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CN106087464B - Dyeing and printing process - Google Patents

Dyeing and printing process Download PDF

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Publication number
CN106087464B
CN106087464B CN201610585630.9A CN201610585630A CN106087464B CN 106087464 B CN106087464 B CN 106087464B CN 201610585630 A CN201610585630 A CN 201610585630A CN 106087464 B CN106087464 B CN 106087464B
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Prior art keywords
printing
dyeing
disperse
printed
water
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CN106087464A (en
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王鹏
郝凤来
智双
祁巍
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Shenyang Research Institute of Chemical Industry Co Ltd
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Shenyang Research Institute of Chemical Industry Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/445Use of auxiliary substances before, during or after dyeing or printing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/46General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/52General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
    • D06P1/5207Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • D06P1/525Polymers of unsaturated carboxylic acids or functional derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/60General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing polyethers
    • D06P1/613Polyethers without nitrogen
    • D06P1/6131Addition products of hydroxyl groups-containing compounds with oxiranes
    • D06P1/6133Addition products of hydroxyl groups-containing compounds with oxiranes from araliphatic or aliphatic alcohols
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/64General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
    • D06P1/651Compounds without nitrogen
    • D06P1/65106Oxygen-containing compounds
    • D06P1/65118Compounds containing hydroxyl groups

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Coloring (AREA)

Abstract

The invention relates to textile dyeing and printing technology, in particular to a dyeing and printing process for a hydrophobic textile material. The process comprises the steps of sequentially printing a textile to be treated → drying → coloring → post-treating to obtain a printed finished product; wherein, the color development and the finishing process can be washed and dried. The process before printing is similar to that of traditional dye printing, and the pulp composition may be printed on the surface of textile material in circular screen or flat screen printing machine. In the high-temperature color development process, most of disperse dyes are combined with hydrophobic fiber materials through intermolecular force, and the printing auxiliary agent in the printing slurry is crosslinked and solidified into a film while the disperse dyes develop color at high temperature, so that the loose color which is not combined with the fibers is adhered to the surfaces of the fibers. The COD of the washing water after the textile is washed by the dyeing and printing process is between 30 and 2000ppm, part of varieties is less than 200ppm, and part of varieties is less than 50 ppm; the chroma (dilution factor) is less than 200, the chroma (dilution factor) of part of the variety is less than 80, and the chroma (dilution factor) of part of the variety is less than 30.

Description

Dyeing and printing process
Technical Field
The invention relates to textile dyeing and printing technology, in particular to a dyeing and printing process method for a hydrophobic textile material.
Background
The dyeing and printing of textiles can be generally divided into dye dyeing, printing, pigment dyeing and printing. The dyeing and printing of dyes are usually carried out by the interaction of intermolecular force or active groups of the dyes themselves with the fibers. Pigment dyeing and printing are combined with the fabric in a physical bonding mode through a binder in pigment dyeing and printing paste. Generally speaking, dyed and printed products obtained after dye printing are more environment-friendly, low in formaldehyde content, bright in color and luster, good in color fastness, soft in hand feeling and non-sticky at printed parts; the paint printing process is simple, the printing cost is low, and three wastes are not generated basically.
The traditional dye dyeing and printing process generally comprises the following steps: textile → printing → drying → steaming → washing with water → reduction washing → soaping → washing with water → drying → finishing → printing the finished product. In the traditional dye dyeing and printing slurry, auxiliary products such as sodium alginate, sodium lignosulfonate, naphthalene sulfonic acid formaldehyde condensate, a dispersing agent, a leveling agent, a penetrating agent and the like with the amount of 1-1.5 times of the dye are usually required to be added, and the auxiliary products are stripped from the surface of the fiber by steps such as water washing, reduction washing, soaping and the like after the dyeing and printing processes are finished, so that the auxiliary products enter dyeing and printing wastewater. Meanwhile, in the traditional dyeing and printing processes, the dye-uptake of the dye is generally 90-95%, the rest 5-10% of the dye exists on the surface of the fiber in a loose color form after the dyeing and printing are finished, and the dye also enters the printing and dyeing wastewater in the processes of washing, reduction washing and soaping. The auxiliaries and dyes entering the dyeing and printing wastewater cause high COD and high chroma of the dyeing wastewater, the treatment difficulty is higher, the treatment cost is higher, according to the statistics of authoritative data, about 250 tons of water is consumed by a printing factory for processing one million meters of chemical fiber fabrics, and 90% of the water is color water and wastewater. The most effective measures at present only stay in emission reduction and post-treatment of colored water and sewage, and are not effectively eradicated. The printing and dyeing wastewater becomes an obstacle which troubles the sustainable development of textile printing and printing industries in China.
The paint printing process is much simpler than dye printing, generally comprises textile → printing → drying → baking → finishing → printing finished products, no water washing step is required in the printing process, drying and shrinkage control and cross contamination are realized, the removal of natural or synthetic paste, the existence of alkaline agent, surfactant and other pollutants can be ignored, and the process is environment-friendly dyeing and printing. However, the coloring component selected for pigment printing is generally pigment, which has no affinity with the fiber, needs to be adhered to the surface of the fiber through an adhesive, and the color cannot permeate into the fiber, so that the defects of poor color permeability, poor color fastness, washing fastness, hard hand feeling, poor yellowing resistance and the like of the pigment printing product are caused.
The invention combines the dye dyeing, printing, pigment dyeing and printing processes, takes the advantages of the dye dyeing, printing and pigment dyeing and printing processes into consideration, supplements the defects of the dye dyeing and printing processes, and is a new way for dyeing and printing.
Disclosure of Invention
The invention aims to provide a process method for dyeing and printing hydrophobic textile materials.
In order to achieve the purpose, the invention adopts the technical scheme that:
a dyeing and printing process method of hydrophobic textile materials comprises the following steps of sequentially carrying out printing → drying → color development → post-treatment on textiles to be treated, and further obtaining printed finished products; wherein, the color development and the finishing process can be washed and dried; the color development temperature is 160-210 ℃; the color development time is 1-30 minutes; the post-treatment process can adopt water washing → soaping → water washing → drying → finishing, water washing → drying → finishing or separate finishing. The color development adopts a steaming or baking mode; the washing can adopt a plurality of water washing and/or soaping modes.
A dyeing and printing process method for hydrophobic textile materials is characterized in that textiles to be treated sequentially undergo printing → drying → steaming → washing → soaping → washing → drying → finishing, and then printed finished products are obtained.
Wherein the steaming temperature is 160-210 ℃, and the steaming time is 1-30 minutes;
a dyeing and printing process method for hydrophobic textile materials is characterized in that textiles to be treated are sequentially printed → dried → steamed → washed → dried → finished, and then printed finished products are obtained.
Wherein the steaming temperature is 160-210 ℃, and the steaming time is 1-30 minutes;
a dyeing and printing process method for hydrophobic textile materials is characterized in that textiles to be treated are sequentially printed → dried → steamed → finished, and then printed finished products are obtained. Wherein the steaming temperature is 160-210 ℃, and the steaming time is 1-30 minutes;
a dyeing and printing process method for hydrophobic textile materials is characterized in that textiles to be treated sequentially undergo printing → drying → baking → washing → soaping → washing → drying → finishing, and then printed finished products are obtained. Wherein the baking temperature is 160-210 ℃, and the baking time is 1-30 minutes;
a dyeing and printing process method for hydrophobic textile materials comprises the steps of sequentially carrying out printing → drying → baking → washing → drying → finishing on textiles to be treated, and further obtaining printed finished products. Wherein the baking temperature is 160-210 ℃, and the baking time is 1-30 minutes;
a dyeing and printing process method for hydrophobic textile materials comprises the steps of sequentially printing → drying → baking → finishing the textile to be treated, and further obtaining a printed finished product. Wherein the baking temperature is 160-210 ℃, and the baking time is 1-30 minutes;
the adopted dyeing and printing paste comprises, by weight, 1-25% of dyeing and printing concentrated paste, 0.5-10% of thickening agent, 0.05-3% of pH value regulator and 62-98.45% of water.
The dyeing and printing concentrated slurry comprises 20-80% of dyeing and printing color paste and 20-80% of dyeing and printing auxiliary agent by weight percentage; the dyeing and printing color paste is prepared by preparing a filter cake or dry powder of a dye, an auxiliary agent and water into a slurry and then refining.
The dyeing and printing color paste comprises, by weight, 20-60% of disperse dye (filter cake or dry powder), 5-30% of auxiliary agent and 10-75% of water.
The disperse dye is selected from: c.i. disperse yellow 3, c.i. disperse yellow 5, c.i. disperse yellow 7, c.i. disperse yellow 11, c.i. disperse yellow 23, c.i. disperse yellow 42, c.i. disperse yellow 49, c.i. disperse yellow 50, c.i. disperse yellow 54, c.i. disperse yellow 56, c.i. disperse yellow 60, c.i. disperse yellow 61, c.i. disperse yellow 64, c.i. disperse yellow 71, c.i. disperse yellow 79, c.i. disperse yellow 82, c.i. disperse yellow 93, c.i. disperse yellow 97, c.i. disperse orange 104, c.i. disperse yellow 114, c.i. disperse yellow 119, c.i. disperse yellow 124, c.i. disperse yellow 126, c.i. disperse yellow 134, c.i. disperse yellow 163, c.i. disperse yellow 182, c.i. disperse yellow 184, c.i. disperse yellow 235, c.i. disperse orange 32, c.i. disperse yellow 1, c.i. disperse yellow 31, c.i. disperse orange 32, c.i. disperse yellow 235, c.i. disperse orange 31, c.i. disperse orange 32, c.i. disperse yellow 26, c.i. disperse orange 20, c.i. disperse orange 26, c.i. disperse orange 20, c.i. disperse orange 26, c.i. disperse yellow 26, c.i. disperse orange 20, c.i. disperse yellow 26, c.i. disperse orange 20, C.i. disperse orange 41, c.i. disperse orange 44, c.i. disperse orange 61, c.i. disperse orange 62, c.i. disperse orange 73, c.i. disperse orange 76, c.i. disperse orange 97, c.i. disperse orange 127, c.i. disperse orange 288, c.i. disperse red 1, c.i. disperse red 4, c.i. disperse red 5, c.i. disperse red 9, c.i. disperse red 11, c.i. disperse red 13, c.i. disperse red 50, c.i. disperse red 53, c.i. disperse red 54:1, c.i. disperse red 60, c.i. disperse red 65, c.i. disperse red 72, c.i. disperse red 73, c.i. disperse red 74, c.i. disperse red 82, c.i. disperse red 86, c.i. disperse red 91, c.i. disperse red 167, c.i. disperse red 152, c.i. disperse red 177, c.i. disperse red 152, c.i. disperse red 177, c.i. disperse, C.i. disperse red 356, c.i. disperse violet 1, c.i. disperse violet 8, c.i. disperse violet 17, c.i. disperse violet 26, c.i. disperse violet 27, c.i. disperse violet 28, c.i. disperse violet 33, c.i. disperse violet 38, c.i. disperse violet 43, c.i. disperse violet 63, c.i. disperse violet 77, c.i. disperse violet 93:1, c.i. disperse blue 3, c.i. disperse blue 14, c.i. disperse blue 20, c.i. disperse blue 26, c.i. disperse blue 27, c.i. disperse blue 56:1, c.i. disperse blue 56:2, c.i. disperse blue 56:3, c.i. disperse blue 58, c.i. disperse blue 60, c.i. disperse blue 73, c.i. disperse blue 56:1, c.i. disperse blue 79, c.i. disperse blue 102, c.i. disperse blue 79, c.i. disperse blue 70, c.i. disperse blue 79, c.i. disperse blue 26, c.i. disperse blue 70, c.i. disperse blue 79, c.i. disperse blue 70, c.i. disperse blue 26, c.i. disperse blue 14, disperse blue 26, c.i. disperse blue 60, c.i. disperse blue 70, c.i, C.i. disperse blue 165:2, c.i. disperse blue 165:3, c.i. disperse blue 183: 1. one or more dyes which can be used for dyeing and printing paste in C.I. disperse blue 225, C.I. disperse blue 257, C.I. disperse blue 270, C.I. disperse blue 281, C.I. disperse blue 291:1, C.I. disperse blue 301, C.I. disperse blue 354, C.I. disperse blue 359, C.I. disperse blue 366, C.I. disperse blue 367, C.I. disperse brown 1:1, C.I. disperse brown 19 and C.I. disperse black 1;
the auxiliary agent is selected from one or more of polyvinyl alcohol, polyvinyl acetate, copolymer of styrene and maleic anhydride, gelatin, carboxymethyl cellulose, carboxyethyl cellulose, hydroxymethyl cellulose, hydroxyethyl cellulose, ethylene glycol, propylene glycol, urea, diethylene glycol, thiourea, mineral oil, higher alcohols, polyether or organosilicon antifoaming agent, sodium alginate, polyacrylamide, N-methyl-N oleoyl amino ethyl sodium sulfonate, naphthalene sulfonic acid-formaldehyde condensate, castor oil ethylene oxide condensate, coconut oil alcohol ethylene oxide condensate, triisopropyl phenol ethylene oxide condensate, sodium lignin sulfonate, castor oil oleic acid glycerol, sodium dodecyl benzene sulfonate, m-cresol-formaldehyde-sodium sulfite condensate dispersing agent SS, dispersing agent N, dispersing agent MF, dispersing agent CNF, methyl naphthalene sulfonic acid-formaldehyde condensate, sodium methyl naphthalene sulfonate, sodium alkyl sulfonate, sodium, Cresol (or phenol) sodium sulfonate formaldehyde condensate, 2-naphthol sulfonic acid formaldehyde condensate, phenolic resin sulfonate and dispersant CS; a fatty acid salt type anionic surfactant, a sulfonate type anionic surfactant, a sulfate type anionic surfactant, a phosphate type anionic surfactant, a sulfosuccinate type anionic surfactant, a fatty acid type anionic surfactant, a peptide condensate type anionic surfactant; ammonium salt type cationic surfactant, quaternary ammonium salt type cationic surfactant, ammonium oxide type cationic surfactant, betaine type zwitterionic surfactant, imidazoline type zwitterionic surfactant, amino acid type zwitterionic surfactant, phospholipid type zwitterionic surfactant, fatty alcohol ether type nonionic surfactant, alkylphenol ether type nonionic surfactant, alkylamine ether type nonionic surfactant, polyether type nonionic surfactant, fatty acid polyalkoxylate ester type nonionic surfactant, castor oil polyoxyethylene type nonionic surfactant, lanolin polyoxyethylene type nonionic surfactant, sorbitol polyoxyethylene type nonionic surfactant, glyceride type nonionic surfactant, sorbitol ester type nonionic surfactant, fatty acid alkylamine type nonionic surfactant, lanolin polyoxyethylene type nonionic surfactant, betaine type nonionic surfactant, and the like, One or more of alkylolamide nonionic surfactant, alkylglycoside nonionic surfactant, alkylpyrrolidone nonionic surfactant, alcohol surfactant, acid surfactant, amine surfactant, amide surfactant, ester surfactant, ether surfactant, ketone surfactant, polymer surfactant, castor oil surfactant, lanolin surfactant, triglycerol laurate, tetraglycerol laurate, hexaglycerol laurate, triglycerol monostearate, and triglycerol oleate;
the water is: one or more of tap water, deionized water, distilled water, high purity water, ultrapure water and the like can be used as water for dyeing and printing paste;
the refinement processing comprises: dispersing, coarse grinding, fine grinding, homogenizing and the like, and equipment comprises: one or more of a high-speed dispersion machine, a vertical or horizontal sand mill, a high-pressure homogenizer and the like can be used for dyeing and printing paste equipment;
the fineness range of the dyed and printed color paste after processing and grinding is as follows: d90 ═ 0.1 to 2 μm;
the dyeing and printing auxiliary agent comprises the following components in percentage by weight:
Figure BDA0001056760530000041
the adhesive is selected from one or more adhesives which can be used as dyeing and printing aids in pure acrylic adhesives, styrene-butadiene adhesives, butyronitrile adhesives, organic silicon modified acrylate adhesives, polyurethane adhesives and the like;
the softening agent is selected from: cationic softeners such as quaternary ammonium salt type, fatty acid ester type, right wax type, polyethylene type and organic silicon resin type, organic silicon softeners, fatty acid salt soft sheet softeners, dioctadecyl dimethyl ammonium chloride, ester-based quaternary ammonium salt softeners, cationic Gemini surfactants, one or more softeners which can be used as dyeing and printing aids in macromolecular polyethylene wax, polydimethylsiloxane, hydroxyl-terminated polysiloxane and amino polysiloxane.
The cross-linking agent is selected from: cyanate ester crosslinking agents (JQ-1, JQ-1E, JQ-2E, JQ-4, JQ-5, JQ-6, PAPI, emulsifiable MDI, tetraisocyanate, blocked isocyanate, etc.), polyol crosslinking agents (polyethylene glycol, polypropylene glycol, trimethylolpropane, etc.), glycidyl ether crosslinking agents, inorganic crosslinking agents (zinc chloride, aluminum sulfate, sulfur, boric acid, etc.), organic monomer crosslinking agents (styrene, alpha-methylstyrene, acrylonitrile, acrylic acid, methacrylic acid, glyoxal, aziridine, etc.), organosilicon crosslinking agents (ethyl orthosilicate, methyl orthosilicate, trimethylsiloxane, amino-modified siloxane, carboxyl-modified siloxane, hydroxyl-modified siloxane, vinyl siloxane, etc.), benzenesulfonic acid crosslinking agents (p-toluenesulfonic acid, p-toluenesulfonyl chloride, etc.), acrylate crosslinking agents (1, 4-butanediol diacrylate, ethylene glycol dimethacrylate, TAC, butyl acrylate, HEA, HPA, HPMA, MMA and the like), organic peroxide crosslinking agents (dicumyl peroxide, 2, 4-dichlorobenzoyl peroxide and the like), metal organic compound crosslinking agents (aluminum isopropoxide, zinc acetate, titanium acetylacetonate and the like), and one or more multifunctional polycarbodiimide crosslinking agents can be used as crosslinking agents of dyeing and printing aids.
The other auxiliary agents (dispersing agent, emulsifier, defoamer, etc.) are selected from: sodium alginate, polyacrylamide, sodium N-methyl-N oleoyl tauride, naphthalenesulfonic acid-formaldehyde condensate, castor oil ethylene oxide condensate, coconut oil alcohol ethylene oxide condensate, triisopropylphenol ethylene oxide condensate, sodium lignin sulfonate, castor oil oleic acid glycerol, sodium dodecylbenzenesulfonate, m-cresol-formaldehyde-sodium sulfite condensate diffuser agent SS, diffuser agent N, diffuser agent MF, diffuser agent CNF, methylnaphthalenesulfonic acid-formaldehyde condensate, cresol (or phenol) sodium sulfonate-formaldehyde condensate, 2-naphtholsulfonic acid-formaldehyde condensate, phenol resin sulfonate, dispersant CS; fatty acid salt type, sulfonate type, sulfate type, phosphate type, sulfosuccinate type, and fatty acid/peptide condensate type anionic surfactants; ammonium salt type, quaternary ammonium salt type, ammonium oxide type cationic surfactants; betaine type, imidazoline type, amino acid type, phospholipid type zwitterionic surfactants; fatty alcohol ether type, alkylphenol ether type, alkylamine ether type, polyether type, fatty acid polyalkoxylate ester type, castor oil polyoxyethylene type, lanolin polyoxyethylene type, sorbitol polyoxyethylene type, glycerin ester type, sorbitol ester type, fatty acid alkylamine type, alkylolamide type, alkylglycoside type, and alkylpyrrolidone type nonionic surfactant; other surfactants such as alcohols, acids, amines, amides, esters, ethers, ketones, polymers, castor oils, lanolin, etc.; one or more of polyvinyl alcohol, polyvinyl acetate, styrene-maleic anhydride copolymer, gelatin, carboxymethyl cellulose, carboxyethyl cellulose, hydroxymethyl cellulose, hydroxyethyl cellulose, ethylene glycol, propylene glycol, urea, diethylene glycol, thiourea, a silicone defoamer, a mineral oil defoamer, a polyether defoamer, triglycerol laurate, tetraglycerol laurate, hexaglycerol laurate, triglycerol monostearate, triglycerol oleate and the like can be used as other auxiliaries of dyeing and printing auxiliaries;
the water is: tap water, deionized water, distilled water, high purity water, ultrapure water and the like which can be used as dyeing and printing auxiliaries;
the thickening agent in the dyeing and printing paste is selected from: one or more of inorganic thickeners such as white carbon black, sodium bentonite, organobentonite, diatomaceous earth, attapulgite, molecular sieves and silica gel, cellulose thickeners such as methyl cellulose, ethyl cellulose, hydroxymethyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, carboxymethyl cellulose, carboxyethyl cellulose and carboxypropyl cellulose, natural polymers and derivatives thereof such as starch, gelatin, sodium alginate, casein, guar gum, chitosan, gum arabic, xanthan gum, soybean protein gum, natural rubber, lanolin and agar, synthetic polymer thickeners such as polyacrylamide, polyvinyl alcohol, polyvinyl pyrrolidone, polyoxyethylene, modified paraffin resin, carbomer resin, polyacrylic acid, polyacrylate copolymer emulsion, cis-polybutadiene rubber, styrene-butadiene rubber, polyurethane, modified polyurea and low molecular polyethylene wax, and complex organic metal compound thickeners such as amino alcohol complex titanate, Thickener for printing paste, the viscosity range of the dyeing and printing paste is selected from 500-30000 centipoises.
The pH regulator in the dyeing and printing paste is selected from: citric acid, adipic acid, potassium citrate, lactic acid, fumaric acid, trisodium phosphate, tartaric acid, monosodium citrate, malic acid, phosphoric acid, acetic acid, hydrochloric acid, and the like acidity regulators, 2-amino-2-methyl-1-propanol, N-methylethanolamine, monoethanolamine, diethanolamine, triethanolamine, butylethanolamine, N-aminopropyl-methylethanolamine, 2-amino-2-ethyl-1, 3-propanediol, butylenediethanolamine, and the like are alkanolamines, and one or more of aqueous ammonia, sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, and the like are inorganic alkali regulators, and the like, can be used for the pH regulators of the dyeing and printing pastes selected from the range of 4 to 10.
The invention has the advantages that:
the dyeing and printing process technology adopts the dyeing and printing slurry to carry out dye-coating integrated dyeing or printing on the hydrophobic textile material, reduces the generation of high-concentration and high-chroma printing and dyeing wastewater from the source, and is a new green and environment-friendly printing and dyeing product and new technology. Specifically, the process before printing is similar to that of traditional dye printing, and the pulp composition can be printed on the surface of textile material through a rotary screen printing machine or a flat screen printing machine. In the high-temperature color development process, most of disperse dyes are combined with hydrophobic fiber materials through intermolecular force, and the printing auxiliary agent in the printing slurry is crosslinked and solidified into a film while the disperse dyes develop color at high temperature, so that the loose color which is not combined with the fibers is adhered to the surfaces of the fibers. The pulp of the dyeing and printing paste is used for dyeing and printing hydrophobic textile materials, can take the advantages of dye dyeing, printing, pigment dyeing and printing into consideration, has bright color and soft hand feeling while ensuring high sublimation, washing and dry and wet rubbing fastness, can avoid the generation of high-concentration color water in the traditional disperse dye dyeing and printing processes, and is a clean and environment-friendly disperse dye dyeing and printing process.
The COD of the washing water after the textile is washed by the dyeing and printing process is between 30 and 2000ppm, part of varieties is less than 200ppm, and part of varieties is less than 50 ppm; the chroma (dilution factor) is less than 200, the chroma (dilution factor) of part of the variety is less than 80, and the chroma (dilution factor) of part of the variety is less than 30.
Detailed description of the invention
The following examples are presented to enable one of ordinary skill in the art to more fully understand the present invention and are not intended to limit the invention in any way. The following examples used the following raw material specifications: the dye C.I. disperse blue 56 is commercially available disperse dye raw powder, sodium lignosulfonate, a surfactant BC-50, an organic silicon modified acrylate adhesive SY-8001 and ethylene glycol are commercially available industrial products, and the used water is deionized water. The equipment comprises:
Figure BDA0001056760530000061
experimental dispersers, straying (shanghai) mechanical instruments ltd, LHP-0.4 type all-ceramic laboratory horizontal sand mills, shanghai deluge electromechanical devices ltd, APV2000 experimental high-pressure homogenizers, shanghai shun instruments ltd, H-TS-III high-temperature steaming ovens, yanuo precision machinery manufacturing ltd, in foshan city, DH6-9070 electric heating constant-temperature blast drying box, cheng hua instruments ltd.
The printing process is carried out according to the general condition regulation of GB/T2374-.
The preparation process of the dyeing and printing paste comprises the following steps:
(1) preparation of dyeing and printing color paste B-1
Adding surfactant BC-5045 g, sodium lignosulfonate 50g, glycol 30g and water 525g into a dispersion tank, dispersing and stirring to completely dissolve the surfactant BC-5045 g, adding C.I. disperse blue 56 raw powder 350g, starting a dispersion machine, dispersing at a high speed for 2 hours, then pumping the dispersion slurry into a horizontal sand mill for circular grinding for 10 hours, homogenizing the ground slurry for 2 times by a high-pressure homogenizer after grinding is finished, and obtaining blue dye dyeing and printing color paste B-11000 g, wherein the fineness d50 is less than or equal to 0.5 mu m, and the pH value is 6.8.
(2) Preparation of dyeing and printing assistant
227g of deionized water is added into a dispersion tank, a dispersion machine is started, surfactant FC-115 g, penetrant SA-5030 g, diffusant WAX 28g, organic silicon softener 208C 55g, cross-linking agent CLA-8045 g and organic silicon modified acrylate adhesive SY-800600 g are sequentially added into the dispersion tank under low-speed stirring, and all the raw materials are added, and the dispersion and stirring are carried out for 30 minutes. Dyeing and printing assistants Z-11000 g, pH 6.7, viscosity 1300mPa.S (spindle viscometer model NDJ-1, spindle # 2, 12r/min) were obtained.
(3) Preparation of concentrated slurry B-1 for dyeing and printing
Adding 500g of the dyeing and printing paste prepared in the step (1) into a dispersion tank of a dispersion machine, slowly adding a dyeing and printing auxiliary agent Z1500 g while stirring, and uniformly stirring to obtain dyeing and printing concentrated paste B-1 with the pH value of 6.7 and the viscosity of 1550mPa.S (NDJ-1 type rotational viscometer, 2# rotor, 12 r/min).
(4) Preparation of dyeing and printing paste B-1
Adding 960g of deionized water into a dispersion tank of a dispersion machine, starting the dispersion machine, slowly adding 20g of thickening agent PF under high-speed stirring, adding B-120 g of dyeing and printing concentrated slurry after uniformly stirring, and obtaining B-11000 g of dyeing and printing slurry with 2520mPa.S (NDJ-1 rotational viscometer, 3# rotor, 30r/min) after uniformly dispersing and stirring
The dyeing and printing pastes of other different components are prepared according to the above-mentioned components and the above-mentioned preparation process.
Example 1
The dye-coating integrated dyeing printing paste B-1 obtained by preparation is adopted for printing, and the specific process flow is as follows:
textile → printing → drying → steaming → washing → soaping → washing → drying → finishing → printing process, wherein the steaming temperature is 180 ℃ and the steaming time is 5 minutes;
example 2
The dye-coating integrated dyeing printing paste B-1 obtained by preparation is adopted for printing, and the specific process flow is as follows:
textile → printing → drying → steaming → washing → drying → finishing → printing process of finished product, wherein the steaming temperature is 180 ℃, and the steaming time is 5 minutes;
example 3
The dye-coating integrated dyeing printing paste B-1 obtained by preparation is adopted for printing, and the specific process flow is as follows:
textile → printing → drying → steaming → finishing → printing process of finished product, wherein the steaming temperature is 180 ℃, and the steaming time is 5 minutes;
example 4
The dye-coating integrated dyeing printing paste B-1 obtained by preparation is adopted for printing, and the specific process flow is as follows:
textile → printing → drying → baking → washing → soaping → washing → drying → finishing → printing finished product, wherein the baking temperature is 180 ℃, and the baking time is 5 minutes;
example 5
The dye-coating integrated dyeing printing paste B-1 obtained by preparation is adopted for printing, and the specific process flow is as follows:
textile → printing → drying → baking → water washing → drying → finishing → printing process, wherein the baking temperature is 180 ℃, and the baking time is 5 minutes;
example 6
The dye-coating integrated dyeing printing paste B-1 obtained by preparation is adopted for printing, and the specific process flow is as follows:
textile → printing → drying → baking → finishing → printing process, wherein the baking temperature is 180 ℃ and the baking time is 5 minutes;
examples 7 to 24
The dye-coating integrated dyeing printing paste B-1 obtained by preparation is adopted for printing, and the specific process flow is as follows:
textile → printing → drying → steaming → washing → soaping → washing → drying → finishing → printing the finished product, wherein the steaming temperature and steaming time are as the following table;
Figure BDA0001056760530000081
Figure BDA0001056760530000091
the printed finished products of the various examples were subjected to the following application test results:
Figure BDA0001056760530000092
the water wash, soaping water COD and chroma of each example:
Figure BDA0001056760530000093
Figure BDA0001056760530000101

Claims (1)

1. a dyeing and printing process method is characterized in that:
the process comprises the steps of sequentially carrying out printing → drying → steaming → washing → soaping → washing → drying → finishing on the hydrophobic textile to be treated, and further obtaining a printed finished product; wherein the steaming temperature is 160-210 ℃, and the steaming time is 1-30 minutes;
or the process is that the hydrophobic textile to be treated is sequentially printed → dried → steamed → washed → dried → finished, thus obtaining the printed finished product; wherein the steaming temperature is 160-210 ℃, and the steaming time is 1-30 minutes;
or the process is that the hydrophobic textile to be treated is sequentially printed → dried → steamed → finished, so as to obtain the printed finished product, wherein the steaming temperature is 160-210 ℃, and the steaming time is 1-30 minutes;
or the process is that the hydrophobic textile to be treated is sequentially printed → dried → baked → washed → soaped → washed → dried → finished, so as to obtain the printed finished product, wherein the baking temperature is 160-;
or the process is that the hydrophobic textile to be treated is sequentially printed → dried → baked → washed → dried → finished, so as to obtain the printed finished product, the baking temperature is 160-;
or the process is that the hydrophobic textile to be treated is sequentially printed → dried → baked → finished, so as to obtain the printed finished product, wherein the baking temperature is 160-;
the dyeing and printing paste for color development comprises 2 percent of dyeing and printing concentrated paste, 2 percent of thickening agent and 96 percent of water by weight percentage;
the dyeing and printing concentrated slurry comprises 50 percent of dyeing and printing color paste and 50 percent of dyeing and printing auxiliary agent in percentage by weight;
the dyeing and printing color paste is prepared by preparing a filter cake or dry powder of disperse dye, an auxiliary agent and water into a slurry and then refining;
the dyeing and printing paste comprises 35 percent of disperse dye filter cake or dry powder, 12.5 percent of auxiliary agent and 52.5 percent of water according to weight percentage;
the disperse dye is C.I. disperse blue 56;
the auxiliary agent comprises the following components, by weight, surfactant BC-5036%, ethylene glycol 24% and sodium lignosulphonate 40%;
the water is deionized water;
the dyeing and printing auxiliary agent comprises the following components in percentage by weight: 60% of adhesive, 5.5% of softening agent, 4.5% of cross-linking agent, 7.3% of other auxiliary agents and 22.7% of water;
the adhesive is an organic silicon modified acrylate adhesive;
the softening agent is an organic silicon softening agent;
the cross-linking agent is cross-linking agent CLA-80;
the other auxiliary agents comprise the following components in percentage by weight: surfactant FC-120.5%, penetrant SA-5041.1% and diffusant WAX 38.4%;
the water is deionized water;
the thickener in the dyeing and printing paste is a thickener PF.
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