A kind of knitting open width mercerizing range
Technical field
The invention belongs to technical field of textile production, particularly relate to a kind of knitting open width mercerizing range.
Background technology
Looped fabric occupies significant proportion in textile, is used for underwear and the production of high-grade medicated clothing, along with people live
The raising of level, the requirement to knitted fabric is more and more higher, the most comfortable and easy to wear, good hand touch, not balling-up, seamless etc., especially
It is exported product, it is desirable to harsh especially, looped fabric to be improved the grade, and mercerising is required technique.Mercerising being through of process
Effect makes cotton yarn or cotton goods increase the processing procedure of gloss, is specially and is soaked through sodium hydroxide by the cellulose fibre such as cotton, numb
Stain processes, and makes fiber occur irreversible swelling and cause fiber lattice Parameters variation, and part is changed into amorphous region by crystalline region,
Then alkali liquor is washed away.Cotton products, after mercerization finish, can improve cellulose base fiber fabric gloss, increases fabric strength and chi
Very little stability, eliminates the fine wrinkle that pre-treatment cloth cover produces, it is most important that can improve the cellulose fibre energy of adsorption to dyestuff
Power, improves the extremely cotton white star of cloth cover, makes cloth cover Dry Sack the most beautiful.
In use there is following defect in existing mercerizing range: 1. after fabric caustic dip processes, soda is not clean, causes
Poor product quality, chemical composition is high;2. impregnation liquid is easy to be volatized in air, pollutes air, and also results in leaching
The waste of stain liquid;3. fabric cannot regulate at its tension force of mercerising process, causes finished product feel poor, without cotton texture;4. equipment cost
Greatly, production efficiency is low.
Summary of the invention
Present invention aim at solving above-mentioned technical problem present in prior art, it is provided that a kind of knitting open width mercerising
Machine, has simple in construction, connects flexibly, and cleaning performance is good, can reduce impregnation liquid volatilization, and article good hand touch, intensity are big, raw
Product efficiency is high, practical advantage.
In order to solve above-mentioned technical problem, the present invention adopts the following technical scheme that
A kind of knitting open width mercerizing range, it is characterised in that: include support baseboard, cloth inlet mechanism, caustic dip mechanism, flushing machine
And doffing mechanism, cloth inlet mechanism, caustic dip mechanism, flushing machine and doffing mechanism be respectively arranged on support baseboard, caustic dip mechanism position
Between cloth inlet mechanism and flushing machine, flushing machine is between caustic dip mechanism and doffing mechanism, and caustic dip mechanism includes dipping
Groove, entering cloth rewinder roll, mangle roller and draw-out roller, enter cloth rewinder roll and draw-out roller is respectively arranged on maceration tank, mangle roller is located in maceration tank, leaching
Stain groove is provided with and blocks assembly, blocks assembly and is positioned at the top of mangle roller;Flushing machine includes rinse bath, fabric guide roll, live-roller
And rinsing module, fabric guide roll, live-roller and rinsing module be respectively arranged on rinse bath, and rinsing module includes outlet pipe, storage tank
And spray head, spray head is located on outlet pipe, and outlet pipe is located on storage tank, and storage tank is located at the side of rinse bath, outlet pipe
One end be provided with regulation wheel, be provided with demarcation strip in rinse bath, rinse bath is separated into alkali cleaning district and water wash zone, live-roller by demarcation strip
Being positioned at the top of demarcation strip, be provided with alkali cleaning roller in alkali cleaning district, be provided with washing roller in water wash zone, spray head is positioned at the upper of water wash zone
Side;This mercerizing range has simple in construction, connects flexibly, and cleaning performance is good, can reduce impregnation liquid volatilization, article good hand touch,
Intensity is big, and production efficiency is high, practical advantage.
Further, doffing mechanism includes mounting platform, cropping roller, upper pressure roller, lower compression roller, cloth rolling stick and collecting tank, cropping
Roller, upper pressure roller and lower compression roller are respectively arranged on mounting platform, and upper pressure roller contacts with lower compression roller, and cloth rolling stick is located in collecting tank,
Cloth after flushing machine is cleaned is sent into upper between pressure roller and lower compression roller by cropping roller, upper pressure roller and lower compression roller enter cloth
Row compacting, eliminates the fine wrinkle that cloth cover produces, then is involved in by cloth rolling stick, gathers in collecting tank.
Further, collecting tank is provided with fixed support, and fixed support is provided with barrier assembly, and barrier assembly can prevent cloth
Cause rewinding irregular owing to tension force is uneven before sending into cloth rolling stick, reduce manual sorting workload.
Further, barrier assembly includes cylinder, piston push rod and baffle plate, and baffle plate is located at one end of piston push rod, and piston pushes away
Bar is located on cylinder, and cylinder action is on piston push rod, and piston push rod drives baffle plate to move along a straight line up and down, to sending into cloth rolling stick
Cloth carries out binder, reduces its tension force effect so that the cloth of collection is more neat.
Further, cloth inlet mechanism includes support platform, bracing frame, feed preparation unit roller, tension adjustment assembly and transfer roller, and tension force is adjusted
Joint assembly and transfer roller are respectively arranged between bracing frame, and the side of support platform is located at by bracing frame, and feed preparation unit roller is located at support platform
On, one end of feed preparation unit roller is provided with motor, and driven by motor feed preparation unit roller moves, and drives cloth to be fed forward, and cloth is through tension adjustment
The tension adjustment effect of assembly, becomes more smooth, carries more smooth and easy, transfer roller is delivered to next process.
Further, tension adjustment assembly includes oscillating deck, jockey pulley and driven voller, and oscillating deck is located at the two ends of driven voller,
Jockey pulley is located between oscillating deck, and driven voller is located between bracing frame, the cloth of conveying first through jockey pulley further around crossing driven voller,
In course of conveying, oscillating deck automatic swing, jockey pulley plays the effect changing cloth tension so that carry more smooth, smooth and easy.
Further, blocking assembly and include fixing bar, shading cloth and sliding bar, shading cloth connects fixing bar and sliding bar, Gu
Fixed pole is located on maceration tank, and sliding bar slides on maceration tank, and the change in location of sliding bar can change the expansion amplitude of shading cloth,
Being used for stopping the volatilization of impregnation liquid in maceration tank, the impregnation liquid gas of volatilization touches the bottom surface of shading cloth, after condensation automatically under
Fall in maceration tank, decrease the amount that impregnation liquid evaporate in air, thus reduce the pollution to air, protect building ring
Border.
Further, the both sides of maceration tank are equipped with groove, and sliding bar includes sliding part and connecting portion, and connecting portion is located at slip
Between portion, the bottom surface of sliding part is provided with slide protrusion, and slide protrusion is corresponding with groove, and shading cloth is located at fixing bar and is connected
Between portion, sliding bar is slidably at maceration tank, thus changes the expansion amplitude of shading cloth, and simple in construction is easy to adjust.
Further, the side of rinse bath is provided with L-type fixture, and the side of storage tank is provided with U-shaped fastener, and U-shaped fastener connects L
Type fixture, storage tank uses the connected mode of clamping with rinse bath, installs simple, and motility is strong, convenient disassembly.
Further, storage tank is provided with case mouth, and case mouth slidably connects L-type cover plate, and opening L-type cover plate just can be to water storage
Adding clear water in case, L-type of closing after filling it up with cover plate, water will not overflow, and simple in construction is practical.
Due to the fact that and have employed technique scheme, have the advantages that
The operation principle of the present invention: driven by motor feed preparation unit roller moves, drives cloth to be fed forward, and cloth is through tension adjustment
The tension adjustment effect of assembly, becomes more smooth, carries more smooth and easy, transfer roller is delivered to caustic dip mechanism, and cloth is through entering
Cloth rewinder roll is delivered to mangle roller, mangle roller cloth is carried out mangle process, makes alkali liquor be impregnated in the fiber of cloth, by draw-out roller
Being delivered to flushing machine, the cloth after caustic dip is delivered in alkali cleaning district by fabric guide roll, carries out light neutralizing treatment, then warp by alkali cleaning roller
Live-roller is delivered in water wash zone, by washing roller and spray head with the use of, cloth is rinsed lixiviating, due to cloth
After leaching concentrated base, it is necessary to first with light alkali drip washing, if direct clear water is washed, concentrated base can form one layer of barrier film on fabric fibre surface,
Stoping the exchange of fibrous inside alkali liquor and clear water, it is not easy to clean, doffing mechanism sent into by the cloth after cleaning, will be through by cropping roller
Cloth after flushing machine is cleaned is sent into upper between pressure roller and lower compression roller, upper pressure roller and lower compression roller suppress cloth, disappear
The fine wrinkle produced except cloth cover, then is involved in by cloth rolling stick, gathers in collecting tank, whole workflow the most effectively, the most dilatory, do not have
Having a step of unnecessary repetition, efficiency is high, the most easily broken cloth, wrinkling, the quality of finished product good of collection.
Tension adjustment assembly plays the tension force effect of regulation conveying cloth, in course of conveying, oscillating deck automatic swing,
Power roller plays the effect changing cloth tension so that carry more smooth, smooth and easy;Block assembly for impregnating in stopping maceration tank
The volatilization of liquid, reduces the pollution to air, protects working environment, and the impregnation liquid gas of volatilization touches the bottom surface of shading cloth, cold
Automatically drop in maceration tank after Ning, can be continuing with, improve the utilization rate of impregnation liquid, cost-effective;Rinsing module structure
Simply, available regulation wheel rotatable water outlet pipe, thus change the sprinkling direction of spray head, and uniformly to clean, spraying range is big, spray
Spilling efficiency high, regulation is simple, practical and convenient;Barrier assembly carries out binder to the cloth sending into cloth rolling stick, reduces its tension force effect,
Prevent cloth from causing rewinding irregular owing to tension force is uneven before sending into cloth rolling stick, reduce manual sorting workload.This
Bright have simple in construction, connects flexibly, and cleaning performance is good, can reduce impregnation liquid volatilization, and article good hand touch, intensity are big, raw
Product efficiency is high, practical advantage.
Accompanying drawing explanation
The invention will be further described below in conjunction with the accompanying drawings:
Fig. 1 is the structural representation of a kind of knitting open width mercerizing range of the present invention;
Fig. 2 is the structural representation of cloth inlet mechanism in the present invention;
Fig. 3 is the structural representation of tension adjustment assembly in the present invention;
Fig. 4 is the structural representation of caustic dip mechanism in the present invention;
Fig. 5 is the structural representation blocking assembly in the present invention;
Fig. 6 is the structural representation of flushing machine in the present invention;
Fig. 7 is the structural representation of rinsing module in the present invention;
Fig. 8 is the structural representation of doffing mechanism in the present invention;
Fig. 9 is the structural representation of barrier assembly in the present invention.
In figure: 1-support baseboard;2-cloth inlet mechanism;3-caustic dip mechanism;4-flushing machine;5-doffing mechanism;6-supports flat
Platform;7-bracing frame;8-feed preparation unit roller;9-tension adjustment assembly;10-transfer roller;11-motor;12-oscillating deck;13-jockey pulley;14-
Driven voller;15-maceration tank;16-enters cloth rewinder roll;17-mangle roller;18-draw-out roller;19-blocks assembly;20-fixes bar;21-blocks
Cloth;22-sliding bar;23-groove;24-sliding part;25-connecting portion;26-slide protrusion;27-rinse bath;28-fabric guide roll;29-
Live-roller;30-rinsing module;31-outlet pipe;32-storage tank;33-spray head;34-L type fixture;35-U type fastener;36-
Case mouth;37-L type cover plate;38-regulates wheel;39-demarcation strip;40-alkali cleaning district;41-water wash zone;42-alkali cleaning roller;43-washing roller;
44-mounting platform;45-cropping roller;The upper pressure roller of 46-;47-lower compression roller;48-cloth rolling stick;49-collecting tank;50-fixed support;51-
Barrier assembly;52-cylinder;53-piston push rod;54-baffle plate.
Detailed description of the invention
As shown in Figures 1 to 9, for a kind of knitting open width mercerizing range of the present invention, including support baseboard 1, cloth inlet mechanism 2, soak
Alkali mechanism 3, flushing machine 4 and doffing mechanism 5, cloth inlet mechanism 2, caustic dip mechanism 3, flushing machine 4 and doffing mechanism 5 are respectively arranged on
On support baseboard 1, caustic dip mechanism 3 is between cloth inlet mechanism 2 and flushing machine 4, and flushing machine 4 is positioned at caustic dip mechanism 3 and falls
Between cloth mechanism 5, cloth inlet mechanism 2 includes support platform 6, bracing frame 7, feed preparation unit roller 8, tension adjustment assembly 9 and transfer roller 10,
Power adjusting part 9 and transfer roller 10 are respectively arranged between bracing frame 7, and the side of support platform 6 is located at by bracing frame 7, and feed preparation unit roller 8 sets
In support platform 6, one end of feed preparation unit roller 8 is provided with motor 11, and motor 11 drives feed preparation unit roller 8 to move, and drives cloth to be fed forward,
Cloth, through the tension adjustment effect of tension adjustment assembly 9, becomes more smooth, carries more smooth and easy, transfer roller 10 carries
To next process.Tension adjustment assembly 9 includes oscillating deck 12, jockey pulley 13 and driven voller 14, and oscillating deck 12 is located at driven voller
The two ends of 14, jockey pulley 13 is located between oscillating deck 12, and driven voller 14 is located between bracing frame 7, and the cloth of conveying is first through tension force
Roller 13 is further around crossing driven voller 14, in course of conveying, oscillating deck 12 automatic swing, and jockey pulley 13 plays the work changing cloth tension
With so that carry more smooth, smooth and easy.
Caustic dip mechanism 3 includes maceration tank 15, enters cloth rewinder roll 16, mangle roller 17 and draw-out roller 18, enters cloth rewinder roll 16 and draw-out roller 18
Being respectively arranged on maceration tank 15, mangle roller 17 is located in maceration tank 15, and maceration tank 15 is provided with and blocks assembly 19, blocks assembly 19
Including fixing bar 20, shading cloth 21 and sliding bar 22, shading cloth 21 connects fixing bar 20 and sliding bar 22, and leaching is located at by fixing bar 20
On stain groove 15, sliding bar 22 slides on maceration tank 15, and shading cloth 21 is positioned at the top of mangle roller 17, and the position of sliding bar 22 becomes
Change can change the expansion amplitude of shading cloth 21, is used for stopping the volatilization of impregnation liquid in maceration tank 15, and the impregnation liquid gas of volatilization connects
Contact the bottom surface of shading cloth 21, automatically drop to after condensation, in maceration tank 15, decrease the amount that impregnation liquid evaporate in air, from
And reduce the pollution to air, protect working environment.The both sides of maceration tank 15 are equipped with groove 23, and sliding bar 22 includes sliding
Portion 24 and connecting portion 25, connecting portion 25 is located between sliding part 24, and the bottom surface of sliding part 24 is provided with slide protrusion 26, slides convex
Rising 26 corresponding with groove 23, shading cloth 21 is located between fixing bar 20 and connecting portion 25, and sliding bar 22 is slidably at maceration tank
15, thus change the expansion amplitude of shading cloth 21, simple in construction, easy to adjust.
Flushing machine 4 includes rinse bath 27, fabric guide roll 28, live-roller 29 and rinsing module 30, fabric guide roll 28, live-roller 29
Being respectively arranged on rinse bath 27 with rinsing module 30, rinsing module 30 includes outlet pipe 31, storage tank 32 and spray head 33, spray
33 are located on outlet pipe 31, and outlet pipe 31 is located on storage tank 32, and the side of rinse bath 27 is provided with L-type fixture 34, water storage
The side of case 32 is provided with U-shaped fastener 35, and U-shaped fastener 35 connects L-type fixture 34, and storage tank 32 and rinse bath 27 use clamping
Connected mode, installs simple, and motility is strong, convenient disassembly.Storage tank 32 is provided with case mouth 36, and case mouth 36 slidably connects L
Type cover plate 37, opens L-type cover plate 37 and just can add clear water in storage tank 32, and L-type of closing after filling it up with cover plate 37, water will not overflow
Go out, simple in construction, practical.One end of outlet pipe 31 is provided with regulation wheel 38, is provided with demarcation strip 39, demarcation strip in rinse bath 27
Rinse bath 27 is separated into alkali cleaning district 40 and water wash zone 41 by 39, and live-roller 29 is positioned at the top of demarcation strip 39, sets in alkali cleaning district 40
Having alkali cleaning roller 42, be provided with washing roller 43 in water wash zone 41, spray head 33 is positioned at the top of water wash zone 41, utilizes regulation wheel 38 to turn
Dynamic outlet pipe 31, thus change the sprinkling direction of spray head 33, spraying range is big, and spraying efficiency is high.
Doffing mechanism 5 includes mounting platform 44, cropping roller 45, upper pressure roller 46, lower compression roller 47, cloth rolling stick 48 and collecting tank
49, cropping roller 45, upper pressure roller 46 and lower compression roller 47 are respectively arranged on mounting platform 44, and upper pressure roller 46 contacts with lower compression roller 47,
Cloth rolling stick 48 is located in collecting tank 49, and the cloth after flushing machine 4 is cleaned is sent into upper pressure roller 46 and lower compression roller by cropping roller 45
Between 47, upper pressure roller 46 and lower compression roller 47 cloth is suppressed, eliminate the fine wrinkle that cloth cover produces, then by cloth rolling stick volume 48
Enter, gather in collecting tank 49.Collecting tank 49 is provided with fixed support 50, and fixed support 50 is provided with barrier assembly 51, stops
Assembly 51 includes cylinder 52, piston push rod 53 and baffle plate 54, and baffle plate 54 is located at one end of piston push rod 53, and piston push rod 53 is located at
On cylinder 52, cylinder 52 acts on piston push rod 53, and piston push rod 53 drives baffle plate about 54 to move along a straight line, to sending into batching
The cloth of rod 48 carries out binder, reduces its tension force effect so that the cloth of collection is more neat, prevents cloth from sending into cloth rolling stick
Cause rewinding irregular owing to tension force is uneven before 48, reduce manual sorting workload.
The operation principle of the present invention: motor 11 drives feed preparation unit roller 8 to move, drives cloth to be fed forward, and cloth is through overtension
The tension adjustment effect of adjusting part 9, becomes more smooth, carries more smooth and easy, transfer roller 10 is delivered to caustic dip mechanism 3,
Cloth is delivered to mangle roller 17 through entering cloth rewinder roll 16, mangle roller 17 cloth is carried out mangle process, make alkali liquor be impregnated into cloth
In fiber, draw-out roller 18 being delivered to flushing machine 4, the cloth after caustic dip is delivered in alkali cleaning district 40 by fabric guide roll 28, passes through
Alkali cleaning roller 42 carries out light neutralizing treatment, then in live-roller 29 is delivered to water wash zone 41, by joining of washing roller 43 and spray head 33
Close and use, cloth is rinsed lixiviating, after cloth leaching concentrated base, it is necessary to first with light alkali drip washing, if direct clear water is washed,
Concentrated base can form one layer of barrier film on fabric fibre surface, stops the exchange of fibrous inside alkali liquor and clear water, it is not easy to cleans, and cleans
After cloth send into doffing mechanism 5, cropping roller 45 cloth after flushing machine 4 is cleaned sent into upper pressure roller 46 and lower compression roller
Between 47, upper pressure roller 46 and lower compression roller 47 cloth is suppressed, eliminate the fine wrinkle that cloth cover produces, then by cloth rolling stick volume 48
Enter, gather in collecting tank 49, whole workflow the most effectively, the most dilatory, there is no a step of unnecessary repetition, efficiency is high, no
Easily broken cloth, wrinkling, the quality of finished product good of collection.
Tension adjustment assembly 9 plays the tension force effect of regulation conveying cloth, and in course of conveying, oscillating deck 12 is from movable pendulum
Dynamic, jockey pulley 13 plays the effect changing cloth tension so that carry more smooth, smooth and easy;Block assembly 19 for stopping leaching
The volatilization of impregnation liquid in stain groove 15, reduces the pollution to air, protects working environment, and the impregnation liquid gas of volatilization touches and blocks
The bottom surface of cloth 21, automatically drops to after condensation in maceration tank 15, can be continuing with, improve the utilization rate of impregnation liquid, save into
This;Rinsing module 30 simple in construction, available regulation wheel 38 rotatable water outlet pipes 31, thus change the sprinkling side of spray head 33
To, uniformly to clean, spraying range is big, and spraying efficiency is high, and regulation is simple, practical and convenient;Barrier assembly 51 is to sending into cloth rolling stick 48
Cloth carry out binder, reduce its tension force effect, prevent cloth from causing owing to tension force is uneven before cloth rolling stick 48 receiving sending into
Expect irregular, reduce manual sorting workload.The present invention has simple in construction, connects flexibly, and cleaning performance is good, can reduce dipping
Liquid volatilizees, and article good hand touch, intensity are big, and production efficiency is high, practical advantage.
These are only the specific embodiment of the present invention, but the technical characteristic of the present invention is not limited thereto.Any with this
Based on bright, for solving essentially identical technical problem, it is achieved essentially identical technique effect, done simple change, etc.
With replacement or modification etc., all it is covered by among protection scope of the present invention.