reducer. The shaft 23, the steering block 10 and the reducer 11 are composed of the high-pressure water pump 4 connected to the upper end of the housing 1, the right end of the high-pressure water intake pipe 5 is connected to the housing 1, the left end of the high-pressure water intake pipe 5 is connected to the right side of the high-pressure water pump 4, and the high-pressure delivery The upper end of the water pipe 3 is connected to the left side of the high-pressure water pump 4, the lower end of the high-pressure water supply pipe 3 passes through the end cover 2 and is connected to the sewage pipe 16, which is arranged inside the filter device, the suction nozzle 20 is connected to the low-pressure pipe 19, and the low-pressure pipe 19 Evenly distributed on the sewage pipe 16 along the thread line, the low-pressure pipe 19 is provided with a high-pressure nozzle 18, the high-pressure nozzle 18 is connected with the high-pressure pipe 17, the high-pressure pipe 17 is arranged in the sewage pipe 16, and the right end of the sewage pipe 16 is connected with the reducer shaft 23 , the right end of the reducer shaft 23 is connected with the steering block 10 fixed on the reduction frame 9, and the steering block 10 is connected with the reducer 11; when the self-cleaning function is turned on, a part of the filtered water passes through the high-pressure water intake pipe 5 through the high-pressure water pump 4 After pressurization, it is sent to the high-pressure pipe 17 through the high-pressure water supply pipe 3, and finally sprayed on the inner surface of the fine filter 21 to wash away impurities through the high-pressure nozzle 18, the sewage pipe 16 rotates under the drive of the reducer 11, and the high-pressure water jet Wash the fine filter 21 for one week, the sewage mixed with impurities and dirt flows into the sewage pipe 16 through the suction nozzle 20 and the low-pressure pipe 19, and finally is discharged through the housing 1 and the electric control sewage port 8, and the sewage pipe 16 rotates to drive the water to do centrifugation With movement, the water can be separated from part of the dirt, while accelerating the flow rate and enhancing the filtration quality.
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Application publication date: 20161116 |