CN106098472B - And the pulse A.C. contactor of transient voltage can be restrained - Google Patents
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Abstract
本发明公开了一种兼可抑止瞬变电压的单脉冲交流接触器,包括由动触点MC、常闭触点NC、常开触点NO、动铁芯M、静铁芯G、复位弹簧F、励磁线圈L所组成的常规交流接触器及电子单元100两部份,其特征在于:所述的电子单元100由瞬变电压抑制二极管TVS、AC-DC转换电路101、单个脉冲发生电路102、开关电路103、电桥电路104、降压电路105组成。
The invention discloses a single-pulse AC contactor capable of suppressing transient voltage, which comprises a moving contact MC, a normally closed contact NC, a normally open contact NO, a moving iron core M, a static iron core G, and a return spring F. Two parts, the conventional AC contactor and the electronic unit 100 composed of the excitation coil L, are characterized in that the electronic unit 100 is composed of a transient voltage suppression diode TVS, an AC-DC conversion circuit 101, and a single pulse generating circuit 102 , a switch circuit 103, a bridge circuit 104, and a step-down circuit 105.
Description
技术领域technical field
本发明涉及低压电器领域,尤其涉及一种用单个脉冲控制的可以高效节电、并兼有抑止瞬变电压之功能的“兼可抑止瞬变电压的单脉冲交流接触器”。The invention relates to the field of low-voltage electrical appliances, in particular to a "single-pulse AC contactor capable of suppressing transient voltage" which is controlled by a single pulse, can save electricity efficiently, and has the function of suppressing transient voltage.
背景技术Background technique
交流接触器(Alternating Current Contactor)是一种应用非常广泛的低压电器,截止2015年,我国在线运行的交流接触器超十亿只,而且以每年新增8000万只的速度递增。其工作原理是利用电磁铁带动动触点(movable contact),使常闭触点(normallyclosed contact)或常开触点(normally open contact)分离或闭合,达到切断或接通电路的目的。它适用于起动或控制三相感应电动机和其它用电设备。Alternating Current Contactor (Alternating Current Contactor) is a low-voltage electrical appliance that is widely used. As of 2015, there are more than one billion AC contactors running online in my country, and the number is increasing at an annual rate of 80 million. Its working principle is to use the electromagnet to drive the movable contact to separate or close the normally closed contact or normally open contact, so as to cut off or connect the circuit. It is suitable for starting or controlling three-phase induction motors and other electrical equipment.
图1为常规交流接触器的工作原理图。这种常规的交流接触器主要由动铁芯、静铁芯、励磁线圈、复位弹簧、动触点、常闭触点、常开触点所组成。当励磁线圈接通AC220V、AC110V或AC380V电压(以下通称AC220V、AC110V或AC380V为AC电压或励磁电源)时,动铁芯受励磁线圈产生的磁力的作用而与静铁芯闭合,与动铁芯联动的动触点也随之与常开触点闭合,外电路便通过此常开触点而接通;当励磁线圈上的AC电压断开时,动铁芯失磁并受复位弹簧的作用而与静铁芯分离,常开触点复位断开,外电路便随之被切断。Figure 1 is a working principle diagram of a conventional AC contactor. This conventional AC contactor is mainly composed of a moving iron core, a static iron core, an excitation coil, a return spring, a moving contact, a normally closed contact, and a normally open contact. When the excitation coil is connected to AC220V, AC110V or AC380V voltage (hereinafter referred to as AC220V, AC110V or AC380V as AC voltage or excitation power supply), the moving iron core is closed to the static iron core by the magnetic force generated by the excitation coil, and is connected to the moving iron core. The linked moving contact is also closed with the normally open contact, and the external circuit is connected through the normally open contact; when the AC voltage on the excitation coil is disconnected, the moving iron core loses its magnetism and is acted by the return spring But separated from the static iron core, the normally open contact is reset and disconnected, and the external circuit is cut off accordingly.
这种常规的交流接触器的工作过程可分为“吸合”、“吸持”、“复位”三个阶段:The working process of this conventional AC contactor can be divided into three stages: "pulling", "holding" and "resetting":
1、吸合:励磁线圈与AC电压接通,动、静铁芯吸合。在此阶段,为克服动铁芯的惯性和复位弹簧的弹力,励磁电源必须提供较大的功率(以下称此功率为“吸合功率”),动、静铁芯才能互相吸合。1. Pull-in: The excitation coil is connected to the AC voltage, and the moving and static iron cores are pulled together. At this stage, in order to overcome the inertia of the moving iron core and the elastic force of the return spring, the excitation power supply must provide a large power (hereinafter referred to as the "pulling power"), so that the moving and static iron cores can attract each other.
2、吸持:励磁线圈继续与AC电压接通,动、静铁芯继续保持吸合的状态。在此阶段,励磁电源只须提供较小的功率(以下称此功率为“吸持功率”),动、静铁芯也能继续吸合。若在此阶段,励磁电源提供过大的吸持功率,将造成电能浪费并导致交流接触器不应有的发热升温;2. Holding: The excitation coil continues to be connected to the AC voltage, and the moving and static iron cores continue to maintain the state of attraction. At this stage, the excitation power supply only needs to provide a small power (hereinafter referred to as "holding power"), and the moving and static iron cores can also continue to attract. If at this stage, the excitation power supply provides excessive holding power, it will cause waste of electric energy and lead to undue heating of the AC contactor;
3、复位:励磁线圈断开AC电压,动、静铁芯“复位”分离。3. Reset: The excitation coil is disconnected from the AC voltage, and the moving and static iron cores are "reset" separated.
交流接触器的用途千差万别,结构也千差万别,但它们的工作原理均与图1相同。AC contactors have different purposes and structures, but their working principles are the same as those shown in Figure 1.
常规的交流接触器由于吸合与吸持阶段励磁线圈中均通以相同的AC电压,In conventional AC contactors, the same AC voltage is passed through the excitation coil in both the pull-in and hold stages.
因此存在以下的严重缺点:Therefore there are the following serious disadvantages:
1、无谓的耗电:前已述,在吸合和吸持阶段,常规的交流接触器的励磁线圈中均通以“相同的”AC电压,使吸持功率过大,造成了无谓的电能损耗;1. Unnecessary power consumption: As mentioned above, in the pull-in and hold stages, the "same" AC voltage is passed through the excitation coil of the conventional AC contactor, which makes the hold power too large, resulting in unnecessary electric energy loss;
2、发热:无谓的电能损耗所产生的恶果是“升温发热”,严重时,甚至会烧毁常规的交流接触器的励磁线圈;2. Heating: The evil result of unnecessary power loss is "heating and heating". In severe cases, it will even burn the excitation coil of the conventional AC contactor;
3、存在烦人的交流噪声。3. There is annoying humming noise.
针对常规交流接触器存在的严重缺点,电子、电器行业内的技术人员研究、设计了多种用于改善常规交流接触器性能的“节电线路”、“节电器”、“节能交流接触器”——以下统称为“现有技术”。Aiming at the serious shortcomings of conventional AC contactors, technicians in the electronics and electrical industry have researched and designed a variety of "power-saving circuits", "power savers" and "energy-saving AC contactors" to improve the performance of conventional AC contactors. - Hereinafter collectively referred to as "existing technology".
上述的现有技术的确为改善常规交流接触器的性能,作出了有益的探索并取得了一定的成就,但普遍存在以下的缺陷:未设“瞬变电压(voltagetransient)”抑止措施,没有“抑止瞬变电压”的功能。The above-mentioned prior art has indeed made useful explorations and achieved certain achievements in order to improve the performance of conventional AC contactors, but generally has the following defects: no "transient voltage (voltage transient)" suppression measures, no "suppression Transient voltage" function.
交流接触器的负载例如电动机在启动或关断瞬间,会产生电压值很高的自感电动势(self induction electromotive force)——以下统称为“瞬变电压”。因为所述的“现有技术”未设“瞬变电压”抑止措施,所以,“瞬变电压”会通过AC电压输入端口窜入“现有技术”所指的“节能交流接触器”中,其中的电容、晶闸管等器件可能因此而击穿损坏!The load of the AC contactor, such as the motor, will generate a self-induction electromotive force (self induction electromotive force) with a high voltage value at the moment of starting or shutting down - hereinafter collectively referred to as "transient voltage". Because the "prior art" does not have "transient voltage" suppression measures, the "transient voltage" will enter the "energy-saving AC contactor" referred to in the "prior art" through the AC voltage input port, The capacitors, thyristors and other devices may be damaged due to breakdown!
这就是现有技术所指的“节能交流接触器”多数停留在纸面,鲜获应用的原因之一。This is one of the reasons why most of the "energy-saving AC contactors" referred to in the prior art remain on paper and are rarely used.
针对常规交流接触器和现有技术的现状,本发明要达到的目标是:“应用电子技术,改造传统产业”,设计一种电子线路尽量简单的、所用器件尽量少的、价格尽量低廉的、性能超过现有技术的、可以高效节电的“兼可抑止瞬变电压的单脉冲交流接触器”。Aiming at the conventional AC contactor and the current state of the prior art, the goal of the present invention is: "Apply electronic technology to transform traditional industries", design a simple electronic circuit, use as few components as possible, and be as cheap as possible. It is a "single-pulse AC contactor capable of suppressing transient voltage" that surpasses the existing technology and can save electricity efficiently.
发明内容Contents of the invention
一种兼可抑止瞬变电压的单脉冲交流接触器,包括由动触点MC、常闭触点NC、常开触点NO、动铁芯M、静铁芯G、复位弹簧F、励磁线圈L所组成的常规交流接触器及电子单元100两部份,其特征在于:所述的电子单元100由瞬变电压抑制二极管TVS、AC-DC转换电路101、单个脉冲发生电路102、开关电路103、电桥电路104、降压电路105组成,其中,所述的瞬变电压抑制二极管TVS与所述的AC-DC转换电路101相并联、一端与AC电压的P1端相连接、另一端与AC电压的P2端相连接;所述的AC-DC转换电路101输出的DC电压为Vcc;所述的单个脉冲发生电路102的3端与Vcc电压的正端相连接、4端与开关电路103的5端相连接;所述的开关电路103的6端与电桥电路104的DC2端相连接;所述的电桥电路104的AC1端与AC电压的P1端相连接、DC1端与所述的励磁线圈L的A1端相连接、DC2端与所述的励磁线圈L的A2端相连接;所述的降压电路105的7端与所述的电桥电路104的AC2端相连接;所述的AC-DC转换电路101输出的DC电压Vcc之负端及单个脉冲发生电路102、开关电路103、降压电路105各自的一端均与AC电压的P2端相连接。A single-pulse AC contactor capable of suppressing transient voltages, including a moving contact MC, a normally closed contact NC, a normally open contact NO, a moving iron core M, a static iron core G, a return spring F, and an excitation coil The conventional AC contactor and electronic unit 100 composed of L are characterized in that: the electronic unit 100 is composed of a transient voltage suppression diode TVS, an AC-DC conversion circuit 101, a single pulse generating circuit 102, and a switching circuit 103 , a bridge circuit 104, and a step-down circuit 105, wherein the transient voltage suppression diode TVS is connected in parallel with the AC-DC conversion circuit 101, one end is connected to the P1 end of the AC voltage, and the other end is connected to the AC The P2 terminal of the voltage is connected; the DC voltage output by the AC-DC conversion circuit 101 is Vcc; the 3-terminal of the single pulse generating circuit 102 is connected with the positive terminal of the Vcc voltage, and the 4-terminal is connected with the positive terminal of the switch circuit 103 5 ends are connected; the 6 ends of the switch circuit 103 are connected with the DC2 end of the bridge circuit 104; the AC1 end of the bridge circuit 104 is connected with the P1 end of the AC voltage, and the DC1 end is connected with the described The A1 end of the excitation coil L is connected, and the DC2 end is connected with the A2 end of the excitation coil L; the 7-end of the step-down circuit 105 is connected with the AC2 end of the bridge circuit 104; The negative end of the DC voltage Vcc output by the AC-DC conversion circuit 101 and one end of each of the single pulse generating circuit 102, the switch circuit 103, and the step-down circuit 105 are all connected to the P2 end of the AC voltage.
所述的电子单元100与常规交流接触器按以上所述的方式相组合,即可组成本发明所指的“兼可抑止瞬变电压的单脉冲交流接触器”。The electronic unit 100 is combined with the conventional AC contactor in the above-mentioned manner to form the "single-pulse AC contactor capable of suppressing transient voltage" in the present invention.
所述的单个脉冲发生电路102可以采用多种电路结构,本发明优选了以下的一种:其由第一电阻R1、第二电阻R2、第一电容C1、集成时基电路IC、3端、4端组成;其中,3端与所述的AC-DC转换电路101输出的DC电压Vcc的正端相连接;第一电阻R1的一端与3端相连接,另一端与第一电容C1的一端、第二电阻R2的一端、集成时基电路IC的6脚、2脚均相连接;集成时基电路IC的8脚、4脚均与3端相连接、3脚与4端相连接;所述的第一电容C1的另一端、第二电阻R2的另一端、集成时基电路IC的1脚均与AC电压的P2端相连接。Described single pulse generation circuit 102 can adopt multiple circuit structures, and the present invention preferably following a kind of: it is made up of first resistor R1, second resistor R2, first capacitor C1, integrated time base circuit IC, 3 terminals, Composed of 4 terminals; wherein, 3 terminals are connected to the positive terminal of the DC voltage Vcc output by the AC-DC conversion circuit 101; one terminal of the first resistor R1 is connected to the 3 terminal, and the other terminal is connected to one terminal of the first capacitor C1 1. One end of the second resistor R2 is connected to pin 6 and pin 2 of the integrated time base circuit IC; pin 8 and pin 4 of the integrated time base circuit IC are connected to terminal 3, and pin 3 is connected to terminal 4; The other end of the first capacitor C1, the other end of the second resistor R2, and the pin 1 of the integrated time base circuit IC are all connected to the P2 end of the AC voltage.
所述的单个脉冲发生电路102的工作特征为:在所述的交流接触器吸合、吸持、复位的工作周期内,其仅输出单个脉冲,并且,在所述的交流接触器吸合阶段,所述的集成时基电路IC的3脚输出高电平,为所述的单个脉冲之“占”的时域。The working characteristics of the single pulse generating circuit 102 are: in the working cycle of the AC contactor pull-in, hold and reset, it only outputs a single pulse, and, in the AC contactor pull-in phase , pin 3 of the integrated time base circuit IC outputs a high level, which is the "occupancy" time domain of the single pulse.
在所述的单个脉冲发生电路102中,所述的集成时基电路IC选用555集成时基电路,根据其工作特征,所述的555集成时基电路可以用三极管、集成运算放大器代替;In the single pulse generating circuit 102, the integrated time base circuit IC is a 555 integrated time base circuit, and according to its operating characteristics, the 555 integrated time base circuit can be replaced by a triode or an integrated operational amplifier;
所述的开关电路103可以采用多种电路结构,本发明优选了以下的电路结构:其由第三电阻R3、第五二极管D5、场效应管FET(Field Effect Transistor,FET)、5端、6端组成;其中,所述的第三电阻R3一端与5端相连接,另一端与所述的场效应管FET的闸极相连接;场效应管FET的漏极与所述的第五二极管D5的负极相连接、源极与与AC电压的P2端相连接;第五二极管D5的正极与6端相连接。Described switch circuit 103 can adopt multiple circuit structure, and the present invention preferably following circuit structure: it is made up of the 3rd resistance R3, the 5th diode D5, Field Effect Transistor FET (Field Effect Transistor, FET), 5 terminals , 6 terminals; wherein, one end of the third resistor R3 is connected to the 5 terminal, and the other end is connected to the gate of the field effect transistor FET; the drain of the field effect transistor FET is connected to the fifth The cathode of the diode D5 is connected to the terminal P2 of the AC voltage; the anode of the fifth diode D5 is connected to the terminal 6 .
所述的场效应管FET可以用其他开关器件例如单向晶体闸流管(SiliconControlled Rectifier,SCR)、双向晶体闸流管(Triode AC Switch,TRIAC)、绝缘栅双极型晶体管(Insulatend Gate Bipolar Transistor,IGBT)、电子注入增强栅晶体管(Injection Enhanced Gate Tansistor,IEGT)、静电感应晶闸管(Static InductionThyristor,SITH)或开关三极管代替。The field effect transistor FET can use other switching devices such as a unidirectional thyristor (Silicon Controlled Rectifier, SCR), a bidirectional thyristor (Triode AC Switch, TRIAC), an insulated gate bipolar transistor (Insulated Gate Bipolar Transistor) , IGBT), electron injection enhanced gate transistor (Injection Enhanced Gate Tansistor, IEGT), static induction thyristor (Static Induction Thyristor, SITH) or switching triode instead.
所述的电桥电路104可以采用多种电路结构,本发明优选了以下的电路结构:其由第一二极管D1、第二二极管D2、第三二极管D3、第四二极管D4、AC1端、AC2端、DC1端、DC2端组成,其中,第一二极管D1的负极、第二二极管D2的正极均与AC1端相连接;第三二极管D3的正极、第一二极管D1的正极均与DC2端相连接;第二二极管D2的负极、第四二极管D4的负极均与DC1端相连接;第三二极管D3的负极、第四二极管D4的正极均与AC2端相连接。Described electric bridge circuit 104 can adopt multiple circuit structure, and the present invention preferably following circuit structure: it is made up of first diode D1, second diode D2, the 3rd diode D3, the 4th diode Tube D4, AC1 terminal, AC2 terminal, DC1 terminal, DC2 terminal, wherein, the cathode of the first diode D1 and the anode of the second diode D2 are connected to the AC1 terminal; the anode of the third diode D3 1. The anodes of the first diode D1 are all connected to the DC2 terminal; the negative poles of the second diode D2 and the fourth diode D4 are all connected to the DC1 terminal; the negative poles of the third diode D3, the first diode D3 The anodes of the four diodes D4 are all connected to the AC2 terminal.
所述的降压电路105也可以采用多种电路结构,本发明优选了以下的电路结构:其由第二电容C2、7端组成;并且,所述的第二电容C2一端与所述的7端相连接、另一端与AC电压的P2端相连接。The step-down circuit 105 can also adopt various circuit structures, and the present invention preferably adopts the following circuit structure: it is composed of the second capacitor C2 and 7 terminals; and, one terminal of the second capacitor C2 is connected to the 7 terminals The other end is connected to the P2 end of the AC voltage.
应用本发明,可以取得以下有益效果:Apply the present invention, can obtain following beneficial effect:
1、高效节电:1. High efficiency and power saving:
为了说明本发明高效的节电效率,我们做了以下测试:In order to illustrate the high power-saving efficiency of the present invention, we have done the following tests:
(1)、先测常规交流接触器的耗电功率:市售的CJX2—3201型交流接触器:为4.7W;(1) First measure the power consumption of conventional AC contactors: commercially available CJX2-3201 AC contactors: 4.7W;
(2)、再测按本发明的技术方案:上述市售的CJX2—3201型交流接触器加本发明的电子单元100组成的本发明所指的“兼可抑止瞬变电压的单脉冲交流接触器”的耗电功率:为0.3W;(2), test again by the technical scheme of the present invention: the above-mentioned commercially available CJX2-3201 type AC contactor adds the electronic unit 100 of the present invention to form the meaning of the present invention " double-pulse AC contact that can suppress transient voltage The power consumption of the device: 0.3W;
实测结果表明,与市售的CJX2—3201型交流接触器相比较,本发明的节电效率可达93.6%。The measured results show that compared with the commercially available CJX2-3201 AC contactor, the power saving efficiency of the present invention can reach 93.6%.
2、寂静无噪:2. Quiet and noiseless:
本发明所指的“兼可抑止瞬变电压的单脉冲交流接触器”运行时寂静无可闻噪声。The "single-pulse AC contactor capable of suppressing transient voltage" referred to in the present invention is quiet and has no audible noise during operation.
市售的CJX2—3201型交流接触器运行时有明显可闻的交流噪声。The commercially available CJX2-3201 AC contactor has obvious and audible AC noise during operation.
3、低热运行:本发明具有高效节电的功能,节约了电能,运行时必然低热。3. Low heat operation: the present invention has the function of high efficiency and power saving, saves electric energy, and must run with low heat.
4、节省材料:应用本发明,可以减少励磁线圈L的圈数。实测表明,将上述市售的CJX2—3201型交流接触器之励磁线圈L的圈数拆去800圈,本发明所指的“兼可抑止瞬变电压的单脉冲交流接触器”仍可保持“高效节电、寂静无噪、低热运行”的优良性能。发挥本发明的此优点,可使交流接触器减少昂贵的漆包铜线的消耗量。4. Material saving: the number of turns of the excitation coil L can be reduced by applying the present invention. The actual measurement shows that the number of turns of the exciting coil L of the above-mentioned commercially available CJX2-3201 AC contactor is removed by 800 turns, and the "single-pulse AC contactor capable of suppressing transient voltage" referred to in the present invention can still maintain " High efficiency, power saving, quiet and noiseless, low heat operation" excellent performance. By utilizing the advantage of the present invention, the AC contactor can reduce the consumption of expensive enamelled copper wires.
5、具有抑止瞬变电压的功能,可以保护本发明免遭瞬变电压的损害,从而,确保本发明长期可靠运行。5. It has the function of suppressing transient voltage, which can protect the present invention from the damage of transient voltage, thereby ensuring the long-term reliable operation of the present invention.
简言之:应用本发明,可以创新制造“节能、降耗、静噪、可靠运行”的交流接触器。In short: the application of the present invention can innovatively manufacture AC contactors with "energy saving, consumption reduction, quiet noise and reliable operation".
附图说明Description of drawings
图1为常规交流接触器的工作原理图;Figure 1 is a working principle diagram of a conventional AC contactor;
图2为本发明的原理方框图;Fig. 2 is a schematic block diagram of the present invention;
图3为实施例1的电路原理图;Fig. 3 is the schematic circuit diagram of embodiment 1;
图4a为AC电压波形图;Figure 4a is an AC voltage waveform diagram;
图4b为单个脉冲发生电路102输出的脉冲波形图。FIG. 4 b is a pulse waveform diagram output by a single pulse generating circuit 102 .
具体实施方式Detailed ways
下面结合附图,说明本发明的实施方式。Below in conjunction with accompanying drawing, illustrate the embodiment of the present invention.
图2为本发明的原理方框图,图3为实施例1的电路原理图。图2中:L为常规交流接触器中的励磁线圈,A1、A2为其之两个连接端口;虚线方框100表示本发明的电子单元100。Fig. 2 is a schematic block diagram of the present invention, and Fig. 3 is a schematic circuit diagram of Embodiment 1. In FIG. 2 : L is the excitation coil in a conventional AC contactor, and A1 and A2 are its two connection ports; the dotted line box 100 represents the electronic unit 100 of the present invention.
结合图1、图2;一种兼可抑止瞬变电压的单脉冲交流接触器,包括由动触点MC、常闭触点NC、常开触点NO、动铁芯M、静铁芯G、复位弹簧F、励磁线圈L所组成的常规交流接触器及电子单元100两部份,其特征在于:所述的电子单元100由瞬变电压抑制二极管TVS、AC-DC转换电路101、单个脉冲发生电路102、开关电路103、电桥电路104、降压电路105组成,其中,所述的瞬变电压抑制二极管TVS与所述的AC-DC转换电路101相并联、一端与AC电压的P1端相连接、另一端与AC电压的P2端相连接;所述的AC-DC转换电路101输出的DC电压为Vcc;所述的单个脉冲发生电路102的3端与Vcc电压的正端相连接、4端与开关电路103的5端相连接;所述的开关电路103的6端与电桥电路104的DC2端相连接;所述的电桥电路104的AC1端与AC电压的P1端相连接、DC1端与所述的励磁线圈L的A1端相连接、DC2端与所述的励磁线圈L的A2端相连接;所述的降压电路105的7端与所述的电桥电路104的AC2端相连接;所述的AC-DC转换电路101输出的DC电压Vcc之负端及单个脉冲发生电路102、开关电路103、降压电路105各自的一端均与AC电压的P2端相连接。Combined with Figure 1 and Figure 2; a single-pulse AC contactor capable of suppressing transient voltages, including a moving contact MC, a normally closed contact NC, a normally open contact NO, a moving iron core M, and a static iron core G , a return spring F, and an excitation coil L to form a conventional AC contactor and an electronic unit 100, characterized in that the electronic unit 100 is composed of a transient voltage suppression diode TVS, an AC-DC conversion circuit 101, a single Generating circuit 102, switch circuit 103, bridge circuit 104, and step-down circuit 105, wherein, the transient voltage suppression diode TVS is connected in parallel with the AC-DC conversion circuit 101, and one end is connected to the P1 end of the AC voltage The other end is connected to the P2 end of the AC voltage; the DC voltage output by the AC-DC conversion circuit 101 is Vcc; the 3 ends of the single pulse generating circuit 102 are connected to the positive end of the Vcc voltage, Terminal 4 is connected to terminal 5 of the switch circuit 103; terminal 6 of the switch circuit 103 is connected to terminal DC2 of the bridge circuit 104; terminal AC1 of the bridge circuit 104 is connected to terminal P1 of the AC voltage , DC1 end is connected with the A1 end of the excitation coil L, and the DC2 end is connected with the A2 end of the excitation coil L; the 7 ends of the step-down circuit 105 are connected with the bridge circuit 104 The AC2 terminal is connected; the negative terminal of the DC voltage Vcc output by the AC-DC conversion circuit 101 and one terminal of the single pulse generating circuit 102, the switch circuit 103, and the step-down circuit 105 are all connected to the P2 terminal of the AC voltage.
所述的电子单元100与常规交流接触器按以上所述的方式相组合,即可组成本发明所指的“兼可抑止瞬变电压的单脉冲交流接触器”。The electronic unit 100 is combined with the conventional AC contactor in the above-mentioned manner to form the "single-pulse AC contactor capable of suppressing transient voltage" in the present invention.
结合图3:在实施例1中:In conjunction with Fig. 3: in embodiment 1:
第一电阻R1、第二电阻R2、第一电容C1、集成时基电路IC、3端、4端组成了本实施例1的单个脉冲发生电路102;其中,3端与所述的AC-DC转换电路101输出的DC电压Vcc的正端相连接;第一电阻R1的一端与3端相连接,另一端与第一电容C1的一端、第二电阻R2的一端、集成时基电路IC的6脚、2脚均相连接;集成时基电路IC的8脚、4脚均与3端相连接、3脚与4端相连接;所述的第一电容C1的另一端、第二电阻R2的另一端、集成时基电路IC的1脚均与AC电压的P2端相连接。The first resistor R1, the second resistor R2, the first capacitor C1, the integrated time base circuit IC, the 3 terminals, and the 4 terminals constitute the single pulse generating circuit 102 of the first embodiment; wherein, the 3 terminals are connected to the AC-DC The positive terminal of the DC voltage Vcc output by the conversion circuit 101 is connected; one terminal of the first resistor R1 is connected to the terminal 3, and the other terminal is connected to one terminal of the first capacitor C1, one terminal of the second resistor R2, and 6 terminals of the integrated time base circuit IC. Both pins and 2 pins are connected; 8 pins and 4 pins of the integrated time base circuit IC are connected to 3 terminals, and 3 pins are connected to 4 terminals; the other end of the first capacitor C1 and the second resistor R2 The other end, pin 1 of the integrated time base circuit IC is connected with the P2 end of the AC voltage.
所述的集成时基电路IC选用555集成时基电路,根据其工作特征,所述的555集成时基电路可以用三极管、集成运算放大器代替。The integrated time base circuit IC is a 555 integrated time base circuit, and according to its working characteristics, the 555 integrated time base circuit can be replaced by a triode or an integrated operational amplifier.
第三电阻R3、第五二极管D5、场效应管FET、5端、6端组成了本实施例1的开关电路103;其中,所述的第三电阻R3一端与5端相连接,另一端与所述的场效应管FET的闸极相连接;场效应管FET的漏极与所述的第五二极管D5的负极相连接、源极与与AC电压的P2端相连接;第五二极管D5的正极与6端相连接。The third resistor R3, the fifth diode D5, the field effect transistor FET, the 5-terminal, and the 6-terminal constitute the switch circuit 103 of the first embodiment; wherein, one terminal of the third resistor R3 is connected to the 5-terminal, and the other One end is connected to the gate of the field effect transistor FET; the drain of the field effect transistor FET is connected to the cathode of the fifth diode D5, and the source is connected to the P2 terminal of the AC voltage; The anode of five diodes D5 is connected with terminal 6.
本专业的人员应该清楚:所述的场效应管FET可以用其他开关器件例如单向晶体闸流管、双向晶体闸流管、绝缘栅双极型晶体管、电子注入增强栅晶体管、静电感应晶闸管或开关三极管代替。It should be clear to those skilled in the art that the field effect transistor FET described above can use other switching devices such as unidirectional thyristors, bidirectional thyristors, insulated gate bipolar transistors, electron injection enhanced gate transistors, static induction thyristors or switches triode instead.
第一二极管D1、第二二极管D2、第三二极管D3、第四二极管D4、AC1端、AC2端、DC1端、DC2端组成了本实施例1的电桥电路104;其中,第一二极管D1的负极、第二二极管D2的正极均与AC1端相连接;第三二极管D3的正极、第一二极管D1的正极均与DC2端相连接;第二二极管D2的负极、第四二极管D4的负极均与DC1端相连接;第三二极管D3的负极、第四二极管D4的正极均与AC2端相连接。The first diode D1, the second diode D2, the third diode D3, the fourth diode D4, the AC1 terminal, the AC2 terminal, the DC1 terminal, and the DC2 terminal form the bridge circuit 104 of the first embodiment ; Wherein, the cathode of the first diode D1 and the anode of the second diode D2 are connected to the AC1 terminal; the anode of the third diode D3 and the anode of the first diode D1 are connected to the DC2 terminal ; The cathode of the second diode D2 and the cathode of the fourth diode D4 are both connected to the DC1 terminal; the cathode of the third diode D3 and the anode of the fourth diode D4 are both connected to the AC2 terminal.
在本实施例1中,所述的第一二极管D1、第二二极管D2、第三二极管D3、第四二极管D4、采用集成整流电挢。In the first embodiment, the first diode D1, the second diode D2, the third diode D3, and the fourth diode D4 are integrated rectifiers.
第二电容C2、7端组成了本实施例1的降压电路105;其中,所述的第二电容C2一端与所述的7端相连接、另一端与AC电压的P2端相连接。The second capacitor C2 and the terminal 7 constitute the step-down circuit 105 of the first embodiment; wherein, one terminal of the second capacitor C2 is connected to the terminal 7, and the other terminal is connected to the P2 terminal of the AC voltage.
结合图3、图4a、图4b:Combined with Figure 3, Figure 4a, Figure 4b:
t=t1时,AC电压接通,AC-DC转换电路101输出DC电压Vcc。此时,第一电容C1两端的电压即集成时基电路IC的2脚、6脚上的电压Vi=0<1/3Vcc<2/3Vcc,集成时基电路IC的3脚上的电压V3为高电平,即V3≈Vcc。When t=t1, the AC voltage is turned on, and the AC-DC conversion circuit 101 outputs a DC voltage Vcc. At this time, the voltage at both ends of the first capacitor C1 is the voltage Vi=0<1/3Vcc<2/3Vcc on pin 2 and pin 6 of the integrated time base circuit IC, and the voltage V3 on pin 3 of the integrated time base circuit IC is High level, that is, V3≈Vcc.
在t1~t3时域,所述的AC-DC转换电路101输出的DC电压Vcc通过第一电阻R1对第一电容C1充电,第一电容C1上的电压Vi不断地上升。In the time domain from t1 to t3, the DC voltage Vcc output by the AC-DC conversion circuit 101 charges the first capacitor C1 through the first resistor R1, and the voltage Vi on the first capacitor C1 continuously rises.
至t=t3时,第一电容C1上的电压即集成时基电路IC的6脚、2脚上的电压Vi>2/3Vcc>1/3Vcc,集成时基电路IC的3脚上的电压V3变为低电平,即V3≈0。When t=t3, the voltage on the first capacitor C1 is the voltage Vi on pin 6 and pin 2 of the integrated time base circuit IC > 2/3Vcc > 1/3Vcc, and the voltage on pin 3 of the integrated time base circuit IC is V3 Become low level, that is, V3≈0.
在t3~t4时域,第一电容C1上的电压即集成时基电路IC的6脚、2脚上的电压Vi仍为Vi>2/3Vcc>1/3Vcc状态,集成时基电路IC的3脚上的电压V3仍为低电平,仍然为V3≈0的状态。In the time domain from t3 to t4, the voltage on the first capacitor C1, that is, the voltage Vi on pin 6 and pin 2 of the integrated time base circuit IC is still in the state of Vi>2/3Vcc>1/3Vcc, and 3 of the integrated time base circuit IC The voltage V3 on the pin is still at a low level, and is still in the state of V3≈0.
综上分析可知:集成时基电路IC的3脚上的电压V3为:t1~t3时域,为脉冲占的时域,其为高电平;t3~t4时域,为脉冲空的时域,其为低电平。其脉冲波形由图4b表示。From the above analysis, it can be seen that the voltage V3 on pin 3 of the integrated time base circuit IC is: t1~t3 time domain, which is the time domain occupied by the pulse, which is high level; t3~t4 time domain, which is the pulse empty time domain , which is low. Its pulse waveform is represented by Fig. 4b.
根据以上的分析,再结合图3、图4a、图4b,下面,阐述本实施例1的工作过程:According to the above analysis, in conjunction with Fig. 3, Fig. 4a, Fig. 4b, below, set forth the working process of the present embodiment 1:
1、吸合:1. Suction:
t=t1时,AC电压接通,所述的V3为高电平,其经第三电阻R3分压后触发场效应管FET导通。AC电压通过场效应管FET为本实施例1提供“吸合功率”。When t=t1, the AC voltage is turned on, and the V3 is at a high level, which triggers the conduction of the field effect transistor FET after being divided by the third resistor R3. The AC voltage provides "pull-in power" for Embodiment 1 through the field effect transistor FET.
在P1为正、P2为负的AC电压正半周,励磁线圈L中的电流i沿着P1—AC1端—D2—DC1端—A1—励磁线圈L—A2—DC2端—6端—D5—场效应管FET—P2的路径流通,所述的励磁线圈L充电储能。In the positive half cycle of the AC voltage when P1 is positive and P2 is negative, the current i in the excitation coil L follows the direction of P1—AC1 terminal—D2—DC1 terminal—A1—excitation coil L—A2—DC2 terminal—6 terminal—D5—field The path of the effect tube FET-P2 flows through, and the excitation coil L charges and stores energy.
动铁芯M受到励磁线圈L所产生的电磁力的作用而开始“吸合起动”。The moving iron core M is subjected to the action of the electromagnetic force generated by the exciting coil L, and starts to "pull in and start".
在P1为负、P2为正的AC电压负半周,第五二极管D5截止。由于所述的励磁线圈L中的电流i不能突变,其将沿着以下两条路径继续流通——称“续流”,或称励磁线圈L放电释能:第一条路径:A1—励磁线圈L—A2—DC2端—D1—AC1端—D2—DC1端—A1;第二条路径:A1—励磁线圈L—A2—DC2端—D3—AC2端—D4—DC1端—A1。动铁芯M受到“续流”电流所产生的电磁力的作用而继续做“吸合起动”的动作。In the negative half cycle of the AC voltage when P1 is negative and P2 is positive, the fifth diode D5 is cut off. Since the current i in the excitation coil L cannot be mutated, it will continue to flow along the following two paths - called "freewheeling", or the discharge of the excitation coil L: the first path: A1—excitation coil L—A2—DC2 terminal—D1—AC1 terminal—D2—DC1 terminal—A1; the second path: A1—excitation coil L—A2—DC2 terminal—D3—AC2 terminal—D4—DC1 terminal—A1. The moving iron core M is affected by the electromagnetic force generated by the "freewheeling" current and continues to perform the action of "pulling in and starting".
t=t2时,动铁芯M与静铁芯G闭合,所述的“兼可抑止瞬变电压的单脉冲交流接触器”完成吸合过程并进入吸持阶段。When t=t2, the moving iron core M and the static iron core G are closed, and the "single-pulse AC contactor capable of suppressing transient voltage" completes the pull-in process and enters the hold phase.
2、吸持:2. Holding:
在t2~t3时域,V3仍为高电平,所述的场效应管FET仍继续导通;至t=t3时,V3变为低电平,所述的场效应管FET关断。此t2~t3时域的电流i起到了巩固所述的“兼可抑止瞬变电压的单脉冲交流接触器”吸合状态的作用。In the time domain from t2 to t3, V3 is still at high level, and the field effect transistor FET is still turned on; when t=t3, V3 becomes low level, and the field effect transistor FET is turned off. The current i in the time domain from t2 to t3 plays a role in consolidating the pull-in state of the "single-pulse AC contactor that can also suppress transient voltage".
再结合图3,所述的场效应管FET在t=t3时关断后,AC电压经第二电容C2降压后为所述的“兼可抑止瞬变电压的单脉冲交流接触器”提供吸持功率。In combination with Fig. 3, after the field effect transistor FET is turned off at t=t3, the AC voltage is stepped down by the second capacitor C2 to provide the "single-pulse AC contactor capable of suppressing transient voltage" holding power.
在t3~t4时域:In the t3~t4 time domain:
当AC电压为P1为正、P2为负的正半周时,励磁线圈L中的“吸持电流”i沿着P1—AC1端—D2—DC1端—A1—励磁线圈L—A2—DC2端—D3—AC2端—7端—第二电容C2(降压)—P2的路径流通;When the AC voltage is the positive half cycle when P1 is positive and P2 is negative, the "holding current" i in the excitation coil L is along the direction of P1—AC1 terminal—D2—DC1 terminal—A1—excitation coil L—A2—DC2 terminal— D3—AC2 terminal—7 terminal—the second capacitor C2 (step-down)—the path flow of P2;
当AC电压为P1为负、P2为正的负半周时,励磁线圈L中的“吸持电流”i沿着P2—第二电容C2(降压)—7端—AC2端—D4—DC1端—A1—励磁线圈L—A2—DC2端—D1—AC1端—P1的路径流通。When the AC voltage is the negative half cycle when P1 is negative and P2 is positive, the "holding current" i in the excitation coil L goes along P2—second capacitor C2 (buck)—7 terminal—AC2 terminal—D4—DC1 terminal —A1—excitation coil L—A2—DC2 end—D1—AC1 end—P1 path circulation.
只须调整第二电容C2的值,就可调整“吸持电流”或“吸持功率”,以达到下的二个目的:Only by adjusting the value of the second capacitor C2, the "holding current" or "holding power" can be adjusted to achieve the following two purposes:
(1)、使所述的“兼可抑止瞬变电压的单脉冲交流接触器”可靠吸持;(1) Make the "single-pulse AC contactor capable of suppressing transient voltage" reliable hold;
(2)、以尽可能低的“吸持功率”实现上述第一个目的。(2) Realize the above-mentioned first objective with the lowest possible "holding power".
3、复位3. Reset
t=t4时,AC电压关断,励磁线圈L中的“吸持电流”i沿着A1—励磁线圈L—A2—DC2端—D1—AC1端—D2—DC1端—A1和A1—励磁线圈L—A2—DC2端—D3—AC2端—D4—DC1端—A1二条路径“续流”并逐步减小至零,所述的“兼可抑止瞬变电压的单脉冲交流接触器”复位。When t=t4, the AC voltage is turned off, and the "holding current" i in the excitation coil L is along A1—excitation coil L—A2—DC2 terminal—D1—AC1 terminal—D2—DC1 terminal—A1 and A1—excitation coil L—A2—DC2 terminal—D3—AC2 terminal—D4—DC1 terminal—A1 two paths "freewheel" and gradually reduce to zero, and the "single pulse AC contactor that can also suppress transient voltage" is reset.
t=t5时,AC电压重新接通,本实施例1所指的“兼可抑止瞬变电压的单脉冲交流接触器”再次通电,重新进入“吸合”、“吸持”、“复位”的工作周期中。When t=t5, the AC voltage is turned on again, and the "single-pulse AC contactor capable of suppressing transient voltage" referred to in Embodiment 1 is energized again, and re-enters "pulling", "holding" and "resetting". in the working cycle.
综上所述可知:In summary, we can see that:
1、所述的单个脉冲发生电路102的工作特征为:在所述的交流接触器吸合、吸持、复位的工作周期内,其仅输出单个脉冲,并且,所述的交流接触器的工作状态受所述的“单脉冲”控制:在所述的交流接触器吸合阶段,所述的集成时基电路IC的3脚输出高电平,为所述的单个脉冲之“占”的时域;在所述的交流接触器吸持阶段,所述的集成时基电路IC的3脚输出低电平,为所述的单个脉冲之“空”的时域。1. The working characteristics of the single pulse generating circuit 102 are: in the working cycle of the AC contactor pulling, holding and resetting, it only outputs a single pulse, and the operation of the AC contactor The state is controlled by the "single pulse": in the pull-in phase of the AC contactor, the pin 3 of the integrated time base circuit IC outputs a high level, which is the "account" time of the single pulse domain; in the holding phase of the AC contactor, pin 3 of the integrated time base circuit IC outputs a low level, which is the "empty" time domain of the single pulse.
2、所述的电桥电路104在本发明中兼具二种功能,第一,整流功能:将励磁线圈L中的电流整流成为直流;第二,续流功能:为励磁线圈L中的电流提供“续流”路径。2. The bridge circuit 104 has two functions in the present invention, the first, the rectification function: the current in the excitation coil L is rectified into direct current; the second, the freewheeling function: the current in the excitation coil L Provides a "freewheeling" path.
再结合图2、图3:本发明特征之一为:在AC电压的输入端设有瞬变电压抑制二极管TVS。所述的瞬变电压抑制二极管TVS起到了抑制外部“瞬变电压”作用。若遭受雷击时产生的瞬变电压或交流接触器的负载例如电动机启动、关断时的自感电动势产生的瞬变电压窜入本发明的电子单元100中,所述的电子单元100之中的器件例如集成时基电路IC、场效应管FET可能被击穿损坏。在AC电压的输入端设置瞬变电压抑制二极管TVS之后,当外部窜入的“瞬变电压”的电压值高于所述的瞬变电压抑制二极管TVS的击穿电压时,其等效为短路,本发明的电子单元100便得到了保护。Combined with FIG. 2 and FIG. 3 : one of the features of the present invention is: a transient voltage suppression diode TVS is provided at the input end of the AC voltage. The transient voltage suppression diode TVS plays the role of suppressing the external "transient voltage". If the transient voltage generated when being struck by lightning or the load of the AC contactor such as the transient voltage generated by the self-induced electromotive force when the motor starts and shuts off enters the electronic unit 100 of the present invention, the electronic unit 100 in the Devices such as integrated time base circuit IC, field effect tube FET may be damaged by breakdown. After the transient voltage suppression diode TVS is set at the input end of the AC voltage, when the voltage value of the "transient voltage" that enters from the outside is higher than the breakdown voltage of the transient voltage suppression diode TVS, it is equivalent to a short circuit , the electronic unit 100 of the present invention is protected.
以上阐述了本发明的技术方案,一切不脱离本发明的技术方案之实质的替代,都应在本发明的权利要求的范围内。The technical solution of the present invention has been described above, and all replacements that do not depart from the essence of the technical solution of the present invention should be within the scope of the claims of the present invention.
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CN103400724A (en) * | 2013-08-14 | 2013-11-20 | 宁波市镇海华泰电器厂 | Power saving and silencing AC contactor with thunder-proof function |
CN104103457A (en) * | 2014-08-18 | 2014-10-15 | 王稳忠 | Energy-saving and anti-shake controller circuit of contactor |
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US4344102A (en) * | 1980-09-18 | 1982-08-10 | Square D Company | Anti-telegraph control circuit for electromagnet coil |
CN103400724A (en) * | 2013-08-14 | 2013-11-20 | 宁波市镇海华泰电器厂 | Power saving and silencing AC contactor with thunder-proof function |
CN104103457A (en) * | 2014-08-18 | 2014-10-15 | 王稳忠 | Energy-saving and anti-shake controller circuit of contactor |
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