CN106090111B - A kind of adaptive damping hydraulic vibration damper used for vehicle with height adjusting system - Google Patents
A kind of adaptive damping hydraulic vibration damper used for vehicle with height adjusting system Download PDFInfo
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- CN106090111B CN106090111B CN201610454466.8A CN201610454466A CN106090111B CN 106090111 B CN106090111 B CN 106090111B CN 201610454466 A CN201610454466 A CN 201610454466A CN 106090111 B CN106090111 B CN 106090111B
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- 238000013016 damping Methods 0.000 title claims abstract description 120
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- 239000006096 absorbing agent Substances 0.000 claims abstract description 32
- 230000035939 shock Effects 0.000 claims abstract description 32
- 238000003860 storage Methods 0.000 claims abstract description 20
- 239000003921 oil Substances 0.000 claims description 24
- 230000001681 protective effect Effects 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 9
- 239000000725 suspension Substances 0.000 claims description 8
- 239000010727 cylinder oil Substances 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 4
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- 238000001514 detection method Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F13/00—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs
- F16F13/002—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising at least one fluid spring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G17/00—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
- B60G17/015—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/06—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using both gas and liquid
- F16F9/066—Units characterised by the partition, baffle or like element
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/3264—Arrangements for indicating, e.g. fluid level; Arrangements for checking dampers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/3292—Sensor arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/34—Special valve constructions; Shape or construction of throttling passages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2202/00—Indexing codes relating to the type of spring, damper or actuator
- B60G2202/20—Type of damper
- B60G2202/24—Fluid damper
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2222/00—Special physical effects, e.g. nature of damping effects
- F16F2222/12—Fluid damping
- F16F2222/126—Fluid damping using gases
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vehicle Body Suspensions (AREA)
- Fluid-Damping Devices (AREA)
Abstract
本发明提供一种带高度调节系统的可变阻尼汽车液压减振器,包括减振系统和高度调节系统;减振系统包括活塞杆、活塞头、弹簧组件、内筒、外筒和可变阻尼控制阀;高度调节系统包括空压机、空压机控制单元、前轴高度传感器、后轴高度传感器、压力传感器、信号控制中心、气缸头、气囊和气缸筒;内筒被活塞头分隔为有杆腔和无杆腔;外筒被内筒下端盖隔离为外筒储油腔和浮动活塞储油腔;可变阻尼控制阀的两个油口分别与外筒储油腔和无杆腔相通;浮动活塞隔离油液与空气弹簧室,油液通过可变阻尼控制阀和一系列的阻尼孔在无杆腔和有杆腔中来回循环,并配合高度调节系统在减振器被压缩或拉伸的同时做出相应的高度补偿,可获得良好的减振效果和乘用舒适性。
The invention provides a variable damping automotive hydraulic shock absorber with a height adjustment system, comprising a damping system and a height adjustment system; the damping system includes a piston rod, a piston head, a spring assembly, an inner cylinder, an outer cylinder and variable damping Control valve; the height adjustment system includes air compressor, air compressor control unit, front axle height sensor, rear axle height sensor, pressure sensor, signal control center, cylinder head, air bag and cylinder barrel; the inner barrel is divided into active Rod chamber and rodless chamber; the outer cylinder is separated by the lower end cover of the inner cylinder into the oil storage chamber of the outer cylinder and the oil storage chamber of the floating piston; the two oil ports of the variable damping control valve communicate with the oil storage chamber of the outer cylinder and the rodless chamber respectively The floating piston isolates the oil from the air spring chamber, and the oil circulates back and forth between the rodless chamber and the rod chamber through the variable damping control valve and a series of damping holes, and cooperates with the height adjustment system to compress or pull the shock absorber The corresponding height compensation can be made while stretching, which can obtain good vibration reduction effect and ride comfort.
Description
技术领域technical field
本发明属于汽车用减震器研究领域,具体涉及一种带高度调节系统的可变阻尼汽车液压减振器。The invention belongs to the research field of automobile shock absorbers, in particular to a variable damping automobile hydraulic shock absorber with a height adjustment system.
背景技术Background technique
车辆悬架和减振控制系统是汽车车架与车桥之间的连接纽带,是车身质量的承载者和振动衰减环节。汽车行驶过程中若遇到路面不平的情况时,车辆悬架、减振器承受并传递垂直方向的载荷,限制车身、车轮的振动频率以及强度。The vehicle suspension and vibration damping control system is the link between the car frame and the axle, and it is the carrier of the body mass and the link of vibration attenuation. If the road surface is uneven when the car is running, the vehicle suspension and shock absorber bear and transmit the load in the vertical direction, limiting the vibration frequency and strength of the body and wheels.
理想状态下,希望通过减振器活塞杆的往复运动限制车身的上下浮动来达到车身平稳行驶的效果,但是,实际上当路况较为恶劣或驾驶风格特殊时,活塞杆的浮动范围受到限制,车头就会出现“点头”或“翘首”的现象,对驾驶员的视线或车身避障造成影响。这时,对车辆悬架水平状态的调节就显得十分重要。Ideally, it is hoped that the reciprocating motion of the piston rod of the shock absorber can limit the up and down floating of the car body to achieve the effect of smooth running of the car body. However, in fact, when the road conditions are relatively bad or the driving style is special, the floating range of the piston rod is limited, and the front of the car There will be a phenomenon of "nodding" or "head up", which will affect the driver's line of sight or the obstacle avoidance of the vehicle body. At this time, it is very important to adjust the level state of the vehicle suspension.
到目前为止,申请号为CN105196825A的中国专利提出了一种汽车机械式空气悬架高度控制系统,主要包括储油筒和高度阀,该专利主要通过机械连杆实现高度控制,结构简单但其控制精度不高;申请号为CN104534007A的中国专利提出了高度阀内置式弹簧减振器总成,主要包括空气弹簧和减振器,该专利将高度阀内置于空气弹簧中配合减振器控制,但其减振器无法实现阻尼可变控制,减振模式单一。So far, the Chinese patent application number CN105196825A proposes a height control system for automotive mechanical air suspension, which mainly includes an oil storage tank and a height valve. This patent mainly realizes height control through a mechanical linkage. The precision is not high; the Chinese patent application number CN104534007A proposes a height valve built-in spring shock absorber assembly, which mainly includes an air spring and a shock absorber. In this patent, the height valve is built into the air spring to cooperate with the shock absorber control, but Its shock absorber cannot realize variable damping control, and the vibration reduction mode is single.
发明内容Contents of the invention
本发明的目的是针对上述问题提供一种带高度调节系统的可变阻尼汽车液压减振器,可以实现对车身高度的自动调节,同时实现阻尼系数的可变控制。The object of the present invention is to provide a variable damping automotive hydraulic shock absorber with a height adjustment system to solve the above problems, which can realize automatic adjustment of the vehicle body height and variable control of the damping coefficient at the same time.
本发明的技术方案是:一种带高度调节系统的可变阻尼汽车液压减振器,包括减振系统和高度调节系统;所述减振系统包括活塞杆、活塞头、弹簧组件、内筒、外筒和可变阻尼控制阀;所述高度调节系统包括空压机、空压机控制单元、前轴高度传感器、后轴高度传感器、压力传感器、信号控制中心、气缸头、气囊和气缸筒;The technical solution of the present invention is: a variable damping automotive hydraulic shock absorber with a height adjustment system, including a vibration reduction system and a height adjustment system; the vibration reduction system includes a piston rod, a piston head, a spring assembly, an inner cylinder, Outer cylinder and variable damping control valve; the height adjustment system includes an air compressor, an air compressor control unit, a front axle height sensor, a rear axle height sensor, a pressure sensor, a signal control center, a cylinder head, an air bag and a cylinder barrel;
所述活塞杆的一端与活塞头通过螺纹连接、且同轴的装在内筒中,活塞头与内筒过盈配合;所述内筒为筒式薄壁结构,一端通过内筒下端盖封堵,另一端通过内筒上端盖封堵;所述活塞杆另一端穿过内筒上端盖的中心孔伸出,且通过活塞导向及密封组件套在活塞杆位于内筒的内侧段上实现密封连接;所述弹簧组件位于内筒内、且同轴的套在活塞杆上,弹簧组件的一端抵在活塞头上,另一端抵在活塞导向及密封组件上;One end of the piston rod is threadedly connected to the piston head and coaxially installed in the inner cylinder, and the piston head and the inner cylinder have an interference fit; the inner cylinder is a cylindrical thin-walled structure, and one end is blocked by the lower end cover of the inner cylinder , the other end is blocked by the upper end cover of the inner cylinder; the other end of the piston rod protrudes through the center hole of the upper end cover of the inner cylinder, and the piston rod is placed on the inner section of the inner cylinder through the piston guide and sealing assembly to achieve a sealed connection ; The spring assembly is located in the inner cylinder and coaxially sleeved on the piston rod, one end of the spring assembly is against the piston head, and the other end is against the piston guide and sealing assembly;
所述外筒套在内筒的外面、且与内筒下端盖密封配合;由于内筒下端盖的直径比内筒大,外筒与内筒之间形成环形的外筒储油腔;The outer cylinder is sleeved on the outside of the inner cylinder and sealed with the lower end cover of the inner cylinder; since the lower end cover of the inner cylinder is larger in diameter than the inner cylinder, an annular outer cylinder oil storage chamber is formed between the outer cylinder and the inner cylinder;
所述气缸筒为U形薄壁结构,下端套在外筒上,上端与气囊的内侧固定连接,气囊的外侧与气缸头的下端固定连接,气缸头上设有气阀接头;The cylinder barrel is a U-shaped thin-walled structure, the lower end is sleeved on the outer cylinder, the upper end is fixedly connected to the inner side of the airbag, the outer side of the airbag is fixedly connected to the lower end of the cylinder head, and an air valve joint is provided on the cylinder head;
所述气缸头为环形凹槽结构,环形凹槽内设有气缸头限位套,活塞头缓冲总成安装在气缸头限位套内,活塞杆伸在内筒外的一端依次穿过气缸头限位套和活塞头缓冲总成的中心孔与活塞头缓冲总成通过螺纹连接;The cylinder head has an annular groove structure, and a cylinder head limit sleeve is arranged in the annular groove, the piston head buffer assembly is installed in the cylinder head limit sleeve, and the end of the piston rod extending outside the inner cylinder passes through the cylinder head in turn The center hole of the limit sleeve and the piston head buffer assembly is connected with the piston head buffer assembly through threads;
所述活塞头开设有阻尼孔e和阻尼孔d,有杆腔和无杆腔通过阻尼孔e和阻尼孔d相通;The piston head is provided with a damping hole e and a damping hole d, and the rod chamber and the rodless chamber communicate with the damping hole d through the damping hole e;
所述可变阻尼控制阀与外筒靠近内筒下端盖段通过螺栓连接,且其上的阻尼孔c与外筒储油腔相通,阻尼孔b与无杆腔相通;内筒上靠近有杆腔侧开设有阻尼孔f,有杆腔与外筒储油腔通过阻尼孔f相通;The variable damping control valve is connected with the lower end cover section of the outer cylinder close to the inner cylinder through bolts, and the damping hole c on it communicates with the oil storage cavity of the outer cylinder, and the damping hole b communicates with the rodless cavity; There is a damping hole f on the side of the cavity, and the rod cavity communicates with the oil storage cavity of the outer cylinder through the damping hole f;
所述空压机与空压机控制单元集成安装在汽车悬架上,前轴高度传感器安装在车架前轴,后轴高度传感器安装在车架后轴,用以测得车架高度、且将高度信号传送给信号控制中心;压力传感器的信号输入端与空压机控制单元连接,信号输出端与信号控制中心连接,用于测量气囊的压力、并将压力信号传送到信号控制中心;信号处理中心向空压机控制单元和可变阻尼控制阀发出指令,空压机控制单元控制空压机工作,同时可变阻尼控制阀调节到所需的压缩阻尼系数上。The air compressor and the air compressor control unit are integrated and installed on the vehicle suspension, the front axle height sensor is installed on the front axle of the vehicle frame, and the rear axle height sensor is installed on the rear axle of the vehicle frame to measure the height of the vehicle frame, and Transmit the altitude signal to the signal control center; the signal input end of the pressure sensor is connected to the air compressor control unit, and the signal output end is connected to the signal control center to measure the pressure of the airbag and transmit the pressure signal to the signal control center; the signal The processing center sends instructions to the air compressor control unit and the variable damping control valve, the air compressor control unit controls the operation of the air compressor, and at the same time the variable damping control valve is adjusted to the required compression damping coefficient.
上述方案中,还包括浮动活塞;所述外筒的端部设有外筒堵头;所述浮动活塞安装在外筒内位于内筒下端盖与外筒堵头之间、且与外筒过盈配合;In the above scheme, a floating piston is also included; the end of the outer cylinder is provided with an outer cylinder plug; the floating piston is installed in the outer cylinder between the lower end cover of the inner cylinder and the outer cylinder plug, and interferes with the outer cylinder Cooperate;
所述内筒下端盖与浮动活塞之间形成补偿腔,内筒下端盖上设有多个与补偿腔相通的阻尼孔a;A compensation cavity is formed between the lower end cover of the inner cylinder and the floating piston, and a plurality of damping holes a communicating with the compensation cavity are provided on the lower end cover of the inner cylinder;
浮动活塞与外筒堵头之间为空气弹簧。There is an air spring between the floating piston and the plug of the outer cylinder.
进一步的,所述外筒堵头与所述外筒通过螺纹连接。Further, the plug of the outer cylinder is connected to the outer cylinder through threads.
进一步的,所述外筒堵头上设有充气阀;所述充气阀通过螺纹拧紧在外筒堵头上。Further, an inflation valve is provided on the plug of the outer cylinder; the inflation valve is screwed onto the plug of the outer cylinder through threads.
上述方案中,所述活塞头两侧分别安装有阀片a和阀片b;所述阀片a和阀片b分别套在活塞杆上、且通过螺栓固定连接;In the above solution, the two sides of the piston head are respectively equipped with a valve plate a and a valve plate b; the valve plate a and the valve plate b are respectively sleeved on the piston rod and fixedly connected by bolts;
所述阻尼孔e被阀片a遮掩,所述阻尼孔d被阀片b遮掩。The damping hole e is covered by the valve plate a, and the damping hole d is covered by the valve plate b.
上述方案中,还包括气囊保护罩;所述气囊保护罩的上端通过压扣与所述气缸头连接。In the above solution, an airbag protective cover is also included; the upper end of the airbag protective cover is connected with the cylinder head through a buckle.
上述方案中,所述气缸筒外侧套有橡胶保护套。In the above solution, the outer side of the cylinder barrel is covered with a rubber protective sleeve.
上述方案中,还包括橡胶缓冲套;所述橡胶缓冲套套在活塞杆上,且位于内筒外侧,橡胶缓冲套的外部被U形外罩导向套管包围,所述U形外罩导向套管的小端套在活塞杆上、且顶在活塞头缓冲总成的下端。In the above solution, a rubber buffer sleeve is also included; the rubber buffer sleeve is sleeved on the piston rod and is located outside the inner cylinder. The end is sleeved on the piston rod and is pressed against the lower end of the piston head buffer assembly.
上述方案中,还包括仪表显示器;所述仪表显示器与信号控制中心相接通,且可以实时显示各电气部分的检测数据。In the above solution, an instrument display is also included; the instrument display is connected with the signal control center and can display the detection data of each electrical part in real time.
上述方案中,所述阻尼孔e和阻尼孔d为倾斜形或者L形或者Z形。In the above solution, the damping hole e and the damping hole d are inclined or L-shaped or Z-shaped.
本发明的有益效果是:与现有技术相比,本发明将空气气囊与减振器相集成,结构紧凑,安装方便,能够通过高度调节系统与减振器的组合使用,限制车身水平变化率,获得良好的乘用舒适性;本发明中的高度调节系统能够通过高度传感器自动的感应车架振动幅度和车身水平度,并根据需要自动的调节车身高度,可控性强,灵敏度高;本发明采用的可变阻尼控制阀配合空气弹簧使用,复合了液压油刚度大和空气弹簧压缩性好的双重性能,能够获得良好的减振效果;本发明在外筒端处设置带有充气阀的可拆卸外筒堵头,便于产品组装后充入惰性气体,加工制造工艺步骤更加合理,调试维护方便。The beneficial effects of the present invention are: compared with the prior art, the present invention integrates the air bag and the shock absorber, has a compact structure, is easy to install, and can be used in combination with the height adjustment system and the shock absorber to limit the rate of change of the vehicle body level , to obtain good passenger comfort; the height adjustment system in the present invention can automatically sense the vibration amplitude of the frame and the levelness of the vehicle body through the height sensor, and automatically adjust the height of the vehicle body as required, with strong controllability and high sensitivity; The variable damping control valve used in the invention is used in conjunction with the air spring, which combines the dual performances of high hydraulic oil stiffness and good air spring compressibility, and can obtain a good vibration damping effect; the invention sets a detachable valve with an air charging valve at the end of the outer cylinder. The outer cylinder plug is convenient for filling inert gas after product assembly, the processing and manufacturing process steps are more reasonable, and the debugging and maintenance are convenient.
附图说明Description of drawings
图1为本发明一实施方式的带高度调节系统的可变阻尼汽车液压减振器结构示意图;Fig. 1 is a structural schematic diagram of a variable damping automobile hydraulic shock absorber with a height adjustment system according to an embodiment of the present invention;
图2为本发明一实施方式的高度调节系统组成及连接示意图;Fig. 2 is a schematic diagram of composition and connection of a height adjustment system according to an embodiment of the present invention;
图3为本发明一实施方式的液压减振器被压缩状态下的油液流动示意图;3 is a schematic diagram of oil flow in a compressed state of a hydraulic shock absorber according to an embodiment of the present invention;
图4为本发明一实施方式的液压减振器被拉伸状态下的油液流动示意图。Fig. 4 is a schematic diagram of oil flow in a stretched state of a hydraulic shock absorber according to an embodiment of the present invention.
图中:1、气阀接头;2、气缸头;3、气囊保护罩;4、气囊;5、气缸筒;6、内筒上端盖;7、橡胶保护套;8、内筒;9、活塞杆;10、弹簧组件;11、外筒;12、阀片a;13、阻尼孔d;14、阀片b;15、阻尼孔c;16、可变阻尼控制阀;17、阻尼孔b;18、内筒下端盖;19、浮动活塞;20、外筒堵头;21、充气阀;22、空气弹簧;23、补偿腔;24、阻尼孔a;25、无杆腔;26、外筒储油腔;27、活塞头;28、阻尼孔e;29、有杆腔;30、阻尼孔f;31、活塞导向及密封组件;32、橡胶缓冲套;33、外罩导向套管;34、气缸头限位套;35、活塞头缓冲总成;36、空压机;37、空压机控制单元;38、前轴传感器;39、后轴传感器;40、仪表显示器;41、压力传感器;42、信号处理中心。In the figure: 1. Air valve joint; 2. Cylinder head; 3. Airbag protective cover; 4. Airbag; 5. Cylinder barrel; 6. Upper end cover of inner cylinder; 7. Rubber protective sleeve; 8. Inner cylinder; Rod; 10, spring assembly; 11, outer cylinder; 12, valve plate a; 13, damping hole d; 14, valve plate b; 15, damping hole c; 16, variable damping control valve; 17, damping hole b; 18. Lower end cover of inner cylinder; 19. Floating piston; 20. Plug of outer cylinder; 21. Inflatable valve; 22. Air spring; 23. Compensation cavity; 24. Damping hole a; 25. Rodless cavity; 26. Outer cylinder Oil storage chamber; 27. Piston head; 28. Damping hole e; 29. Rod chamber; 30. Damping hole f; 31. Piston guide and sealing assembly; 32. Rubber buffer sleeve; 33. Outer cover guide sleeve; 34. Cylinder head limit sleeve; 35. Piston head buffer assembly; 36. Air compressor; 37. Air compressor control unit; 38. Front axle sensor; 39. Rear axle sensor; 40. Instrument display; 41. Pressure sensor; 42. Signal processing center.
具体实施方式detailed description
为了对发明的技术特征、目的和效果有更加清楚的理解,现对照附图说明本发明的具体实施方式,在各图中相同的标号表示相同或相似的部分。附图仅用于说明本发明,不代表本发明的实际结构和真实比例。In order to have a clearer understanding of the technical features, purposes and effects of the invention, the specific implementation manners of the present invention will now be described with reference to the accompanying drawings, in which the same reference numerals represent the same or similar parts. The accompanying drawings are only used to illustrate the present invention, and do not represent the actual structure and true scale of the present invention.
图1所示为本发明所述带高度调节系统的可变阻尼汽车液压减振器的一种实施方式,所述带高度调节系统的可变阻尼汽车液压减振器包括减振系统和高度调节系统。所述减振系统包括内筒8、活塞杆9、弹簧组件10、外筒11、阀片a12、阀片b14、可变阻尼控制阀16、内筒下端盖18、浮动活塞19、外筒堵头20、充气阀21、活塞头27、活塞导向及密封组件31等。高度调节系统包括空压机36、空压机控制单元37、前轴高度传感器38、后轴高度传感器39、压力传感器41、信号控制中心42、气缸头2、气囊4和气缸筒5等;Fig. 1 shows an embodiment of the variable damping automotive hydraulic shock absorber with a height adjustment system of the present invention, the variable damping automotive hydraulic shock absorber with a height adjustment system includes a vibration damping system and a height adjustment system. The damping system includes an inner cylinder 8, a piston rod 9, a spring assembly 10, an outer cylinder 11, a valve plate a12, a valve plate b14, a variable damping control valve 16, an inner cylinder lower end cover 18, a floating piston 19, and an outer cylinder plug Head 20, inflation valve 21, piston head 27, piston guide and sealing assembly 31, etc. The height adjustment system includes air compressor 36, air compressor control unit 37, front axle height sensor 38, rear axle height sensor 39, pressure sensor 41, signal control center 42, cylinder head 2, air bag 4 and cylinder barrel 5, etc.;
活塞头27通过螺纹与活塞杆9的一端连接在一起,并整体同轴的装在内筒8中,活塞头27的圆周上设置密封件与内筒8过盈配合,以防止两侧油液的相互窜流,这样活塞头27将内筒8分隔为两个腔,即有杆腔29和无杆腔25。所述内筒8为筒式薄壁结构,内筒8的一端与内筒下端盖18固定密封连接,另一端与内筒上端盖6固定密封连接,活塞杆9另一端穿过内筒上端盖6的中心孔,且通过活塞导向及密封组件31套在活塞杆9位于内筒8的内侧段上实现密封连接。弹簧组件10位于内筒8内侧,且同轴的套在活塞杆9上,弹簧组件10的一端抵在活塞头27上,另一端抵在活塞导向及密封组件31上;橡胶缓冲套32套在活塞杆9上,且位于内筒8外侧,橡胶缓冲套32外部被U形外罩导向套管33包围并限制其周向变形和径向位移;外筒11套在内筒8的外面、且与内筒下端盖18固定密封连接,由于内筒下端盖18的直径比内筒8大,外筒11与内筒8之间形成环形的外筒储油腔26;所述浮动活塞19安装在外筒11内位于内筒下端盖18与外筒堵头20之间、浮动活塞19圆周上设置密封件与外筒11过盈配合;所述内筒下端盖18与浮动活塞19之间形成补偿腔23,内筒下端盖18上设有多个与补偿腔23相通的阻尼孔a24;所述内筒下端盖18端面上开设有多个沟通两端面的阻尼孔a24,且所有阻尼孔a24均布于内筒8的环形面内,油液只能通过内筒下端盖18上的一系列阻尼孔a24进入补偿腔23;外筒11的端部设置带有螺纹的外筒堵头20进行螺纹密封连接,充气阀21采用螺纹拧紧在外筒堵头20上;浮动活塞19与外筒堵头20之间通过充气阀21充入压缩气体形成空气弹簧22。The piston head 27 is connected with one end of the piston rod 9 through threads, and is installed coaxially in the inner cylinder 8 as a whole. A seal is arranged on the circumference of the piston head 27 to interfere with the inner cylinder 8 to prevent oil on both sides from Mutual channeling, so that the piston head 27 divides the inner cylinder 8 into two chambers, namely a rod chamber 29 and a rodless chamber 25. The inner cylinder 8 is a cylindrical thin-walled structure, one end of the inner cylinder 8 is fixed and sealed with the lower end cover 18 of the inner cylinder, the other end is fixed and sealed with the upper end cover 6 of the inner cylinder, and the other end of the piston rod 9 passes through the upper end cover of the inner cylinder 6, and the piston rod 9 is placed on the inner section of the inner cylinder 8 through the piston guide and sealing assembly 31 to achieve a sealed connection. The spring assembly 10 is located inside the inner cylinder 8, and coaxially sleeved on the piston rod 9, one end of the spring assembly 10 is against the piston head 27, and the other end is against the piston guide and sealing assembly 31; the rubber buffer sleeve 32 is set on the On the piston rod 9, and located outside the inner cylinder 8, the outside of the rubber buffer sleeve 32 is surrounded by a U-shaped outer cover guide sleeve 33 and limits its circumferential deformation and radial displacement; the outer cylinder 11 is sleeved on the outside of the inner cylinder 8, and The lower end cover 18 of the inner cylinder is fixed and sealed. Since the diameter of the lower end cover 18 of the inner cylinder is larger than that of the inner cylinder 8, an annular outer cylinder oil storage chamber 26 is formed between the outer cylinder 11 and the inner cylinder 8; the floating piston 19 is installed in the outer cylinder 11 Located between the lower end cap 18 of the inner cylinder and the plug 20 of the outer cylinder, a sealing member is provided on the circumference of the floating piston 19 for interference fit with the outer cylinder 11; a compensation chamber 23 is formed between the lower end cap 18 of the inner cylinder and the floating piston 19, The lower end cover 18 of the inner cylinder is provided with a plurality of damping holes a24 communicating with the compensation cavity 23; the end surface of the lower end cover 18 of the inner cylinder is provided with a plurality of damping holes a24 communicating with both ends, and all the damping holes a24 are evenly distributed in the inner cylinder. In the annular surface of the cylinder 8, the oil can only enter the compensation chamber 23 through a series of damping holes a24 on the lower end cover 18 of the inner cylinder; the end of the outer cylinder 11 is provided with a threaded outer cylinder plug 20 for thread-tight connection, The charging valve 21 is screwed on the plug 20 of the outer cylinder; the space between the floating piston 19 and the plug 20 of the outer cylinder is filled with compressed gas through the charging valve 21 to form an air spring 22 .
所述气缸筒5为U形薄壁结构,气缸筒5下端套在外筒11上,采用焊接方式与外筒11连接在一起;气囊4的内侧与气缸筒5上端固定连接,外侧与气缸头2的下端固定连接,并设置气阀接头1拧紧在气缸头2上。气囊4外设有气囊保护罩3,所述气囊保护罩3的上端通过压扣与所述气缸头2连接。所述气缸筒5外侧套有橡胶保护套7,所述橡胶保护套为弹性件,直接套在气缸筒5外侧上面靠弹性连接。所述气缸头2为环形凹槽结构,U形薄壁气缸头2的环形凹槽内设有气缸头限位套34,活塞头缓冲总成35安装在气缸头限位套34内,活塞杆9另一端依次穿过气缸头限位套34和活塞头缓冲总成35的中心孔,并采用螺纹与活塞头缓冲总成35固定连接;所述活塞头27开设有阻尼孔e28和阻尼孔d13,有杆腔29和无杆腔25通过阻尼孔e28和阻尼孔d13相通;所述阻尼孔e28和阻尼孔d13为倾斜形或者L形或者Z形,或其它能够实现等效功能的结构。活塞头27的两侧分别安装有阀片a12和阀片b14;所述阀片a12和阀片b14分别套在活塞杆9上、且通过螺栓固定连接;活塞头27上开设的阻尼孔e28被阀片a12遮掩,阻尼孔d13被阀片b14遮掩;可变阻尼控制阀16与外筒11靠近内筒下端盖18段通过螺栓实现固定连接,且其上的阻尼孔c15与外筒储油腔26相通,阻尼孔b17与无杆腔25相通;内筒8上靠近有杆腔29侧开设有阻尼孔f30,有杆腔29与外筒储油腔26通过阻尼孔f30相通,可以使有杆腔29与外筒储油腔26中的油液循环流通。The cylinder barrel 5 is a U-shaped thin-walled structure, the lower end of the cylinder barrel 5 is sleeved on the outer barrel 11, and is connected with the outer barrel 11 by welding; The lower end is fixedly connected, and the air valve connector 1 is set to be screwed on the cylinder head 2. An airbag protective cover 3 is arranged outside the airbag 4, and the upper end of the airbag protective cover 3 is connected with the cylinder head 2 through a buckle. The outer side of the cylinder barrel 5 is covered with a rubber protective cover 7, and the rubber protective cover is an elastic member, which is directly placed on the outer side of the cylinder barrel 5 and connected by elastic means. The cylinder head 2 is an annular groove structure, and the annular groove of the U-shaped thin-walled cylinder head 2 is provided with a cylinder head stop sleeve 34, and the piston head buffer assembly 35 is installed in the cylinder head stop sleeve 34, and the piston rod 9 The other end passes through the center hole of the cylinder head stopper 34 and the piston head buffer assembly 35 in sequence, and is fixedly connected with the piston head buffer assembly 35 by threads; the piston head 27 is provided with a damping hole e28 and a damping hole d13 , the rod chamber 29 communicates with the rodless chamber 25 through the damping hole e28 and the damping hole d13; the damping hole e28 and the damping hole d13 are inclined or L-shaped or Z-shaped, or other structures that can achieve equivalent functions. Both sides of the piston head 27 are respectively equipped with a valve plate a12 and a valve plate b14; the valve plate a12 and the valve plate b14 are respectively sleeved on the piston rod 9 and fixedly connected by bolts; the damping hole e28 provided on the piston head 27 is The valve plate a12 is covered, and the damping hole d13 is covered by the valve plate b14; the variable damping control valve 16 and the outer cylinder 11 close to the lower end cover 18 of the inner cylinder are fixedly connected by bolts, and the damping hole c15 on it is connected to the oil storage chamber of the outer cylinder 26, the damping hole b17 communicates with the rodless chamber 25; the inner cylinder 8 is provided with a damping hole f30 near the rod chamber 29, and the rod chamber 29 communicates with the outer cylinder oil storage chamber 26 through the damping hole f30, which can make the rod The cavity 29 circulates with the oil in the oil storage cavity 26 of the outer cylinder.
所述空压机36与空压机控制单元37集成安装在汽车悬架上、且与信号控制中心42电连接,前轴高度传感器38安装在车架前轴,后轴高度传感器39安装在车架后轴,以准确测得车架高度,且与信号控制中心42电连接,并将高度信号传送给信号控制中心42;压力传感器41的信号输入端与空压机控制单元37电连接,信号输出端与信号控制中心42电连接,用于测量气囊4的压力、并将压力信号传送到信号控制中心42;信号控制中心42与可变阻尼控制阀16电连接;信号处理中心42向空压机控制单元37和可变阻尼控制阀16发出指令,空压机控制单元37控制空压机36工作,同时可变阻尼控制阀16调节到相应的压缩阻尼系数上;仪表显示器40与信号控制中心42电连接,用于实时显示各电气部分的检测数据。The air compressor 36 and the air compressor control unit 37 are integrally installed on the vehicle suspension and electrically connected to the signal control center 42. The front axle height sensor 38 is installed on the front axle of the vehicle frame, and the rear axle height sensor 39 is installed on the vehicle suspension. frame the rear axle to accurately measure the height of the vehicle frame, and be electrically connected with the signal control center 42, and transmit the height signal to the signal control center 42; the signal input end of the pressure sensor 41 is electrically connected with the air compressor control unit 37, and the signal The output end is electrically connected with the signal control center 42, and is used to measure the pressure of the air bag 4, and the pressure signal is transmitted to the signal control center 42; the signal control center 42 is electrically connected with the variable damping control valve 16; the signal processing center 42 is connected to the air pressure The machine control unit 37 and the variable damping control valve 16 issue instructions, the air compressor control unit 37 controls the air compressor 36 to work, and the variable damping control valve 16 is adjusted to the corresponding compression damping coefficient at the same time; the instrument display 40 and the signal control center 42 electrical connections for real-time display of detection data of each electrical part.
本发明的工作原理如下:The working principle of the present invention is as follows:
如图2和3所示,当减振器被压缩时,无杆腔25中油液压力升高,高压油被分为三路排出:一路通过活塞头27上的阻尼孔e28顶开阀片12进入有杆腔29;另一路通过内筒下端盖18上的阻尼孔a24进入补偿腔23,并挤压浮动活塞19下移,压缩空气弹簧22;最后一路经过阻尼孔b17进入可变阻尼控制阀16,从可变阻尼控制阀16出来的油液经过阻尼孔c15进入外筒储油腔26,并经过内筒8上的阻尼孔f30最终进入有杆腔;由于前轮率先被压缩,前轴高度传感器38和后轴高度传感器39感应到“点头”,并将对应的高度信号传递给信号处理中心42,信号处理中心42向空压机控制单元37和可变阻尼控制阀16发出指令,空压机控制单元37控制空压机36工作向气囊4充气以抬高车头,同时可变阻尼控制阀16调节到相应的压缩阻尼系数上;As shown in Figures 2 and 3, when the shock absorber is compressed, the pressure of the oil in the rodless chamber 25 increases, and the high-pressure oil is divided into three ways to be discharged: one way passes through the damping hole e28 on the piston head 27 to open the valve plate 12 Enter the rod chamber 29; the other way enters the compensation chamber 23 through the damping hole a24 on the lower end cover 18 of the inner cylinder, and squeezes the floating piston 19 to move down, compressing the air spring 22; the last way enters the variable damping control valve through the damping hole b17 16. The oil from the variable damping control valve 16 enters the oil storage chamber 26 of the outer cylinder through the damping hole c15, and finally enters the rod chamber through the damping hole f30 on the inner cylinder 8; since the front wheel is compressed first, the front axle The height sensor 38 and the rear axle height sensor 39 sense "nodding", and transmit the corresponding height signal to the signal processing center 42, and the signal processing center 42 sends instructions to the air compressor control unit 37 and the variable damping control valve 16, and the air The compressor control unit 37 controls the air compressor 36 to inflate the air bag 4 to raise the front of the car, and at the same time, the variable damping control valve 16 is adjusted to the corresponding compression damping coefficient;
如图2和4所示,当减振器被拉伸时,有杆腔29中的油液经过两路流到无杆腔25。一路通过活塞头27上的阻尼孔d13顶开阀片14流入无杆腔25,另一路通过内筒8上的阻尼孔f30进入外筒储油腔26,再经过阻尼孔c15进入可变阻尼控制阀16,最终经过阻尼孔b17流入无杆腔25;同时,在空气弹簧22的压力作用下,浮动活塞19上移,补偿腔23中的油液经过内筒下端盖18上的阻尼孔a24被压入无杆腔25。此时,前轴高度传感器38和后轴高度传感器39感应到“翘首”,并将对应的高度信号传递给信号处理中心42,信号处理中心42向空压机控制单元37和可变阻尼控制阀16发出指令,空压机控制单元37连通气囊4的管路被排气以降低车头,同时可变阻尼控制阀16调节到相应的拉伸阻尼系数上。As shown in Figures 2 and 4, when the shock absorber is stretched, the oil in the rod chamber 29 flows to the rodless chamber 25 through two paths. One way passes through the damping hole d13 on the piston head 27 to open the valve plate 14 and flows into the rodless chamber 25, the other way passes through the damping hole f30 on the inner cylinder 8 and enters the oil storage chamber 26 of the outer cylinder, and then enters the variable damping control through the damping hole c15 The valve 16 finally flows into the rodless chamber 25 through the damping hole b17; at the same time, under the pressure of the air spring 22, the floating piston 19 moves upward, and the oil in the compensation chamber 23 passes through the damping hole a24 on the lower end cover 18 of the inner cylinder and is released. Press into the rodless chamber 25. At this time, the front axle height sensor 38 and the rear axle height sensor 39 sense the "head up", and transmit the corresponding height signal to the signal processing center 42, and the signal processing center 42 sends the air compressor control unit 37 and the variable damping control valve 16 issues an instruction, and the air compressor control unit 37 communicates with the pipeline of the air bag 4 to be exhausted to lower the front of the vehicle, while the variable damping control valve 16 is adjusted to the corresponding stretching damping coefficient.
气缸头2、气囊4和气缸筒5、内筒8和外筒11相连接组成密闭的空气压力室,并通过气阀及相关管路与空气压力调节系统相连接;内筒8被活塞头27分隔为有杆腔29和无杆腔25;外筒11固定套在内筒8上,并被内筒下端盖18隔离为外筒储油腔26和浮动活塞储油腔23;可变阻尼控制阀16通过过渡板与外筒11固定相连,其两个油口分别与外筒储油腔26和无杆腔25相通;浮动活塞19安装在外筒11内,隔离油液与空气弹簧室,并设置带有充气阀21的可拆卸外筒堵头20。油液通过可变阻尼控制阀15和一系列的阻尼孔在无杆腔25和有杆腔29中来回循环,并配合高度调节系统在减振器被压缩或拉伸的同时做出相应的高度补偿,可以获得良好的减振效果和乘用舒适性。Cylinder head 2, air bag 4 and cylinder barrel 5, inner barrel 8 and outer barrel 11 are connected to form a closed air pressure chamber, and are connected to the air pressure regulating system through air valves and related pipelines; inner barrel 8 is closed by piston head 27 Divided into a rod chamber 29 and a rodless chamber 25; the outer cylinder 11 is fixedly sleeved on the inner cylinder 8, and is isolated by the lower end cover 18 of the inner cylinder into an outer cylinder oil storage chamber 26 and a floating piston oil storage chamber 23; variable damping control The valve 16 is fixedly connected with the outer cylinder 11 through a transition plate, and its two oil ports communicate with the oil storage chamber 26 and the rodless chamber 25 of the outer cylinder respectively; the floating piston 19 is installed in the outer cylinder 11 to isolate the oil from the air spring chamber, and A detachable outer cylinder plug 20 with an inflation valve 21 is provided. The oil circulates back and forth in the rodless cavity 25 and the rod cavity 29 through the variable damping control valve 15 and a series of damping holes, and cooperates with the height adjustment system to make the corresponding height when the shock absorber is compressed or stretched. Compensation, good vibration reduction effect and ride comfort can be obtained.
应当理解,虽然本说明书是按照各个实施例描述的,但并非每个实施例仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this description is described according to various embodiments, not each embodiment only includes an independent technical solution, and this description of the description is only for clarity, and those skilled in the art should take the description as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施例的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施例或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for feasible embodiments of the present invention, and they are not intended to limit the protection scope of the present invention. Any equivalent embodiment or All changes should be included within the protection scope of the present invention.
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