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CN106090059A - The car clutch face sheet assembly of a kind of great friction coefficient and manufacture method - Google Patents

The car clutch face sheet assembly of a kind of great friction coefficient and manufacture method Download PDF

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Publication number
CN106090059A
CN106090059A CN201610562924.XA CN201610562924A CN106090059A CN 106090059 A CN106090059 A CN 106090059A CN 201610562924 A CN201610562924 A CN 201610562924A CN 106090059 A CN106090059 A CN 106090059A
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CN
China
Prior art keywords
fibre
steel disc
dough sheet
wide
compound fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610562924.XA
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Chinese (zh)
Inventor
张和庆
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Individual
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Individual
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Application filed by Individual filed Critical Individual
Priority to CN201610562924.XA priority Critical patent/CN106090059A/en
Publication of CN106090059A publication Critical patent/CN106090059A/en
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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D13/00—Friction clutches
    • F16D13/58—Details
    • F16D13/60—Clutching elements
    • F16D13/64—Clutch-plates; Clutch-lamellae
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/58—Measuring, controlling or regulating
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D201/00—Coating compositions based on unspecified macromolecular compounds
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18—Fireproof paints including high temperature resistant paints
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/60—Additives non-macromolecular
    • C09D7/61—Additives non-macromolecular inorganic
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/60—Additives non-macromolecular
    • C09D7/63—Additives non-macromolecular organic
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/65—Additives macromolecular
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • B29C2043/185—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/58—Measuring, controlling or regulating
    • B29C2043/5808—Measuring, controlling or regulating pressure or compressing force
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/58—Measuring, controlling or regulating
    • B29C2043/5816—Measuring, controlling or regulating temperature
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00—Properties
    • C08L2201/08—Stabilised against heat, light or radiation or oxydation
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00—Materials; Production methods therefor
    • F16D2200/0034—Materials; Production methods therefor non-metallic
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00—Materials; Production methods therefor
    • F16D2200/006—Materials; Production methods therefor containing fibres or particles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00—Materials; Production methods therefor
    • F16D2200/006—Materials; Production methods therefor containing fibres or particles
    • F16D2200/0065—Inorganic, e.g. non-asbestos mineral fibres
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00—Materials; Production methods therefor
    • F16D2200/0082—Production methods therefor
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00—Materials; Production methods therefor
    • F16D2200/0082—Production methods therefor
    • F16D2200/0086—Moulding materials together by application of heat and pressure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2250/00—Manufacturing; Assembly
    • F16D2250/0023—Shaping by pressure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2250/00—Manufacturing; Assembly
    • F16D2250/0061—Joining
    • F16D2250/0069—Adhesive bonding

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Braking Arrangements (AREA)
  • Mechanical Operated Clutches (AREA)

Abstract

The present invention relates to car clutch face sheet assembly and the manufacture method of a kind of great friction coefficient, including steel disc, the sulfuration of steel disc positive and negative connects dough sheet, use FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile fibre 15Kg, resistance to high mill brass wire 5Kg, the high-strength complex zygonema that sepiolite fibre 20Kg and glass fibre 15Kg is woven into, again this line is made into 100Kg, 1 meter of wide Compound Fabric, Compound Fabric coating coating, air-dry to tack-free, Compound Fabric cuts into the long cloth that 10mm is wide, the dough sheet of the disc-shaped structure of long cloth coiling；Round shape dough sheet material is put into lower mold, puts into steel disc, steel disc positive and negative brushing FH11 128 rubber cement；Steel disc places into round shape dough sheet material, pressing mold；Electric heating warming opens press, and sulfidization molding must be without riveting examination car clutch face sheet.

Description

The car clutch face sheet assembly of a kind of great friction coefficient and manufacture method
Technical field
The present invention relates to Clutch Technology, the car clutch face sheet assembly of a kind of great friction coefficient and manufacture Method.
Background technology
Traditional car clutch face sheet uses riveted type, and dough sheet is riveted on steel disc, bothersome takes a lot of work, and rivet affects Dough sheet service life and use safety.Existing structure without riveted type, a kind of as disclosed in Patent No. 201210157147.2 The car clutch face sheet of great friction coefficient, is connected with steel disc sulfuration after using the unordered mixing of multiple material, its mixing compacting Internal structure is unstable, affects serviceability.
Summary of the invention
For above-mentioned deficiency without riveted type structure in prior art, the invention provides a kind of technique simple, be suitable to vapour Car clutch surface manufacture uses, and can effectively guarantee that internal structure is stable, improve serviceability great friction coefficient automobile from Clutch dough sheet assembly and manufacture method.
The technical solution used in the present invention is: the car clutch face sheet assembly of a kind of great friction coefficient, including steel disc, steel The sulfuration of sheet positive and negative connects dough sheet, it is characterised in that: use FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, fragrance adoption Nylon 15Kg, polyacrylonitrile fibre 15Kg, resistance to high mill brass wire 5Kg, sepiolite fibre 20Kg and glass fibre 15Kg spin Be made into the high-strength complex zygonema of 4mm, then this line be made into 100Kg, 1 meter of wide Compound Fabric, Compound Fabric coating coating, air-dry to Till tack-free, Compound Fabric cuts into the long cloth that 10mm is wide, the dough sheet of the disc-shaped structure of long cloth coiling.
Mass fraction proportioning pressed by described coating: high temperature resistant 472 DEG C of liquid nano resin 80-90 parts, polyvinyl alcohol 10-20 Part, maleic anhydride grafting EVA5-8 part, white alundum powder 3-5 part, prodan 2-3 part, molybdenum bisuphide 1-1.5 part, graphite flakes 2-3 part, calcium oxide 2-3 part, calcium zinc stabilizer 1-2 part, the successively coating of mix and blend.
The car clutch face sheet assembly manufacture method of a kind of great friction coefficient, comprises the following steps:
A. raw material is chosen: FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile Fiber 15Kg, resistance to high mill brass wire 5Kg, sepiolite fibre 20Kg and glass fibre 15Kg are woven into the high-strength composite of 4mm Line, then this line is made into 100Kg, 1 meter of wide Compound Fabric；
B. by the coating of above-mentioned 1 meter of wide Compound Fabric coating the claims 2, air-dry to tack-free；
C. with cutter, 1 meter of wide Compound Fabric is cut into every wide for 10mm dough sheet materials, use wrapping machine to be coiled into round shape dough sheet Material；
D. round shape dough sheet material is put into lower mold, put into steel disc, steel disc positive and negative brushing FH11-128 rubber cement；
E. on steel disc, place into round shape dough sheet material, pressing mold；
F. electric heating warming is to 175-180 DEG C, opens press, pressure to 30-35MPa, insulation, pressurize depanning in 40-45 minute, sulfuration Molding must be without riveting examination car clutch face sheet.
The car clutch face sheet assembly of the great friction coefficient of the present invention does not damage engine flywheel face and platen face, dough sheet Without boring, it is not necessary to riveting, service life is long, and its processing technology is simple, prepare in order recombination line, Compound Fabric, coiling lines and Round shape dough sheet material, effectively guarantees that its internal structure is stable, is conducive to improving usage safety performance and the stability of dough sheet assembly, prolongs Its service life long.Use high temperature resistant 472 DEG C of liquid nano resins, polyvinyl alcohol, maleic anhydride grafting EVA, white alundum powder, Prodan, molybdenum bisuphide, graphite flakes are blended prepares Wear-resistant, high-temperature resistant coating, is conducive to improving the frictional property of dough sheet structure Can, increase the service life.
Detailed description of the invention
The invention will be further described below.
Embodiment one
The car clutch face sheet assembly of a kind of great friction coefficient, including steel disc, the sulfuration of steel disc positive and negative connects dough sheet, uses FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile fibre 15Kg, resistance to high mill Brass wire 5Kg, sepiolite fibre 20Kg and glass fibre 15Kg are woven into the high-strength complex zygonema of 4mm, then are made into by this line 100Kg, 1 meter of wide Compound Fabric, Compound Fabric coating coating, air-dry to tack-free, Compound Fabric cuts into the long cloth that 10mm is wide Material, the dough sheet of the disc-shaped structure of long cloth coiling.
Mass fraction proportioning pressed by described coating: high temperature resistant 472 DEG C of liquid nano resins 80 parts, polyvinyl alcohol 10 parts, Malaysia Acid anhydride-grafted EVA5 part, white alundum powder 3 parts, prodan 2 parts, molybdenum bisuphide 1 part, graphite flakes 2 parts, calcium oxide 2 parts, calcium Zinc stabilizer 1 part, the successively coating of mix and blend.
The car clutch face sheet assembly manufacture method of a kind of great friction coefficient, comprises the following steps:
A. raw material is chosen: FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile Fiber 15Kg, resistance to high mill brass wire 5Kg, sepiolite fibre 20Kg and glass fibre 15Kg are woven into the high-strength composite of 4mm Line, then this line is made into 100Kg, 1 meter of wide Compound Fabric；
B. by the coating of above-mentioned 1 meter of wide Compound Fabric coating the claims 2, air-dry to tack-free；
C. with cutter, 1 meter of wide Compound Fabric is cut into every wide for 10mm dough sheet materials, use wrapping machine to be coiled into round shape dough sheet Material；
D. round shape dough sheet material is put into lower mold, put into steel disc, steel disc positive and negative brushing FH11-128 rubber cement；
E. on steel disc, place into round shape dough sheet material, pressing mold；
F. electric heating warming is to 175 DEG C, opens press, pressure to 30MPa, and insulation, pressurize depanning in 40 minutes, sulfidization molding must be without riveting Connect examination car clutch face sheet.
Embodiment two
The car clutch face sheet assembly of a kind of great friction coefficient, including steel disc, the sulfuration of steel disc positive and negative connects dough sheet, uses FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile fibre 15Kg, resistance to high mill Brass wire 5Kg, sepiolite fibre 20Kg and glass fibre 15Kg are woven into the high-strength complex zygonema of 4mm, then are made into by this line 100Kg, 1 meter of wide Compound Fabric, Compound Fabric coating coating, air-dry to tack-free, Compound Fabric cuts into the long cloth that 10mm is wide Material, the dough sheet of the disc-shaped structure of long cloth coiling.
Mass fraction proportioning pressed by described coating: high temperature resistant 472 DEG C of liquid nano resins 90 parts, polyvinyl alcohol 20 parts, Malaysia Acid anhydride-grafted EVA8 part, white alundum powder 5 parts, prodan 3 parts, molybdenum bisuphide 1.5 parts, graphite flakes 3 parts, calcium oxide 3 parts, Calcium zinc stabilizer 2 parts, the successively coating of mix and blend.
The car clutch face sheet assembly manufacture method of a kind of great friction coefficient, comprises the following steps:
G. raw material is chosen: FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile Fiber 15Kg, resistance to high mill brass wire 5Kg, sepiolite fibre 20Kg and glass fibre 15Kg are woven into the high-strength composite of 4mm Line, then this line is made into 100Kg, 1 meter of wide Compound Fabric；
H. by the coating of above-mentioned 1 meter of wide Compound Fabric coating the claims 2, air-dry to tack-free；
I. with cutter, 1 meter of wide Compound Fabric is cut into every wide for 10mm dough sheet materials, use wrapping machine to be coiled into round shape dough sheet Material；
J. round shape dough sheet material is put into lower mold, put into steel disc, steel disc positive and negative brushing FH11-128 rubber cement；
K. on steel disc, place into round shape dough sheet material, pressing mold；
L. electric heating warming is to 180 DEG C, opens press, pressure to 35MPa, and insulation, pressurize depanning in 45 minutes, sulfidization molding must be without riveting Connect examination car clutch face sheet.
Embodiment three
The car clutch face sheet assembly of a kind of great friction coefficient, including steel disc, the sulfuration of steel disc positive and negative connects dough sheet, uses FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile fibre 15Kg, resistance to high mill Brass wire 5Kg, sepiolite fibre 20Kg and glass fibre 15Kg are woven into the high-strength complex zygonema of 4mm, then are made into by this line 100Kg, 1 meter of wide Compound Fabric, Compound Fabric coating coating, air-dry to tack-free, Compound Fabric cuts into the long cloth that 10mm is wide Material, the dough sheet of the disc-shaped structure of long cloth coiling.
Mass fraction proportioning pressed by described coating: high temperature resistant 472 DEG C of liquid nano resins 85 parts, polyvinyl alcohol 15 parts, Malaysia Acid anhydride-grafted EVA6 part, white alundum powder 4 parts, prodan 2.5 parts, molybdenum bisuphide 1.2 parts, graphite flakes 2.3 parts, calcium oxide 2.5 parts, calcium zinc stabilizer 1.5 parts, the successively coating of mix and blend.
The car clutch face sheet assembly manufacture method of a kind of great friction coefficient, comprises the following steps:
M. raw material is chosen: FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile Fiber 15Kg, resistance to high mill brass wire 5Kg, sepiolite fibre 20Kg and glass fibre 15Kg are woven into the high-strength composite of 4mm Line, then this line is made into 100Kg, 1 meter of wide Compound Fabric；
N. by the coating of above-mentioned 1 meter of wide Compound Fabric coating the claims 2, air-dry to tack-free；
O. with cutter, 1 meter of wide Compound Fabric is cut into every wide for 10mm dough sheet materials, use wrapping machine to be coiled into round shape dough sheet Material；
P. round shape dough sheet material is put into lower mold, put into steel disc, steel disc positive and negative brushing FH11-128 rubber cement；
Q. on steel disc, place into round shape dough sheet material, pressing mold；
R. electric heating warming is to 178 DEG C, opens press, pressure to 32MPa, and insulation, pressurize depanning in 44 minutes, sulfidization molding must be without riveting Connect examination car clutch face sheet.

Claims (3)

1. a car clutch face sheet assembly for great friction coefficient, including steel disc, the sulfuration of steel disc positive and negative connects dough sheet, and it is special Levy and be: use FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile fibre 15Kg, resistance to high mill brass wire 5Kg, sepiolite fibre 20Kg and glass fibre 15Kg are woven into the high-strength complex zygonema of 4mm, then This line being made into 100Kg, 1 meter of wide Compound Fabric, Compound Fabric coating coating, air-dries to tack-free, Compound Fabric cuts into The long cloth that 10mm is wide, the dough sheet of the disc-shaped structure of long cloth coiling.
The car clutch face sheet assembly of a kind of great friction coefficient the most according to claim 1, it is characterised in that: described painting Mass fraction proportioning pressed by material: high temperature resistant 472 DEG C of liquid nano resin 80-90 parts, polyvinyl alcohol 10-20 part, maleic anhydride are grafted EVA5-8 part, white alundum powder 3-5 part, prodan 2-3 part, molybdenum bisuphide 1-1.5 part, graphite flakes 2-3 part, calcium oxide 2-3 Part, calcium zinc stabilizer 1-2 part, the successively coating of mix and blend.
3. a car clutch face sheet assembly manufacture method for great friction coefficient, comprises the following steps:
Choose raw material: FKF compound mineral fiber 22Kg, ceramic fibre 8Kg, aromatic polyamide fibre 15Kg, polyacrylonitrile are fine Dimension 15Kg, resistance to high mill brass wire 5Kg, sepiolite fibre 20Kg and glass fibre 15Kg are woven into the high-strength complex zygonema of 4mm, This line is made into 100Kg, 1 meter of wide Compound Fabric again；
By the coating of above-mentioned 1 meter of wide Compound Fabric coating the claims 2, air-dry to tack-free；
With cutter, 1 meter of wide Compound Fabric is cut into every wide for 10mm dough sheet materials, use wrapping machine to be coiled into round shape dough sheet material；
Round shape dough sheet material is put into lower mold, puts into steel disc, steel disc positive and negative brushing FH11-128 rubber cement；
Steel disc places into round shape dough sheet material, pressing mold；
Electric heating warming, to 175-180 DEG C, is opened press, pressure to 30-35MPa, insulation, pressurize depanning in 40-45 minute, is sulfided into Type must be without riveting examination car clutch face sheet.
CN201610562924.XA 2016-07-18 2016-07-18 The car clutch face sheet assembly of a kind of great friction coefficient and manufacture method Pending CN106090059A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610562924.XA CN106090059A (en) 2016-07-18 2016-07-18 The car clutch face sheet assembly of a kind of great friction coefficient and manufacture method

Applications Claiming Priority (1)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1191283A (en) * 1997-09-26 1998-08-26 福建晋江科立无石棉摩擦材料有限公司 Copper-based clutch friction plate and its mfg. method
CN1327454A (en) * 1999-08-10 2001-12-19 三井化学株式会社 Unconjugated cyclopolyene copolymer, rubber composition, and use
CN101096453A (en) * 2006-06-27 2008-01-02 李刚 Formula of rubber-free type winding form clutch plate and technique thereof
CN101429977A (en) * 2008-11-28 2009-05-13 浙江德瑞摩擦材料有限公司 Method for car clutch face sheet production
CN101759862A (en) * 2009-12-21 2010-06-30 中国计量学院 Method for preparing nanoparticle-modified friction material
CN102418748A (en) * 2011-08-25 2012-04-18 浙江德瑞摩擦材料有限公司 Method for manufacturing automobile clutch facing
CN102729387A (en) * 2012-05-18 2012-10-17 泰兴市龙盘汽车零部件制造有限公司 Manufacturing method for riveting-free type automobile clutch facing assembly
CN203229629U (en) * 2013-03-29 2013-10-09 盐城工学院 Aramid fiber non-twisting composite line and automobile clutch facing comprising same

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1191283A (en) * 1997-09-26 1998-08-26 福建晋江科立无石棉摩擦材料有限公司 Copper-based clutch friction plate and its mfg. method
CN1327454A (en) * 1999-08-10 2001-12-19 三井化学株式会社 Unconjugated cyclopolyene copolymer, rubber composition, and use
CN101096453A (en) * 2006-06-27 2008-01-02 李刚 Formula of rubber-free type winding form clutch plate and technique thereof
CN101429977A (en) * 2008-11-28 2009-05-13 浙江德瑞摩擦材料有限公司 Method for car clutch face sheet production
CN101759862A (en) * 2009-12-21 2010-06-30 中国计量学院 Method for preparing nanoparticle-modified friction material
CN102418748A (en) * 2011-08-25 2012-04-18 浙江德瑞摩擦材料有限公司 Method for manufacturing automobile clutch facing
CN102729387A (en) * 2012-05-18 2012-10-17 泰兴市龙盘汽车零部件制造有限公司 Manufacturing method for riveting-free type automobile clutch facing assembly
CN203229629U (en) * 2013-03-29 2013-10-09 盐城工学院 Aramid fiber non-twisting composite line and automobile clutch facing comprising same

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Application publication date: 20161109