CN106087315A - A kind of plasma coloring system and method - Google Patents
A kind of plasma coloring system and method Download PDFInfo
- Publication number
- CN106087315A CN106087315A CN201610561247.XA CN201610561247A CN106087315A CN 106087315 A CN106087315 A CN 106087315A CN 201610561247 A CN201610561247 A CN 201610561247A CN 106087315 A CN106087315 A CN 106087315A
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- Prior art keywords
- plasma
- dyeing
- atomization
- fabric
- electrode
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
- D06M10/025—Corona discharge or low temperature plasma
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
- D06P5/2016—Application of electric energy
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
- D06P5/2066—Thermic treatments of textile materials
- D06P5/2072—Thermic treatments of textile materials before dyeing
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
- Plasma Technology (AREA)
Abstract
The invention discloses a kind of plasma coloring system, including the fabric intensification module after treating the unreeling structure of dyeing and weaving thing and being sequentially arranged in unreeling structure, plasma process modules, fabric rolling-up mechanism after staining modules and dye, the invention also discloses the method utilizing plasma coloring system to carry out dyeing, use the method that native system carries out dyeing, the joint efficiency of fabric and dyestuff can be increased, improve the dyeing quality of product, in plasma dyeing, dyestuff not to be adsorbed recycles, non-wastewater discharge, environmental protection, save dyestuff, water and elimination auxiliary agent use, compare traditional dyeing cost lower.
Description
Technical field
The present invention relates to cloth staining technique field, particularly relate to a kind of plasma coloring system and method.
Background technology
Dyeing & printing enterprise is typical processing enterprise, and traditional colouring method mainly takes padding method, after contaminating in hopper
Pressing dry the colouring of unnecessary dye liquor compregnate again through pressure roller again, this kind of colouring method needs to consume substantial amounts of dyestuff, auxiliary agent, coal, water, electricity
Deng, and the auxiliary agent printed and dyed and dyestuff cannot recycling, cause the wasting of resources, and the dyeing waste water after dyeing be to environment
Seriously polluted, do not meet the environmental protection production that country advocates.
In order to overcome the high energy consumption of fabric finishing process, high pollution, poor efficiency, it is necessary to use new coloring system or dyeing
Method is abound with material dyeing.
Summary of the invention
The technical problem that present invention mainly solves is to provide a kind of plasma coloring system and method, uses native system to carry out
Dyeing, by increasing capacitance it is possible to increase fabric and the joint efficiency of dyestuff, improves the dyeing quality height of product, dye not to be adsorbed in plasma dyeing
Material recycles, non-wastewater discharge, environmental protection, saves dyestuff, water and elimination auxiliary agent and uses, compares traditional dyeing cost more
Low.
For solving above-mentioned technical problem, the technical scheme that the present invention uses is: provide a kind of plasma coloring system,
Including the fabric intensification module after treating the unreeling structure of dyeing and weaving thing and being sequentially arranged in unreeling structure, plasma process modules,
Fabric rolling-up mechanism after staining modules and dye.
In one preferred embodiments of the present invention, described staining modules include be atomized pond, charged electrode and plate electrode, described
Atomization front, pond is provided with and is inclined upwardly and outwardly directed nozzle, and described charged electrode extends transversely through nozzle, described tabular electricity
Pole is arranged on nozzle dead ahead, and described residual mist reclaims described residual mist retracting device by pipeline and an atomization pond other side ancient piece of jade, round, flat and with a hole in its centre
Waterproof aerofoil fan is connected, and side, described atomization pond sidewall is provided with the liquid supplementation pipe laterally penetrated, and is mending in described atomization pond
Being provided with ultrasound wave vibration plate on the left of liquid pipe, described liquid supplementation pipe import department is connected with filter, peristaltic pump and reservoir in turn, described
Being provided with the overfall being positioned on sidewall below nozzle, described overfall communicates with reservoir.
In one preferred embodiments of the present invention, described charged electrode is wire electrode or comb electrode.
A kind of plasma colouring method, comprises the following steps:
A, will treat that dyeing and weaving thing is warmed up to 80-200 degree in unreeling structure is transported to fabric intensification module；
Fabric after b, intensification enters plasma process modules and carries out discharge process, forms etching modification, modified fabric table
Pit and micro-crack are worn；
C, fabric after plasma discharge treatment enter in staining modules, treat that dyeing and weaving thing is through leading after plasma treatment
Cloth rewinder roll contacts charging with plate electrode, and dyestuff forms suspension in atomization pond, is atomized by ultrasound wave vibration plate dye liquor, atomization
Dye liquor under the blowing of waterproof aerofoil fan, motion is to the outlet of atomization pond, now through being arranged on the band of atomization pond near exit
Electricity electrode dyestuff droplet is charged, and under the electric field force effect of charged electrode and plate electrode, dyestuff is adsorbed in uniformly by dyeing and weaving
On thing.
In one preferred embodiments of the present invention, in described step a), intensification module is FAR INFRARED HEATING or Hot-blast Heating.
In one preferred embodiments of the present invention, in described step b), plasma discharge is corona discharge, glow discharge or Jie
One in matter barrier discharge.
Using frequency in one preferred embodiments of the present invention, described step c) in atomization pond is that 1.7MHz 2.4MHz surpasses
Sound wave carries out vibrations atomization.
The invention has the beneficial effects as follows:
1, after dyestuff atomization, granule is uniform and charged polarity is identical, mutually exclusive in space motion does not occur cohesion to make dyeing more
Uniformly, dyeing quality is high；
2, heat up and plasma fabric-modifying processes, increase the joint efficiency of fabric and dyestuff；
3, in plasma dyeing, dyestuff not to be adsorbed recycles, and non-wastewater discharge belongs to green dyeing；
4, dyestuff, the application of water are saved in plasma dyeing, eliminate auxiliary agent and use, compare traditional dyeing cost lower.
Accompanying drawing explanation
For the technical scheme being illustrated more clearly that in the embodiment of the present invention, in embodiment being described below required for make
Accompanying drawing be briefly described, it should be apparent that, below describe in accompanying drawing be only some embodiments of the present invention, for
From the point of view of those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other according to these accompanying drawings
Accompanying drawing, wherein:
Fig. 1 is the structural representation implementing sketch one preferred embodiment of the present invention a kind of plasma coloring system；
Fig. 2 is staining modules left view structural representation in Fig. 1.
Detailed description of the invention
Technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described enforcement
Example is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, this area is common
All other embodiments that technical staff is obtained under not making creative work premise, broadly fall into the model of present invention protection
Enclose.
Fig. 1 is embodiment of the present invention plasma coloring system skeleton diagram.The plasma coloring system of illustrated example includes treating
The unreeling structure 1 of dyeing and weaving thing and be sequentially arranged in the fabric intensification module 2 after unreeling structure 1, plasma process modules 3, dye
Color module 4 and dye after fabric rolling-up mechanism 5, treat right fabric through unreeling structure 1 then through intensification module 2, plasma process modules
3, dyeing is completed after staining modules 4.
As in figure 2 it is shown, this described staining modules 4 includes being atomized pond 41, charged electrode 42 and plate electrode 43, described atomization
Front, pond 41 is provided with and is inclined upwardly and outwardly directed nozzle 411, and described charged electrode 42 extends transversely through nozzle 411, described
Plate electrode 43 is arranged on nozzle 411 dead ahead, is provided with residual mist retracting device 44 outside described nozzle 411, and described residual mist returns
Receiving apparatus 44 is connected with the waterproof aerofoil fan 45 on the other side ancient piece of jade, round, flat and with a hole in its centre of atomization pond 41 by pipeline, side, described atomization pond 41
Sidewall is provided with the liquid supplementation pipe 46 laterally penetrated, and side, described atomization pond 41 sidewall is provided with the liquid supplementation pipe laterally penetrated, described
Being provided with ultrasound wave vibration plate 47 on the left of liquid supplementation pipe 46 in atomization pond 41, described ultrasound wave vibration plate 47 is by 10 ultrasonic oscillator groups
The ultrasonic atomization plate become, is atomized the dye liquor in atomization pond 41, and described liquid supplementation pipe 46 import department is connected with filtration in turn
Device 48, peristaltic pump 49 and reservoir 410, be provided with the overfall 412 being positioned on sidewall, described overflow below described nozzle 411
Mouth 412 communicates with reservoir 410.
Described charged electrode 42 is wire electrode or comb electrode.
In above-mentioned, being contacted charging through fabric guide roll with plate electrode 43 by dyeing and weaving thing 6, dyestuff composition in atomization pond 41 is outstanding
Supernatant liquid, is atomized by ultrasound wave vibration plate 47 dye liquor, the dye liquor of atomization under the blowing of waterproof aerofoil fan 45 motion to nozzle
411, now through being arranged on the wire electrode 42 near atomization pond 41 nozzle 411, dyestuff droplet is charged, wire electrode 42 He
Under the electric field force effect of plate electrode 43, dyestuff is adsorbed in uniformly by dyeing and weaving thing, and atomization dyestuff not to be adsorbed is set
Put the residual mist retracting device 44 at atomization pond near exit and reclaim circulation, be recycled to atomization pond 41 through waterproof aerofoil fan 45
In, go out mist for control ultrasound wave stable, it is ensured that dye solution level stability, atomization pond 41 have atomization pond overfall 412,
The dye liquor returned that overflow goes out is back to dye liquor storage tank 410, the dye liquor in dye liquor storage tank 410 through peristaltic pump 49 and filter 48
Atomization pond liquid supplementation pipe 46 completes to be atomized dye liquor liquid level constant circulation in pond.
A kind of plasma colouring method, comprises the following steps:
A, will treat that dyeing and weaving thing is warmed up to 80-200 degree in unreeling structure is transported to fabric intensification module 2；
Fabric after b, intensification enters plasma process modules 3 and carries out discharge process, forms etching modification, modified fabric table
Pit and micro-crack are worn；
C, fabric after plasma discharge treatment enter in staining modules 4, treat that dyeing and weaving thing passes through after plasma treatment
Fabric guide roll contacts charging with plate electrode 43, and dyestuff forms suspension, by ultrasound wave vibration plate 47 dye liquor quilt in atomization pond 41
Atomization, the motion under the blowing of waterproof aerofoil fan 45 of the dye liquor of atomization exports to atomization pond 41, now through being arranged on atomization
The charged electrode 42 dyestuff droplet of pond 41 near exit is charged, under the electric field force effect of charged electrode 42 and plate electrode 43,
Dyestuff is adsorbed in uniformly by dyeing and weaving thing.
In described step a), intensification module 2 is FAR INFRARED HEATING or Hot-blast Heating.
In described step b), plasma discharge is the one in corona discharge, glow discharge or dielectric barrier discharge.
Using frequency in described step c) in atomization pond 41 is that 1.7MHz 2.4MHz ultrasound wave carries out vibrations atomization.
In sum, use native system to dye, by increasing capacitance it is possible to increase fabric and the joint efficiency of dyestuff, improve the dye of product
Chromaticness amount is high, and in plasma dyeing, dyestuff not to be adsorbed recycles, non-wastewater discharge, and environmental protection is saved dyestuff, water and disappears
Except auxiliary agent uses, compare traditional dyeing cost lower.
The foregoing is only embodiments of the invention, not thereby limit the scope of the claims of the present invention, every utilize this
Equivalent structure or equivalence flow process that bright description and Figure of description content are made convert, or are directly or indirectly used in other phase
The technical field closed, is the most in like manner included in the scope of patent protection of the present invention.
Claims (7)
1. a plasma coloring system, it is characterised in that include treating the unreeling structure of dyeing and weaving thing and being sequentially arranged in unreeling machine
Fabric rolling-up mechanism after fabric intensification module, plasma process modules, staining modules and dye after structure.
Plasma coloring system the most according to claim 1, it is characterised in that described staining modules includes being atomized pond, band
Electricity electrode and plate electrode, front, described atomization pond is provided with and is inclined upwardly and outwardly directed nozzle, and described charged electrode is horizontal
To running through nozzle, described plate electrode is arranged on nozzle dead ahead, is provided with residual mist retracting device outside described nozzle, described residual
Mist retracting device is connected with the waterproof aerofoil fan on the other side ancient piece of jade, round, flat and with a hole in its centre of atomization pond by pipeline, side, described atomization pond sidewall
Being provided with the liquid supplementation pipe laterally penetrated, be provided with ultrasound wave vibration plate in described atomization pond on the left of liquid supplementation pipe, described liquid supplementation pipe is entered
It is connected with filter, peristaltic pump and reservoir at Kou in turn, below described nozzle, is provided with the overfall being positioned on sidewall, described
Overfall communicates with reservoir.
Plasma coloring system the most according to claim 2, it is characterised in that described charged electrode is wire electrode or comb
Shape electrode.
4. a plasma colouring method, it is characterised in that comprise the following steps:
A, will treat that dyeing and weaving thing is warmed up to 80-200 degree in unreeling structure is transported to fabric intensification module；
Fabric after b, intensification enters plasma process modules and carries out discharge process, forms etching modification, modified fabric table
Pit and micro-crack are worn；
C, fabric after plasma discharge treatment enter in staining modules, treat that dyeing and weaving thing is through leading after plasma treatment
Cloth rewinder roll contacts charging with plate electrode, and dyestuff forms suspension in atomization pond, and dye liquor is existed by ultrasonic atomization, the dye liquor of atomization
Under the blowing of waterproof aerofoil fan, motion is to the outlet of atomization pond, now makes through being arranged on the charged electrode of atomization pond near exit
Dyestuff droplet is charged, and under the electric field force effect of charged electrode and plate electrode, dyestuff is adsorbed in uniformly by dyeing and weaving thing.
Plasma colouring method the most according to claim 4, it is characterised in that in described step a), intensification module is the reddest
Outer or Hot-blast Heating.
Plasma colouring method the most according to claim 4, it is characterised in that in described step b), plasma discharge is electricity
One in corona, glow discharge or dielectric barrier discharge.
Plasma colouring method the most according to claim 4, it is characterised in that use in atomization pond in described step c)
Frequency is that 1.7MHz 2.4MHz ultrasound wave carries out vibrations atomization.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610561247.XA CN106087315B (en) | 2016-07-18 | 2016-07-18 | A kind of plasma coloring system and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610561247.XA CN106087315B (en) | 2016-07-18 | 2016-07-18 | A kind of plasma coloring system and method |
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| CN106087315A true CN106087315A (en) | 2016-11-09 |
| CN106087315B CN106087315B (en) | 2018-12-18 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106930022A (en) * | 2017-03-14 | 2017-07-07 | 中原工学院 | A kind of micro-nano bubble dyeing processing system of plasma |
| CN107869044A (en) * | 2017-11-28 | 2018-04-03 | 张家港扬子纺纱有限公司 | A kind of device that yarn is handled with plasma technology |
| CN109112751A (en) * | 2018-11-12 | 2019-01-01 | 北京赛特超润界面科技有限公司 | A kind of dyeing method and dyeing and printing device by both sexes charge interaction |
| CN110327701A (en) * | 2019-06-24 | 2019-10-15 | 江苏亿茂滤材有限公司 | A kind of device and preparation method of melt-blown material load nano particle |
| CN112522877A (en) * | 2020-10-30 | 2021-03-19 | 青岛大学 | Functional fabric production equipment and production method thereof |
| CN113418951A (en) * | 2021-06-21 | 2021-09-21 | 安阳师范学院 | Steel fiber rubber concrete frost test device and system |
| CN114606671A (en) * | 2022-03-29 | 2022-06-10 | 浙江创宇印染有限公司 | Polyester knitted fabric dyeing machine and dyeing process thereof |
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| CN101974834A (en) * | 2010-09-19 | 2011-02-16 | 江苏大学 | Spraying processing method and spraying machine for fabric dyeing and finishing |
| CN102002834A (en) * | 2010-12-01 | 2011-04-06 | 武汉纺织大学 | A kind of textile dyeing method |
| CN104911845A (en) * | 2015-06-13 | 2015-09-16 | 常州大学 | Circulation steam denim spraying dyeing device |
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| CN1594713A (en) * | 2004-04-13 | 2005-03-16 | 中国科学院等离子体物理研究所 | Anhydrous normal pressure plasma refining process for printing and dyeing preparation of piece goods |
| CN101974834A (en) * | 2010-09-19 | 2011-02-16 | 江苏大学 | Spraying processing method and spraying machine for fabric dyeing and finishing |
| CN102002834A (en) * | 2010-12-01 | 2011-04-06 | 武汉纺织大学 | A kind of textile dyeing method |
| CN104911845A (en) * | 2015-06-13 | 2015-09-16 | 常州大学 | Circulation steam denim spraying dyeing device |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106930022A (en) * | 2017-03-14 | 2017-07-07 | 中原工学院 | A kind of micro-nano bubble dyeing processing system of plasma |
| CN107869044A (en) * | 2017-11-28 | 2018-04-03 | 张家港扬子纺纱有限公司 | A kind of device that yarn is handled with plasma technology |
| CN109112751A (en) * | 2018-11-12 | 2019-01-01 | 北京赛特超润界面科技有限公司 | A kind of dyeing method and dyeing and printing device by both sexes charge interaction |
| CN110327701A (en) * | 2019-06-24 | 2019-10-15 | 江苏亿茂滤材有限公司 | A kind of device and preparation method of melt-blown material load nano particle |
| CN110327701B (en) * | 2019-06-24 | 2022-06-17 | 亿茂环境科技股份有限公司 | Device for loading nano particles on melt-blown material and preparation method |
| CN112522877A (en) * | 2020-10-30 | 2021-03-19 | 青岛大学 | Functional fabric production equipment and production method thereof |
| CN112522877B (en) * | 2020-10-30 | 2023-04-28 | 青岛大学 | Functional fabric production equipment and production method thereof |
| CN113418951A (en) * | 2021-06-21 | 2021-09-21 | 安阳师范学院 | Steel fiber rubber concrete frost test device and system |
| CN114606671A (en) * | 2022-03-29 | 2022-06-10 | 浙江创宇印染有限公司 | Polyester knitted fabric dyeing machine and dyeing process thereof |
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| Publication number | Publication date |
|---|---|
| CN106087315B (en) | 2018-12-18 |
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| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20161109 Assignee: Jiangsu sujinchang Dajia Textile Co., Ltd Assignor: JIANGSU S&S INTELLIGENT SCIENCE & TECHNOLOGY Co.,Ltd. Contract record no.: X2020980005867 Denomination of invention: A plasma dyeing system and method Granted publication date: 20181218 License type: Exclusive License Record date: 20200910 |
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