CN106086440A - Method for separating and recovering valuable metals in Kaldo furnace smelting slag by wet method - Google Patents
Method for separating and recovering valuable metals in Kaldo furnace smelting slag by wet method Download PDFInfo
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- CN106086440A CN106086440A CN201610631966.4A CN201610631966A CN106086440A CN 106086440 A CN106086440 A CN 106086440A CN 201610631966 A CN201610631966 A CN 201610631966A CN 106086440 A CN106086440 A CN 106086440A
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- slag
- copper
- silver
- antimony
- kaldor
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- 239000002893 slag Substances 0.000 title claims abstract description 109
- 238000003723 Smelting Methods 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000002184 metal Substances 0.000 title claims abstract description 22
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 22
- 150000002739 metals Chemical class 0.000 title claims abstract description 20
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 68
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 56
- 239000010949 copper Substances 0.000 claims abstract description 55
- 229910052802 copper Inorganic materials 0.000 claims abstract description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
- 238000002386 leaching Methods 0.000 claims abstract description 45
- 229910052709 silver Inorganic materials 0.000 claims abstract description 43
- 239000004332 silver Substances 0.000 claims abstract description 40
- 229910052714 tellurium Inorganic materials 0.000 claims abstract description 40
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 36
- 229910052787 antimony Inorganic materials 0.000 claims abstract description 34
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229910052797 bismuth Inorganic materials 0.000 claims abstract description 34
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000011669 selenium Substances 0.000 claims abstract description 34
- 229910052711 selenium Inorganic materials 0.000 claims abstract description 31
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 claims abstract description 30
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 claims abstract description 27
- PEEDYJQEMCKDDX-UHFFFAOYSA-N antimony bismuth Chemical compound [Sb].[Bi] PEEDYJQEMCKDDX-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910000365 copper sulfate Inorganic materials 0.000 claims abstract description 9
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims abstract description 9
- 239000002253 acid Substances 0.000 claims abstract description 8
- XSOKHXFFCGXDJZ-UHFFFAOYSA-N telluride(2-) Chemical compound [Te-2] XSOKHXFFCGXDJZ-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000000227 grinding Methods 0.000 claims abstract description 6
- LWUVWAREOOAHDW-UHFFFAOYSA-N lead silver Chemical group [Ag].[Pb] LWUVWAREOOAHDW-UHFFFAOYSA-N 0.000 claims abstract description 6
- 150000003839 salts Chemical class 0.000 claims abstract description 4
- 238000011084 recovery Methods 0.000 claims description 32
- 239000000706 filtrate Substances 0.000 claims description 29
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 18
- KRRRBSZQCHDZMP-UHFFFAOYSA-N selanylidenesilver Chemical compound [Ag]=[Se] KRRRBSZQCHDZMP-UHFFFAOYSA-N 0.000 claims description 18
- LIYKJALVRPGQTR-UHFFFAOYSA-M oxostibanylium;chloride Chemical compound [Cl-].[Sb+]=O LIYKJALVRPGQTR-UHFFFAOYSA-M 0.000 claims description 16
- 238000000926 separation method Methods 0.000 claims description 14
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 13
- 229910052760 oxygen Inorganic materials 0.000 claims description 13
- 239000001301 oxygen Substances 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 12
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 11
- 238000004064 recycling Methods 0.000 claims description 10
- 239000002244 precipitate Substances 0.000 claims description 9
- 239000011780 sodium chloride Substances 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- GHPGOEFPKIHBNM-UHFFFAOYSA-N antimony(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Sb+3].[Sb+3] GHPGOEFPKIHBNM-UHFFFAOYSA-N 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 239000002002 slurry Substances 0.000 claims description 6
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 claims description 6
- 230000007062 hydrolysis Effects 0.000 claims description 5
- 238000006460 hydrolysis reaction Methods 0.000 claims description 5
- 238000001556 precipitation Methods 0.000 claims description 5
- QZCHKAUWIRYEGK-UHFFFAOYSA-N tellanylidenecopper Chemical compound [Te]=[Cu] QZCHKAUWIRYEGK-UHFFFAOYSA-N 0.000 claims description 5
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 claims description 4
- 238000010612 desalination reaction Methods 0.000 claims description 4
- 229940049676 bismuth hydroxide Drugs 0.000 claims description 3
- TZSXPYWRDWEXHG-UHFFFAOYSA-K bismuth;trihydroxide Chemical compound [OH-].[OH-].[OH-].[Bi+3] TZSXPYWRDWEXHG-UHFFFAOYSA-K 0.000 claims description 3
- 238000005868 electrolysis reaction Methods 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- 235000010265 sodium sulphite Nutrition 0.000 claims description 3
- 239000003513 alkali Substances 0.000 claims description 2
- 238000000498 ball milling Methods 0.000 claims description 2
- 230000007935 neutral effect Effects 0.000 claims description 2
- 238000011085 pressure filtration Methods 0.000 claims description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims 1
- 229910052739 hydrogen Inorganic materials 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 claims 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims 1
- 229910001948 sodium oxide Inorganic materials 0.000 claims 1
- 239000010970 precious metal Substances 0.000 abstract description 5
- 230000002411 adverse Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 239000000243 solution Substances 0.000 abstract 2
- 230000003647 oxidation Effects 0.000 abstract 1
- 238000007254 oxidation reaction Methods 0.000 abstract 1
- 239000011133 lead Substances 0.000 description 24
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 11
- 229910052737 gold Inorganic materials 0.000 description 11
- 239000010931 gold Substances 0.000 description 11
- 238000012360 testing method Methods 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 4
- 241001062472 Stokellia anisodon Species 0.000 description 4
- 235000011114 ammonium hydroxide Nutrition 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Inorganic materials O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 4
- -1 ferrous metals Chemical class 0.000 description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 description 4
- 239000011707 mineral Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 239000010953 base metal Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 229940036348 bismuth carbonate Drugs 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- GMZOPRQQINFLPQ-UHFFFAOYSA-H dibismuth;tricarbonate Chemical compound [Bi+3].[Bi+3].[O-]C([O-])=O.[O-]C([O-])=O.[O-]C([O-])=O GMZOPRQQINFLPQ-UHFFFAOYSA-H 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000011020 pilot scale process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 125000003748 selenium group Chemical group *[Se]* 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/04—Working-up slag
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B19/00—Selenium; Tellurium; Compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B11/00—Obtaining noble metals
- C22B11/04—Obtaining noble metals by wet processes
- C22B11/042—Recovery of noble metals from waste materials
- C22B11/044—Recovery of noble metals from waste materials from pyrometallurgical residues, e.g. from ashes, dross, flue dust, mud, skim, slag, sludge
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B13/00—Obtaining lead
- C22B13/04—Obtaining lead by wet processes
- C22B13/045—Recovery from waste materials
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0063—Hydrometallurgy
- C22B15/0065—Leaching or slurrying
- C22B15/0067—Leaching or slurrying with acids or salts thereof
- C22B15/0071—Leaching or slurrying with acids or salts thereof containing sulfur
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B30/00—Obtaining antimony, arsenic or bismuth
- C22B30/02—Obtaining antimony
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B30/00—Obtaining antimony, arsenic or bismuth
- C22B30/06—Obtaining bismuth
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/006—Wet processes
- C22B7/007—Wet processes by acid leaching
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Geology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Inorganic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
Description
技术领域technical field
本发明属于湿法冶金工程技术领域,具体涉及一种湿法分离回收卡尔多炉熔炼渣中有价金属的方法。The invention belongs to the technical field of hydrometallurgical engineering, and in particular relates to a method for wet separation and recovery of valuable metals in smelting slag of a Kaldor furnace.
背景技术Background technique
卡尔多炉熔炼一般产生熔炼渣、吹炼渣和精炼渣这三种炉渣,目前国内外对卡尔多炉渣处理方式是将吹炼渣和精炼渣返回返回卡尔多炉处理,而将熔炼渣返回铜冶炼主系统处理。吹炼渣和精炼渣量小返回卡尔多炉不会带来不利影响,但熔炼渣量大且含有大量铜、金、银、锑、铋、碲、硒、锡等有色金属和稀贵金属,由此带来两个不利因素:一是大量的熔炼渣返回铜冶炼系统会造成铅在大系统中形成恶性循环,影响铜熔炼系统和铜电解系统,并且严重影响阳极铜和阴极铜的质量;二是铜熔炼系统只能回收金银,而无法回收铅、锑、铋、碲、硒等熔炼渣中富含的稀贵金属。专利CN102732735A针对常规技术存在的问题,提出采用分步脱除硅、铅、钡等贱金属方式,使金银与贱金属分离,将金银得到有效富集,再进一步回收金银,但此流程存在冗长复杂、设备和原材料消耗多、也没有考虑熔炼渣中锑铋硒碲等金属的回收问题。Kaldor furnace smelting generally produces three types of slag: smelting slag, blowing slag and refining slag. At present, the processing method of Kaldor slag at home and abroad is to return the blowing slag and refining slag to the Kaldor furnace for processing, and return the smelting slag to copper Smelting main system processing. The small amount of blowing slag and refining slag returned to the Kaldor furnace will not bring adverse effects, but the amount of smelting slag is large and contains a large amount of copper, gold, silver, antimony, bismuth, tellurium, selenium, tin and other non-ferrous metals and rare precious metals. This brings two unfavorable factors: the one, a large amount of smelting slag returns copper smelting system and can cause lead to form vicious cycle in large system, influences copper smelting system and copper electrolysis system, and seriously affects the quality of anode copper and cathode copper; The copper smelting system can only recover gold and silver, but cannot recover rare and precious metals rich in smelting slags such as lead, antimony, bismuth, tellurium and selenium. Patent CN102732735A aims at the problems existing in the conventional technology, and proposes to remove base metals such as silicon, lead, and barium step by step to separate gold and silver from base metals, effectively enrich gold and silver, and then further recover gold and silver, but this process It is tedious and complicated, consumes a lot of equipment and raw materials, and does not consider the recovery of antimony, bismuth, selenium, tellurium and other metals in the smelting slag.
发明内容Contents of the invention
本发明为了解决现有技术中的问题而提供一种湿法分离回收卡尔多炉熔炼渣中有价金属的方法,本发明综合回收卡尔多炉熔炼渣中的金、银、铅、铜、锑、铋、碲、硒等稀贵金属,并且提高各种金属的回收率。In order to solve the problems in the prior art, the present invention provides a method for wet separation and recovery of valuable metals in Kaldor furnace smelting slag, and the present invention comprehensively recovers gold, silver, lead, copper and antimony in Kaldor furnace smelting slag , bismuth, tellurium, selenium and other rare and precious metals, and improve the recovery rate of various metals.
本发明是通过以下技术方案来实现的:The present invention is achieved through the following technical solutions:
一种湿法分离回收卡尔多炉熔炼渣中有价金属的方法,按照下述步骤进行:A method for wet separation and recovery of valuable metals in Kaldor furnace smelting slag, carried out according to the following steps:
(1)磨矿水浸脱盐:将卡尔多炉熔炼渣破碎和球磨制成浆液,使卡尔多炉熔炼渣中可溶性盐溶于水,反应后压滤得到中性滤液和脱盐滤渣;(1) Grinding and water leaching desalination: crushing and ball milling the smelting slag of the Kaldor furnace to make a slurry, so that the soluble salt in the smelting slag of the Kaldor furnace is dissolved in water, and after the reaction, the neutral filtrate and desalted filter residue are obtained by pressure filtration;
(2)加压酸浸脱铜:将脱盐滤渣、硫酸、水加入高压釜中,加热并通入氧气加压处理,反应得到脱铜渣和脱铜液,过滤;(2) Decopper removal by pressurized acid leaching: add desalted filter residue, sulfuric acid, and water into the autoclave, heat and introduce oxygen for pressure treatment, react to obtain decopper slag and decopper solution, and filter;
(3)脱铜渣盐酸浸出回收锑铋:将脱铜渣、盐酸、氯化钠、水加入盐酸浸槽,反应后得到铅银渣和锑铋浸出液,其中铅银渣直接返回卡尔多炉熔炼回收铅、银;锑铋浸出液通过水解分离回收锑;脱锑后的滤液采用铁粉置换或碱中和分离回收铋;(3) Recovery of antimony and bismuth by hydrochloric acid leaching of decopper slag: add decopper slag, hydrochloric acid, sodium chloride, and water into the hydrochloric acid leaching tank, and obtain lead-silver slag and antimony-bismuth leaching solution after reaction, in which the lead-silver slag is directly returned to the Kaldor furnace for smelting Recover lead and silver; antimony and bismuth leaching solution is hydrolyzed and separated to recover antimony; filtrate after deantimony is replaced by iron powder or alkali neutralized to separate and recover bismuth;
(4)脱铜液处理回收银硒碲铜:向脱铜液中加入铜粉、二氧化硫或亚硫酸钠,过滤分离得到沉淀为银硒渣,银硒渣可返回卡尔多炉进一步回收银、硒;在过滤得到的滤液中加入铜粉置换得到碲化铜,碲化铜可进一步回收提取银、硒、碲、铜;脱除银、硒、碲的硫酸铜溶液返回铜电解回收铜。(4) Recycling silver-selenium-tellurium-copper in decopper solution: add copper powder, sulfur dioxide or sodium sulfite to the decopper solution, filter and separate to obtain precipitated silver-selenium slag, which can be returned to the Kaldor furnace for further recovery of silver and selenium; Copper powder is added to the filtered filtrate to obtain copper telluride, which can be further recovered to extract silver, selenium, tellurium, and copper; the copper sulfate solution from which silver, selenium, and tellurium have been removed is returned to copper electrolysis to recover copper.
所述卡尔多炉熔炼渣为铜阳极泥、铅阳极泥、置换银粉、文丘里泥、二次沉硒物等物料熔炼得到的渣,其成分含量为:Pb 10-35%;S 2-15%; Na 0.5-15%;Ba 5-10%;Cu 0.5-15%;Sb 3-20%;Bi 1-15%;Ag 0.2-10%;As 0.2-8%;Si 0.5-5%;Ca 0.5-5%;Mg 0.2-3%;Sn0.5-2%;K 0.1-1%;Fe 0.5-5%;Cl 0.1-1%;Al 0.1-1%;Te 0.1-2%;Se 0.1-2%;Ni 0.01-1%。The smelting slag of the Kaldor furnace is slag obtained by smelting copper anode slime, lead anode slime, replaced silver powder, Venturi slime, secondary selenium precipitation and other materials, and its composition content is: Pb 10-35%; S 2-15% %; Na 0.5-15%; Ba 5-10%; Cu 0.5-15%; Sb 3-20%; Bi 1-15%; Ag 0.2-10%; As 0.2-8%; Si 0.5-5%; Ca 0.5-5%; Mg 0.2-3%; Sn0.5-2%; K 0.1-1%; Fe 0.5-5%; Cl 0.1-1%; Al 0.1-1%; Te 0.1-2%; Se 0.1-2%; Ni 0.01-1%.
所述步骤(1)中卡尔多炉熔炼渣破碎后采用湿式球磨机磨矿制成浆液,矿浆细度为-200目95%以上。In the step (1), after crushing the smelting slag from the Kaldor furnace, a wet ball mill is used to grind the slag to make a slurry, and the fineness of the slurry is over 95% at -200 mesh.
所述步骤(2)中物料加入的质量份数为脱盐滤渣1份、水2-4份、质量分数98%浓硫酸0.05-0.5份,加热温度为120-180℃,通氧时间为4-7h,通氧压力为8-15MPa。The mass parts of the materials added in the step (2) are 1 part of desalted filter residue, 2-4 parts of water, 0.05-0.5 parts of concentrated sulfuric acid with a mass fraction of 98%, the heating temperature is 120-180 ° C, and the oxygen passing time is 4-4 parts. 7h, the oxygen pressure is 8-15MPa.
所述步骤(3)中盐酸浸出操作物料加入的质量份数为脱铜渣1份、水3-5份、质量分数30%浓盐酸0.5-1.5份、氯化钠0.05-0.5份,反应温度为80-90℃,搅拌浸出时间为2-5h。The mass parts of the hydrochloric acid leaching operation materials added in the step (3) are 1 part of copper removal slag, 3-5 parts of water, 0.5-1.5 parts of concentrated hydrochloric acid with a mass fraction of 30%, 0.05-0.5 parts of sodium chloride, and the reaction temperature The temperature is 80-90°C, and the stirring and leaching time is 2-5h.
所述步骤(3)中水解沉锑操作物料加入的质量份数为锑铋浸出液1份、水2-4份,沉淀得到氯氧化锑,氯氧化锑进一步处理得到锑白或金属锑。In the step (3), the mass parts of the hydrolyzed antimony precipitation operation materials are 1 part of antimony bismuth leaching solution and 2-4 parts of water, and the antimony oxychloride is obtained by precipitation, and antimony oxychloride is further processed to obtain antimony white or metal antimony.
所述步骤(3)中脱锑后的滤液可采用铁粉置换得到海绵铋,或采用碳酸钠或氢氧化钠中和得到氢氧化铋沉淀。The filtrate after deantimony in the step (3) can be replaced with iron powder to obtain bismuth sponge, or neutralized with sodium carbonate or sodium hydroxide to obtain bismuth hydroxide precipitate.
所述步骤(4)进行银硒回收时,需要将脱铜液冷却到30-45℃,用SO2或铜粉来沉积Ag、Se和Te;然后加热到90-100℃,加入铜粉并过量2-5%来沉积铜碲渣,滤液分析Ag、Se和Te含量,合格即送去电解铜或制硫酸铜。When the step (4) is used to recover silver selenium, it is necessary to cool the decopper solution to 30-45°C, use SO 2 or copper powder to deposit Ag, Se and Te; then heat it to 90-100°C, add copper powder and Excessive 2-5% to deposit copper-tellurium slag, the filtrate is analyzed for Ag, Se and Te content, and if it is qualified, it will be sent to electrolytic copper or copper sulfate.
本发明提供了一种湿法分离回收卡尔多炉熔炼渣中有价金属的方法,将卡尔多炉熔炼渣磨矿水浸脱除可溶性盐;再利用加压氧化酸浸使渣中的铜硒碲溶解浸出,该溶液进一步处理可分别得到硫酸铜溶液、银硒渣和碲化铜渣,从银硒渣和碲化铜渣中可分别回收碲、银、硒;加压后的脱铜滤渣采用盐酸浸出脱锑、铋,最终得到可返回卡尔多炉熔炼的铅银渣;锑铋溶液进一步处理可回收锑和铋。与现有技术相比,本发明采用分步脱除并回收卡尔多炉熔炼渣中富含的铜、锑、铋、硒、碲、银、铅等金属方式,与综合车间引进建成的卡尔多炉处理铜阳极泥回收稀贵金属的湿法-火法联合流程具有很好的兼容性,可使熔炼渣返回卡尔多炉熔炼处理,避免了返回铜熔炼系统对铜冶炼带来的不利影响。另外熔炼渣中的各种有价金属富集程度高,实验表明,本发明提供的方法,铅、银、金入渣率均达到85%以上,铜回收率达95%以上;锑、铋、硒、碲回收率均达到80%以上。The invention provides a method for wet separation and recovery of valuable metals in Kaldor furnace smelting slag. The Kaldor furnace smelting slag is ground and water-leached to remove soluble salts; Tellurium is dissolved and leached, and the solution is further processed to obtain copper sulfate solution, silver selenium slag and copper telluride slag respectively, and tellurium, silver and selenium can be recovered from silver selenium slag and copper telluride slag respectively; decopper filter residue after pressurization Antimony and bismuth are removed by hydrochloric acid leaching to obtain lead and silver slag that can be returned to the Kaldor furnace for smelting; further processing of the antimony and bismuth solution can recover antimony and bismuth. Compared with the prior art, the present invention adopts step-by-step removal and recovery of copper, antimony, bismuth, selenium, tellurium, silver, lead and other metals rich in the smelting slag of the Kaldor furnace, and is similar to the introduction and construction of the Kaldor comprehensive workshop. Furnace treatment of copper anode slime to recover rare and precious metals combined wet-fire process has good compatibility, which can return the smelting slag to the Kaldor furnace for smelting treatment, avoiding the adverse effects of returning to the copper smelting system on copper smelting. In addition, various valuable metals in the smelting slag have a high degree of enrichment. Experiments show that the method provided by the invention has a slag rate of more than 85% for lead, silver, and gold, and a copper recovery rate of more than 95%. Antimony, bismuth, The recoveries of selenium and tellurium both reached more than 80%.
附图说明Description of drawings
图1为本发明的工艺流程图。Fig. 1 is a process flow diagram of the present invention.
具体实施方式detailed description
下面对本发明实施例中的技术方案做进一步描述,基于本发明实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are further described below. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施例1Example 1
一种湿法分离回收卡尔多炉熔炼渣中有价金属的方法,按照下述步骤进行:A method for wet separation and recovery of valuable metals in Kaldor furnace smelting slag, carried out according to the following steps:
(1)采样和碎矿(1) Sampling and crushing
采用白银有色集团公司综合车间卡尔多炉熔炼渣共8kg进行小试试验,将取到卡尔多炉熔炼渣样品全部破碎成粒度为0-5mm的小颗粒备用。卡尔多炉熔炼渣的原料成分及含量为:Pb 28.89%;S 3.58%; Na 10.48%;Ba 7.20%;Cu 12.39%;Sb 10.18%;Bi 6.47%;Ag4.82%;As 1.71%;Si 1.57%;Ca 0.72%;Mg 0.78%;Sn 1.14%;K 0.57%;Fe 1.55%;Cl 0.45%;Al 0.26%;Te 0.20%;Se 0.32%;Ni 0.29%。A total of 8 kg of Kaldor furnace smelting slag was used in the comprehensive workshop of Baiyin Nonferrous Group Company to carry out a small test. All the Kaldor furnace smelting slag samples were crushed into small particles with a particle size of 0-5 mm for use. The raw material composition and content of Kaldor furnace smelting slag are: Pb 28.89%; S 3.58%; Na 10.48%; Ba 7.20%; Cu 12.39%; Sb 10.18%; Bi 6.47%; Ag4.82%; As 1.71%; Si 1.57%; Ca 0.72%; Mg 0.78%; Sn 1.14%; K 0.57%; Fe 1.55%; Cl 0.45%; Al 0.26%; Te 0.20%; Se 0.32%; Ni 0.29%.
(2)磨矿和水浸脱盐(2) Grinding and water leaching desalination
称取500g破碎后的样品放入球磨机中,加水500g,磨矿10分钟,此时矿物细度为-200目为95%,然后用500g清水冲洗转移至烧杯中,过滤、洗涤、烘干、称重,得到磨好后的脱盐物料402g,过滤水弃去。Weigh 500g of the crushed sample and put it into a ball mill, add 500g of water, and grind for 10 minutes. At this time, the mineral fineness is -200 mesh and 95%, then rinse with 500g of water and transfer to a beaker, filter, wash, dry, Weighed to obtain 402g of desalted material after grinding, and filtered water was discarded.
(3)加压酸浸脱铜(3) Decopper removal by pressure acid leaching
称取磨好后的脱盐物料200g放入1L小型高压釜中,加水400g,加质量分数98%浓硫酸10g,加料完成后,封闭高压釜,开启搅拌和电加热,使温度升至140℃,停止加热,通过释放釜内部分压力以除去氮气。然后关闭阀门往高压釜中通入氧气,通氧时间为7h,待釜内压力达到8MPa,釜内温度达到160℃后,进行冷却,加压浸出作业结束后,将料液温度降至80℃,过滤,水洗,得到脱铜渣和脱铜液。Weigh 200g of the ground desalted material and put it into a 1L small autoclave, add 400g of water and 10g of concentrated sulfuric acid with a mass fraction of 98%. Heating was discontinued and nitrogen was removed by releasing partial pressure in the autoclave. Then close the valve and feed oxygen into the autoclave for 7 hours. After the pressure in the autoclave reaches 8MPa and the temperature in the autoclave reaches 160°C, cool down. After the pressurized leaching operation is completed, the temperature of the feed liquid is reduced to 80°C , filtered, and washed with water to obtain copper-removing slag and copper-removing solution.
(4)盐酸浸出回收锑铋(4) Recovery of antimony and bismuth by hydrochloric acid leaching
称取脱铜渣100g放入三口烧瓶中,加入水300g,质量分数30%浓盐酸50g,氯化钠50g,安装好搅拌、水浴锅和冷凝管,加热至90℃,搅拌浸出时间为2h。过滤,先用质量分数15%的盐酸洗涤,再用清水洗涤。得到的滤渣即为铅银渣,可收集保存返回卡尔多炉熔炼回收铅、银。合并滤洗液即为锑铋浸出液,该锑铋浸出液加水2倍量,水解后得到氯氧化锑沉淀,氯氧化锑分离后用氨水分解,得到三氧化二锑产物。脱锑后的滤液采用铁粉置换,得到海绵铋,过滤分离出海绵铋,滤液弃去。Weigh 100g of copper removal slag and put it into a three-necked flask, add 300g of water, 50g of concentrated hydrochloric acid with a mass fraction of 30%, and 50g of sodium chloride, install a stirring, water bath and condenser, heat to 90°C, and stir for 2 hours. Filter, wash with 15% hydrochloric acid first, and then wash with water. The obtained filter residue is lead and silver slag, which can be collected and stored and returned to the Kaldor furnace for smelting and recycling lead and silver. The combined filtrate is the antimony bismuth leaching solution, the antimony bismuth leaching solution is added with twice the amount of water, and after hydrolysis, the antimony oxychloride precipitate is obtained. After the antimony oxychloride is separated, the antimony oxychloride is decomposed with ammonia water to obtain the antimony trioxide product. The filtrate after deantimony removal is replaced with iron powder to obtain bismuth sponge, which is separated by filtration, and the filtrate is discarded.
(5)脱铜液处理回收银硒碲铜(5) Recycling silver selenium tellurium copper by decopper solution treatment
将步骤(3)得到的脱铜液放入烧杯中,冷却至40℃进行过滤,分析滤液,用SO2或铜粉来沉积Ag、Se和Te当溶液中Ag和Se含量低于0.005g/L时停止沉积,过滤分离即得到银硒渣,该银硒渣可返回卡尔多炉系统熔炼回收银、硒。然后加热溶液至90℃并分析碲含量,小心加入铜粉并过量5%,当溶液碲含量小于0.005g/L,再冷却至80℃后过滤得到铜碲渣,滤液分析Ag、Se和Te含量,合格即送去电解铜或制硫酸铜。Put the decopper solution obtained in step (3) into a beaker, cool to 40°C and filter, analyze the filtrate, use SO 2 or copper powder to deposit Ag, Se and Te when the content of Ag and Se in the solution is lower than 0.005g/ L stop deposition, filter and separate to obtain silver-selenium slag, this silver-selenium slag can return to the Kaldor furnace system to smelt and reclaim silver and selenium. Then heat the solution to 90°C and analyze the tellurium content, carefully add copper powder with an excess of 5%, when the tellurium content of the solution is less than 0.005g/L, then cool to 80°C and filter to obtain copper tellurium slag, the filtrate is analyzed for Ag, Se and Te content If it is qualified, it will be sent to electrolytic copper or copper sulfate.
(6)试验结果(6) Test results
分析结果表明,入渣率铅86%、银88%、金95%,回收率铜95%、锑80%、铋82%、硒85%、碲84%。The analysis results show that the slag entry rate is 86% lead, 88% silver, and 95% gold, and the recovery rate is 95% copper, 80% antimony, 82% bismuth, 85% selenium, and 84% tellurium.
实施例2Example 2
(1)采用白银有色集团公司综合车间卡尔多炉熔炼渣进行小试试验,原料成分及含量同实施例1。(1) The smelting slag from Kaldor furnace in the comprehensive workshop of Baiyin Nonferrous Metals Group Co., Ltd. was used to carry out a small test.
(2)称取150g破碎后的样品放入球磨机中,加水150g,磨矿10分钟,此时矿物细度为-200目为98%。(2) Weigh 150g of the crushed sample and put it into a ball mill, add 150g of water, and grind for 10 minutes. At this time, the mineral fineness is 98% at -200 mesh.
(3)加压酸浸脱铜(3) Decopper removal by pressure acid leaching
称取磨好后的脱盐物料100g放入1L小型高压釜中,加水400g,加质量分数98%浓硫酸20g,加料完成后,封闭高压釜,开启搅拌和电加热,使温度升至120℃,停止加热,此时控制一定的压力,并通过释放釜内部分压力以除去氮气。然后关闭阀门往高压釜中通入氧气,通氧时间为5h,待釜内压力达到12MPa,釜内温度达到180℃后,进行冷却,加压浸出作业结束后,将料液温度降至80℃,过滤,水洗,得到脱铜渣和脱铜液。Weigh 100g of the ground desalted material and put it into a 1L small autoclave, add 400g of water and 20g of concentrated sulfuric acid with a mass fraction of 98%. Heating was stopped, and a certain pressure was controlled at this time, and nitrogen was removed by releasing partial pressure in the kettle. Then close the valve and feed oxygen into the autoclave for 5 hours. After the pressure in the autoclave reaches 12MPa and the temperature in the autoclave reaches 180°C, cool it down. , filtered, and washed with water to obtain copper-removing slag and copper-removing solution.
(4)盐酸浸出回收锑铋(4) Recovery of antimony and bismuth by hydrochloric acid leaching
称取脱铜渣50g放入三口烧瓶中,加入水250g,质量分数30%浓盐酸50g,氯化钠5g,安装好搅拌、水浴锅和冷凝管,加热至90℃,搅拌浸出时间为5h。过滤,先用质量分数15%的盐酸洗涤,再用清水洗涤。得到的滤渣即为铅银渣,可收集保存返回卡尔多炉熔炼回收铅、银。合并滤洗液即为锑铋浸出液,该锑铋浸出液加水4倍量,水解后得到氯氧化锑沉淀,氯氧化锑分离后用氨水分解,得到三氧化二锑产物。脱锑后的滤液采用碳酸钠中和至pH值为4.0,得到碳酸铋沉淀,过滤分离出铋沉淀物,滤液弃去。Weigh 50g of copper removal slag and put it into a three-necked flask, add 250g of water, 50g of concentrated hydrochloric acid with a mass fraction of 30%, and 5g of sodium chloride, install agitator, water bath and condenser, heat to 90°C, and stir and leaching for 5h. Filter, wash with 15% hydrochloric acid first, and then wash with water. The obtained filter residue is lead and silver slag, which can be collected and stored and returned to the Kaldor furnace for smelting and recycling lead and silver. The combined filtrate is the antimony bismuth leaching solution, the antimony bismuth leaching solution is added with 4 times of water, after hydrolysis, the antimony oxychloride precipitate is obtained, after the antimony oxychloride is separated, the antimony oxychloride is decomposed with ammonia water, and the antimony trioxide product is obtained. The filtrate after deantimony removal was neutralized with sodium carbonate to a pH value of 4.0 to obtain a bismuth carbonate precipitate, which was filtered to separate the bismuth precipitate, and the filtrate was discarded.
(5)脱铜液处理回收银硒碲铜(5) Recycling silver selenium tellurium copper by decopper solution treatment
将步骤(3)得到的脱铜液放入烧杯中,冷却至40℃进行过滤,分析滤液,用SO2或铜粉来沉积Ag、Se和Te当溶液中Ag和Se含量低于0.005g/L时停止沉积,过滤分离即得到银硒渣,该银硒渣可返回卡尔多炉系统熔炼回收银、硒。然后加热溶液至100℃并分析碲含量,小心加入铜粉并过量2%,当溶液碲含量小于0.005g/L,再冷却至80℃后过滤得到铜碲渣,滤液分析Ag、Se和Te含量,合格即送去电解铜或制硫酸铜。Put the decopper solution obtained in step (3) into a beaker, cool to 40°C and filter, analyze the filtrate, use SO 2 or copper powder to deposit Ag, Se and Te when the content of Ag and Se in the solution is lower than 0.005g/ L stop deposition, filter and separate to obtain silver-selenium slag, this silver-selenium slag can return to the Kaldor furnace system to smelt and reclaim silver and selenium. Then heat the solution to 100°C and analyze the tellurium content, carefully add copper powder and over 2%, when the tellurium content of the solution is less than 0.005g/L, then cool to 80°C and filter to obtain copper tellurium slag, the filtrate is analyzed for Ag, Se and Te content If it is qualified, it will be sent to electrolytic copper or copper sulfate.
(6)试验结果(6) Test results
分析结果表明,入渣率铅86%、银88%、金90%,回收率铜95%、锑87%、铋88%、硒85%、碲82%。The analysis results show that the slag entering rate is 86% for lead, 88% for silver, and 90% for gold, and the recovery rate is 95% for copper, 87% for antimony, 88% for bismuth, 85% for selenium, and 82% for tellurium.
实施例3Example 3
(1)采用白银有色集团公司综合车间卡尔多炉熔炼渣进行小试试验,原料成分及含量同实施例1。(1) The smelting slag from Kaldor furnace in the comprehensive workshop of Baiyin Nonferrous Metals Group Co., Ltd. was used to carry out a small test.
(2)称取150g破碎后的样品放入球磨机中,加水150g,磨矿10分钟,此时矿物细度为-200目为98%。(2) Weigh 150g of the crushed sample and put it into a ball mill, add 150g of water, and grind for 10 minutes. At this time, the mineral fineness is 98% at -200 mesh.
(3)加压酸浸脱铜(3) Decopper removal by pressure acid leaching
称取磨好后的脱盐物料100g放入1L小型高压釜中,加水400g,加质量分数98%浓硫酸50g,加料完成后,封闭高压釜,开启搅拌和电加热,使温度升至180℃,停止加热,此时控制一定的压力,并通过释放釜内部分压力以除去氮气。然后关闭阀门往高压釜中通入氧气,通氧时间为6h,待釜内压力达到10MPa,釜内温度达到180℃后,进行冷却,加压浸出作业结束后,将料液温度降至80℃,过滤,水洗,得到脱铜渣和脱铜液。Weigh 100g of the ground desalted material and put it into a 1L small autoclave, add 400g of water, and 50g of concentrated sulfuric acid with a mass fraction of 98%. Heating was stopped, and a certain pressure was controlled at this time, and nitrogen was removed by releasing partial pressure in the kettle. Then close the valve and feed oxygen into the autoclave for 6 hours. After the pressure in the autoclave reaches 10MPa and the temperature in the autoclave reaches 180°C, cool down. After the pressure leaching operation is completed, the temperature of the feed liquid is reduced to 80°C , filtered, and washed with water to obtain copper-removing slag and copper-removing solution.
(4)盐酸浸出回收锑铋(4) Recovery of antimony and bismuth by hydrochloric acid leaching
称取脱铜渣50g放入三口烧瓶中,加入水250g,质量分数30%浓盐酸75g,氯化钠2.5g,安装好搅拌、水浴锅和冷凝管,加热至80℃,搅拌浸出时间为5h。过滤,先用质量分数15%盐酸洗涤,再用清水洗涤。得到的滤渣即为铅银渣,可收集保存返回卡尔多炉熔炼回收铅、银。合并滤洗液即为锑铋浸出液,该锑铋浸出液加水4倍量,水解后得到氯氧化锑沉淀,氯氧化锑分离后用氨水分解,得到三氧化二锑产物。脱锑后的滤液采用氢氧化钠中和至pH值为4.0,得到氢氧化铋沉淀,过滤分离出铋沉淀物,滤液弃去。Weigh 50g of decopper slag and put it into a three-necked flask, add 250g of water, 75g of concentrated hydrochloric acid with a mass fraction of 30%, and 2.5g of sodium chloride, install the stirring, water bath and condenser, heat to 80°C, and stir for leaching time of 5h . Filter, first wash with 15% hydrochloric acid by mass fraction, and then wash with water. The obtained filter residue is lead and silver slag, which can be collected and stored and returned to the Kaldor furnace for smelting and recycling lead and silver. The combined filtrate is the antimony bismuth leaching solution, the antimony bismuth leaching solution is added with 4 times of water, after hydrolysis, the antimony oxychloride precipitate is obtained, after the antimony oxychloride is separated, the antimony oxychloride is decomposed with ammonia water, and the antimony trioxide product is obtained. The filtrate after deantimony was neutralized with sodium hydroxide to a pH value of 4.0 to obtain bismuth hydroxide precipitate, which was separated by filtration, and the filtrate was discarded.
(5)脱铜液处理回收银硒碲铜(5) Recycling silver selenium tellurium copper by decopper solution treatment
将步骤(3)得到的脱铜液放入烧杯中,冷却至40℃进行过滤,分析滤液,用SO2或铜粉来沉积Ag、Se和Te当溶液中Ag和Se含量低于0.005g/L时停止沉积,过滤分离即得到银硒渣,该银硒渣可返回卡尔多炉系统熔炼回收银、硒。然后加热溶液至100℃并分析碲含量,小心加入铜粉并过量4%,当溶液碲含量小于0.005g/L,再冷却至80℃后过滤得到铜碲渣,滤液分析Ag、Se和Te含量,合格即送去电解铜或制硫酸铜。Put the decopper solution obtained in step (3) into a beaker, cool to 40°C and filter, analyze the filtrate, use SO 2 or copper powder to deposit Ag, Se and Te when the content of Ag and Se in the solution is lower than 0.005g/ L stop deposition, filter and separate to obtain silver-selenium slag, this silver-selenium slag can return to the Kaldor furnace system to smelt and reclaim silver and selenium. Then heat the solution to 100°C and analyze the tellurium content, carefully add copper powder and over 4%, when the tellurium content of the solution is less than 0.005g/L, then cool to 80°C and filter to obtain copper tellurium slag, the filtrate is analyzed for Ag, Se and Te content If it is qualified, it will be sent to electrolytic copper or copper sulfate.
(6)试验结果(6) Test results
分析结果表明,入渣率铅80%、银86%、金90%,回收率铜95%、锑85%、铋85%、硒82%、碲82%。The analysis results show that the slag entry rate is 80% lead, 86% silver, and 90% gold, and the recovery rate is 95% copper, 85% antimony, 85% bismuth, 82% selenium, and 82% tellurium.
实施例4Example 4
(1)采用白银有色集团公司综合车间卡尔多炉熔炼渣进行中试放大试验,原料成分及含量为Pb 16.82%;S 11.06%; Na 10.48%;Ba 7.51%;Cu 6.78%;Sb 18.59%;Bi 1.86%;Ag2.37%;As 1.14%;Si 1.0%;Ca0.93%;Mg 0.71%;Sn 0.65%;K 0.06%;Fe 0.57%;Cl 0.24%;Al0.23%;Te 0.41%;Se 0.33%;Ni 0.13%。(1) The smelting slag of Kaldor furnace in the comprehensive workshop of Baiyin Nonferrous Metals Group Co., Ltd. was used to carry out the pilot scale test. The composition and content of the raw materials were Pb 16.82%; S 11.06%; Na 10.48%; Ba 7.51%; Cu 6.78%; Sb 18.59%; Bi 1.86%; Ag2.37%; As 1.14%; Si 1.0%; Ca0.93%; Mg 0.71%; Sn 0.65%; K 0.06%; Fe 0.57%; Cl 0.24%; Al0.23%; Te 0.41% ; Se 0.33%; Ni 0.13%.
(2)磨矿水浸脱盐(2) Grinding water leaching desalination
将取到的800.0kg卡尔多炉熔炼渣样品破碎成粒度为0-5mm的小颗粒,实验室称取500kg样品放入球磨机中,加水50.0kg,磨矿10分钟,此时矿物细度为95%-200目,然后用50.0kg清水冲洗并转移至烧杯中,过滤、洗涤、烘干、称重,得到磨好后固体物40.0kg,过滤水弃去。Break the 800.0kg sample of Kaldor furnace smelting slag into small particles with a particle size of 0-5mm. The laboratory weighs 500kg of the sample and puts it into a ball mill, adds 50.0kg of water, and grinds the ore for 10 minutes. At this time, the mineral fineness is 95 %-200 mesh, then rinse with 50.0kg of water and transfer to a beaker, filter, wash, dry and weigh to obtain 40.0kg of ground solids, filter the water and discard.
(3)加压酸浸脱铜(3) Decopper removal by pressure acid leaching
取磨好的固体物50.0kg放入250.0L小型高压釜中,加水150kg,加硫酸25kg,加料完成后,封闭高压釜,开启搅拌,用高压蒸汽加热至130℃,加热时间为2h,当加热达到预定温度时停止加热,此时控制一定的压力,并通过释放釜内部分压力除去N2气体。然后关闭阀门通氧气,第一小时加入标准状态下氧气约60m3/h,之后减至30 m3/h,待釜内压力达到规定压力时,通氧时间为4h,待釜内压力达到15MPa,当反应釜内温度达到160℃时停止通氧和加热,然后通入循环水进行冷却至80℃后,打开放料阀放入缓冲槽冷却至40℃,进行过滤,水洗,得到脱铜渣和脱铜液。Take 50.0kg of ground solids and put them into a 250.0L small autoclave, add 150kg of water and 25kg of sulfuric acid. After the addition is completed, close the autoclave, start stirring, and heat to 130°C with high-pressure steam for 2 hours. Stop heating when the predetermined temperature is reached, control a certain pressure at this time, and remove the N2 gas by releasing the partial pressure in the kettle. Then close the valve to ventilate oxygen, add about 60m 3 /h of oxygen in the standard state for the first hour, and then reduce it to 30m 3 /h, when the pressure in the kettle reaches the specified pressure, the time of oxygen ventilation is 4h, and the pressure in the kettle reaches 15MPa , when the temperature in the reactor reaches 160°C, stop oxygen and heating, then pass in circulating water to cool to 80°C, open the discharge valve and put it in a buffer tank to cool to 40°C, filter, wash with water, and obtain decopper slag and decopper solution.
(4)盐酸浸出回收锑铋(4) Recovery of antimony and bismuth by hydrochloric acid leaching
将脱铜渣、盐酸、氯化钠、水按量加入酸浸槽中,物料重量比为,脱铜渣1份、水4份、质量分数30%浓盐酸1份、氯化钠0.1份,加热至90℃的温度条件下,搅拌浸出3h。过滤,先用浓度为质量分数15%盐酸洗涤,再用清水洗涤。得到的滤渣即为铅银渣,可收集保存返回卡尔多炉熔炼回收铅、银。合并滤洗液即为含锑铋的盐酸溶液,该锑铋浸出液加水4倍量,水解后得到氯氧化锑沉淀,氯氧化锑分离后用氨水分解,得到三氧化二锑产物。脱锑后的滤液采用铁粉置换,得到海绵铋过滤分离出海绵铋,滤液回收盐酸后送入废水处理池。Add copper removal slag, hydrochloric acid, sodium chloride, and water into the acid leaching tank according to the amount, and the material weight ratio is 1 part of copper removal slag, 4 parts of water, 1 part of concentrated hydrochloric acid with a mass fraction of 30%, and 0.1 part of sodium chloride. Heating to 90°C, stirring and leaching for 3h. Filter, wash with hydrochloric acid with a concentration of 15% mass fraction first, and then wash with water. The obtained filter residue is lead and silver slag, which can be collected and stored and returned to the Kaldor furnace for smelting and recycling lead and silver. The combined filtrates are the hydrochloric acid solution containing antimony and bismuth. The antimony and bismuth leaching solution is added with 4 times of water, and after hydrolysis, the antimony oxychloride precipitate is obtained. After the antimony oxychloride is separated, the antimony oxychloride is decomposed with ammonia water to obtain the antimony trioxide product. The filtrate after deantimony removal is replaced by iron powder to obtain bismuth sponge. The bismuth sponge is filtered and separated, and the filtrate is sent to the waste water treatment pool after recovering hydrochloric acid.
(5)脱铜液处理回收银硒碲铜(5) Recycling silver selenium tellurium copper by decopper solution treatment
将步骤(3)得到的脱铜液放入烧杯中,加热至95℃左右,开启搅拌,缓慢地分次分批加入铜粉和亚硫酸钠,取液样加入盐酸,当不再有白色沉淀产生表明达到作业终点,过滤分离即得到银硒渣。该银硒渣可返回卡尔多炉系统熔炼回收银、硒。将上述过滤液继续放入烧杯中加热至95℃,开启搅拌,小心加入铜粉并过量2%,当化验显示溶液含银、硒和碲均<5mg/L,则表示达到作业终点,过滤分离即得到粗碲化铜渣。Put the decopper solution obtained in step (3) into a beaker, heat it to about 95°C, start stirring, slowly add copper powder and sodium sulfite in batches, take a liquid sample and add hydrochloric acid, when there is no longer white precipitation. When the end point of the operation is reached, the silver selenium slag can be obtained through filtration and separation. The silver-selenium slag can be returned to the Kaldor furnace system to smelt and recover silver and selenium. Continue to put the above filtrate into the beaker and heat to 95°C, start stirring, carefully add copper powder with an excess of 2%, when the test shows that the solution contains silver, selenium and tellurium <5mg/L, it means that the end of the operation has been reached, filter and separate That is, coarse copper telluride slag is obtained.
(6)试验结果(6) Test results
分析结果表明,铅、银、金入渣率均达到85%以上,铜回收率达95%以上;锑、铋、硒、碲回收率均达到80%以上。The analysis results show that the slag rate of lead, silver and gold is over 85%, the recovery rate of copper is over 95%; the recovery rate of antimony, bismuth, selenium and tellurium is over 80%.
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