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CN106076417A - Charcoal base heteropolyacid catalyst and preparation and application method thereof for low-temperature flue gas simultaneous SO_2 and NO removal - Google Patents

Charcoal base heteropolyacid catalyst and preparation and application method thereof for low-temperature flue gas simultaneous SO_2 and NO removal Download PDF

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CN106076417A
CN106076417A CN201610524962.6A CN201610524962A CN106076417A CN 106076417 A CN106076417 A CN 106076417A CN 201610524962 A CN201610524962 A CN 201610524962A CN 106076417 A CN106076417 A CN 106076417A
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catalyst
flue gas
activated carbon
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李建军
刘勇军
龙军
郭家秀
刘勤
楚英豪
岑望来
尹华强
罗德明
刘琪琪
熊天龙
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Sichuan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8637Simultaneously removing sulfur oxides and nitrogen oxides
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    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/30Tungsten
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/186Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J27/188Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum, tungsten or polonium
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/186Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J27/188Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum, tungsten or polonium
    • B01J27/19Molybdenum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

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Abstract

本发明公开了一种用于低温烟气同时脱硫脱硝的炭基杂多酸催化剂及其制备与应用方法,该催化剂以活性炭为载体,Keggin型杂多酸为活性组分,该催化剂中各组分的重量份数含量为:80~85重量份的活性炭、15~20重量份的Keggin型杂多酸。本发明提供的催化剂对温度的依赖不高,在低温条件(80~160℃)下仍具有较高的脱硫脱硝活性;因此可将催化剂置于温度较低的烟气处理系统的尾部,此处位于除尘系统之后、粉尘大大减少,附着在粉尘上的碱金属及碱土金属含量也减少,使得粉尘对催化剂的堵塞作用和碱金属对催化剂的毒害作用也大大降低,减少运行过程中催化剂的消耗,延长了催化剂的使用寿命;对用户而言,可以减少后期维护次数和成本。

The invention discloses a carbon-based heteropolyacid catalyst for simultaneous desulfurization and denitrification of low-temperature flue gas and its preparation and application method. The catalyst uses activated carbon as a carrier and Keggin type heteropolyacid as an active component. The content in parts by weight is: 80-85 parts by weight of activated carbon, and 15-20 parts by weight of Keggin type heteropolyacid. The catalyst provided by the present invention is not highly dependent on temperature, and still has high desulfurization and denitrification activity under low temperature conditions (80-160°C); therefore, the catalyst can be placed at the tail of the lower-temperature flue gas treatment system, where After the dust removal system, the dust is greatly reduced, and the content of alkali metal and alkaline earth metal attached to the dust is also reduced, so that the blocking effect of dust on the catalyst and the poisoning effect of alkali metal on the catalyst are also greatly reduced, reducing the consumption of catalyst during operation. The service life of the catalyst is extended; for the user, it can reduce the number of maintenance times and costs in the later period.

Description

用于低温烟气同时脱硫脱硝的炭基杂多酸催化剂及其制备与 应用方法Carbon-based heteropolyacid catalyst for simultaneous desulfurization and denitrification of low-temperature flue gas and its preparation and application application method

技术领域technical field

本发明涉及催化法烟气脱硫、脱硝领域,具体涉及一种对低温烟气具有同时脱硫脱硝性能的催化剂及其制备方法。The invention relates to the field of catalytic flue gas desulfurization and denitrification, in particular to a catalyst capable of simultaneously desulfurizing and denitrifying low-temperature flue gas and a preparation method thereof.

背景技术Background technique

我国大气污染十分严重,其中二氧化硫和氮氧化物是我国大气的主要污染物,也是大气污染治理及环境保护的重点和难点。据中国环境状况公报显示,2014年我国大气中SO2与氮氧化物的排放总量分别是1974.4万吨与2078.8万吨。“十五”以来,随着我国电厂脱硫设施的建设,二氧化硫的治理效果开始显现,氮氧化物开始取代二氧化硫成为第一大酸性污染气体。因此,在烟气脱硫的同时,如何去除其中的氮氧化物成为我国大气污染治理亟待解决的问题。my country's air pollution is very serious, among which sulfur dioxide and nitrogen oxides are the main air pollutants in our country, and they are also the focus and difficulty of air pollution control and environmental protection. According to the China Environmental Status Bulletin, the total emissions of SO 2 and nitrogen oxides in the atmosphere in China in 2014 were 19.744 million tons and 20.788 million tons, respectively. Since the "Tenth Five-Year Plan", with the construction of desulfurization facilities in my country's power plants, the effect of sulfur dioxide control has begun to appear, and nitrogen oxides have begun to replace sulfur dioxide as the largest acid polluting gas. Therefore, how to remove nitrogen oxides in flue gas desulfurization has become an urgent problem to be solved in my country's air pollution control.

烟气脱硫技术主要分为湿法脱硫和干法脱硫两大类。所谓湿法脱硫,最主要方法是喷洒石灰浆与烟气中的二氧化硫反应生成浆状的硫酸钙石膏,但该法存在投资大,运行费用高,而且还会产生二次污染的缺点。所谓干法烟气脱硫,是应用粉状或粒状吸收剂、吸附剂或催化剂来脱除烟气中的SO2。优点是工艺过程简单,无污水、污酸处理问题,能耗低,不会产生“白烟”现象,净化后的烟气不需要二次加热,腐蚀性小。缺点是脱硫效率较低,设备庞大、投资大、占地面积大,操作技术要求高。Flue gas desulfurization technologies are mainly divided into two categories: wet desulfurization and dry desulfurization. The main method of so-called wet desulfurization is to spray lime slurry and react with sulfur dioxide in the flue gas to form slurry-like calcium sulfate gypsum. However, this method has the disadvantages of large investment, high operating cost, and secondary pollution. The so-called dry flue gas desulfurization is the application of powdery or granular absorbents, adsorbents or catalysts to remove SO 2 in the flue gas. The advantage is that the process is simple, there is no problem of sewage and acid treatment, low energy consumption, no "white smoke" phenomenon, the purified flue gas does not need secondary heating, and is less corrosive. The disadvantage is that the desulfurization efficiency is low, the equipment is huge, the investment is large, the floor area is large, and the operation technology requirements are high.

烟气脱硝技术目前在工业上应用较广的是选择性催化还原技术(SCR)和选择性非催化还原(SNCR)技术。其中SCR是世界上最主流的烟气脱硝技术,该技术是在含氧气氛下,还原剂在催化剂作用下优先与氮氧化物反应生成氮气和水的催化反应过程。其中作为还原剂的气体主要有NH3、CO以及碳氢化合物等。Flue gas denitrification technology is currently widely used in industry is selective catalytic reduction technology (SCR) and selective non-catalytic reduction (SNCR) technology. Among them, SCR is the most mainstream flue gas denitrification technology in the world. This technology is a catalytic reaction process in which the reducing agent preferentially reacts with nitrogen oxides to generate nitrogen and water under the action of a catalyst in an oxygen-containing atmosphere. Among them, the gases used as reducing agents mainly include NH 3 , CO, and hydrocarbons.

目前,我国工业烟气应用广泛的脱硫脱硝工艺是传统的脱硫技术(FGD)联合选择性催化还原技术(SCR)分别去除烟气中SO2与氮氧化物的联合脱硫脱硝技术,如石灰/石灰石法—SCR法联合工艺。联合脱硫脱硝工艺一般具有较高的污染物去除效率,但由于采用两套装置分别进行脱硫和脱硝,因此存在占地面积大、流程复杂、投资和操作费用高等缺点。At present, the desulfurization and denitrification process widely used in industrial flue gas in China is the combination of traditional desulfurization technology (FGD) combined with selective catalytic reduction technology (SCR) to remove SO 2 and nitrogen oxides in flue gas, such as lime/limestone Method - SCR method combined process. The combined desulfurization and denitrification process generally has a high pollutant removal efficiency, but because two sets of devices are used to perform desulfurization and denitrification separately, there are disadvantages such as large footprint, complicated process, and high investment and operating costs.

因此,在一个系统内将烟气中的SO2和氮氧化物同时去除的脱硫脱硝技术与其相比无疑具有更大的优势。近年来,烟气同时脱硫脱硝技术逐渐开始受到人们的重视,包括:等离子体法、液体吸收法和吸附催化法。但等离子体法很多技术依靠国外进口,在我国难以实现工业化应用,液体吸收法存在设备易腐蚀,吸收液造价高、易造成二次污染等缺点。吸附催化法克服了上述缺点,是目前最具发展前景的烟气同时脱硫脱硝技术。Therefore, the desulfurization and denitrification technology that simultaneously removes SO2 and nitrogen oxides in flue gas in one system undoubtedly has greater advantages over it. In recent years, flue gas simultaneous desulfurization and denitrification technologies have gradually begun to attract people's attention, including: plasma method, liquid absorption method and adsorption catalytic method. However, many technologies of the plasma method rely on foreign imports, and it is difficult to realize industrial application in my country. The liquid absorption method has disadvantages such as easy corrosion of equipment, high cost of absorption liquid, and easy to cause secondary pollution. The adsorption catalytic method overcomes the above shortcomings, and is currently the most promising technology for simultaneous desulfurization and denitrification of flue gas.

公开号为CN102974359A的中国专利文献公开了一种同时脱硫脱硝催化剂,该催化剂以活性炭(AC)为载体,三氧化二钕为活性组分,一氧化钴为助催剂。所述催化剂的质量分数为60~98重量份的AC、2~40重量份的Nd2O3、0~20重量份的一氧化钴。该制备方法为先配制钕盐和钴盐溶液,在其中加入聚乙烯醇,搅拌溶解,再加入活性炭颗粒或粉末,然后加热蒸发至适量水分,采用不同的成型方法制成颗粒、柱状或蜂窝状催化剂,最终将成型的催化剂进行干燥,以及不同温度段进行煅烧制得的成品催化剂。The Chinese patent document with the publication number CN102974359A discloses a catalyst for simultaneous desulfurization and denitrification. The catalyst uses activated carbon (AC) as a carrier, neodymium trioxide as an active component, and cobalt monoxide as a promoter. The mass fraction of the catalyst is 60-98 parts by weight of AC, 2-40 parts by weight of Nd 2 O 3 , and 0-20 parts by weight of cobalt monoxide. The preparation method is to prepare neodymium salt and cobalt salt solution first, add polyvinyl alcohol to it, stir to dissolve, then add activated carbon particles or powder, then heat and evaporate to an appropriate amount of water, and use different molding methods to make particles, columns or honeycombs Catalyst, finally the shaped catalyst is dried, and the finished catalyst is obtained by calcining at different temperature ranges.

该催化剂虽然具有较高的催化活性,但钕为稀土金属,价格昂贵,且被列在危险化学品名录当中;制备方法工序繁杂,催化剂组分较多,技术要求较高,制备成本高。因此难以实现工业化应用和推广;且反应温度高,在350~500℃条件下才有较高的SO2和氮氧化物的去除率,须布置在高温高尘段位置,容易造成催化剂的中毒失活。Although the catalyst has high catalytic activity, neodymium is a rare earth metal, which is expensive and is listed in the list of hazardous chemicals; the preparation method is complicated, the catalyst components are many, the technical requirements are high, and the preparation cost is high. Therefore, it is difficult to realize industrial application and popularization; and the reaction temperature is high, only under the condition of 350-500 ℃ can the removal rate of SO2 and nitrogen oxide be higher, so it must be arranged in the high-temperature and high-dust section, which will easily cause the poisoning and loss of catalyst live.

发明内容Contents of the invention

针对现有技术的烟气脱硫脱硝技术的现状与不足,本发明的第一个目的提供一种高活性、低成本、绿色环保的用于低温烟气同时脱硫脱硝的炭基杂多酸催化剂;本发明的第二个目的提供一种制备该用于低温烟气同时脱硫脱硝的炭基杂多酸催化剂的方法;本发明的第三个目的提供使用该用于低温烟气同时脱硫脱硝的炭基杂多酸催化剂的方法。In view of the current situation and shortcomings of flue gas desulfurization and denitrification technology in the prior art, the first object of the present invention is to provide a high-activity, low-cost, green and environmentally friendly carbon-based heteropolyacid catalyst for simultaneous desulfurization and denitrification of low-temperature flue gas; The second object of the present invention provides a method for preparing the carbon-based heteropolyacid catalyst for simultaneous desulfurization and denitrification of low-temperature flue gas; based heteropolyacid catalyst method.

针对本发明的第一个目的,本发明提供的用于低温烟气同时脱硫脱硝的炭基杂多酸催化剂,以Keggin型杂多酸为活性组分、活性炭为载体。Keggin型杂多酸具有很强的质子和电子的传输和储备能力,分子体积较大,同时又有很强的氧化还原性以及强酸性,被广泛用于催化领域。然而其本身存在着热稳定性差,比表面积小,在液相中容易溶解等问题,这又限制了其在催化领域的发展。本发明将杂多酸负载在活性炭载体上,利用活性炭高的比表面积、丰富的孔隙结构、良好的化学稳定性,克服以上缺点,使其达到稳定的催化效果。For the first purpose of the present invention, the carbon-based heteropolyacid catalyst for simultaneous desulfurization and denitrification of low-temperature flue gas provided by the present invention uses Keggin type heteropolyacid as the active component and activated carbon as the carrier. Keggin-type heteropolyacids have strong proton and electron transmission and storage capabilities, large molecular volume, strong redox and strong acidity, and are widely used in the field of catalysis. However, it has problems such as poor thermal stability, small specific surface area, and easy dissolution in the liquid phase, which limits its development in the field of catalysis. The invention loads the heteropolyacid on the activated carbon carrier, utilizes the high specific surface area, rich pore structure and good chemical stability of the activated carbon to overcome the above disadvantages and achieve a stable catalytic effect.

上述低温烟气同时脱硫脱硝的炭基杂多酸催化剂中各组分的重量份数含量为:80~85重量份的活性炭、15~20重量份的Keggin型杂多酸。当Keggin型杂多酸含量少于15重量份时,活性组分不足,会直接影响脱硫脱硝效率;而当Keggin型杂多酸含量多于20重量份时,多于的杂多酸会把活性炭表面孔覆盖、阻塞、降低比表面积,反而使催化剂的脱硫脱硝效率。The parts by weight of each component in the carbon-based heteropolyacid catalyst for simultaneous desulfurization and denitrification of low-temperature flue gas are: 80-85 parts by weight of activated carbon, and 15-20 parts by weight of Keggin type heteropolyacid. When the Keggin type heteropolyacid content is less than 15 parts by weight, the active component is insufficient, which will directly affect the desulfurization and denitrification efficiency; Covering, blocking, and reducing the specific surface area of the surface pores, on the contrary, make the desulfurization and denitrification efficiency of the catalyst worse.

本发明进一步提供了上述用于烟气同时脱硫脱硝的炭基杂多酸催化剂的制备方法,包括以下制备工艺步骤:The present invention further provides a method for preparing the above-mentioned carbon-based heteropolyacid catalyst for simultaneous desulfurization and denitrification of flue gas, comprising the following preparation process steps:

(1)在60~65℃条件下,将活性炭颗粒用质量分数为28%~32%的硝酸溶液酸洗处理,再水洗至中性,烘干(记为NAC);(1) Under the condition of 60-65°C, the activated carbon particles are pickled with a nitric acid solution with a mass fraction of 28%-32%, then washed with water until neutral, and dried (denoted as NAC);

(2)称取15~20重量份的杂多酸、溶于水中制成质量分数为8.9%~12.0%的杂多酸溶液;再称取80~85重量份的NAC,浸渍于上述质量分数为8.9%~12%的杂多酸溶液中,静置不少于18小时,在60~65℃下蒸干;然后于100~105℃干燥10~12h,制得催化剂前驱体;(2) Weigh 15-20 parts by weight of heteropoly acid, dissolve it in water to make a heteropoly acid solution with a mass fraction of 8.9%-12.0%; then weigh 80-85 parts by weight of NAC, and soak it in the above-mentioned mass fraction 8.9% to 12% heteropolyacid solution, standing still for no less than 18 hours, evaporating to dryness at 60-65°C; then drying at 100-105°C for 10-12h to obtain a catalyst precursor;

(3)以N2为保护气,将催化剂前驱体置于马弗炉中焙烧,升温速率为4~6℃/min、焙烧温度为200~800℃、焙烧时间为2~3h。然后自然冷却至室温即得催化剂成品。(3) With N 2 as the protective gas, the catalyst precursor is placed in a muffle furnace for calcination, the heating rate is 4-6°C/min, the calcination temperature is 200-800°C, and the calcination time is 2-3h. Then cool naturally to room temperature to obtain the finished catalyst.

上述步骤(1)是对活性炭进行常规酸洗处理,采用的活性炭颗粒大小在10~20目之间。在对活性炭进行酸洗之前,需要对其进行预处理,即将活性炭浸没于蒸馏水中煮沸1~2h,然后置于100~105℃干燥10~12h;预处理结束后,再对活性炭进行酸洗处理,即将活性炭浸没在质量分数为28%~32%的硝酸溶液中,在60~65℃下保持1~2h,然后滤去酸液,用去离子水进行抽滤洗涤,直至pH在6-7之间,最后于100~105℃干燥10~12h,即得NAC。The above step (1) is to carry out conventional pickling treatment on the activated carbon, and the particle size of the activated carbon used is between 10 and 20 mesh. Before pickling the activated carbon, it needs to be pretreated, that is, the activated carbon is immersed in distilled water and boiled for 1-2 hours, and then dried at 100-105°C for 10-12 hours; after the pretreatment, the activated carbon is then acid-washed. , that is, the activated carbon is immersed in a nitric acid solution with a mass fraction of 28% to 32%, and kept at 60 to 65°C for 1 to 2 hours, then the acid solution is filtered off, and the deionized water is used for suction filtration and washing until the pH is 6-7 Finally, dry at 100-105°C for 10-12 hours to obtain NAC.

上述步骤(2)的目的是制备催化剂前驱体,采用的是等体积浸渍法,即制成的杂多酸溶液体积与所加活性炭的体积相同。通过长时间将活性炭浸渍于杂多酸溶液中,结合活性炭丰富的空隙结构,使杂多酸均匀负载于活性炭上。The purpose of the above step (2) is to prepare the catalyst precursor, which adopts the equal-volume impregnation method, that is, the volume of the prepared heteropolyacid solution is the same as the volume of the added activated carbon. By impregnating the activated carbon in the heteropoly acid solution for a long time, combined with the rich pore structure of the activated carbon, the heteropoly acid is evenly loaded on the activated carbon.

上述步骤(3)的目的是使催化剂活化,需要控制焙烧温度在200~800℃,经研究发现,当焙烧温度过低时,催化剂的脱硫有效时间就会缩短;而当焙烧温度过高时,催化剂的脱硝效率就会降低;当控制焙烧温度在300~500℃时,本发明提供的炭基杂多酸催化剂在低温同时具有较高的脱硫脱硝活性,特别是炭基磷钨酸催化剂,脱硫效率可以达到98%以上,脱硝效率可以高达82.8%。此外,本步骤得到的催化剂在低温条件(80~160℃)下,具有良好的热稳定性、不易分解。The purpose of the above step (3) is to activate the catalyst, and it is necessary to control the calcination temperature at 200-800°C. It has been found through research that when the calcination temperature is too low, the effective desulfurization time of the catalyst will be shortened; and when the calcination temperature is too high, The denitrification efficiency of the catalyst will decrease; when the roasting temperature is controlled at 300-500°C, the carbon-based heteropolyacid catalyst provided by the invention has high desulfurization and denitrification activity at low temperature, especially the carbon-based phosphotungstic acid catalyst, desulfurization The efficiency can reach more than 98%, and the denitrification efficiency can be as high as 82.8%. In addition, the catalyst obtained in this step has good thermal stability and is not easy to decompose under low temperature conditions (80-160° C.).

杂多酸是由杂原子和多原子按一定结构通过氧原子配位桥联的含氧多酸,发明人在研究中认识到杂多酸具有大的分子体积、对电子和质子具有优良的传输和贮备能力、“晶格氧”的活泼性、高的质子酸性,以及便于分离、无毒、无味、无挥发性等特点,基于上述特点,将杂多酸用于制备烟气脱硫脱硝的催化剂,用于烟气脱硫脱硝。Heteropolyacids are oxygen-containing polyacids that are bridged by heteroatoms and polyatoms through oxygen atoms in a certain structure. The inventors have realized that heteropolyacids have large molecular volumes and excellent transport of electrons and protons. and storage capacity, the activity of "lattice oxygen", high proton acidity, and the characteristics of easy separation, non-toxic, odorless, and non-volatile. Based on the above characteristics, heteropolyacids are used to prepare catalysts for flue gas desulfurization and denitrification , for flue gas desulfurization and denitrification.

本发明提供的催化剂能够同时作为烟气脱硫和脱硝的催化剂,其脱硫和脱硝机理如下:The catalyst provided by the invention can be used as a catalyst for flue gas desulfurization and denitrification simultaneously, and its desulfurization and denitrification mechanism is as follows:

(一)脱硫机理,SO2首先被吸附在催化剂表面,在活性组分杂多酸的催化作用下,SO2被氧化成SO3,同时SO3与烟气中的水蒸气反应生成硫酸;生成的硫酸附着在催化剂表面,影响催化剂的活性,因此需要对催化剂进行脱硫再生,再生后得到硫酸和恢复活性的催化剂。(1) Desulfurization mechanism, SO 2 is firstly adsorbed on the surface of the catalyst, under the catalysis of the active component heteropolyacid, SO 2 is oxidized to SO 3 , and at the same time SO 3 reacts with water vapor in the flue gas to generate sulfuric acid; The sulfuric acid attached to the surface of the catalyst affects the activity of the catalyst, so the catalyst needs to be desulfurized and regenerated to obtain sulfuric acid and a catalyst that restores its activity.

(二)脱硝机理,烟气与催化剂接触时,其中的NOx(x=1或2)在活性组分杂多酸的作用下,与NH3发生还原反应,生成无毒、污染的N2和水;主要反应如下:(2) Denitrification mechanism, when the flue gas is in contact with the catalyst, the NOx (x=1 or 2) in it will undergo a reduction reaction with NH3 under the action of the active component heteropolyacid to generate non-toxic and polluting N2 and water; the main reactions are as follows:

由于杂多酸具有强的质子酸性,碱性气体NH3容易与之发生吸附反应,这就增强了反应物与催化剂之间的接触,有利于后续化学反应的发生,从而提高脱硝效率。Due to the strong proton acidity of the heteropoly acid, the basic gas NH3 is easy to undergo adsorption reaction with it, which enhances the contact between the reactant and the catalyst, which is conducive to the occurrence of subsequent chemical reactions, thereby improving the denitrification efficiency.

本发明的有益效果在于:The beneficial effects of the present invention are:

(1)本发明所需活性炭来源广泛、易获取、制备方法简单;制备成本便宜,适于大规模生产;经核算,相对于公开号为CN102974359A的中国专利文献公开的同时脱硫脱硝催化剂,本发明提供的催化剂制备成本大约可减少110元/Kg;(1) The activated carbon required by the present invention has a wide range of sources, easy access, and simple preparation method; the preparation cost is cheap and suitable for large-scale production; after accounting, compared with the simultaneous desulfurization and denitrification catalyst disclosed in the Chinese patent literature with the publication number CN102974359A, the present invention The preparation cost of the provided catalyst can be reduced by about 110 yuan/Kg;

(2)本发明提供的催化剂对温度的依赖不高,在低温条件(80~160℃)下仍具有较高的脱硫脱硝活性;因此可将催化剂置于温度较低的烟气处理系统的尾部,此处位于除尘系统之后、粉尘大大减少,附着在粉尘上的碱金属及碱土金属含量也减少,使得粉尘对催化剂的堵塞作用和碱金属对催化剂的毒害作用也大大降低,减少运行过程中催化剂的消耗,延长了催化剂的使用寿命;对用户而言,可以减少后期维护次数和运行成本。(2) The catalyst provided by the present invention is not highly dependent on temperature, and still has high desulfurization and denitrification activity under low temperature conditions (80-160°C); therefore, the catalyst can be placed at the tail of the lower-temperature flue gas treatment system , here is located after the dust removal system, the dust is greatly reduced, and the content of alkali metals and alkaline earth metals attached to the dust is also reduced, so that the blocking effect of dust on the catalyst and the poisoning effect of alkali metals on the catalyst are also greatly reduced, reducing the catalyst during operation. The consumption of the catalyst prolongs the service life of the catalyst; for the user, it can reduce the maintenance times and operating costs in the later period.

附图说明Description of drawings

图1为使用本发明实施例5、实施例6和实施例7得到的催化剂进行脱硫模拟测试,脱硫效率随脱硫反应时间的变化曲线图;Fig. 1 is a desulfurization simulation test using the catalysts obtained in Example 5, Example 6 and Example 7 of the present invention, and the desulfurization efficiency is a curve diagram of the desulfurization reaction time;

图2为使用本发明实施例1、实施例2和实施例3得到的催化剂进行脱硝模拟测试,脱硝效率随脱硝反应温度的变化曲线图。Fig. 2 is a denitrification simulation test using the catalysts obtained in Example 1, Example 2 and Example 3 of the present invention, and a graph showing the variation of denitrification efficiency with the denitrification reaction temperature.

具体实施方式detailed description

下面通过附图和具体实施例对本发明作进一步说明,其目的在于使本领域的技术人员更好的理解本发明的内容,而非对本发明内容的限制。The present invention will be further described below through the accompanying drawings and specific embodiments, the purpose of which is to enable those skilled in the art to better understand the content of the present invention, rather than to limit the content of the present invention.

为了研究本发明提供的炭基杂多酸催化剂的脱硫脱硝性能,对以下实施例制备得到的催化剂脱除模拟烟气中的SO2和NO的性能进行测试,测试条件为:将模拟烟气以流量为945mL/min通过模拟反应器,模拟烟气中SO2入口浓度1000ppm,NO浓度为500ppm,氧气含量为10%,平衡气为氮气,空速为5000h-1;模拟反应器前端进行脱硫,模拟反应器后端按NH3/NO体积比为1:1通入氨气进行脱销;控制模拟反应器温度在60℃~200℃。In order to study the desulfurization and denitrification performance of the carbon - based heteropolyacid catalyst provided by the present invention, the catalyst prepared in the following examples is prepared to remove SO2 and the performance of NO in the simulated flue gas is tested, and the test conditions are: simulated flue gas with The flow rate is 945mL/min through the simulated reactor, the inlet concentration of SO 2 in the simulated flue gas is 1000ppm, the concentration of NO is 500ppm, the oxygen content is 10%, the balance gas is nitrogen, and the space velocity is 5000h -1 ; the front end of the simulated reactor is desulfurized, The back end of the simulated reactor is fed with ammonia gas at the NH 3 /NO volume ratio of 1:1 for destocking; the temperature of the simulated reactor is controlled at 60°C to 200°C.

实施例1Example 1

称取8g商品活性炭,将其浸没于蒸馏水中煮沸2h,然后置于105℃恒温干燥箱中干燥12h;再将其浸没在质量分数为30%的硝酸溶液中,在60℃恒温水浴下保持2h;滤去酸液,用去离子水进行抽滤洗涤,直至pH在6-7之间;最后置于105℃恒温干燥箱中干燥12h。Weigh 8g of commercial activated carbon, immerse it in distilled water and boil for 2h, then place it in a constant temperature drying oven at 105°C for 12h; then immerse it in a nitric acid solution with a mass fraction of 30%, and keep it in a constant temperature water bath at 60°C for 2h ; Filter out the acid solution, filter and wash with deionized water until the pH is between 6-7; finally place it in a constant temperature drying oven at 105°C for 12 hours.

称取2g磷钼酸,溶于16mL水中。将上述活性炭加入磷钼酸水溶液中,手动搅拌至混合均匀,密封静置18h,在60℃恒温水浴锅中水浴不断搅拌直至蒸干,然后置于100℃恒温干燥箱中干燥12h,制得催化剂前驱体。将上述前驱体置于马弗炉中焙烧活化,以N2为保护气,气体流量为200ml/min,升温速率为5℃/min,当温度升到200℃后,停留2h。自然冷却至室温,得到负载量为20%的炭基磷钼酸化剂。Weigh 2g of phosphomolybdic acid and dissolve it in 16mL of water. Add the above-mentioned activated carbon into the aqueous solution of phosphomolybdic acid, stir manually until the mixture is even, seal it and let it stand for 18 hours, keep stirring in the water bath in a constant temperature water bath at 60°C until it evaporates to dryness, and then dry it in a constant temperature drying oven at 100°C for 12 hours to obtain the catalyst Precursor. Put the above precursor in a muffle furnace for activation, use N 2 as the protective gas, the gas flow rate is 200ml/min, the heating rate is 5°C/min, when the temperature rises to 200°C, stay for 2h. Cool naturally to room temperature to obtain a carbon-based phosphomolybdic acidifying agent with a loading of 20%.

脱硫脱硝实验结果表明:在60~140℃的反应温度内,催化剂的脱硫效率均能维持在95%以上,但不能达到100%;反应温度超过140℃后,脱硫效率开始下降。催化剂的脱硝效率随温度的升高先增加后下降,在140℃时最佳,达到66.2%(见图2所示)。The results of desulfurization and denitrification experiments show that the desulfurization efficiency of the catalyst can be maintained above 95% at a reaction temperature of 60-140°C, but cannot reach 100%. When the reaction temperature exceeds 140°C, the desulfurization efficiency begins to decline. The denitrification efficiency of the catalyst first increases and then decreases with the increase of temperature, and is the best at 140°C, reaching 66.2% (see Figure 2).

实施例2Example 2

称取8g商品活性炭,将其浸没于蒸馏水中煮沸1.5h,然后置于100℃恒温干燥箱中干燥12h;再将其浸没在质量分数为28%的硝酸溶液中,在61℃恒温水浴下保持1h;滤去酸液,用去离子水进行抽滤洗涤,直至pH在6-7之间;最后置于100℃恒温干燥箱中干燥12h。Weigh 8g of commercial activated carbon, immerse it in distilled water and boil for 1.5h, then place it in a constant temperature drying oven at 100°C for 12h; then immerse it in a nitric acid solution with a mass fraction of 28%, and keep it 1h; filter out the acid solution, filter and wash with deionized water until the pH is between 6-7; finally place it in a constant temperature drying oven at 100°C for 12h.

称取2g硅钨酸,溶于16mL水中。将处理好的活性炭加入硅钨酸水溶液中,手动搅拌至混合均匀,密封静置21h。将浸渍好的活性炭放入63℃恒温水浴锅中不断搅拌直至蒸干,然后置于102℃恒温干燥箱中干燥11h,制得催化剂前驱体。Weigh 2g of silicotungstic acid and dissolve it in 16mL of water. Add the treated activated carbon into the aqueous solution of silicotungstic acid, stir manually until the mixture is uniform, seal and let stand for 21 hours. The impregnated activated carbon was placed in a constant temperature water bath at 63°C and stirred continuously until evaporated to dryness, and then dried in a constant temperature drying oven at 102°C for 11 hours to obtain a catalyst precursor.

将上述前驱体置于马弗炉中焙烧活化,以N2为保护气,气体流量为200ml/min,以保证在无氧条件下进行热处理,升温速率为5℃/min,当温度升到300℃后,停留2.5h。自然冷却至室温,得到负载量为20%的炭基硅钨酸催化剂。Put the above precursor in a muffle furnace for roasting activation, use N2 as the protective gas, and the gas flow rate is 200ml/min to ensure heat treatment under anaerobic conditions, the heating rate is 5°C/min, when the temperature rises to 300 After ℃, stay for 2.5h. Cool naturally to room temperature to obtain a carbon-based silicotungstic acid catalyst with a loading capacity of 20%.

脱硫脱硝实验结果表明:在80~140℃的反应温度内,催化剂的脱硫效率较高,基本上能维持在98%以上,在反应温度为80℃时,100%脱硫效率稳定时间达到60min;温度达到160℃时,脱硫效率开始下降。脱硝效率随温度的升高呈现先升高后降低的趋势,在160℃时达到最大,最大为63.2%(见图2所示)。The results of desulfurization and denitrification experiments show that: at a reaction temperature of 80-140°C, the desulfurization efficiency of the catalyst is relatively high and can basically be maintained above 98%. When it reaches 160°C, the desulfurization efficiency begins to decline. The denitrification efficiency showed a trend of first increasing and then decreasing with the increase of temperature, reaching the maximum at 160°C, the maximum being 63.2% (see Figure 2).

实施例3Example 3

称取8.5g商品活性炭,将其浸没于蒸馏水中煮沸1h,然后置于103℃恒温干燥箱中干燥11h;再将其浸没在质量分数为32%的硝酸溶液中,在62℃恒温水浴下保持1.5h;滤去酸液,用去离子水进行抽滤洗涤,直至pH在6-7之间;最后置于103℃恒温干燥箱中干燥11h。Weigh 8.5g of commercial activated carbon, immerse it in distilled water and boil for 1h, then place it in a constant temperature drying oven at 103°C and dry it for 11h; then immerse it in a nitric acid solution with a mass fraction of 32%, and keep it 1.5h; filter out the acid solution, filter and wash with deionized water until the pH is between 6-7; finally place it in a constant temperature drying oven at 103°C for 11h.

称取1.5g磷钨酸,溶于17mL水中。将处理好的活性炭加入磷钨酸水溶液中,手动搅拌至混合均匀,密封静置24h。将浸渍好的活性炭放入65℃恒温水浴锅中蒸干,然后置于105℃恒温干燥箱中干燥10h,制得催化剂前驱体。Weigh 1.5g of phosphotungstic acid and dissolve it in 17mL of water. Add the treated activated carbon into the aqueous solution of phosphotungstic acid, stir manually until the mixture is uniform, seal and let it stand for 24 hours. The impregnated activated carbon was evaporated to dryness in a constant temperature water bath at 65°C, and then dried in a constant temperature drying oven at 105°C for 10 hours to obtain a catalyst precursor.

将上述前驱体置于马弗炉中焙烧活化,以N2为保护气,气体流量为200ml/min,以保证在无氧条件下进行热处理,升温速率为6℃/min,当温度升到500℃后,停留3h。自然冷却至室温,得到负载量为15%的炭基磷钨酸催化剂。Put the above-mentioned precursor in a muffle furnace for roasting activation, use N2 as the protective gas, and the gas flow rate is 200ml/min to ensure heat treatment under anaerobic conditions, the heating rate is 6°C/min, when the temperature rises to 500 After ℃, stay for 3h. Cool naturally to room temperature to obtain a carbon-based phosphotungstic acid catalyst with a loading of 15%.

脱硫脱硝实验结果显示:在60~160℃的反应温度内,催化剂的脱硫效率很高,能够稳定在98%以上,在反应温度为80℃时,100%脱硫效率稳定时间达到150min;反应温度超过160℃后,脱硫效率开始下降。催化剂的脱硝效率随反应温度的升高先升高后降低,反应温度为140℃时脱硝效率最高,达到82.8%(见图2所示)。The results of desulfurization and denitrification experiments show that within the reaction temperature of 60-160°C, the desulfurization efficiency of the catalyst is very high and can be stabilized above 98%. When the reaction temperature is 80°C, the stabilization time of 100% desulfurization efficiency reaches 150 minutes; After 160°C, the desulfurization efficiency begins to decline. The denitrification efficiency of the catalyst first increased and then decreased with the increase of the reaction temperature, and the denitrification efficiency was the highest when the reaction temperature was 140°C, reaching 82.8% (as shown in Figure 2).

实施例4Example 4

称取8.5g商品活性炭,将其浸没于蒸馏水中煮沸1h,然后置于105℃恒温干燥箱中干燥10h;再将其浸没在质量分数为28%的硝酸溶液中,在63℃恒温水浴下保持1h;滤去酸液,用去离子水进行抽滤洗涤,直至pH在6-7之间;最后置于105℃恒温干燥箱中干燥10h。Weigh 8.5g of commercial activated carbon, immerse it in distilled water and boil for 1h, then place it in a constant temperature drying oven at 105°C and dry it for 10h; then immerse it in a nitric acid solution with a mass fraction of 28%, and keep it 1h; filter out the acid solution, filter and wash with deionized water until the pH is between 6-7; finally place it in a constant temperature drying oven at 105°C for 10h.

称取1.5g磷钨酸,溶于17mL水中。将处理好的活性炭加入磷钨酸水溶液中,手动搅拌至混合均匀,密封静置18h。将浸渍好的活性炭放入60℃恒温水浴锅中不断搅拌直至蒸干,然后置于100℃恒温干燥箱中干燥12h,制得催化剂前驱体。Weigh 1.5g of phosphotungstic acid and dissolve it in 17mL of water. Add the treated activated carbon into the aqueous solution of phosphotungstic acid, stir manually until the mixture is uniform, seal and let it stand for 18 hours. The impregnated activated carbon was placed in a constant temperature water bath at 60°C and stirred continuously until it was evaporated to dryness, and then dried in a constant temperature drying oven at 100°C for 12 hours to obtain a catalyst precursor.

将上述前驱体置于马弗炉中焙烧活化,以N2为保护气,气体流量为200ml/min,以保证在无氧条件下进行热处理,升温速率为4℃/min,当温度升到400℃后,停留2h。自然冷却至室温,得到负载量为15%的炭基磷钨酸催化剂。Put the above precursors in a muffle furnace for roasting activation, use N2 as the protective gas, and the gas flow rate is 200ml/min to ensure heat treatment under anaerobic conditions, the heating rate is 4°C/min, when the temperature rises to 400 After ℃, stay for 2h. Cool naturally to room temperature to obtain a carbon-based phosphotungstic acid catalyst with a loading of 15%.

脱硫脱硝实验结果显示:在60~140℃的反应温度内,催化剂的脱硫效率很高,能够稳定在98%以上,在反应温度为80℃时,100%脱硫效率稳定时间达到120min;反应温度超过140℃后,脱硫效率开始下降。催化剂的脱硝效率随反应温度的升高先升高后降低,反应温度为140℃时脱硝效率最佳,达到68%。The results of desulfurization and denitrification experiments show that the desulfurization efficiency of the catalyst is very high at a reaction temperature of 60-140°C and can be stabilized above 98%. When the reaction temperature is 80°C, the stabilization time of 100% desulfurization efficiency reaches 120 minutes; After 140°C, the desulfurization efficiency begins to decline. The denitrification efficiency of the catalyst first increased and then decreased with the increase of the reaction temperature, and the denitrification efficiency was the best when the reaction temperature was 140℃, reaching 68%.

实施例5Example 5

称取8g商品活性炭,将其浸没于蒸馏水中煮沸2h,然后置于100℃恒温干燥箱中干燥12h;再将其浸没在质量分数为30%的硝酸溶液中,在64℃恒温水浴下保持1.5h;滤去酸液,用去离子水进行抽滤洗涤,直至pH在6-7之间;最后置于100℃恒温干燥箱中干燥12h。Weigh 8g of commercial activated carbon, immerse it in distilled water and boil for 2h, then place it in a constant temperature drying oven at 100°C for 12h; h; filter out the acid solution, and perform suction filtration and washing with deionized water until the pH is between 6-7; finally place it in a constant temperature drying oven at 100°C for 12 hours.

称取2g硅钨酸,溶于16mL水中。将处理好的活性炭加入硅钨酸水溶液中,手动搅拌至混合均匀,密封静置21h。将浸渍好的活性炭放入63℃恒温水浴锅中不断搅拌直至蒸干,然后置于102℃恒温干燥箱中干燥11h,制得催化剂前驱体。Weigh 2g of silicotungstic acid and dissolve it in 16mL of water. Add the treated activated carbon into the aqueous solution of silicotungstic acid, stir manually until the mixture is uniform, seal and let stand for 21 hours. The impregnated activated carbon was placed in a constant temperature water bath at 63°C and stirred continuously until evaporated to dryness, and then dried in a constant temperature drying oven at 102°C for 11 hours to obtain a catalyst precursor.

将上述前驱体置于马弗炉中焙烧活化,以N2为保护气,气体流量为200ml/min,以保证在无氧条件下进行热处理,升温速率为5℃/min,当温度升到600℃后,停留2.5h。自然冷却至室温,得到负载量为20%的炭基硅钨酸催化剂。Put the above precursor in a muffle furnace for roasting activation, use N2 as the protective gas, and the gas flow rate is 200ml/min to ensure heat treatment under anaerobic conditions, the heating rate is 5°C/min, when the temperature rises to 600 After ℃, stay for 2.5h. Cool naturally to room temperature to obtain a carbon-based silicotungstic acid catalyst with a loading capacity of 20%.

脱硫脱硝实验结果显示:在80~160℃的反应温度内,催化剂的脱硫效率很高,能够稳定在98%以上,在反应温度为80℃时,100%脱硫效率稳定时间达到300min(见图1所示);反应温度超过160℃后,脱硫效率开始下降。催化剂的脱硝效率随反应温度的升高先升高后降低,反应温度为160℃时脱硝效率最佳,达到51%。The results of desulfurization and denitrification experiments show that within the reaction temperature of 80-160°C, the desulfurization efficiency of the catalyst is very high and can be stabilized above 98%. shown); when the reaction temperature exceeds 160 °C, the desulfurization efficiency begins to decline. The denitrification efficiency of the catalyst increased firstly and then decreased with the increase of reaction temperature, and the denitrification efficiency was the best when the reaction temperature was 160℃, reaching 51%.

实施例6Example 6

称取8g商品活性炭,将其浸没于蒸馏水中煮沸1.5h,然后置于103℃恒温干燥箱中干燥12h;再将其浸没在质量分数为32%的硝酸溶液中,在65℃恒温水浴下保持2h;滤去酸液,用去离子水进行抽滤洗涤,直至pH在6-7之间;最后置于103℃恒温干燥箱中干燥12h。Weigh 8g of commercial activated carbon, immerse it in distilled water and boil for 1.5h, then place it in a constant temperature drying oven at 103°C for 12h; then immerse it in a nitric acid solution with a mass fraction of 32%, and keep it 2h; filter out the acid solution, filter and wash with deionized water until the pH is between 6-7; finally place it in a constant temperature drying oven at 103°C for 12h.

称取2g磷钼酸,溶于16mL水中。将处理好的活性炭加入磷钼酸水溶液中,手动搅拌至混合均匀,密封静置24h。将浸渍好的活性炭放入65℃恒温水浴锅中不断搅拌直至蒸干,然后置于105℃恒温干燥箱中干燥12h,制得催化剂前驱体。Weigh 2g of phosphomolybdic acid and dissolve it in 16mL of water. Add the treated activated carbon into the aqueous solution of phosphomolybdic acid, stir manually until the mixture is uniform, seal and let stand for 24 hours. The impregnated activated carbon was placed in a constant temperature water bath at 65°C and stirred continuously until it evaporated to dryness, and then dried in a constant temperature drying oven at 105°C for 12 hours to obtain a catalyst precursor.

将上述前驱体置于马弗炉中焙烧活化,以N2为保护气,气体流量为200ml/min,以保证在无氧条件下进行热处理,升温速率为6℃/min,当温度升到700℃后,停留3h。自然冷却至室温,得到负载量为20%的炭基磷钼酸催化剂。Put the above precursor in a muffle furnace for roasting activation, use N2 as the protective gas, and the gas flow rate is 200ml/min to ensure heat treatment under anaerobic conditions, the heating rate is 6°C/min, when the temperature rises to 700 After ℃, stay for 3h. Cool naturally to room temperature to obtain a carbon-based phosphomolybdic acid catalyst with a loading of 20%.

脱硫脱硝实验结果显示:在80~160℃的反应温度内,催化剂的脱硫效率很高,能够稳定在98%以上,在反应温度为80℃时,100%脱硫效率稳定时间达到310min(见图1所示);反应温度超过160℃后,脱硫效率开始下降。催化剂的脱硝效率随反应温度的升高先升高后降低,反应温度为160℃时脱硝效率最佳,达到45%。The results of desulfurization and denitrification experiments show that the desulfurization efficiency of the catalyst is very high at a reaction temperature of 80-160°C and can be stabilized above 98%. shown); when the reaction temperature exceeds 160 °C, the desulfurization efficiency begins to decline. The denitrification efficiency of the catalyst first increased and then decreased with the increase of the reaction temperature, and the denitrification efficiency was the best when the reaction temperature was 160°C, reaching 45%.

实施例7Example 7

称取8.5g商品活性炭,将其浸没于蒸馏水中煮沸1h,然后置于100℃恒温干燥箱中干燥12h;再将其浸没在质量分数为30%的硝酸溶液中,在63℃恒温水浴下保持2h;滤去酸液,用去离子水进行抽滤洗涤,直至pH在6-7之间;最后置于105℃恒温干燥箱中干燥10h。Weigh 8.5g of commercial activated carbon, immerse it in distilled water and boil for 1h, then place it in a constant temperature drying oven at 100°C for 12h; then immerse it in a nitric acid solution with a mass fraction of 30%, and keep it 2h; filter out the acid solution, filter and wash with deionized water until the pH is between 6-7; finally place it in a constant temperature drying oven at 105°C for 10h.

称取1.5g磷钨酸,溶于17mL水中。将处理好的活性炭加入磷钨酸水溶液中,手动搅拌至混合均匀,密封静置20h。将浸渍好的活性炭放入60℃恒温水浴锅中不断搅拌直至蒸干,然后置于105℃恒温干燥箱中干燥12h,制得催化剂前驱体。Weigh 1.5g of phosphotungstic acid and dissolve it in 17mL of water. Add the treated activated carbon into the aqueous solution of phosphotungstic acid, stir manually until the mixture is uniform, seal and let it stand for 20 hours. The impregnated activated carbon was placed in a constant temperature water bath at 60°C and stirred continuously until it evaporated to dryness, and then dried in a constant temperature drying oven at 105°C for 12 hours to obtain a catalyst precursor.

将上述前驱体置于马弗炉中焙烧活化,以N2为保护气,气体流量为200ml/min,以保证在无氧条件下进行热处理,升温速率为5℃/min,当温度升到800℃后,停留2h。自然冷却至室温,得到负载量为15%的炭基硅钨酸催化剂。Put the above precursor in a muffle furnace for roasting and activation, use N2 as the protective gas, and the gas flow rate is 200ml/min to ensure heat treatment under anaerobic conditions, the heating rate is 5°C/min, when the temperature rises to 800 After ℃, stay for 2h. Cool naturally to room temperature to obtain a carbon-based silicotungstic acid catalyst with a loading capacity of 15%.

脱硫脱硝实验结果显示:在80~140℃的反应温度内,催化剂的脱硫效率很高,能够稳定在98%以上,在反应温度为80℃时,100%脱硫效率稳定时间达到220min(见图1所示);反应温度超过140℃后,脱硫效率开始下降。催化剂的脱硝效率随反应温度的升高先升高后降低,反应温度为160℃时脱硝效率最佳,达到41%。The results of desulfurization and denitrification experiments show that the desulfurization efficiency of the catalyst is very high at a reaction temperature of 80-140°C and can be stabilized above 98%. shown); when the reaction temperature exceeds 140 °C, the desulfurization efficiency begins to decline. The denitrification efficiency of the catalyst first increased and then decreased with the increase of the reaction temperature, and the denitrification efficiency was the best when the reaction temperature was 160℃, reaching 41%.

图1给出了使用本发明实施例5、实施例6和实施例7得到的催化剂进行脱硫模拟测试中,脱硫效率随脱硫反应时间的曲线图,从图中可以看出,本发明提供的催化剂在脱硫方面,能够在低温烟气情况下,长时间维持100%的脱硫效率,由此说明该催化剂具有稳定的催化效果。Fig. 1 has provided and used the catalyst that the embodiment 5 of the present invention, embodiment 6 and embodiment 7 obtains to carry out in the desulfurization simulation test, the graph of desulfurization efficiency with desulfurization reaction time, as can be seen from the figure, the catalyst provided by the present invention In terms of desulfurization, it can maintain 100% desulfurization efficiency for a long time under the condition of low-temperature flue gas, which shows that the catalyst has a stable catalytic effect.

图2给出了使用本发明实施例1、实施例2和实施例3得到的催化剂进行脱硝模拟测试中,脱硝效率随脱硝反应温度的曲线图,从图中可以看出,本发明提供的催化剂在低温烟气中仍具有较高的脱硝效率。Fig. 2 has provided and used the catalyst that the embodiment 1 of the present invention obtains, embodiment 2 and embodiment 3 to carry out denitrification simulation test, the curve graph of denitrification efficiency with denitrification reaction temperature, as can be seen from the figure, the catalyst provided by the present invention It still has high denitrification efficiency in low temperature flue gas.

从上述实施例1-实施例7可以看出本发明提供的的催化剂能够在低温反应条件下同时实现脱硫脱硝;尤其是当催化剂活化温度在300~500℃时,本发明提供的炭基杂多酸催化剂同时具有较高的脱硫脱硝活性,实施例3给出的炭基磷钨酸催化剂,脱硫效率可以达到100%,脱硝效率可以高达82.8%。It can be seen from the above Examples 1-Example 7 that the catalyst provided by the present invention can simultaneously realize desulfurization and denitrification under low temperature reaction conditions; especially when the catalyst activation temperature is 300-500°C, the carbon-based heteropoly The acid catalyst also has high desulfurization and denitrification activity. The carbon-based phosphotungstic acid catalyst given in Example 3 has a desulfurization efficiency of 100% and a denitration efficiency of 82.8%.

本领域的普通技术人员将会意识到,这里所述的实施例是为了帮助读者理解本发明的原理,应被理解为本发明的保护范围并不局限于这样的特别陈述和实施例。本领域的普通技术人员可以根据本发明公开的这些技术启示做出各种不脱离本发明实质的其它各种具体变形和组合,这些变形和组合仍然在本发明的保护范围内。Those skilled in the art will appreciate that the embodiments described here are to help readers understand the principles of the present invention, and it should be understood that the protection scope of the present invention is not limited to such specific statements and embodiments. Those skilled in the art can make various other specific modifications and combinations based on the technical revelations disclosed in the present invention without departing from the essence of the present invention, and these modifications and combinations are still within the protection scope of the present invention.

Claims (6)

1. the charcoal base heteropolyacid catalyst for low-temperature flue gas simultaneous SO_2 and NO removal, it is characterised in that with activated carbon for carrying Body, Keggin-type heteropoly acid is active component, and in this catalyst, the parts by weight content of each component is: the work of 80~85 weight portions Property charcoal, 15~20 Keggin-type heteropoly acids of weight portion.
Charcoal base heteropolyacid catalyst for low-temperature flue gas simultaneous SO_2 and NO removal the most according to claim 1, its feature exists It is the one in phosphomolybdic acid, phosphotungstic acid and silico-tungstic acid in being carried on the described Keggin-type heteropoly acid of activated carbon.
3. described in claim 1 or 2, it is used for the preparation method of the charcoal base heteropolyacid catalyst of low-temperature flue gas simultaneous SO_2 and NO removal, its It is characterised by mainly including following step of preparation process:
(1) under the conditions of 60~65 DEG C, by the salpeter solution pickling processes that activated carbon granule weight fraction is 28%~32%, It is washed to neutrality again, dries, be designated as NAC;
(2) weigh the heteropoly acid of 15~20 weight portions, soluble in water to make the heteropoly acid that weight fraction is 8.9%~12.0% molten Liquid;Weigh the NAC of 80~85 weight portions again, impregnated in the heteropoly acid solution that above-mentioned weight fraction is 8.9%~12%, stand No less than 18 hours, it is evaporated at 60~65 DEG C;Then it is dried 10~12h in 100~105 DEG C, prepares catalyst precursor;
(3) with N2For protection gas, catalyst precursor being placed in Muffle kiln roasting, heating rate is not higher than 6 DEG C/min, roasting Burn temperature be 200~800 DEG C, roasting time be 2~3h, then naturally cool to room temperature and i.e. obtain finished catalyst.
It is used for the preparation method of the charcoal base heteropolyacid catalyst of low-temperature flue gas simultaneous SO_2 and NO removal the most according to claim 3, It is characterized in that activated carbon granule size is between 10~20 mesh.
It is used for the preparation method of the charcoal base heteropolyacid catalyst of low-temperature flue gas simultaneous SO_2 and NO removal the most according to claim 3, It is characterized in that described heteropoly acid liquor capacity is identical with the volume of added activated carbon.
6. the charcoal base heteropolyacid catalyst for low-temperature flue gas simultaneous SO_2 and NO removal described in claim 1 or 2 is applied, its feature It is, the flue gases of 80~160 DEG C are carried out desulphurization denitration simultaneously.
CN201610524962.6A 2016-07-04 2016-07-04 Charcoal base heteropolyacid catalyst and preparation and application method thereof for low-temperature flue gas simultaneous SO_2 and NO removal Pending CN106076417A (en)

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