CN106090068A - A kind of freewheel clutch - Google Patents
A kind of freewheel clutch Download PDFInfo
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- CN106090068A CN106090068A CN201610682301.6A CN201610682301A CN106090068A CN 106090068 A CN106090068 A CN 106090068A CN 201610682301 A CN201610682301 A CN 201610682301A CN 106090068 A CN106090068 A CN 106090068A
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D41/00—Freewheels or freewheel clutches
- F16D41/12—Freewheels or freewheel clutches with hinged pawl co-operating with teeth, cogs, or the like
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- General Engineering & Computer Science (AREA)
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- Mechanical Operated Clutches (AREA)
Abstract
本发明公开了一种超越离合器,包括:操作杆,操作杆的第一端用于承受施加的负载;与操作杆的第二端连接的第一盖板;一面与第一盖板连接的中间旋转块;与中间旋转块的另一面连接的第二盖板;与中间旋转块同轴心的内外齿旋转棘轮,内外齿旋转棘轮的外齿和内外齿旋转棘轮的内齿之间开有安装滚珠的安装轨道,第一盖板和第二盖板分别支撑安装在安装轨道内的滚珠的两端;第一端与中间旋转块可转动连接的棘爪,棘爪的第二端相对于棘爪的第一端逆时针设置且棘爪的第二端能够与棘轮的内齿啮合。本发明棘爪给内外齿旋转棘轮的力是直接传动力,而不是摩擦力,减少部件磨损,避免应力集中,且棘爪与中间旋转块及操作杆之间组成杠杆,可传递大的力矩。
The invention discloses an overrunning clutch, which comprises: an operating rod, the first end of which is used to bear the applied load; a first cover plate connected with the second end of the operating rod; The rotating block; the second cover plate connected with the other side of the middle rotating block; the internal and external tooth rotating ratchet coaxial with the intermediate rotating block, and the external tooth of the internal and external tooth rotating ratchet and the internal tooth of the internal and external tooth rotating ratchet. The mounting track of the ball, the first cover plate and the second cover plate respectively support the two ends of the ball installed in the mounting track; the first end is rotatably connected to the pawl of the middle rotating block, and the second end of the pawl is opposite to the pawl The first end of the pawl is arranged counterclockwise and the second end of the pawl is capable of meshing with the internal teeth of the ratchet. The force that the ratchet provides to the internal and external teeth to rotate the ratchet is direct transmission force, not frictional force, which reduces component wear and avoids stress concentration, and a lever is formed between the ratchet, the middle rotating block and the operating rod, and large torque can be transmitted.
Description
技术领域technical field
本发明涉及离合器技术领域,尤其是涉及一种超越离合器。The invention relates to the technical field of clutches, in particular to an overrunning clutch.
背景技术Background technique
超越离合器作为机电设备传动的基础件,广泛应用于原动机和工作机之间或机器内部主动轴与从动轴之间,用于动力传递与分离。它是利用主、从动部分的速度变化或旋转方向的变换实现自行离合功能的装置。目前,应用的超越离合器主要有滚柱式超越离合器和楔块超越离合器,但由于其都是通过小型棘爪伴随摩擦力的传动力实现的转矩传动,另外部件间传递力矩较小,棘爪接触应力集中,结构件之间磨损造成寿命短等的缺点,难以适用于更多的机械设备中的传动机构中。As the basic part of electromechanical equipment transmission, the overrunning clutch is widely used between the prime mover and the working machine or between the driving shaft and the driven shaft inside the machine for power transmission and separation. It is a device that uses the speed change of the main and driven parts or the transformation of the rotation direction to realize the self-clutch function. At present, the overrunning clutches used mainly include roller overrunning clutches and sprag overrunning clutches, but because they are all torque transmissions through the transmission force of small pawls accompanied by friction, and the torque transmitted between parts is small, the pawls Concentrated contact stress, short life due to wear between structural parts, etc., are difficult to apply to transmission mechanisms in more mechanical equipment.
因此,如何减小超越离合器内部传递扭矩部件的应力集中及增大部件的传递力矩是本领域技术人员亟待解决的技术问题。Therefore, how to reduce the stress concentration of the torque transmission components inside the overrunning clutch and how to increase the transmission torque of the components is a technical problem to be solved urgently by those skilled in the art.
发明内容Contents of the invention
有鉴于此,本发明的目的是提供一种超越离合器,以减小超越离合器内部传递扭矩部件的应力集中及增大部件的传递力矩。In view of this, the object of the present invention is to provide an overrunning clutch to reduce the stress concentration of the internal torque transmission components of the overrunning clutch and increase the transmission torque of the components.
为了实现上述目的,本发明提供了如下方案:In order to achieve the above object, the present invention provides the following scheme:
一种超越离合器,包括:An overrunning clutch comprising:
操作杆,所述操作杆的第一端用于承受施加的负载;an operating rod having a first end adapted to bear the applied load;
与操作杆的第二端连接的第一盖板;a first cover connected to the second end of the operating rod;
一面与所述第一盖板连接的中间旋转块;an intermediate rotating block connected to the first cover on one side;
与所述中间旋转块的另一面连接的第二盖板;a second cover connected to the other side of the middle rotating block;
与所述中间旋转块同轴心的内外齿旋转棘轮,且所述内外齿旋转棘轮安装在所述第一盖板和所述第二盖板之间,所述内外齿旋转棘轮的外齿和所述内外齿旋转棘轮的外齿之间开有安装滚珠的第一安装轨道,所述第一盖板和所述第二盖板分别支撑安装在所述第一安装轨道内的滚珠的两端;A rotary ratchet with internal and external teeth coaxial with the middle rotating block, and the rotary ratchet with internal and external teeth is installed between the first cover plate and the second cover plate, the external teeth of the rotary ratchet with internal and external teeth and There is a first installation track for installing balls between the outer teeth of the internal and external tooth rotary ratchet, and the first cover plate and the second cover plate respectively support the two ends of the balls installed in the first installation track ;
第一端与所述中间旋转块可转动连接的棘爪,所述棘爪的第二端相对于所述棘爪的第一端逆时针设置且所述棘爪的第二端能够与所述棘轮的内齿啮合。The first end of the pawl is rotatably connected to the middle rotating block, the second end of the pawl is arranged counterclockwise relative to the first end of the pawl, and the second end of the pawl can be connected to the said pawl. The internal teeth of the ratchet mesh.
优选地,在上述超越离合器中,所述中间旋转块和所述棘爪之间还设置有弹簧。Preferably, in the above-mentioned overrunning clutch, a spring is further arranged between the intermediate rotating block and the pawl.
优选地,在上述超越离合器中,还包括连杆和与所述连杆可转动连接的嵌套卡盘;Preferably, the above-mentioned overrunning clutch further includes a connecting rod and a nested chuck rotatably connected to the connecting rod;
所述嵌套卡盘与所述第二盖板可转动连接;The nested chuck is rotatably connected to the second cover plate;
所述中间旋转块上开有第一槽;A first groove is opened on the middle rotating block;
所述连杆在所述第一槽内摆动,且所述连杆的第一端与所述嵌套卡盘连接,所述连杆的第二端与所述棘爪连接;The connecting rod swings in the first groove, and the first end of the connecting rod is connected with the nested chuck, and the second end of the connecting rod is connected with the pawl;
当所述连杆在所述第一槽内摆动能够实现带动所述棘爪与所述棘轮的内齿啮合与分离。When the connecting rod swings in the first groove, the pawl can be driven to engage and separate from the internal teeth of the ratchet.
优选地,在上述超越离合器中,所述中间旋转块上开有第二槽,所述第一槽与所述第二槽连通;Preferably, in the above-mentioned overrunning clutch, a second groove is formed on the intermediate rotating block, and the first groove communicates with the second groove;
所述嵌套卡盘上设置有弧形凸起,且所述弧形凸起能够在所述第二槽内转动。The nested chuck is provided with an arc-shaped protrusion, and the arc-shaped protrusion can rotate in the second groove.
优选地,在上述超越离合器中,还包括棘爪控制卡盘;Preferably, in the above-mentioned overrunning clutch, a pawl control chuck is also included;
所述棘爪控制卡盘与所述嵌套卡盘连接。The pawl control chuck is connected to the nest chuck.
优选地,在上述超越离合器中,还包括棘爪控制杆;Preferably, in the above-mentioned overrunning clutch, a pawl control lever is also included;
所述棘爪控制杆设置在所述棘爪控制卡盘上。The pawl control rod is arranged on the pawl control chuck.
优选地,在上述超越离合器中,所述棘爪控制杆设置在所述棘爪控制卡盘的边缘。Preferably, in the above-mentioned overrunning clutch, the pawl control lever is arranged on the edge of the pawl control chuck.
优选地,在上述超越离合器中,所述操作杆的端部设置有三脚架;Preferably, in the above-mentioned overrunning clutch, a tripod is provided at the end of the operating rod;
所述三脚架包括三个支架杆,且所述支架杆上开有第一螺栓孔,所述支架杆与所述第一盖板的三个圆柱的螺纹孔之间通过螺钉和所述螺纹孔配合连接。The tripod includes three support rods, and a first bolt hole is opened on the support rod, and the support rod and the three cylindrical threaded holes of the first cover plate are matched with the threaded holes by screws connect.
优选地,在上述超越离合器中,所述操作杆为内部设置加强筋的中空结构,三个所述支架杆呈120度分布,且每个所述支架杆上开有与所述第一盖板连接的第二螺栓孔。Preferably, in the above-mentioned overrunning clutch, the operating rod is a hollow structure with reinforcing ribs inside, the three support rods are distributed at 120 degrees, and each of the support rods is provided with a The second bolt hole for the connection.
优选地,在上述超越离合器中,所述第一盖板上和所述第二盖板上还开有支撑所述滚珠的滚珠第二安装轨道。Preferably, in the above-mentioned overrunning clutch, the first cover plate and the second cover plate are further provided with a second ball mounting track for supporting the balls.
从上述的技术方案可以看出,本发明提供的超越离合器,第一盖板和第二盖板支撑中间旋转块,位于第一盖板和第二盖板之间的滚珠支撑内外齿旋转棘轮。本发明提供的超越离合器使用时,给操作杆的第一端施加负载,当负载使得操作杆逆时针转动时,带动第一盖板和第二盖板逆时针转动,进而带动中间旋转块逆时针转动,此时,在离心力的作用下,与中间旋转块连接的棘爪会向远离中间旋转块的方向转动,使得棘爪的第二端能够与棘轮的内齿啮合,进而带动内外齿旋转棘轮转动,实现与内外齿旋转棘轮的外齿啮合的齿轮也能跟着同步转动;当负载使得操作杆顺时针转动时,带动第一盖板和第二盖板顺时针转动,进而带动中间旋转块顺时针转动,此时,在向心力的作用下,与中间旋转块连接的棘爪会向靠近中间旋转块的方向转动,使得棘爪的第二端脱离棘轮的内齿,进而使得内外齿旋转棘轮的外齿停止转动,与内外齿旋转棘轮的外轮啮合的齿轮也停止转动。本发明提供的超越离合器,由于棘爪与内外齿旋转棘轮的内齿能够啮合,因此,棘爪给内外齿旋转棘轮的内齿的力是直接转动力,而不是现有技术中的摩擦力的传动力,这样避免了压力对棘爪造成的应力集中,可以传递大的力矩,由于不存在摩擦力,避免了棘爪和内外齿旋转棘轮之间的磨损。棘爪与中间旋转块及操作杆的连接组成的杠杆,既可避免应力集中,也可以传递大的力矩。It can be seen from the above technical solutions that in the overrunning clutch provided by the present invention, the first cover plate and the second cover plate support the middle rotating block, and the balls located between the first cover plate and the second cover plate support the internal and external tooth rotating ratchet. When the overrunning clutch provided by the present invention is used, a load is applied to the first end of the operating rod. When the load causes the operating rod to rotate counterclockwise, it drives the first cover plate and the second cover plate to rotate counterclockwise, and then drives the middle rotating block counterclockwise. Turn, at this time, under the action of centrifugal force, the pawl connected to the middle rotating block will rotate away from the middle rotating block, so that the second end of the pawl can mesh with the internal teeth of the ratchet, and then drive the internal and external teeth to rotate the ratchet Rotate, and the gear meshing with the external teeth of the internal and external tooth rotary ratchet can also rotate synchronously; when the load makes the operating rod rotate clockwise, it will drive the first cover plate and the second cover plate to rotate clockwise, and then drive the middle rotating block clockwise At this time, under the action of centripetal force, the pawl connected to the middle rotating block will rotate towards the direction close to the middle rotating block, so that the second end of the pawl is separated from the internal teeth of the ratchet, and the internal and external teeth rotate the ratchet. The external teeth stop rotating, and the gear meshed with the outer wheel of the internal and external tooth rotary ratchet also stops rotating. In the overrunning clutch provided by the present invention, since the pawl can mesh with the internal teeth of the internal and external tooth rotating ratchet, the force applied by the pawl to the internal and external tooth rotating ratchet is a direct rotational force rather than a frictional force in the prior art. The transmission force avoids the stress concentration caused by the pressure on the ratchet, and can transmit a large moment. Since there is no friction, the wear between the ratchet and the internal and external tooth rotating ratchet is avoided. The lever formed by the connection between the ratchet, the middle rotating block and the operating rod can not only avoid stress concentration, but also transmit large torque.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明提供的超越离合器的俯视结构示意图;Fig. 1 is the top structural schematic diagram of the overrunning clutch provided by the present invention;
图2为本发明提供的超越离合器的等侧结构示意图;Fig. 2 is the isolateral structural representation of the overrunning clutch provided by the present invention;
图3为本发明提供的超越离合器的右视结构示意图;Fig. 3 is a right view structure diagram of an overrunning clutch provided by the present invention;
图4为本发明提供的超越离合器处于超越状态的结构示意图;Fig. 4 is a structural schematic diagram of an overrunning clutch provided by the present invention in an overrunning state;
图5为本发明提供的超越离合器处于同步状态的结构示意图;Fig. 5 is a schematic structural view of the overrunning clutch provided by the present invention in a synchronous state;
图6为本发明提供的超越离合器的第一盖板的结构示意图;Fig. 6 is a structural schematic diagram of the first cover plate of the overrunning clutch provided by the present invention;
图7为本发明提供的超越离合器的第一盖板的另一结构示意图;Fig. 7 is another structural schematic diagram of the first cover plate of the overrunning clutch provided by the present invention;
图8为本发明提供的超越离合器的第二盖板的结构示意图;Fig. 8 is a schematic structural view of the second cover plate of the overrunning clutch provided by the present invention;
图9为本发明提供的超越离合器的第二盖板的另一结构示意图;Fig. 9 is another structural schematic diagram of the second cover plate of the overrunning clutch provided by the present invention;
图10为本发明提供的超越离合器的棘爪的结构示意图;Fig. 10 is a structural schematic diagram of the pawl of the overrunning clutch provided by the present invention;
图11为本发明提供的超越离合器的嵌套卡盘的结构示意图;Fig. 11 is a schematic structural view of the nested chuck of the overrunning clutch provided by the present invention;
图12为本发明提供的超越离合器的嵌套卡盘的另一结构示意图;Fig. 12 is another structural schematic diagram of the nested chuck of the overrunning clutch provided by the present invention;
图13为本发明提供的超越离合器的中间旋转块的结构示意图;Fig. 13 is a schematic structural view of the intermediate rotating block of the overrunning clutch provided by the present invention;
图14为本发明提供的超越离合器的内外齿旋转棘轮的结构示意图。Fig. 14 is a structural schematic diagram of the internal and external tooth rotary ratchet of the overrunning clutch provided by the present invention.
其中,图1-14中:Among them, in Figure 1-14:
操作杆1、第一盖板2、中间旋转块3、第二盖板4、第三圆柱销401、内外齿旋转棘轮5、内齿501、外齿502、棘爪6、弹簧7、连杆8、嵌套卡盘9、第一槽301、第二槽302、棘爪控制卡盘10、棘爪控制杆11、三脚架12、支架杆1201、轴承承载孔1202、第一圆柱销201、第二圆柱销202、斜圆锥孔203、圆柱销孔402、中空圆柱403、中间孔303、弧形凸起901、圆弧凸块902、圆柱销903、第一连杆圆柱销孔801、第二连杆圆柱销孔802、滚珠13、第一安装轨道14。Operating lever 1, first cover plate 2, middle rotating block 3, second cover plate 4, third cylindrical pin 401, internal and external tooth rotary ratchet 5, internal tooth 501, external tooth 502, pawl 6, spring 7, connecting rod 8. Nesting chuck 9, first groove 301, second groove 302, pawl control chuck 10, pawl control rod 11, tripod 12, support rod 1201, bearing bearing hole 1202, first cylindrical pin 201, the first Two cylindrical pins 202, oblique taper holes 203, cylindrical pin holes 402, hollow cylinders 403, middle holes 303, arc protrusions 901, arc projections 902, cylindrical pins 903, first connecting rod cylindrical pin holes 801, second Connecting rod cylindrical pin hole 802 , ball 13 , first installation track 14 .
具体实施方式detailed description
为了使本领域的技术人员更好的理解本发明的技术方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例一Embodiment one
请参阅图1-14,本发明公开了一种超越离合器,包括:操作杆1、第一盖板2、第二盖板4、中间旋转块3、内外齿旋转棘轮5和棘爪6。其中,操作杆1的第一端用于承受施加的负载,操作杆1的第二端与第一盖板2连接,中间旋转块3与第一盖板2的一面连接,第二盖板4与中间旋转块3的另一面连接,内外齿旋转棘轮5与中间旋转块3同轴心,且内外齿旋转棘轮5安装在第一盖板2和第二盖板4之间,内外齿旋转棘轮5的外齿502和内外齿旋转棘轮5的外齿502之间开有安装滚珠13的第一安装轨道14,其中,通孔的尺寸和滚珠13的尺寸配合,使得滚珠13可以在第一安装轨道14内转动,且滚珠13能够不让第一盖板2和第二盖板4与内外齿旋转棘轮5接触,第一盖板2和第二盖板4分别支撑安装在通孔内的滚珠13的两端;棘爪6的第一端与中间旋转块3可转动连接,棘爪6的第二端相对于棘爪6的第一端逆时针设置且棘爪6的第二端能够与棘轮的内齿501啮合。Please refer to FIGS. 1-14 , the present invention discloses an overrunning clutch, including: an operating rod 1 , a first cover plate 2 , a second cover plate 4 , an intermediate rotating block 3 , a rotating ratchet wheel 5 with internal and external teeth, and a pawl 6 . Wherein, the first end of the operating rod 1 is used to bear the applied load, the second end of the operating rod 1 is connected with the first cover plate 2, the middle rotating block 3 is connected with one side of the first cover plate 2, and the second cover plate 4 Connected with the other side of the middle rotating block 3, the internal and external tooth rotating ratchet 5 is coaxial with the middle rotating block 3, and the internal and external tooth rotating ratchet 5 is installed between the first cover plate 2 and the second cover plate 4, and the internal and external tooth rotating ratchet There is a first installation track 14 for installing the ball 13 between the outer teeth 502 of the ratchet 5 and the outer teeth 502 of the internal and external tooth rotary ratchet 5, wherein the size of the through hole matches the size of the ball 13 so that the ball 13 can be installed in the first installation. Rotate in the track 14, and the ball 13 can prevent the first cover plate 2 and the second cover plate 4 from contacting the internal and external tooth rotating ratchet 5, and the first cover plate 2 and the second cover plate 4 respectively support the balls installed in the through holes 13; the first end of the ratchet 6 is rotatably connected with the middle rotating block 3, the second end of the ratchet 6 is set counterclockwise with respect to the first end of the ratchet 6 and the second end of the ratchet 6 can be connected with The internal teeth 501 of the ratchet are engaged.
其中,本发明还公开了第一盖板2材料为45钢,热处理后硬度达到HRC40-60,正向中间旋转块3的一面上设计有2个对称的第一圆柱销201,第一圆柱销201的中心开有直径为3毫米的第一螺纹孔,第一盖板2可通过第一圆柱销201与中间旋转块3上的限位孔形成铰链,并通过螺钉穿过第一螺纹孔与开在第二盖板4上的螺钉孔配合固定连接。从而实现第一盖板2与中间旋转块3同步;第一盖板2背向中间旋转块3的一面上设计有第二圆柱销202,其中心也开有直径为3毫米的螺纹孔,与操作杆1通过螺钉连接,从而实现操作杆1与第一盖板2的同步,另外第一盖板2上还设计有两对称的斜圆锥孔203,通过螺栓与第二盖板4紧固。Among them, the present invention also discloses that the material of the first cover plate 2 is 45 steel, the hardness after heat treatment reaches HRC40-60, and two symmetrical first cylindrical pins 201 are designed on the side facing the middle rotating block 3, the first cylindrical pin The center of 201 has a first threaded hole with a diameter of 3 mm. The first cover plate 2 can form a hinge through the first cylindrical pin 201 and the limit hole on the middle rotating block 3, and pass through the first threaded hole with a screw. The screw holes opened on the second cover plate 4 are fixedly connected. Thereby realize that the first cover plate 2 is synchronized with the middle rotating block 3; the first cover plate 2 is designed with a second cylindrical pin 202 on the side facing away from the middle rotating block 3, and its center also has a threaded hole with a diameter of 3 mm, which is compatible with The operating rod 1 is connected by screws to realize the synchronization between the operating rod 1 and the first cover plate 2. In addition, the first cover plate 2 is also designed with two symmetrical oblique conical holes 203, which are fastened to the second cover plate 4 by bolts.
第二盖板4材料为45钢,热处理后硬度达到HRC40-60,正向中间旋转块3的一面上设计有2个对称的第三圆柱销401,第三圆柱销401的中心开有直径为3毫米的第二螺纹孔,第二盖板4背离中间旋转块3的一面上还设计有两对称的圆柱销孔402,第二盖板4与第一盖板2通过螺栓紧固。第二盖板4上凸起的中空圆柱403是轴承放置位置,中空圆柱403旁开有调节限位孔。The material of the second cover plate 4 is 45 steel, and the hardness reaches HRC40-60 after heat treatment. Two symmetrical third cylindrical pins 401 are designed on the side of the forward middle rotating block 3, and the center of the third cylindrical pin 401 has a diameter of The second threaded hole of 3 mm, the second cover plate 4 is also designed with two symmetrical cylindrical pin holes 402 on the side away from the middle rotating block 3, and the second cover plate 4 and the first cover plate 2 are fastened by bolts. The protruding hollow cylinder 403 on the second cover plate 4 is the place for placing the bearing, and there is an adjustment limit hole beside the hollow cylinder 403 .
内外齿旋转棘轮5的材料为45钢,热处理后硬度达到HRC50~70,内外齿旋转棘轮5的外齿502按标准直齿(包括斜齿)加工,内外齿旋转棘轮5的内齿501为圆弧形排列的阶梯齿。The material of the internal and external tooth rotary ratchet 5 is 45 steel, and the hardness reaches HRC50~70 after heat treatment. Step teeth arranged in an arc.
中间旋转块3材料为45钢,热处理后硬度达到HRC60~70,中间旋转块3中间开有中间孔303,中间孔303为第二盖板4中空圆柱403嵌套放置位置,圆柱销孔402在中间旋转块3上呈对称分布,中间旋转块3边缘上对称分布的是呈太极图案设计的两个棘爪6放置位置,该位置处开有销钉孔。The material of the middle rotating block 3 is 45 steel, and the hardness reaches HRC60-70 after heat treatment. There is a middle hole 303 in the middle of the middle rotating block 3, and the middle hole 303 is the nesting position of the hollow cylinder 403 of the second cover plate 4. The cylindrical pin hole 402 is in the It is symmetrically distributed on the middle rotating block 3, and symmetrically distributed on the edge of the middle rotating block 3 are the placement positions of two pawls 6 designed in a Taiji pattern, and pin holes are opened at these positions.
棘爪6形态呈太极图案设计,根据杠杆原理,设计拉长的棘爪6所在的圆弧,使中间旋转块3和操作杆1尽可能地成为长杠杆,达到使施加的力矩减少,棘爪6产生大的推力。其材料为45钢,热处理后硬度达到HRC60~70,其一端的圆销孔可通过销钉与中间旋转块3铰链连接,另一端为与连杆8铰链的销钉孔。The shape of the pawl 6 is designed in a Tai Chi pattern. According to the principle of leverage, the circular arc where the elongated pawl 6 is located is designed so that the middle rotating block 3 and the operating rod 1 become a long lever as much as possible, so as to reduce the applied torque and the pawl 6 produces a large thrust. Its material is 45 steel, and its hardness reaches HRC60-70 after heat treatment. The round pin hole at one end can be hinged with the middle rotating block 3 through a pin, and the other end is the pin hole with the connecting rod 8 hinged.
本发明提供的超越离合器,第一盖板2和第二盖板4支撑中间旋转块3,位于第一盖板2和第二盖板4之间的滚珠13支撑内外齿旋转棘轮5。本发明提供的超越离合器使用时,给操作杆1的第一端施加负载,当负载使得操作杆1逆时针转动时,带动第一盖板2和第二盖板4逆时针转动,进而带动中间旋转块3逆时针转动,此时,在离心力的作用下,与中间旋转块3连接的棘爪6会向远离中间旋转块3的方向转动,使得棘爪6的第二端能够与内外齿旋转棘轮5的内齿啮合,进而带动内外齿旋转棘轮5转动,实现与内外齿旋转棘轮5的外齿啮合的齿轮也能跟着同步转动;当负载使得操作杆1顺时针转动时,带动第一盖板2和第二盖板4顺时针转动,进而带动中间旋转块3顺时针转动,此时,在向心力的作用下,与中间旋转块3连接的棘爪6会向靠近中间旋转块3的方向转动,使得棘爪6的第二端脱离棘轮的内齿501,进而使得内外齿旋转棘轮5的外齿502停止转动,与内外齿旋转棘轮5的外轮啮合的齿轮也停止转动。本发明提供的超越离合器,由于棘爪6与内外齿旋转棘轮5的内齿501能够啮合,因此,棘爪6给内外齿旋转棘轮5的内齿501的力是转动力,而不是现有技术中的摩擦力,这样避免了压力对棘爪6造成的应力集中,可以传递大的力矩,由于不存在摩擦力,避免了棘爪6和内外齿旋转棘轮5之间的磨损。长型的棘爪6与中间旋转块3及操作杆1的连接组成的杠杆,既可避免应力集中,也可以传递大的力矩。In the overrunning clutch provided by the present invention, the first cover plate 2 and the second cover plate 4 support the middle rotating block 3 , and the ball 13 located between the first cover plate 2 and the second cover plate 4 supports the internal and external tooth rotating ratchet 5 . When the overrunning clutch provided by the present invention is used, a load is applied to the first end of the operating rod 1. When the load causes the operating rod 1 to rotate counterclockwise, it drives the first cover plate 2 and the second cover plate 4 to rotate counterclockwise, and then drives the middle The rotating block 3 rotates counterclockwise. At this time, under the action of centrifugal force, the pawl 6 connected to the intermediate rotating block 3 will rotate away from the intermediate rotating block 3, so that the second end of the pawl 6 can rotate with the inner and outer teeth The internal teeth of the ratchet 5 mesh, and then drive the internal and external tooth rotary ratchet 5 to rotate, so that the gear meshing with the external teeth of the internal and external rotary ratchet 5 can also rotate synchronously; when the load makes the operating rod 1 rotate clockwise, it drives the first cover The plate 2 and the second cover plate 4 rotate clockwise, and then drive the middle rotating block 3 to rotate clockwise. At this time, under the action of centripetal force, the pawl 6 connected with the middle rotating block 3 will move towards the direction of the middle rotating block 3 Rotate, make the second end of ratchet 6 break away from the internal tooth 501 of ratchet, and then make the external tooth 502 of internal and external tooth rotating ratchet 5 stop rotating, and the gear that meshes with the outer wheel of internal and external tooth rotating ratchet 5 also stops rotating. In the overrunning clutch provided by the present invention, since the pawl 6 can mesh with the internal teeth 501 of the internal and external tooth rotary ratchet 5, the force that the pawl 6 gives to the internal tooth 501 of the internal and external tooth rotary ratchet 5 is a rotational force, rather than the prior art In this way, the stress concentration caused by the pressure on the ratchet 6 is avoided, and a large moment can be transmitted. Since there is no friction, the wear between the ratchet 6 and the internal and external tooth rotating ratchet 5 is avoided. The lever formed by the connection of the long ratchet 6, the middle rotating block 3 and the operating rod 1 can avoid stress concentration and transmit large moment.
实施例二Embodiment two
在本发明提供又一实施例中,本实施例中的超越离合器和实施例一中的超越离合器的结构类似,对相同之处就不再赘述了,仅介绍不同之处。In yet another embodiment of the present invention, the structure of the overrunning clutch in this embodiment is similar to that in the first embodiment, and the similarities will not be repeated, and only the differences will be introduced.
在实施例中,具体公开了中间旋转块3和棘爪6之间还设置有弹簧7。其中,弹簧7起到张紧和压缩的作用。In the embodiment, it is specifically disclosed that a spring 7 is further arranged between the middle rotating block 3 and the ratchet 6 . Wherein, the spring 7 plays the role of tension and compression.
进一步地,本发明公开了超越离合器还包括连杆8和与连杆8可转动连接的嵌套卡盘9;嵌套卡盘9与第二盖板4可转动连接;中间旋转块3上开有第一槽301;连杆8在第一槽301内摆动,且连杆8的第一端与嵌套卡盘9连接,连杆8的第二端与棘爪6连接;连杆8在第一槽301内摆动能够实现带动棘爪6与内外齿旋转棘轮5的内齿501啮合与分离。通过连杆8实现带动棘爪6向靠近嵌套卡盘9或远离嵌套卡盘9的方向转动,实现棘爪6与内外齿旋转棘轮5的内齿501啮合与分离。Further, the present invention discloses that the overrunning clutch also includes a connecting rod 8 and a nested chuck 9 rotatably connected to the connecting rod 8; the nested chuck 9 is rotatably connected to the second cover plate 4; There is a first groove 301; the connecting rod 8 swings in the first groove 301, and the first end of the connecting rod 8 is connected with the nested chuck 9, and the second end of the connecting rod 8 is connected with the pawl 6; the connecting rod 8 is in the Swinging in the first slot 301 can drive the pawl 6 to mesh with and separate from the internal teeth 501 of the internal and external tooth rotary ratchet 5 . The connecting rod 8 is used to drive the ratchet 6 to rotate in a direction close to the nested chuck 9 or away from the nested chuck 9 to realize the engagement and separation of the ratchet 6 and the internal teeth 501 of the internal and external tooth rotary ratchet 5 .
更近一步地,本发明公开了中间旋转块3上开有第二槽302,第一槽301与第二槽302连通;嵌套卡盘9上设置有弧形凸起901,且弧形凸起901能够在第二槽302内转动。第二槽302为弧形槽,第一槽301为矩形槽。其中,嵌套卡盘9上还设置有圆弧凸块902,且圆弧凸块902的个数为两个,设置在嵌套卡盘9背离第一盖板2的那面上,圆弧凸块902上开有螺纹连接孔,可通过螺栓连接棘爪控制卡盘10,嵌套卡盘9面向第一盖板2的那面上还设置有圆柱销903,圆柱销903与连杆8的第一端上的第一连杆圆柱销孔801铰链连接,而连杆8的第二端的第二连杆圆柱销孔802通过销钉与棘爪6上的销孔铰接。Further, the present invention discloses that there is a second groove 302 on the middle rotating block 3, and the first groove 301 communicates with the second groove 302; The jack 901 can rotate in the second groove 302. The second slot 302 is an arc slot, and the first slot 301 is a rectangular slot. Wherein, the nested chuck 9 is also provided with arc projections 902, and the number of the arc projections 902 is two, which are arranged on the surface of the nest chuck 9 away from the first cover plate 2, and the arcs Threaded connection holes are provided on the bump 902, and the pawl control chuck 10 can be connected by bolts. The side of the nested chuck 9 facing the first cover plate 2 is also provided with a cylindrical pin 903, and the cylindrical pin 903 is connected with the connecting rod 8. The first connecting rod cylindrical pin hole 801 on the first end of the connecting rod 8 is hingedly connected, while the second connecting rod cylindrical pin hole 802 on the second end of the connecting rod 8 is hinged with the pin hole on the ratchet 6 through a pin.
第二槽302是放置嵌套卡盘9的位置,因此,表面要求铣平光滑。与第二槽302相交的是两侧边平行的第一槽301,第一槽301允许连杆8在其内摆动。棘爪6为长型弧形棘爪6,在中间旋转块3径向的圆弧段设计有对称分布的弹簧7放置孔。The second groove 302 is the position where the nested chuck 9 is placed, therefore, the surface requires milling to be smooth. Intersecting the second slot 302 is a first slot 301 with two parallel sides, and the first slot 301 allows the connecting rod 8 to swing therein. The ratchet 6 is a long arc-shaped ratchet 6, and a symmetrically distributed spring 7 placement hole is designed in the radial arc section of the middle rotating block 3 .
为了便于控制嵌套卡盘9的旋转,本发明公开了超越离合器还包括棘爪控制卡盘10;棘爪控制卡盘10与嵌套卡盘9连接。通过控制棘爪控制卡盘10,实现对嵌套卡盘9旋转的控制。In order to facilitate the control of the rotation of the nested chuck 9 , the invention discloses that the overrunning clutch further includes a pawl control chuck 10 ; the pawl control chuck 10 is connected with the nested chuck 9 . The control of the rotation of the nested chuck 9 is realized by controlling the pawl to control the chuck 10 .
为了便于旋转棘爪控制卡盘10,本发明公开了超越离合器还包括棘爪控制杆11;棘爪控制杆11设置在棘爪控制卡盘10上。In order to facilitate the rotation of the pawl control chuck 10 , the present invention discloses that the overrunning clutch further includes a pawl control rod 11 ; the pawl control rod 11 is arranged on the pawl control chuck 10 .
其中,嵌套卡盘9工作角度为0-30度,工作方式为:拉动棘爪控制杆11,棘爪控制杆11通过螺钉固定于棘爪控制卡盘10上,实现棘爪控制卡盘10同步旋转,从而带动嵌套卡盘9转动0-30度,嵌套卡盘9通过铰链带动连杆8进行摆动和伸缩运动,从而实现棘爪6与内外齿旋转棘轮5的内齿张开与合上。本发明中,当棘轮外齿502与其他齿轮啮合时,遇到紧急刹车或停机或不需要同步状态时,调节棘爪控制杆11即可使棘爪6转到恒分离,处于顺逆时针的超越状态。Among them, the working angle of the nested chuck 9 is 0-30 degrees, and the working method is: pull the pawl control rod 11, and the pawl control rod 11 is fixed on the pawl control chuck 10 by screws to realize the pawl control chuck 10 Rotate synchronously, thereby driving the nested chuck 9 to rotate 0-30 degrees, and the nested chuck 9 drives the connecting rod 8 to swing and telescopically move through the hinge, so as to realize the opening and closing of the internal teeth of the ratchet 6 and the internal and external tooth rotating ratchet 5 Close up. In the present invention, when the ratchet external teeth 502 are meshed with other gears, when emergency braking or shutdown is encountered or no synchronization is required, the ratchet control lever 11 can be adjusted to make the ratchet 6 turn to constant separation, in a clockwise and counterclockwise position. Beyond state.
为了省力的实现对棘爪6的控制,本发明公开了超越离合器中,棘爪控制杆11设置在棘爪控制卡盘10的边缘。需要说明的是,将棘爪控制杆11设置在棘爪控制卡盘10的边缘仅仅是一种最省力的方式,也可以根据实际需要更改棘爪控制杆11的位置。In order to realize the control of the ratchet 6 in a labor-saving manner, the present invention discloses that in the overrunning clutch, the ratchet control rod 11 is arranged on the edge of the ratchet control chuck 10 . It should be noted that arranging the pawl control rod 11 on the edge of the pawl control chuck 10 is only the most labor-saving way, and the position of the pawl control rod 11 can also be changed according to actual needs.
进一步地,本发明还公开了操作杆1的端部设置有三脚架12;三脚架12包括三个支架杆1201,且支架杆1201上开有第一螺栓孔,支架杆1201与第一盖板2的三个圆柱的螺纹孔之间通过螺钉和螺纹孔配合连接。Further, the present invention also discloses that the end of the operating rod 1 is provided with a tripod 12; the tripod 12 includes three support rods 1201, and the first bolt holes are opened on the support rods 1201, and the support rods 1201 and the first cover plate 2 The threaded holes of the three cylinders are connected by screws and the threaded holes.
本发明还公开了操作杆1为内部设置加强筋的中空结构,三个支架杆1201呈120度分布,且每个支架杆1201上开有与第一盖板2连接的第二螺栓孔。三脚架12的中心开有轴承承载孔1202,用于放置第一轴承并安装在阶梯轴上。The present invention also discloses that the operating rod 1 is a hollow structure with reinforcing ribs inside. Three support rods 1201 are distributed at 120 degrees, and each support rod 1201 has a second bolt hole connected to the first cover plate 2 . The center of the tripod 12 has a bearing bearing hole 1202 for placing the first bearing and installing it on the stepped shaft.
为了实现对滚珠13的支撑稳定性,本发明公开了第一盖板2和第二盖板4上还开有支撑滚珠13的第二安装轨道。在第一盖板2和第二盖板4的边缘处设计直径为4毫米的部分圆弧,作为滚珠运动的第二安装轨道。In order to realize the supporting stability of the balls 13 , the present invention discloses that the first cover plate 2 and the second cover plate 4 are also provided with a second installation track for supporting the balls 13 . A partial circular arc with a diameter of 4 mm is designed at the edges of the first cover plate 2 and the second cover plate 4 as the second installation track for the ball movement.
本发明提供的超越离合器,第一盖板2和第二盖板4支撑中间旋转块3,位于第一盖板2和第二盖板4之间的滚珠13支撑内外齿旋转棘轮5。本发明提供的超越离合器使用时,给操作杆1的第一端施加负载,当负载使得操作杆1逆时针转动时,带动第一盖板2和第二盖板4逆时针转动,进而带动中间旋转块3逆时针转动,此时,在中间旋转块3上侧边的弹簧力7及离心力的作用下,与中间旋转块3连接的棘爪6会向远离中间旋转块3的方向转动,使得棘爪6的第二端能够与内外齿旋转棘轮5的内齿啮合,进而带动内外齿旋转棘轮5转动,实现与内外齿旋转棘轮5的外齿啮合的齿轮也能跟着同步转动;当负载使得操作杆1顺时针转动时,带动第一盖板2和第二盖板4顺时针转动,进而带动中间旋转块3顺时针转动,中间旋转块3带动棘爪并压缩弹簧7进行间歇分离,此时实现的是一般的离合器功能,即超越状态。而棘爪6可控是在棘爪6的第二端与内外齿旋转棘轮5的内齿啮合时,即在同步状态下,当棘轮5外齿与其他齿轮啮合时,遇到紧急刹车或停机或不需要同步状态时,调节棘爪控制杆11即可使棘爪6的第二端脱离棘轮的内齿转到恒分离,处于顺逆时针的超越状态。In the overrunning clutch provided by the present invention, the first cover plate 2 and the second cover plate 4 support the middle rotating block 3 , and the ball 13 located between the first cover plate 2 and the second cover plate 4 supports the internal and external tooth rotating ratchet 5 . When the overrunning clutch provided by the present invention is used, a load is applied to the first end of the operating rod 1. When the load causes the operating rod 1 to rotate counterclockwise, it drives the first cover plate 2 and the second cover plate 4 to rotate counterclockwise, and then drives the middle The rotating block 3 rotates counterclockwise. At this time, under the action of the spring force 7 on the upper side of the middle rotating block 3 and the centrifugal force, the pawl 6 connected to the middle rotating block 3 will rotate away from the direction of the middle rotating block 3, so that The second end of the ratchet 6 can mesh with the internal teeth of the internal and external tooth rotary ratchet 5, and then drive the internal and external tooth rotary ratchet 5 to rotate, so that the gear meshing with the external teeth of the internal and external tooth rotary ratchet 5 can also rotate synchronously; when the load makes When the operating rod 1 rotates clockwise, it drives the first cover plate 2 and the second cover plate 4 to rotate clockwise, and then drives the middle rotating block 3 to rotate clockwise, and the middle rotating block 3 drives the ratchet and compresses the spring 7 for intermittent separation. What is realized at this time is the general clutch function, that is, the overrunning state. The pawl 6 is controllable when the second end of the pawl 6 meshes with the internal teeth of the internal and external tooth rotating ratchet 5, that is, in a synchronous state, when the external teeth of the ratchet 5 mesh with other gears, emergency braking or shutdown occurs. Or when the synchronous state is not required, the second end of the ratchet 6 can be disengaged from the inner teeth of the ratchet wheel by adjusting the ratchet control lever 11 to turn to the constant separation, and it is in the forward and counterclockwise overriding state.
本发明提供的超越离合器,由于棘爪6与内外齿旋转棘轮5的内齿能够啮合,因此,棘爪6给内外齿旋转棘轮5的内齿的力是直接传动力,而不是现有技术中的伴随摩擦力的传动力,长型的棘爪6与中间旋转块3及操作杆1的连接组成的杠杆,既可避免应力集中,也可以传递大的力矩,由于棘爪控制杆11可控制棘爪6啮合与分离,减少了棘爪6与内外齿旋转棘轮5之间的磨损。In the overrunning clutch provided by the present invention, since the pawl 6 can mesh with the internal teeth of the internal and external tooth rotating ratchet 5, the power of the pawl 6 to the internal teeth of the internal and external tooth rotating ratchet 5 is a direct transmission force, rather than that of the prior art. The transmission force accompanied by frictional force, the lever formed by the connection between the long pawl 6 and the middle rotating block 3 and the operating rod 1 can not only avoid stress concentration, but also transmit large torque, because the pawl control rod 11 can control The engagement and separation of the ratchet 6 reduces wear between the ratchet 6 and the rotating ratchet 5 with internal and external teeth.
本发明公开的超越离合器具有以下优点:The overrunning clutch disclosed by the present invention has the following advantages:
(1)减少棘爪6应力集中及磨损;(1) Reduce the stress concentration and wear of the pawl 6;
(2)传递大扭矩。(2) Transmission of high torque.
(3)棘爪6可控。(3) The pawl 6 is controllable.
(4)多轴承承载减少各构件的磨损。(4) Multi-bearing bearings reduce the wear of each component.
在本发明中的“第一”、“第二”等均为描述上进行区别,没有其他的特殊含义。In the present invention, "first", "second", etc. are for distinction in description, and have no other special meanings.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和创造性特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Accordingly, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and inventive features disclosed herein.
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CN111365440A (en) * | 2018-12-26 | 2020-07-03 | 介隆兴齿轮股份有限公司 | Differential mechanism with universal double-overrunning clutch device |
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US11506284B1 (en) * | 2021-05-24 | 2022-11-22 | Schaeffler Technologies AG & Co. KG | Multi-pawl park lock |
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